CN114644045A - 具有ice/bev组合可扩展平台的机动车辆 - Google Patents

具有ice/bev组合可扩展平台的机动车辆 Download PDF

Info

Publication number
CN114644045A
CN114644045A CN202111543127.4A CN202111543127A CN114644045A CN 114644045 A CN114644045 A CN 114644045A CN 202111543127 A CN202111543127 A CN 202111543127A CN 114644045 A CN114644045 A CN 114644045A
Authority
CN
China
Prior art keywords
transverse portion
frame
rear transverse
connector part
electrical connector
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202111543127.4A
Other languages
English (en)
Other versions
CN114644045B (zh
Inventor
K·佩尔松
M·克里斯滕松
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Volvo Car Corp
Original Assignee
Volvo Car Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Volvo Car Corp filed Critical Volvo Car Corp
Publication of CN114644045A publication Critical patent/CN114644045A/zh
Application granted granted Critical
Publication of CN114644045B publication Critical patent/CN114644045B/zh
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62D—MOTOR VEHICLES; TRAILERS
    • B62D21/00—Understructures, i.e. chassis frame on which a vehicle body may be mounted
    • B62D21/09—Means for mounting load bearing surfaces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62D—MOTOR VEHICLES; TRAILERS
    • B62D29/00—Superstructures, understructures, or sub-units thereof, characterised by the material thereof
    • B62D29/008—Superstructures, understructures, or sub-units thereof, characterised by the material thereof predominantly of light alloys, e.g. extruded
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/22—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
    • B60K6/40—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the assembly or relative disposition of components
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K1/00—Arrangement or mounting of electrical propulsion units
    • B60K1/04—Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K11/00—Arrangement in connection with cooling of propulsion units
    • B60K11/02—Arrangement in connection with cooling of propulsion units with liquid cooling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/22—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
    • B60K6/28—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the electric energy storing means, e.g. batteries or capacitors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L50/00—Electric propulsion with power supplied within the vehicle
    • B60L50/50—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
    • B60L50/60—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by batteries
    • B60L50/61—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by batteries by batteries charged by engine-driven generators, e.g. series hybrid electric vehicles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L58/00—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
    • B60L58/10—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries
    • B60L58/24—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries for controlling the temperature of batteries
    • B60L58/26—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries for controlling the temperature of batteries by cooling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62D—MOTOR VEHICLES; TRAILERS
    • B62D21/00—Understructures, i.e. chassis frame on which a vehicle body may be mounted
    • B62D21/02—Understructures, i.e. chassis frame on which a vehicle body may be mounted comprising longitudinally or transversely arranged frame members
    • B62D21/03—Understructures, i.e. chassis frame on which a vehicle body may be mounted comprising longitudinally or transversely arranged frame members transverse members providing body support
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62D—MOTOR VEHICLES; TRAILERS
    • B62D21/00—Understructures, i.e. chassis frame on which a vehicle body may be mounted
    • B62D21/10—Understructures, i.e. chassis frame on which a vehicle body may be mounted in which the main member is plate-like
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62D—MOTOR VEHICLES; TRAILERS
    • B62D21/00—Understructures, i.e. chassis frame on which a vehicle body may be mounted
    • B62D21/12—Understructures, i.e. chassis frame on which a vehicle body may be mounted assembled from readily detachable parts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62D—MOTOR VEHICLES; TRAILERS
    • B62D21/00—Understructures, i.e. chassis frame on which a vehicle body may be mounted
    • B62D21/17—Understructures, i.e. chassis frame on which a vehicle body may be mounted forming fluid or electrical conduit means or having other means to accommodate the transmission of a force or signal
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62D—MOTOR VEHICLES; TRAILERS
    • B62D27/00—Connections between superstructure or understructure sub-units
    • B62D27/06—Connections between superstructure or understructure sub-units readily releasable
    • B62D27/065—Connections between superstructure or understructure sub-units readily releasable using screwthread
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62D—MOTOR VEHICLES; TRAILERS
    • B62D63/00—Motor vehicles or trailers not otherwise provided for
    • B62D63/02—Motor vehicles
    • B62D63/025—Modular vehicles
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/60—Heating or cooling; Temperature control
    • H01M10/62—Heating or cooling; Temperature control specially adapted for specific applications
    • H01M10/625—Vehicles
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/60—Heating or cooling; Temperature control
    • H01M10/65—Means for temperature control structurally associated with the cells
    • H01M10/655—Solid structures for heat exchange or heat conduction
    • H01M10/6556—Solid parts with flow channel passages or pipes for heat exchange
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/244—Secondary casings; Racks; Suspension devices; Carrying devices; Holders characterised by their mounting method
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/249—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders specially adapted for aircraft or vehicles, e.g. cars or trains
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K1/00—Arrangement or mounting of electrical propulsion units
    • B60K1/04—Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion
    • B60K2001/0405—Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion characterised by their position
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K1/00—Arrangement or mounting of electrical propulsion units
    • B60K1/04—Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion
    • B60K2001/0405—Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion characterised by their position
    • B60K2001/0438—Arrangement under the floor
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/60—Other road transportation technologies with climate change mitigation effect
    • Y02T10/62—Hybrid vehicles

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Combustion & Propulsion (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)
  • Body Structure For Vehicles (AREA)

Abstract

本发明涉及具有可与内燃发动机或电力驱动装置(51)一起使用的可扩展车架(2)的机动车辆(1)。车辆(1)具有至少四个车轮(6、7、8、9)和具有由前横向部(20)、后横向部(21)和两个纵向侧型材(23、24)界定的中央支撑件(3)的车架(2)。前和后横向部(20、21)由铸造金属制成，具有分别附接到前车架结构(4)和后车架结构(5)的机械连接器部件(30、31、32、33)。前横向部(20)包括适于连接到冷却流体管道(47、48、49、50)的冷却管道连接器部件(40)和适于连接到电动机(51)的导体(52、53、57、58)的电连接器部件(41)，后横向部(21)包括适于连接到例如充电端子的电连接器(63、64、65、66)的电连接器部件(42)。

Description

具有ICE/BEV组合可扩展平台的机动车辆
技术领域
本发明涉及一种机动车辆，其包括具有中央支撑件的车架，所述中央支撑件由前横向部、后横向部和两个纵向侧型材界定，其中所述前横向部和后横向部均包括铸造金属部件。
本发明还涉及一种适于与电动机和内燃发动机中的任一个一起使用的车架以及一种用于构造包括这种车架的机动车辆的方法。
背景技术
已知为电池驱动的电动车辆提供中央电池外壳，该中央电池外壳在前端和后端连接到承载悬架、车轮和电动机的副车架。通过匹配形成矩形电池外壳的型材部分的长度来实现不同尺寸的轴距(wheel base)。
还已知由挤出铝材形成管状电池外壳，外壳的端面由压铸铝(die-castaluminum)盖板覆盖。
发明内容
本发明的一个目的是提供一种机动车辆，所述机动车辆具有车架，所述车架具有中央支撑件，所述中央支撑件形成用于与内燃发动机(ICE)一起使用或用于具有不同长度的和使用可变尺寸电池组的电池驱动的电动车辆(BEV)的平台。本发明的另一目的是提供一种机动车辆，其包括具有相对大刚度的中央支撑件并提供高水平的冲击保护。
本文中，根据本发明的机动车辆的特征在于，前横向部和后横向部均沿中央支撑件的宽度一体地延伸，所述前横向部和后横向部在每个横向侧上包括分别附接到前车架结构和后车架结构的机械连接器部件，所述前横向部包括适于连接到冷却液体管道的冷却管道连接器部件和适于连接到电动机的导体的电连接器部件，所述后横向部包括适于连接到例如充电端子的电连接器的电连接器部件。
铸造的前横向部和后横向部形成有用于电动车辆的电接口和冷却接口的连接器部件以及将车架间接地联接到前副车架和后副车架上的机械连接器部件，其中所述前副车架和后副车架可支撑内燃发动机或电力驱动装置并提供大程度的刚度。在与电力驱动装置相结合时，纵向侧型材的长度可以改变以允许不同车辆尺寸的可扩展性，并允许容纳大尺寸电池，同时提供强大的碰撞负载路径。
在车架与电力驱动装置结合使用的情况下，用于冷却电池的冷却管道以及用于将电池连接到电动机和用于对电池充电的电连接器被附接到所述车架上的相应连接器部件。在车架与内燃发动机结合使用的情况下，没有冷却管道或电连接器与所述车架的连接器部件相连接。
所述前横向部和后横向部可以通过压铸例如铝材形成。所述纵向部件可以通过挤出形成。这允许在横向部的铸造操作中形成机械、电和流体接口的复杂连接器部件，而长度尺寸由挤出的纵向部件的长度确定。
将所述车架连接到所述前副车架和后副车架的机械连接器部件可包括形状配合形状(form-fitting shapes)、脊、凹部、对准孔和销、加强件、螺纹孔和/或在压铸横向部中的接收螺栓的通孔。
用于容纳和固定所述冷却接口的前横向部的冷却管道连接器部件可以包括形状配合的形状、脊、凹部、铸造管道、螺纹孔、管状部分等。
所述前横向部和后横向部的电连接器部件可包括凹部、脊、螺纹部件和加强件，用于容纳电连接器和导体并将电连接器和导体附接到铸造的横向部。
根据本发明的车辆的一个实施例包括底板段，所述底板段在纵向侧型材之间延伸并且通过焊接而连接到所述侧型材。所述底板可以是电池外壳的一部分，所述电池外壳包括与所述前横向部上的冷却管道部件流体连通的热交换构件，所述电池导电地连接到所述前横向部和后横向部的电连接器部件。
根据本发明的构造电动车辆的方法包括以下步骤：
-提供铸造金属前横向部、铸造金属后横向部和两个预定长度的纵向侧型材，所述前横向部和后横向部在每个横向侧处包括用于分别附接到前副车架结构和后副车架结构的机械连接器部件，所述前横向部包括适于连接到冷却流体管道的冷却管道连接器部件和适于连接到电动机的电连接器部件，所述后横向部包括适于连接到充电端子的电连接器部件，
-通过将以相互平行取向方式延伸的所述侧型材的端部连接到所述前横向部和后横向部来连接所述侧型材，限定中央车架部件，
-连接横向于所述侧型材、横跨所述中央车架部件的宽度延伸的底板，所述底板从所述前横向部延伸到所述后横向部，
-通过将前副车架和后副车架上的联接构件与所述横向部上的机械连接器部件接合，从而将所述前副车架和后副车架连接到所述前横向部和后横向部的机械连接器部件，
-在所述中央车架部件处放置电池外壳，所述电池外壳具有热交换装置，
-将所述热交换装置的管道放置成在所述前横向部的冷却管道连接器部件处与所述前副车架上的冷却管道流体连通，
-将所述前横向部的电连接器部件连接到电动机的电连接器和连接到电池端子，以及
-将所述后横向部的电连接器部件连接到电池端子和连接到诸如充电端子的电连接器。
当构造具有内燃发动机的车辆时，所述内燃发动机由前副车架支撑而没有形成电池外壳或冷却和电接口。
在这两种情况下，能够通过预先确定所述纵向侧型材的长度而容易地改变所述车架的长度。
附图说明
将参考示例性附图详细解释根据本发明的车辆的多个实施例。在附图中：
图1示出包括根据本发明的车架的电池驱动的电动车辆的仰视图，
图2以放大的比例示出将车架连接到电动汽车的后副车架的机械连接器部件，
图3以放大的比例示出将车架连接到电动汽车的前副车架的机械连接器部件，
图4示出包括内燃发动机和根据本发明的车架的车辆的仰视图，
图5示出根据本发明的车架的俯视图，
图6示出车架的前横向部的流体管道连接器部件，
图7示出车架的前横向部的电连接器部件，以及
图8示出车架的后横向部的电连接器部件。
具体实施方式
图1示出了电池驱动的电动车辆1的仰视图，电动车辆1包括车架2，车架2具有中央支撑件3，中央支撑件3连接到前副车架4和后副车架5。前轮6、7和后轮8、9经由悬架13、14、15、16附接到副车架4、5。
车架2包括前横向部20和后横向部21，前横向部20和后横向部21由压铸铝材形成并且以单件横跨车架2的宽度W延伸。前横向部20和后横向部21通过由挤出铝材形成的纵向侧型材23、24相互连接。底板26、27、28、29通过FSW焊接而连接到所述侧型材23、24和前横向部20与后横向部21，形成水密封底部。
前横向部20和后横向部21经由机械连接器部件30、31、32、33和延伸穿过前横向部20和后横向部21中的孔的螺栓而连接到前副车架4和后副车架5，机械连接器部件30、31、32、33包括容纳突出部和凹部。
图2和图3以放大的比例示出机械连接器部件30、33。前横向部20的连接器部件30包括凹部，该凹部具有接收匹配的前副车架4的成形边缘34和用于接收连接螺栓的孔35、36。如图3所示，后车架部件21的连接器部件33包括以形状配合方式与匹配的后副车架5接合的成形边缘37以及用于接收连接螺栓的孔38、39。
图4示出了用于具有内燃发动机的车辆1的车架的仰视图，车辆1包括具有中央支撑件3的车架2，中央支撑件3连接到前副车架4和后副车架5。
图5示出了具有底板26-29的车架2的俯视图，底板26-29通过水密(water-tight)FSW焊接和附加的CMT焊接而相互互连并连接到挤出的侧型材23、24，用于形成车辆的底侧。挤出型材23、24被切割成所需长度以处理不同车辆尺寸的可扩展性(scalability)。前副车架4和后副车架5与压铸横向部20、21经由连接器部件30-33的结构集成，包括经由螺栓固定，导致良好的噪音、振动和粗糙度(NVH)性能和良好的碰撞性能。
在车架2与电力驱动装置结合使用的情况下，中央支撑件3容纳电池外壳和电池组。冷却和电接口设置在压铸横向部20、21中，压铸横向部20、21设有用于接收冷却接口的冷却管道连接器部件40和用于接收电接口的电连接器部件41、42。
图6示意性地示出了被放置在车架2的中央支撑件3上的电池外壳中的电池45。热交换器46设置在电池外壳处，用于冷却电池45。热交换器46的管道47、48经由前车架部20中的连接器部件40连接到流体管道49、50，连接器部件40可包括压铸车架部中的通道和/或将管道47、48和管道49、50相互连接的联接构件。在一个实施例中，联接构件可包括设置在压铸部件20中的预成型管道或螺纹部件或其他冷却管道联接器。
图7示出了支撑在前副车架4(图中未示出)上的电动机51，电动机51经由电导体52、53连接到电池45。导体52、53经由被固定在前车架部20的电连接器部件41上的连接器57、58而连接到电池45的端子54、55。连接器部件41可接收多个连接器56-58，用于从电池45向车辆上的各种电气设备提供能量。
图8示出车架2的后部21，其中压铸车架部21的电连接器部件62包括用于容纳电连接器63的接收空间，电连接器63将电池45的充电端子60、61附接到充电器66的引线64、65。

Claims (13)

1.机动车辆(1)，包括车架(2)，所述车架(2)具有中央支撑件(3)，所述中央支撑件(3)由前横向部(20)、后横向部(21)和两个纵向侧型材(23、24)界定，所述前横向部(20)和后横向部(21)每个包括铸造金属部件，其中所述前横向部(20)和后横向部(21)每个沿着所述中央支撑件(3)的宽度(W)一体地延伸，所述前横向部(20)和后横向部(21)在每个横向侧上包括机械连接器部件(30、31、32、33)，所述横向部分别附接到前车架结构(4)和后车架结构(5)，所述前横向部(20)包括适于连接到冷却流体管道(47、48、49、50)的冷却管道连接器部件(40)和适于连接到电动机(51)的导体(52、53、57、58)的电连接器部件(41)，所述后横向部(21)包括适于连接到诸如充电端子的电连接器(63、64、65、66)的电连接器部件(42)。
2.根据权利要求1所述的机动车辆(1)，所述机械连接器部件(30、31、32、33)包括位于所述前横向部(20)和后横向部(21)中的孔(35、36、38、39)，螺栓延伸通过所述孔。
3.根据权利要求1或2所述的机动车辆(1)，所述纵向侧型材(23、24)通过挤出形成。
4.根据权利要求1、2或3所述的机动车辆(1)，包括在所述纵向侧型材(23、24)之间延伸并通过焊接连接到所述侧型材的底板段(26、27、28、29)。
5.根据前述权利要求中任一项所述的机动车辆(1)，包括燃烧发动机，所述前横向部(20)和后横向部(21)的电连接器部件(41、42)和冷却管道连接器部件(40)不附接到电导体(52、53、64、65)或冷却流体管道(47、48、49、50)。
6.根据前述权利要求中任一项所述的机动车辆(1)，包括电动机(51)，所述前横向部(20)和后横向部(21)的电连接器部件(41、42)和冷却管道连接器部件(40)分别附接到电导体(52、53、54、55、60、61、64、65)和流体管道(47、48、49、50)。
7.根据权利要求6所述的机动车辆(1)，所述中央支撑件(3)包括设置有热交换构件(46)的电池外壳，所述热交换构件(46)与所述前横向部(20)上的冷却管道连接器部件(40)流体连通，电池(45)与所述前横向部(20)和后横向部(21)的电连接器部件(41、42)导电连接。
8.适于与电动机(51)或内燃发动机一起使用的用于机动车辆(1)的车架(2)，包括由前横向部(20)、后横向部(21)和两个纵向侧型材(23、24)界定的中央支撑件(3)，其中所述前横向部(20)和后横向部(21)每个包括铸造金属部件，其中所述前横向部(20)和后横向部(21)每个沿所述中央支撑件(3)的宽度(W)一体地延伸，所述前横向部(20)和后横向部(21)在每个横向侧处包括用于分别附接到前副车架结构(4)和后副车架结构(5)的机械连接器部件(30、31、32、33)，所述前横向部(20)包括适于连接到冷却流体管道(47、48、49、50)的冷却管道连接器部件(40)和适于连接到电动机(51)的导体(52、53、57、58)的电连接器部件(41)，所述后横向部(21)包括适于连接到诸如充电端子的电连接器(63、64、65、66)的电连接器部件(42)。
9.根据权利要求8所述的车架(2)，所述机械连接器部件(30、31、32、33)包括在所述横向部件(20、21)中的孔(35、36、38、39)。
10.根据权利要求8或9所述的车架(2)，所述纵向侧型材(23、24)通过挤出形成。
11.根据权利要求8、9或10所述的车架(2)，包括在所述纵向侧型材(23、24)之间延伸并通过焊接连接到所述侧型材的底板段(26、27、28、29)。
12.构造电动车辆的方法，包括：
-提供铸造金属前横向部(20)、铸造金属后横向部(21)和预定长度的两个纵向侧型材(23、24)，所述前横向部(20)和后横向部(21)在每个横向侧处包括用于分别连接到前副车架结构(4)和后副车架结构(5)的机械连接器部件(30、31、32、33)，所述前横向部(20)包括适于连接到冷却流体管道(47、48、49、50)的冷却管道连接器部件(40)和适于连接到电动机(51)的导体(52、53、57、58)的电连接器部件(41)，所述后横向部(21)包括适于连接到诸如充电端子的导体(60、61、63、64、65、66)的电连接器部件(42)，
-通过将在相互平行取向上延伸的所述侧型材(23、24)的端部连接到所述前横向部(20)和后横向部(21)来连接所述侧型材(23、24)，从而限定中央车架部件(3)，
-连接横向于所述侧型材(23、24)、横跨所述中央车架部件(3)的宽度(W)延伸的底板(26、27、28、29)，所述底板从所述前横向部(20)延伸到所述后横向部(21)，
-通过将前副车架(4)和后副车架(5)上的联接构件与所述横向部(20、21)上的机械连接器部件(30、31、32、33)相接合，将所述前副车架(4)和后副车架(5)连接到所述前和后横向部(20、21)的机械连接器部件(30、31、32、33)，
-在中央车架部件(3)处放置电池外壳，所述电池外壳具有热交换装置(46)，
-将所述热交换装置(46)的管道(47、48)设置成经由所述前横向部(20)的冷却管道连接器部件(40)而与所述前副车架(4)上的冷却管道(49、50)流体连通，
-将所述前横向部(20)的电连接器部件(41)连接到电动机(51)的电连接器(57、58)和连接到电池端子(54、55)，以及
-将所述后横向部(22)的电连接器部件(42)连接到电池端子(60、61)和充电端子(63、64、65、66)。
13.构造具有内燃发动机的车辆的方法，包括：
-提供铸造金属前横向部(20)、铸造金属后横向部(21)和预定长度的两个纵向侧型材(23、24)，所述前横向部(20)和后横向部(21)在每个横向侧包括用于分别附接到前副车架(4)和后副车架(5)的机械连接器部件(30、31、32、33)，所述前横向部(20)包括适于连接到冷却流体管道(47、48、49、50)的冷却管道连接器部件(40)和适于连接到电动机的导体(52、53、57、58)的电连接器部件(41)，所述后横向部(21)包括适于连接到诸如充电端子的导体(60、61、63、64、65、66)的电连接器部件(42)，
-通过将在相互平行取向上延伸的所述侧型材(23、24)的端部连接到所述前横向部(21)和后横向部(22)来连接所述侧型材(23、24)，从而限定中央车架部件(3)，
-连接横向于所述侧型材(23、24)、横跨所述中央车架部件(3)的宽度(w)延伸的底板(26、27、28、29)，所述底板从所述前横向部(20)延伸到所述后横向部(21)，
-将前副车架(4)和后副车架(5)连接到所述前和后横向部(20、21)的机械连接器部件(30、31、32、33)，以及
-将燃烧发动机放置在所述前副车架(4)上。
CN202111543127.4A 2020-12-17 2021-12-16 具有ice/bev组合可扩展平台的机动车辆 Active CN114644045B (zh)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP20215072.8A EP4015352A1 (en) 2020-12-17 2020-12-17 Motor vehicle with a combined scalable platform for either an internal combustion engine or a battery-powered electric vehicle
EP20215072.8 2020-12-17

Publications (2)

Publication Number Publication Date
CN114644045A true CN114644045A (zh) 2022-06-21
CN114644045B CN114644045B (zh) 2024-04-09

Family

ID=73855382

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202111543127.4A Active CN114644045B (zh) 2020-12-17 2021-12-16 具有ice/bev组合可扩展平台的机动车辆

Country Status (2)

Country Link
EP (1) EP4015352A1 (zh)
CN (1) CN114644045B (zh)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20220348275A1 (en) * 2021-04-28 2022-11-03 Ford Global Technologies, Llc Configurable vehicle chassis and associated methods
US11807302B2 (en) 2021-04-28 2023-11-07 Ford Global Technologies, Llc Methods and apparatus for scalable vehicle platforms
US11858571B2 (en) 2021-04-28 2024-01-02 Ford Global Technologies, Llc Vehicle chassis with interchangeable performance packages and related methods
US11866095B2 (en) 2021-04-28 2024-01-09 Ford Global Technologies, Llc Multi-position wheel assembly mounts
US11938802B2 (en) 2021-04-28 2024-03-26 Ford Global Technologies, Llc Electric motorized wheel assemblies
US12011962B2 (en) 2021-04-28 2024-06-18 Ford Global Technologies, Llc Configurable vehicle frames and associated methods

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20140072835A1 (en) * 2011-05-17 2014-03-13 Nissan Motor Co., Ltd. Battery pack structure for electric vehicles
EP2712748A1 (en) * 2012-09-28 2014-04-02 Mitsubishi Jidosha Kogyo Kabushiki Kaisha Frame structure for use in truck-type electric vehicle
JP2014061724A (ja) * 2012-09-20 2014-04-10 Hino Motors Ltd 車載電源装置の搭載構造
US20170120951A1 (en) * 2015-10-30 2017-05-04 Faraday&Future Inc. Webbing Devices for an Underbody of a Motor Vehicle
US20180050606A1 (en) * 2015-03-06 2018-02-22 Honda Motor Co., Ltd. Vehicle high-voltage system equipment unit, vehicle battery unit and vehicle
US20180097265A1 (en) * 2016-09-30 2018-04-05 Faraday&Future Inc. Sealed battery compartment in electric vehicle
DE102018113812A1 (de) * 2018-06-11 2019-12-12 Dr. Ing. H.C. F. Porsche Aktiengesellschaft Verfahren zur Herstellung einer Karosseriestruktur eines Kraftfahrzeugs
CN110920372A (zh) * 2018-09-04 2020-03-27 福特全球技术公司 用于电动化车辆的高压电池组支撑和隔离
CN111933846A (zh) * 2020-07-28 2020-11-13 东风汽车集团有限公司 一种集成液冷系统的电池包箱体和电动车辆

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2972169B1 (fr) * 2011-03-01 2013-11-08 Courb Chassis modulaire a longerons cintres pour vehicule electrique

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20140072835A1 (en) * 2011-05-17 2014-03-13 Nissan Motor Co., Ltd. Battery pack structure for electric vehicles
JP2014061724A (ja) * 2012-09-20 2014-04-10 Hino Motors Ltd 車載電源装置の搭載構造
EP2712748A1 (en) * 2012-09-28 2014-04-02 Mitsubishi Jidosha Kogyo Kabushiki Kaisha Frame structure for use in truck-type electric vehicle
US20180050606A1 (en) * 2015-03-06 2018-02-22 Honda Motor Co., Ltd. Vehicle high-voltage system equipment unit, vehicle battery unit and vehicle
US20170120951A1 (en) * 2015-10-30 2017-05-04 Faraday&Future Inc. Webbing Devices for an Underbody of a Motor Vehicle
US20180097265A1 (en) * 2016-09-30 2018-04-05 Faraday&Future Inc. Sealed battery compartment in electric vehicle
DE102018113812A1 (de) * 2018-06-11 2019-12-12 Dr. Ing. H.C. F. Porsche Aktiengesellschaft Verfahren zur Herstellung einer Karosseriestruktur eines Kraftfahrzeugs
CN110920372A (zh) * 2018-09-04 2020-03-27 福特全球技术公司 用于电动化车辆的高压电池组支撑和隔离
CN111933846A (zh) * 2020-07-28 2020-11-13 东风汽车集团有限公司 一种集成液冷系统的电池包箱体和电动车辆

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20220348275A1 (en) * 2021-04-28 2022-11-03 Ford Global Technologies, Llc Configurable vehicle chassis and associated methods
US11702162B2 (en) * 2021-04-28 2023-07-18 Ford Global Technologies, Llc Configurable vehicle chassis and associated methods
US11807302B2 (en) 2021-04-28 2023-11-07 Ford Global Technologies, Llc Methods and apparatus for scalable vehicle platforms
US11858571B2 (en) 2021-04-28 2024-01-02 Ford Global Technologies, Llc Vehicle chassis with interchangeable performance packages and related methods
US11866095B2 (en) 2021-04-28 2024-01-09 Ford Global Technologies, Llc Multi-position wheel assembly mounts
US11938802B2 (en) 2021-04-28 2024-03-26 Ford Global Technologies, Llc Electric motorized wheel assemblies
US12011962B2 (en) 2021-04-28 2024-06-18 Ford Global Technologies, Llc Configurable vehicle frames and associated methods

Also Published As

Publication number Publication date
US20220194205A1 (en) 2022-06-23
EP4015352A1 (en) 2022-06-22
CN114644045B (zh) 2024-04-09

Similar Documents

Publication Publication Date Title
CN114644045B (zh) 具有ice/bev组合可扩展平台的机动车辆
EP3412486B1 (en) Battery mounting structure
EP3920315B1 (en) Battery pack and vehicle
CN210200841U (zh) 带有可组合电池模组的动力电池包及其动力汽车底盘组件
JP4285405B2 (ja) ハイブリッド自動車
US11677294B2 (en) Power unit structure for vehicle
CN110235273A (zh) 可连接/可拆卸的电池部件载体、包括可连接/可拆卸的电池部件载体的电池系统和包括电池系统的车辆
CN210200840U (zh) 带有中间件的电池模组、动力电池包及动力汽车底盘组件
JP5182241B2 (ja) 車両用電気機器の冷却ユニットの搭載方法及び車載用電気機器の冷却ユニット
JP2023535263A (ja) 車両シャーシプラットフォーム
JP6255317B2 (ja) 電池ブロックおよび電池モジュール
US20220281306A1 (en) Frame structure for a vehicle
US20240166060A1 (en) Battery packs for utility vehicle electric drivetrains
JP7397112B2 (ja) 自動車用バッテリデバイス、自動車、及びバッテリデバイスの動作方法
US20200220125A1 (en) Vehicle battery module
JP2019110003A (ja) 電池ケース
US20240106078A1 (en) Space-optimized structure of a battery module
EP3954569A2 (en) Battery electric vehicle supermodule
US12024021B2 (en) Motor vehicle with an ICE/BEV combined scalable platform
CN116513314A (zh) 一体式车架动力电池系统及新能源汽车
US10011160B2 (en) Vehicle
CN109895870B (zh) 车辆地板的横梁、车辆地板、铝合金挤出成型件和车辆
CN114447489A (zh) 用于具有至少一个电动马达的车辆的电力储存系统
CN219677399U (zh) 电池包箱体、电池包以及车辆
CN220692206U (zh) 一种电池包用的下壳体边梁结构及电池包

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant