CN114635241A - Rinsing process for textile long yarns - Google Patents

Rinsing process for textile long yarns Download PDF

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Publication number
CN114635241A
CN114635241A CN202210303464.4A CN202210303464A CN114635241A CN 114635241 A CN114635241 A CN 114635241A CN 202210303464 A CN202210303464 A CN 202210303464A CN 114635241 A CN114635241 A CN 114635241A
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cheese
rinsing
long
yarn
textile
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CN202210303464.4A
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薛强
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/04Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
    • D06B3/09Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments as packages, e.g. cheeses
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • D06B23/22Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for heating

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention discloses a rinsing process for long spun yarns, which belongs to the field of spinning, wherein pre-fixing treatment and pre-floating treatment are sequentially carried out on cheese on the basis of the prior art, so that loose long yarns are temporarily fixed, meanwhile, the cheese has certain buoyancy, after the cheese is thrown into rinsing liquid, a plurality of cheeses float at different depths of the rinsing liquid, meanwhile, a large number of bubbles overflow from the surfaces of the plurality of cheeses, the fixation on the long yarns is removed, the long yarns are impacted, so that the long yarns are further loosened, then, the cheese moves in the rinsing liquid through heating treatment, and a large number of bubbles overflow again, so that the convection of the rinsing liquid among the rolled long yarns is further improved, compared with the prior art, the rinsing uniformity is obviously improved, and the color difference is reduced.

Description

Rinsing process for textile long yarns
Technical Field
The invention relates to the field of spinning, in particular to a spinning long yarn rinsing process.
Background
Dyeing and finishing refers to a process in which textile materials (fibers, yarns and fabrics) are subjected to a chemical treatment, also known in the modern world as printing and dyeing. Dyeing and finishing are carried out together with spinning, weaving or knitting production to form the whole process of textile production. The dyeing and finishing comprises pretreatment, dyeing, printing and finishing, and the quality of the dyeing and finishing quality has important influence on the use value of the textile.
Most of the dyeing and finishing processes are chemical processing processes, and after the textile materials are chemically processed, the textile materials are repeatedly rinsed to remove loose colors and dried. Therefore, in the yarn dyeing and finishing process, the requirement on yarn rinsing is high, and the yarn dyeing and finishing quality is directly influenced.
In the prior art, when yarn is dyed and finished, the yarn is generally loosely wound on a porous winding drum to form cheese, in order to ensure the stability of the yarn, although the yarn is loosely wound, the looseness is not high, so that the rinsing effect of the yarn wound on the inner side is poor during rinsing, the integral rinsing is uneven, and color difference exists, and the rinsing of the yarn in the prior art is generally soaking and washing, for example, a rinsing device for yarn dyeing and finishing disclosed in patent No. CN202020684695.0 is only simple soaking and washing, so that the rinsing effect is poor.
Disclosure of Invention
1. Technical problem to be solved
Aiming at the problems in the prior art, the invention aims to provide a rinsing process for textile long yarns, and compared with the prior art, the rinsing process for the textile long yarns has the advantages that through the sequential pre-fixing treatment and pre-floating treatment of the cheese, after the cheese is thrown into rinsing liquid, a plurality of cheese can float at different depths of the rinsing liquid, a large number of bubbles overflow to impact the long yarns to loosen and loosen the long yarns, and the convection property of the rinsing liquid among the rolled long yarns is effectively improved, so that the rinsing uniformity is obviously improved, and the color difference is reduced.
2. Technical scheme
In order to solve the above problems, the present invention adopts the following technical solutions.
A rinsing process for long yarn of textile features that on the basis of existing technique, the cheese is pre-fixed and pre-floated sequentially to make the loose long yarn be temporarily fixed and the cheese have a certain buoyancy, and after it is thrown in rinsing liquid, several cheeses float at different depths in the rinsing liquid, and the surface of cheese overflows a lot of bubbles to release the fixation of long yarn and generate impact to long yarn for further loosening.
Furthermore, the number of the soaking and rinsing in the rinsing liquid in the step S4 is not more than 5, and the overall bleaching efficiency is affected due to too many repetition times.
Further, the pretreatment in the step S1 includes a pretreatment and a pretreatment performed in sequence.
Further, the pre-fixing treatment comprises the following steps:
sleeving a plurality of cheese on the long rod, and enabling the ends of the plurality of cheese to abut against each other to form a yarn stringing rod;
and then sealing the end part of the cheese at the leftmost side or the rightmost side of the yarn stringing rod, filling bubble slurry into the yarn stringing rod from the end part of the cheese at the other side, so that the bubble slurry overflows outwards and is adhered to the long yarn, forming a solidified layer after cooling, temporarily fixing the long yarn, completing the pre-solidification treatment, and enabling the loose cheese not to easily fall off from the surface of the loose cheese before rinsing.
Furthermore, every two adjacent cheese on the stock lean on the tip that leans on each other the same, make two adjacent cheese tip that contact each other align, be difficult for simultaneously to shelter from its surperficial yarn production, effectively guarantee the homogeneity of solidified layer, the hole on the porous section of thick bamboo is concentrated and is distributed at the middle part, and is provided with the part in hole and is covered by the long yarn completely, and the bubble thick liquid that effectively guarantees to spill over is mostly distributed on the long yarn, reduces the waste of material.
Further, the preparation method of the bubble slurry comprises the following steps: compressed inert gas is filled in the water-soluble sizing agent in a molten state to obtain bubble size, when the cheese is put into rinsing liquid, the solidified layer is hydrolyzed after meeting water, the compressed inert gas in the solidified layer quickly overflows, and meanwhile, because the two ends of the cheese are sealed during pre-floating treatment, the overflowing gas can only approximately overflow from the surface of the hollow cylinder, and the gas can play a role in impacting and loosening the wound yarn.
Further, the pre-floating treatment comprises the following steps:
the method comprises the following steps of firstly plugging the head (the smaller end part) of the pre-cured cheese by using a left plug, then putting a plurality of thermal cracking layers into the cheese, and finally plugging the tail (the larger end part) of the cheese by using a right plug to finish pre-floating treatment;
it should be noted that, in order to float a plurality of bobbins at different depths in the rinsing liquid, the thermal cracking layer is placed in each bobbin differently, so that the generated buoyancy is different, thereby achieving the effect.
Further, left side stopper and right side stopper are made of silicone rubber material, and the radial span of left side stopper and right side stopper all is greater than rather than the outward flange of close cheese to play certain interception effect to long yarn, make it be difficult for droing, and the two all with the fixed interference fit of porous section of thick bamboo inner wall, technical staff also can set left side stopper and right side stopper and porous section of thick bamboo's connected mode to threaded connection as required, thereby improve the joint strength between the two and the cheese, make it be difficult for the fracture.
Furthermore, an inner sinking ball is placed in the thermal cracking layer, inert gas, preferably helium gas, is filled in the thermal cracking layer, the thermal cracking layer is good in thermal conductivity and small in molecular weight, the thermal cracking layer has large buoyancy, the thermal cracking layer is made of elastic sealing materials, the inner sinking ball is obtained by solidifying bubble slurry, the thermal cracking layer gradually swells until bursting as the thermal cracking layer is continuously heated, the bursting impact force impacts the soaking liquid, the soaking liquid is enabled to swing, the bleaching effect is improved, meanwhile, the inner sinking ball is in contact with the bleaching liquid, a large amount of gas is generated, the gas in the thermal cracking layer and the gas in the inner sinking ball overflow together, the effect of loosening impact on long yarns is generated again, the rinsing uniformity is improved, and the color difference is reduced.
Furthermore, a plurality of magnetic points which are uniformly distributed are connected to the thermal cracking layer, the inner sinking ball and the magnetic points are made of magnetic materials, so that after the thermal cracking layer is cracked, the inner sinking ball is released and moves along with the movement of the cheese in the rinsing liquid, fragments of the thermal cracking layer after being cracked can be adsorbed, the particle size of the whole fragments is further improved, and the recovery difficulty caused when the fragments overflow into the rinsing liquid due to the accidental falling of the left sealing plug or the right sealing plug is effectively reduced.
3. Advantageous effects
Compared with the prior art, the invention has the advantages that:
(1) according to the scheme, loose long yarns are temporarily fixed through pre-curing treatment, after the long yarns are thrown into rinsing liquid, a large number of bubbles overflow from the surfaces of the plurality of cheese, the fixation of the long yarns is removed, the long yarns are impacted, the long yarns are further loosened, the convection of the rinsing liquid among the rolled long yarns is further improved, and compared with the prior art, the uniformity of rinsing is remarkably improved, and the color difference is reduced.
(2) Through the pre-floating treatment, loose long yarns are temporarily fixed, meanwhile, the cheese has certain buoyancy, and after the cheese is thrown into rinsing liquid, a plurality of cheeses float at different depths of the rinsing liquid, so that the cheese is not easily contacted and influenced.
(3) The cheese moves in the rinsing liquid in cooperation with heating operation, and a large amount of bubbles overflow again, so that the convection of the rinsing liquid among long yarns is further improved, the rinsing uniformity is remarkably improved, and the color difference is reduced.
Drawings
FIG. 1 is a principal flow diagram of the present invention;
FIG. 2 is a schematic of the pre-cure process of the present invention;
FIG. 3 is a schematic representation of the variation of the cheese during the pre-consolidation process of the present invention;
FIG. 4 is a schematic representation of a pre-cured cheese of the present invention;
FIG. 5 is a schematic view of the process for preparing the bubble slurry of the present invention;
FIG. 6 is a schematic illustration of the pre-flotation process of the present invention;
FIG. 7 is a schematic view of a thermospill balloon of the present invention;
FIG. 8 is a schematic view of a thermal check balloon of the present invention during heating;
FIG. 9 is a schematic view of a thermally cracked spill balloon according to example 2 of the present invention;
fig. 10 is a schematic diagram of a prior art rinse.
The reference numbers in the figures illustrate:
1 thermal cracking layer, 2 inner sinking ball and 3 magnetic point.
Detailed Description
In this embodiment 1, the technical solution will be clearly and completely described in conjunction with the disclosed drawings, so that the purpose, technical solution and beneficial effects of the embodiments of the present disclosure will be more clear. It is to be understood that the described embodiments are only a few embodiments of the present disclosure, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the described embodiments of the disclosure without any inventive step, are within the scope of protection of the disclosure.
Unless defined otherwise, technical or scientific terms used herein shall have the ordinary meaning as understood by those of skill in the art to which this disclosure belongs. The use of "first," "second," and similar terms in this disclosure is not intended to indicate any order, quantity, or importance, but rather is used to distinguish one element from another. The word "comprising" and similar words are intended to mean that the elements or items listed before the word cover the elements or items listed after the word and their equivalents, without excluding other elements or items. "upper", "lower", "inside", "outside", and the like are used merely to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships may also be changed accordingly.
Example (b):
referring to fig. 1, a textile long yarn rinsing process includes, on the basis of the prior art, sequentially performing pre-fixing treatment and pre-floating treatment on cheese, so that loose long yarn is temporarily fixed, meanwhile, the cheese has certain buoyancy, after the cheese is thrown into a rinsing liquid, a plurality of cheeses float at different depths of the rinsing liquid, meanwhile, a large number of bubbles overflow from the surfaces of the cheeses, fixing of the long yarn is removed, the long yarn is further loosened by impacting the long yarn, then, the heating temperature is controlled below 100 ℃ through heating treatment, the long yarn is effectively prevented from being damaged due to overhigh temperature, the cheese moves in the rinsing liquid, and a large number of bubbles overflow again, convection of the rinsing liquid between rolled long yarns is further improved, and as shown in fig. 10, compared with the prior art, the rinsing uniformity is remarkably improved, and color difference is reduced.
In the step S4, the number of the soaking and rinsing operations performed by filling the rinsing solution is not more than 5, which may affect the overall bleaching efficiency.
The pretreatment comprises a pretreatment of pre-fixing and a pre-floating which are sequentially carried out, as shown in figures 2-3, wherein a represents a porous cylinder, and the pretreatment comprises the following steps:
sleeving a plurality of cheese on the long rod, and enabling the ends of the plurality of cheese to abut against each other to form a yarn stringing rod;
and then sealing the end part of the cheese at the leftmost side or the rightmost side of the yarn stringing rod, filling bubble slurry into the yarn stringing rod from the end part of the cheese at the other side, and forming a solidified layer after cooling, wherein the bubble slurry overflows and adheres to the long yarn as shown in figure 4, and b in the figure shows the solidified layer, so that the long yarn is temporarily fixed, the pre-solidification treatment is completed, and the loose cheese is not easy to fall off from the surface of the loose cheese before rinsing.
In addition, when the pre-curing treatment is carried out, the head parts of every two adjacent cheese on the control long rod are abutted against the head parts, and the tail parts are abutted against the tail parts, so that the end parts of the two adjacent cheese in mutual contact can be aligned, the yarns on the surfaces of the two adjacent cheese are not easily shielded, and the uniformity of a curing layer is effectively ensured.
It is worth noting that the pores on the porous cylinder of the cheese are distributed in the middle in a centralized manner, and the part provided with the pores is completely covered by the long yarn, so that the overflowing bubble serous fluid is effectively distributed on the long yarn, and the waste of materials is reduced.
As shown in fig. 5, compressed inert gas is filled into the water-soluble slurry in a molten state to obtain bubble slurry, when the cheese is thrown into the rinsing liquid, the solidified layer is hydrolyzed after meeting water, the compressed inert gas in the solidified layer rapidly overflows, and meanwhile, because the two ends of the cheese are sealed during pre-floating treatment, the overflowed gas can only approximately overflow from the surface of the hollow bobbin, and the gas can play a role in impacting and loosening the wound yarn.
As shown in fig. 6, the pre-floating treatment comprises the following steps:
the method comprises the following steps of firstly plugging the small end part of the head part of the pre-solidified cheese by using a left plug, then placing a plurality of thermal cracking layers 1 into the cheese, and finally plugging the large end part of the tail part of the cheese by using a right plug to finish pre-floating treatment;
in addition, in order to float a plurality of cheese in the rinsing liquid at different depths, the thermal cracking layer 1 is put into each cheese differently, so that the generated buoyancy is different, thereby achieving the effect.
Left side stopper and right stopper are made of silicone rubber material, the radial span of left side stopper and right stopper all is greater than rather than the outward flange of close cheese to play certain interception effect to long yarn, make it be difficult for droing, and the two all with the fixed interference fit of porous section of thick bamboo inner wall, technical staff also can set left side stopper and right stopper and porous section of thick bamboo connected mode as required to threaded connection, thereby improve the joint strength between the two and the cheese, make it be difficult for the fracture.
In the figures 7-8, as the heating is continuously carried out, the thermal cracking layer 1 gradually swells until the thermal cracking layer explodes, the impact force of the explosion at the moment impacts the soaking liquid to make the soaking liquid swing, so that the bleaching effect is improved, meanwhile, the inner sinking ball 2 contacts the bleaching liquid to generate a large amount of gas which overflows together with the gas in the thermal cracking layer 1, the effect of loosening impact on long yarns is produced again, the rinsing uniformity is improved, and the color difference is reduced.
Example 2:
as shown in fig. 9, the thermal cracking layer 1 is provided with a plurality of magnetic dots 3, and the inner sinking ball 2 is also made of a magnetic material, after the thermal cracking layer 1 is cracked, the inner sinking ball 2 is released and moves along with the movement of the cheese in the rinsing liquid, so that fragments of the thermal cracking layer 1 after being cracked can be adsorbed, the particle size of the whole fragments is further improved, and the recovery difficulty caused by the fact that the fragments overflow into the rinsing liquid due to the accidental falling of the left plug or the right plug is effectively reduced.
This example was identical to example 1 except that the thermal cracking layer 1 was different from example 1.
The foregoing is only a preferred embodiment of the present invention; the scope of the invention is not limited thereto. Any person skilled in the art should be able to cover the technical scope of the present invention by equivalent or modified solutions and modifications within the technical scope of the present invention.

Claims (10)

1. A rinsing process for textile long yarns is characterized by comprising the following steps: the method comprises the following steps:
s1, firstly, pretreating the cheese formed by the porous bobbin wound with the long yarn to obtain the loose cheese temporarily fixed by the long yarn;
s2, placing the pretreated plurality of cheese in rinsing liquid, wherein the plurality of cheese floats at different depths of the rinsing liquid, and meanwhile, a large number of bubbles overflow from the surfaces of the plurality of cheese to release the fixation of the long yarns and impact the long yarns to further loosen the long yarns;
s3, heating the rinsing liquid to enable the cheese to float upwards in the bleaching liquid, then sink to the bottom of the liquid, overflow a large amount of bubbles again, and soak for 15-30 min;
and S4, discharging the soaking solution, washing the cheese with clear water, repeatedly filling the rinsing solution for soaking and washing after washing, and finally drying the cheese to finish the rinsing of the long yarn.
2. The process of claim 1 for rinsing textile filaments, wherein: the soaking and rinsing of the rinsing liquid in the step S4 are repeated for no more than 5 times.
3. The textile long yarn rinsing process according to claim 1, characterized in that: the pretreatment in step S1 includes a pretreatment of pre-fixing and a pretreatment of pre-floating, which are performed in this order.
4. The textile long yarn rinsing process according to claim 3, characterized in that: the pre-curing treatment comprises the following steps:
sleeving a plurality of cheese on the long rod, and enabling the ends of the plurality of cheese to abut against each other to form a yarn stringing rod;
and then sealing the end part of the cheese at the leftmost side or the rightmost side of the yarn stringing rod, filling bubble slurry into the yarn stringing rod from the end part of the cheese at the other side, enabling the bubble slurry to overflow outwards and be adhered to the long yarn, forming a solidified layer after cooling, enabling the long yarn to be temporarily fixed, and finishing the pre-solidification treatment.
5. The textile long yarn rinsing process according to claim 4, characterized in that: the end parts of every two adjacent cheese on the long rod, which are mutually abutted, are the same, the pores on the porous cylinder are intensively distributed in the middle part, and the part provided with the pores is completely covered by the long yarn.
6. The textile long yarn rinsing process according to claim 4, characterized in that: the preparation method of the bubble slurry comprises the following steps: and filling compressed inert gas into the molten water-soluble slurry to obtain bubble slurry.
7. The textile long yarn rinsing process according to claim 4, characterized in that: the pre-floating treatment comprises the following steps:
the method comprises the steps of firstly plugging the head of the pre-cured cheese by using a left plug, then placing a plurality of thermal cracking layers (1) into the cheese, and finally plugging the tail of the cheese by using a right plug to finish pre-floating treatment.
8. The process of claim 7 for rinsing textile filaments, wherein: the left sealing plug and the right sealing plug are both made of silicon rubber materials and are in fixed interference fit with the inner wall of the porous cylinder.
9. The textile long yarn rinsing process according to claim 7, characterized in that: the thermal cracking layer is characterized in that an inner sinking ball (2) is placed inside the thermal cracking layer (1), inert gas is filled in the thermal cracking layer (1), the thermal cracking layer (1) is made of elastic sealing materials, and the inner sinking ball (2) is obtained by solidifying bubble slurry.
10. The textile long yarn rinsing process according to claim 7, characterized in that: the thermal cracking layer (1) is connected with a plurality of uniformly distributed magnetic dots (3), and the inner sinking ball (2) and the magnetic dots (3) are made of magnetic materials.
CN202210303464.4A 2022-03-24 2022-03-24 Rinsing process for textile long yarns Pending CN114635241A (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1322240A (en) * 1998-08-13 2001-11-14 宝洁公司 Multilayer detergent tablet with different elasticities
CN1359419A (en) * 1999-03-12 2002-07-17 宝洁公司 Perfumed detergent tablet
KR20140076801A (en) * 2012-12-13 2014-06-23 다빈공업 주식회사 Cleaning device for foreign matter of machining parts
CN106957738A (en) * 2017-04-11 2017-07-18 安徽省明美矿物化工有限公司 A kind of bleaching agent containing attapulgite and preparation method thereof
CN112139155A (en) * 2020-09-03 2020-12-29 孙永林 Continuous gas cracking type derusting process for waste steel plates
CN213447633U (en) * 2020-10-09 2021-06-15 山东明福染业有限公司 Small bath ratio cheese dyeing machine
CN113355822A (en) * 2021-08-11 2021-09-07 南通辉锴纺织有限公司 Efficient bleaching auxiliary part and bleaching process for knitted fabric

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1322240A (en) * 1998-08-13 2001-11-14 宝洁公司 Multilayer detergent tablet with different elasticities
CN1359419A (en) * 1999-03-12 2002-07-17 宝洁公司 Perfumed detergent tablet
KR20140076801A (en) * 2012-12-13 2014-06-23 다빈공업 주식회사 Cleaning device for foreign matter of machining parts
CN106957738A (en) * 2017-04-11 2017-07-18 安徽省明美矿物化工有限公司 A kind of bleaching agent containing attapulgite and preparation method thereof
CN112139155A (en) * 2020-09-03 2020-12-29 孙永林 Continuous gas cracking type derusting process for waste steel plates
CN213447633U (en) * 2020-10-09 2021-06-15 山东明福染业有限公司 Small bath ratio cheese dyeing machine
CN113355822A (en) * 2021-08-11 2021-09-07 南通辉锴纺织有限公司 Efficient bleaching auxiliary part and bleaching process for knitted fabric

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