CN114643633A

CN114643633A - Ceramic tile forming die capable of automatically cleaning powder and using method thereof

Info

Publication number: CN114643633A
Application number: CN202210373709.0A
Authority: CN
Inventors: 吴柏林
Original assignee: Jinjiang Jiejia Machinery Co ltd
Current assignee: Jinjiang Jiejia Machinery Co ltd
Priority date: 2022-04-11
Filing date: 2022-04-11
Publication date: 2022-06-21

Abstract

The invention relates to a ceramic tile forming die capable of automatically cleaning powder, which comprises a base, wherein the top of the base is fixedly connected with a support, the top of the base is fixedly provided with a lower die assembly, the inner side of the support is fixedly provided with an upper die assembly, the top of the base is fixedly provided with a displacement assembly, the outer side of the base is fixedly provided with a collecting assembly, the displacement assembly comprises a supporting plate, one end of the supporting plate is movably connected with the top of the base, the bottom of the supporting plate is fixedly connected with a sliding assembly, an installation cavity is formed in the base, and the inner side of the installation cavity is fixedly provided with a driving assembly. This but ceramic tile forming die of automatic clearance powder and application method thereof rotates through starting the displacement subassembly and cleans being promoted to the lower mould subassembly that is the slope form, makes the powder that is washd and drops can be collected by the collection subassembly, avoids the powder to pile up to reach the effect of being convenient for automatic clearance and improving machining efficiency.

Description

Ceramic tile forming die capable of automatically cleaning powder and using method thereof

Technical Field

The invention relates to the technical field of ceramic tile molds, in particular to a ceramic tile forming mold capable of automatically cleaning powder and a using method thereof.

Background

Ceramic tiles are plate-like or block-like ceramic products produced from clay and other inorganic non-metallic materials by molding, sintering and other processes, and are used for decorating and protecting walls and floors of buildings and structures, and are usually molded by dry pressing, extrusion or other molding methods at room temperature, then dried and fired at a certain temperature.

The existing forming die is inconvenient to automatically clean powder, for example, an anti-drop ceramic tile forming die provided by CN111283850B of China, and the anti-drop ceramic tile supported by anti-drop force in four directions is realized by arranging a placing cavity on a die sleeve, placing a die core in the placing cavity and pressing and forming anti-drop grooves in four directions through the die core; set up the elastic component, cooperation mold core mounting hole and standing groove mounting hole, elasticity when realizing the drawing of patterns rotates, make the mold core carry out the low-angle rotation, realize convenient drawing of patterns, but this forming die is not convenient for clear up the mould after the pottery brick extrusion, make the mould break away from the back, the powder that remains in the mould influences follow-up fashioned pottery brick, thereby reduce subsequent yield, and reduce efficiency, so provide a ceramic tile forming die that can clear up the powder automatically and solve above-mentioned problem with application method.

Disclosure of Invention

Aiming at the defects of the prior art, the invention provides the ceramic tile forming die capable of automatically cleaning powder and the use method thereof, which have the advantages of convenience in automatic cleaning and the like and solve the problem of inconvenience in automatic cleaning.

In order to achieve the purpose, the invention provides the following technical scheme: a ceramic tile forming die capable of automatically cleaning powder comprises a base, wherein the top of the base is fixedly connected with a support, the top of the base is fixedly provided with a lower die assembly, the inner side of the support is fixedly provided with an upper die assembly, the top of the base is fixedly provided with a displacement assembly, and the outer side of the base is fixedly provided with a collecting assembly;

the displacement subassembly includes the backup pad of the top swing joint of one end and base, the bottom fixedly connected with slip subassembly of backup pad, the installation cavity has been seted up to the inside of base, the inboard fixed mounting of installation cavity has drive assembly, the outside fixed mounting of backup pad has runner assembly, the inboard swing joint of backup pad has the connecting axle, the outside fixedly connected with rotor plate of connecting axle, the outside fixed mounting of rotor plate has the clearance subassembly.

Further, the sliding assembly comprises a sliding groove with one end arranged at the top of the base, one end of the bottom fixedly connected with of the supporting plate penetrates through and extends to the sliding block on the inner side of the sliding groove, and the sliding block is connected with the sliding groove in a sliding mode.

Further, drive assembly includes the bottom motor that one end and the inboard fixed connection of installation cavity just are located the base, the output shaft fixedly connected with one end of bottom motor and the inboard swing joint of installation cavity just are located the threaded rod on the base, the outside threaded connection of threaded rod has the bottom fixed connection's of one end and backup pad movable block.

Further, the inside of movable block is seted up threaded through-hole, threaded through-hole and the screw thread in the threaded rod outside are mutually supported.

Further, the runner assembly includes the support frame of the outside fixed connection of one end and backup pad, the inboard fixedly connected with electric putter of support frame, electric putter's the outside articulates there is the outside articulated down tube of one end and rotor plate.

Further, the clearance subassembly includes one end and the outside fixed connection's of rotor plate top motor, the movable rod that the output shaft fixedly connected with one end of top motor runs through and extends to the rotor plate back, the outside fixedly connected with brush board of movable rod.

Further, the collection subassembly includes the outside fixed connection's of one end and base installation piece, the bottom fixedly connected with of installation piece links up the piece, the outside swing joint who links up the piece has the collection storehouse, the bottom fixedly connected with mounting bracket in collection storehouse, the inside wall fixedly connected with fan of mounting bracket, the bottom fixedly connected with one end of installation piece runs through and extends to the ventilation pipe at rotor plate top.

Further, go up the mould subassembly and include one end and the inboard fixed connection's of support pneumatic cylinder, the bottom fixedly connected with connecting plate of pneumatic cylinder, the bottom fixedly connected with of connecting plate goes up the mould.

Further, lower die component includes the articulated bed die in one end and the top of base, the top of base articulates there is the articulated second electric putter in one end and the outside of bed die.

The invention provides a use method of a ceramic tile forming die capable of automatically cleaning powder, which comprises the following steps:

1) extruding: the hydraulic cylinder is started to drive the connecting plate to push the upper die to move downwards, and then powder placed in the lower die is extruded and molded;

2) demolding: after the lower die is separated and extruded, a second electric push rod belt hinged with the lower die can be started to push the lower die hinged with the base, and the lower die is pushed to be inclined, so that the demoulding of an operator is further facilitated;

3) cleaning: after the bottom motor is started, the rotating threaded rod drives the movable block and the supporting plate connected with the movable block to move leftwards, so that the brush plate driven by the top motor is pushed by the first electric push rod to move up and down, and then the lower die is cleaned;

4) collecting: the started fan can adsorb the powder brushed off by the brush plate into the collection bin through the ventilation pipe, and the collected powder can be separated and recycled by rotating the collection bin.

Compared with the prior art, the technical scheme of the application has the following beneficial effects:

1. this but ceramic tile forming die of automatic clearance powder and application method thereof rotates through starting the displacement subassembly and cleans being promoted to the lower mould subassembly that is the slope form, makes the powder that is washd and drops can be collected by the collection subassembly, avoids the powder to pile up to reach the effect of being convenient for automatic clearance and improving machining efficiency.

2. According to the ceramic tile forming die capable of automatically cleaning powder and the using method thereof, an operator can conveniently throw the collected powder into the lower die assembly again by rotating the collecting assembly, and the powder is extruded by the upper die assembly, so that the effect of saving resources is achieved.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a right side view of the lower die assembly structure of the present invention;

FIG. 3 is a schematic view of the displacement assembly of the present invention;

FIG. 4 is a schematic view of a cleaning assembly according to the present invention;

FIG. 5 is a schematic view of the collecting assembly of the present invention.

In the figure: 1 base, 2 supports, 3 upper die assemblies, 31 upper dies, 32 hydraulic cylinders, 33 connecting plates, 4 displacement assemblies, 41 supporting plates, 42 sliding assemblies, 43 mounting cavities, 44 driving assemblies, 441 movable blocks, 442 threaded rods, 443 bottom motors, 45 rotating assemblies, 451 supporting frames, 452 first electric push rods, 453 inclined rods, 47 rotating plates, 48 connecting shafts, 49 cleaning assemblies, 491 hairbrush plates, 492 top motors, 493 movable rods, 5 collecting assemblies, 51 mounting blocks, 52 collecting bins, 53 mounting frames, 54 fans, 55 connecting blocks, 56 ventilating pipes, 6 lower die assemblies, 61 second electric push rods and 62 lower dies.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.

Referring to fig. 1-2, the ceramic tile forming mold capable of automatically cleaning powder in this embodiment includes a base 1, a support 2 fixedly connected to the top of the base 1, a lower mold assembly 6 fixedly installed on the top of the base 1, an upper mold assembly 3 fixedly installed on the inner side of the support 2, a displacement assembly 4 fixedly installed on the top of the base 1, and a collecting assembly 5 fixedly installed on the outer side of the base 1.

In this embodiment, through the start of the displacement assembly 4 and the collection assembly 5, after the lower die assembly 6 is demolded, the lower die assembly 6 can be automatically cleaned, and the cleaned powder can be collected.

Wherein, go up mould assembly 3 and include one end and the inboard fixed connection's of support 2 pneumatic cylinder 32, the bottom fixed connection of pneumatic cylinder 32 has connecting plate 33, and the bottom fixed connection of connecting plate 33 goes up mould 31, makes the pneumatic cylinder 32 that starts drive the last mould 31 of being connected with connecting plate 33 and move down.

In addition, the lower mold assembly 6 comprises a lower mold 62 with one end hinged to the top of the base 1, and the top of the base 1 is hinged to a second electric push rod 61 with one end hinged to the outer side of the lower mold 62, so that the lower mold 62 is pushed by the started second electric push rod 61 to be inclined, and the extrusion molding of the ceramic plate is facilitated.

Referring to fig. 3-5, in the present embodiment, the displacement assembly 4 includes a supporting plate 41 having one end movably connected to the top of the base 1, a sliding assembly 42 is fixedly connected to the bottom of the supporting plate 41, an installation cavity 43 is formed inside the base 1, a driving assembly 44 is fixedly installed inside the installation cavity 43, a rotating assembly 45 is fixedly installed outside the supporting plate 41, a connecting shaft 48 is movably connected to the inside of the supporting plate 41, a rotating plate 47 is fixedly connected to the outside of the connecting shaft 48, and a cleaning assembly 49 is fixedly installed outside the rotating plate 47.

In this embodiment, after the supporting plate 41 is driven to move leftward by the driving unit 44, the rotating cleaning unit 49 can clean the inclined lower mold 62, so that the powder material is collected by the collecting unit 5.

Wherein, the sliding assembly 42 includes a sliding groove with one end opened at the top of the base 1, the bottom of the supporting plate 41 is fixedly connected with a sliding block with one end penetrating and extending to the inner side of the sliding groove, and the sliding block is connected with the sliding groove in a sliding manner, so that the supporting plate 41 is more stable in the process of moving left and right.

In addition, the driving assembly 44 includes a bottom motor 443 having one end fixedly connected to the inner side of the mounting cavity 43 and located on the base 1, a threaded rod 442 having one end movably connected to the inner side of the mounting cavity 43 and located on the base 1 is fixedly connected to an output shaft of the bottom motor 443, a movable block 441 having one end fixedly connected to the bottom of the supporting plate 41 is threadedly connected to the outer side of the threaded rod 442, and the movable block 441 is driven by the rotating threaded rod 442 to move left and right.

Secondly, the inside of movable block 441 has seted up the screw thread through-hole, and the screw thread through-hole is mutually supported with the screw thread of the threaded rod 442 outside.

Then, the rotating assembly 45 includes a supporting frame 451 with one end fixedly connected to the outer side of the supporting plate 41, a first electric push rod 452 is fixedly connected to the inner side of the supporting frame 451, an inclined rod 453 with one end hinged to the outer side of the rotating plate 47 is hinged to the outer side of the first electric push rod 452, and the rotating plate 47 located inside the supporting plate 41 is driven to rotate by the rotation of the inclined rod 453 driven by the activated first electric push rod 452.

Next, the cleaning assembly 49 includes a top motor 492 with one end fixedly connected to the outer side of the rotating plate 47, an output shaft of the top motor 492 is fixedly connected to a movable rod 493 with one end penetrating and extending to the back of the rotating plate 47, and a brush plate 491 is fixedly connected to the outer side of the movable rod 493, so that the activated top motor 492 drives the brush plate 491 to rotate.

Finally, collecting assembly 5 includes one end and base 1's outside fixed connection's installation piece 51, the bottom fixedly connected with sealing washer of installation piece 51, the bottom fixedly connected with of installation piece 51 links up piece 55, the outside swing joint that links up piece 55 has collection storehouse 52, the outside fixedly connected with external screw thread that links up piece 55, the external screw thread is mutually supported with the internal thread, the inboard fixedly connected with of collection storehouse 52 has the internal thread, the diapire fixedly connected with filter screen of collection storehouse 52 inner chamber, the bottom fixedly connected with mounting bracket 53 of collection storehouse 52, the exhaust vent has been seted up to the diapire of mounting bracket 53 inner chamber, the inside wall fixedly connected with fan 54 of mounting bracket 53, the ventilation pipe 56 that bottom fixedly connected with one end of installation piece 51 run through and extend to rotor plate 47 top, make the fan 54 that starts come to adsorb the powder that brushes through ventilation pipe 56 in collecting storehouse 52.

The use method of the ceramic tile forming die capable of automatically cleaning powder comprises the following steps:

1) extruding: the hydraulic cylinder 32 is started to drive the connecting plate 33 to push the upper die 31 to move downwards, and then the powder placed in the lower die 62 is extruded and formed;

2) demolding: after the separation and extrusion molding are carried out, a second electric push rod 61 hinged with the lower die 62 can be started to push the lower die 62 hinged with the base 1, and the lower die 62 is pushed to be inclined, so that the demolding is further facilitated for operators;

3) cleaning: when the bottom motor 443 is started, the rotating threaded rod 442 drives the movable block 441 and the supporting plate 41 connected thereto to move leftward, so that the brush plate 491 driven by the top motor 492 is pushed by the first electric push rod 452 to move up and down, and then the lower die 62 is cleaned;

4) collecting: the activated blower 54 can adsorb the powder brushed down by the brush plate 491 to the collection chamber 52 through the ventilation pipe 56, and the collected powder can be separated and reused by rotating the collection chamber 52.

The working principle of the above embodiment is as follows:

(1) after the hydraulic cylinder 32 is started to drive the connecting plate 33 and the upper die 31 connected with the connecting plate to move downwards, the powder put into the lower die 62 can be extruded, after the powder is extruded and formed, the second electric push rod 61 can be started to push the lower die 62 to rotate forwards, after the lower die 62 is pushed to be inclined, the extruded powder can be conveniently demoulded, then the lower die 62 is pulled to be vertical to the base 1 by the second electric push rod 62, the bottom motor 443 can be started to drive the threaded rod 442 to rotate, the movable block 441 positioned at the outer side of the threaded rod 442 is driven to drive the supporting plate 41 to move leftwards, the brush plate 491 is driven to be attached to the lower die 62, the top motor 492 and the first electric push rod 452 are started to drive the brush plate 491 to move upwards and downwards to repeatedly clean the lower die 62, and further reduce the powder accumulated at the inner side of the lower die 62, place the ceramic plate that accumulational powder influences follow-up extrusion, reach the effect of being convenient for automatic clearance and improvement machining efficiency.

(2) The powder brushed down by the brush board 491 is adsorbed into the collection bin 52 by the started fan 54 through the ventilation pipe 56, and the powder can be blocked in the collection bin 52 by the filter screen on the bottom wall of the inner cavity of the collection bin 52, and finally the collected powder is poured back to the lower die 62 by rotating the collection bin 52, so that the effect of saving resources is achieved.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a but ceramic tile forming die of automatic clearance powder, includes base (1), its characterized in that: the top of the base (1) is fixedly connected with a support (2), the top of the base (1) is fixedly provided with a lower die assembly (6), the inner side of the support (2) is fixedly provided with an upper die assembly (3), the top of the base (1) is fixedly provided with a displacement assembly (4), and the outer side of the base (1) is fixedly provided with a collection assembly (5);

displacement subassembly (4) are including the top swing joint's of one end and base (1 backup pad (41), the bottom fixedly connected with sliding assembly (42) of backup pad (41), installation cavity (43) have been seted up to the inside of base (1), the inboard fixed mounting of installation cavity (43) has drive assembly (44), the outside fixed mounting of backup pad (41) has rotating assembly (45), the inboard swing joint of backup pad (41) has connecting axle (48), the outside fixedly connected with rotor plate (47) of connecting axle (48), the outside fixed mounting of rotor plate (47) has clearance subassembly (49).

2. The tile forming die capable of automatically cleaning powder according to claim 1, wherein: the sliding assembly (42) comprises a sliding groove, one end of the sliding groove is arranged at the top of the base (1), one end of the bottom fixedly connected with of the supporting plate (41) penetrates through the sliding block and extends to the inner side of the sliding groove, and the sliding block is connected with the sliding groove in a sliding mode.

3. The tile forming die capable of automatically cleaning powder according to claim 1, wherein: drive assembly (44) include that the inboard fixed connection of one end and installation cavity (43) just is located bottom motor (443) on base (1), the output shaft fixedly connected with one end of bottom motor (443) and the inboard swing joint of installation cavity (43) just are located threaded rod (442) on base (1), the outside threaded connection of threaded rod (442) has the bottom fixed connection's of one end and backup pad (41) movable block (441).

4. The tile forming die capable of automatically cleaning powder according to claim 1, wherein: the inside of movable block (441) is seted up threaded through-hole, threaded through-hole and the screw thread in threaded rod (442) outside are mutually supported.

5. The tile forming die capable of automatically cleaning powder according to claim 1, wherein: the rotating assembly (45) comprises a supporting frame (451) with one end fixedly connected with the outer side of the supporting plate (41), a first electric push rod (452) is fixedly connected to the inner side of the supporting frame (451), and an inclined rod (453) with one end hinged with the outer side of the rotating plate (47) is hinged to the outer side of the first electric push rod (452).

6. The tile forming die capable of automatically cleaning powder according to claim 1, wherein: the cleaning assembly (49) comprises a top motor (492) with one end fixedly connected with the outer side of the rotating plate (47), an output shaft of the top motor (492) is fixedly connected with a movable rod (493) with one end penetrating through and extending to the back face of the rotating plate (47), and the outer side of the movable rod (493) is fixedly connected with a brush plate (491).

7. The tile forming die capable of automatically cleaning powder according to claim 1, wherein: collect subassembly (5) and include outside fixed connection's of one end and base (1) installation piece (51), the bottom fixedly connected with of installation piece (51) links up piece (55), the outside swing joint that links up piece (55) has collection storehouse (52), the bottom fixedly connected with mounting bracket (53) of collecting storehouse (52), inside wall fixedly connected with fan (54) of mounting bracket (53), ventilation pipe (56) at mounting block (51)'s bottom fixedly connected with one end is run through and is extended to rotor plate (47) top.

8. The ceramic tile forming die capable of automatically cleaning powder according to claim 1, characterized in that: go up mould subassembly (3) and include inboard fixed connection's of one end and support (2) pneumatic cylinder (32), the bottom fixedly connected with connecting plate (33) of pneumatic cylinder (32), mould (31) are gone up to the bottom fixedly connected with of connecting plate (33).

9. The tile forming die capable of automatically cleaning powder according to claim 1, wherein: lower mould subassembly (6) include one end and the articulated bed die (62) in top of base (1), the top of base (1) articulates there is one end and the articulated second electric putter (61) in outside of bed die (62).

The use method of the ceramic tile forming die capable of automatically cleaning powder is characterized by comprising the following steps: the method comprises the following steps:

1) extruding: the hydraulic cylinder (32) is started to drive the connecting plate (33) to push the upper die (31) to move downwards, and then the powder placed in the lower die (62) is extruded and molded;

2) demolding: after the separation is extruded and formed, a second electric push rod (61) hinged with the lower die (62) can be started to push the lower die (62) hinged with the base (1), and the lower die (62) is pushed to be inclined, so that the demolding of an operator is further facilitated;

3) cleaning: when the bottom motor (443) is started, the rotating threaded rod (442) drives the movable block (441) and the supporting plate (41) connected with the movable block to move leftwards, so that the brush plate (491) driven by the top motor (492) is pushed by the first electric push rod (452) to move upwards and downwards, and then the lower die (62) is cleaned;

4) collecting: the started fan (54) can absorb the powder brushed off by the brush plate (491) into the collection bin (52) through the ventilation pipe (56), and the collected powder can be separated and recycled by rotating the collection bin (52).