CN114633160A - Spindle Sleeve Special Grinder - Google Patents

Spindle Sleeve Special Grinder Download PDF

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Publication number
CN114633160A
CN114633160A CN202210380425.4A CN202210380425A CN114633160A CN 114633160 A CN114633160 A CN 114633160A CN 202210380425 A CN202210380425 A CN 202210380425A CN 114633160 A CN114633160 A CN 114633160A
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China
Prior art keywords
seat
sliding plate
axis
workpiece
diamond pen
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CN202210380425.4A
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Chinese (zh)
Inventor
缪健
陈国堂
严序豪
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Wuxi Changyi Machine Tools Co ltd
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Wuxi Changyi Machine Tools Co ltd
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Priority to CN202210380425.4A priority Critical patent/CN114633160A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B7/00Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
    • B24B7/10Single-purpose machines or devices
    • B24B7/16Single-purpose machines or devices for grinding end-faces, e.g. of gauges, rollers, nuts, piston rings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0076Other grinding machines or devices grinding machines comprising two or more grinding tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/02Frames; Beds; Carriages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies
    • B24B41/061Work supports, e.g. adjustable steadies axially supporting turning workpieces, e.g. magnetically, pneumatically
    • B24B41/062Work supports, e.g. adjustable steadies axially supporting turning workpieces, e.g. magnetically, pneumatically between centres; Dogs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/22Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B5/00Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
    • B24B5/02Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work
    • B24B5/06Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding cylindrical surfaces internally
    • B24B5/10Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding cylindrical surfaces internally involving a horizontal tool spindle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B5/00Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
    • B24B5/02Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work
    • B24B5/14Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding conical surfaces, e.g. of centres

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Grinding Of Cylindrical And Plane Surfaces (AREA)

Abstract

本发明属于磨床设备技术领域,涉及一种主轴套筒专用磨床,包括床身,所述床身上部一端安装转台,另一端安装进给座,转台顶部安装旋转工作台,所述旋转工作台上安装工件箱体,工件箱体上转动设置电主轴,电主轴连接手动卡盘,所述旋转工作台上还配合设置位置可调的中心架,中心架与手动卡盘相配合实现对工件的装夹固定;所述进给座上安装位置可调的十字滑板,十字滑板上安装小滑板,小滑板能够相对十字滑板进行位置移动,且小滑板的移动方向与十字滑板的移动方向垂直。该磨床能够实现对主轴套筒类的工件进行内圆及直线端面的可靠磨削加工,同时还能够根据加工需要对工件进行一定角度倾斜,以满足锥面锥度等异形加工。

Figure 202210380425

The invention belongs to the technical field of grinding machine equipment, and relates to a special grinding machine for a spindle sleeve. The workpiece box is installed, the electric spindle is rotated on the workpiece box, and the electric spindle is connected to the manual chuck. The rotating worktable is also equipped with a center frame with adjustable position. The center frame cooperates with the manual chuck to realize the installation of the workpiece. The clip is fixed; a cross slide with adjustable position is installed on the feed seat, and a small slide is installed on the cross slide, and the small slide can move relative to the cross slide, and the moving direction of the small slide is perpendicular to the moving direction of the cross slide. The grinding machine can realize reliable grinding of the inner circle and straight end face of workpieces such as spindle sleeves, and can also tilt the workpiece at a certain angle according to processing needs to meet the special-shaped processing such as taper surface taper.

Figure 202210380425

Description

主轴套筒专用磨床Spindle Sleeve Special Grinder

技术领域technical field

本发明属于磨床设备技术领域,涉及一种主轴套筒专用磨床。The invention belongs to the technical field of grinding machine equipment, and relates to a special grinding machine for a spindle sleeve.

背景技术Background technique

磨床是磨削加工的常用设备,主轴套筒的直线端面及内圆均要通过磨床进行磨削加工。在主轴套筒加工作业过程中,需要对主轴套筒根据加工需要进行相应进给,由于在加工过程,需要对主轴套筒进行X轴和Z轴进行相应进给,以满足加工需要,床身通常做的很大,导致经济效益较差。另外,现有的磨床在工作一段时间以后,对砂轮进行修整时,需要将砂轮拿到专门的修整设备上进行修整,作业繁琐,修整效率较低。同时,现有的磨床在加工工件时,工件装夹固定后,通常只能直线进给,这就导致加工范围及加工工艺较窄。Grinding machine is a common equipment for grinding, and the straight end face and inner circle of the spindle sleeve must be ground by the grinding machine. During the processing of the spindle sleeve, the spindle sleeve needs to be fed accordingly according to the processing needs. During the machining process, the X-axis and Z-axis of the spindle sleeve need to be fed correspondingly to meet the processing needs. Usually done very large, resulting in poor economic efficiency. In addition, after the existing grinder has worked for a period of time, when dressing the grinding wheel, the grinding wheel needs to be taken to a special dressing equipment for dressing, which is cumbersome and has low dressing efficiency. At the same time, when the existing grinder is processing a workpiece, after the workpiece is clamped and fixed, it can usually only feed in a straight line, which leads to a narrow processing range and processing technology.

发明内容SUMMARY OF THE INVENTION

本发明针对上述问题,提供一种主轴套筒专用磨床,该磨床能够实现对主轴套筒类的工件进行内圆及直线端面的可靠磨削加工,同时还能够根据加工需要对工件进行一定角度倾斜,以满足锥面锥度等异形加工。In view of the above problems, the present invention provides a special grinding machine for spindle sleeves, which can realize reliable grinding of inner circles and linear end faces of workpieces such as spindle sleeves, and can also tilt the workpieces at a certain angle according to processing needs. , to meet the special-shaped processing such as taper and taper.

按照本发明的技术方案:一种主轴套筒专用磨床,其特征在于:包括床身,所述床身上部一端安装转台,另一端安装进给座,转台顶部安装旋转工作台,所述旋转工作台上安装工件箱体,工件箱体上转动设置电主轴,电主轴连接手动卡盘,所述旋转工作台上还配合设置位置可调的中心架,中心架与手动卡盘相配合实现对工件的装夹固定;According to the technical solution of the present invention: a special grinding machine for spindle sleeve, which is characterized by comprising a bed, a turntable is installed on one end of the upper part of the bed, a feed seat is installed on the other end, and a rotary table is installed on the top of the turntable. The workpiece box is installed on the table, the electric spindle is rotated on the workpiece box, and the electric spindle is connected with the manual chuck. The rotating worktable is also equipped with a center frame with adjustable position. The center frame and the manual chuck cooperate to realize the workpiece. The clamping and fixing;

所述进给座上安装位置可调的十字滑板,十字滑板上安装小滑板,小滑板能够相对十字滑板进行位置移动,且小滑板的移动方向与十字滑板的移动方向垂直,小滑板上安装两组磨头座,每组所述磨头座的电主轴分别安装接杆砂轮;The cross slide plate with adjustable position is installed on the feed seat, and the small slide plate is installed on the cross slide plate, and the small slide plate can move relative to the cross slide plate, and the moving direction of the small slide plate is perpendicular to the moving direction of the cross slide plate. A group of grinding head seats, and the electric spindle of each group of said grinding head seats is respectively equipped with an adaptor grinding wheel;

所述床身上对应于每组磨头座分别安装一个修整器座,修整器座上安装金刚笔座,金刚笔座上安装金刚笔,金刚笔能够对相应的接杆砂轮进行修整。A dresser seat is installed on the bed corresponding to each group of grinding head seats, a diamond pen seat is installed on the dresser seat, a diamond pen is installed on the diamond pen seat, and the diamond pen can dress the corresponding post grinding wheel.

作为本发明的进一步改进,所述旋转工作台的上部构造燕尾台,工件箱体的燕尾连接部与旋转工作台的燕尾台通过第一压块压紧连接;As a further improvement of the present invention, the upper part of the rotary table is constructed with a dovetail table, and the dovetail connection part of the workpiece box and the dovetail table of the rotary table are pressed and connected by the first pressing block;

所述中心架下部构造的燕尾连接部与旋转工作台的燕尾台之间通过第二压块压紧连接。The dovetail connection part of the lower structure of the center frame and the dovetail platform of the rotary table are pressed and connected by a second pressing block.

作为本发明的进一步改进,所述进给座上平行布置两条Z轴直线导轨,十字滑板滑动设置于Z轴直线导轨上,两条Z轴直线导轨之间安装Z轴丝杆进给组件,Z轴丝杆进给组件驱动十字滑板沿Z轴往复直线运动;As a further improvement of the present invention, two Z-axis linear guide rails are arranged in parallel on the feed seat, the cross slide plate is slidably arranged on the Z-axis linear guide rail, and a Z-axis screw feed assembly is installed between the two Z-axis linear guide rails, The Z-axis screw feed component drives the cross slide to reciprocate linearly along the Z-axis;

所述十字滑板上平行布置两条X轴直线导轨,小滑板滑动设置于X轴直线导轨上,两条X轴直线导轨之间安装X轴丝杆进给组件,X轴丝杆进给组件驱动小滑板沿X轴往复直线运动。Two X-axis linear guide rails are arranged in parallel on the cross slide plate, the small slide plate is slidably arranged on the X-axis linear guide rail, and the X-axis screw feed assembly is installed between the two X-axis linear guide rails, and the X-axis screw feed assembly drives the The small sliding plate reciprocates linearly along the X axis.

作为本发明的进一步改进,所述X轴丝杆进给组件与Z轴丝杆进给组件结构相同,其中Z轴丝杆进给组件包括伺服电机、联轴器、电机座、螺母座、滚珠丝杆、组合轴承、前支撑、滚珠螺母、角接触轴承,伺服电机安装于电机座上,伺服电机的输出轴通过联轴器连接滚珠丝杆的输入端,滚珠丝杆上螺纹配合连接滚珠螺母,滚珠螺母安装于螺母座上,所述滚珠丝杆一端通过角接触轴承转动支撑于电机座上,另一端通过组合轴承转动支撑于前支撑上。As a further improvement of the present invention, the X-axis screw feed assembly has the same structure as the Z-axis screw feed assembly, wherein the Z-axis screw feed assembly includes a servo motor, a coupling, a motor seat, a nut seat, and a ball. Screw, combined bearing, front support, ball nut, angular contact bearing, the servo motor is installed on the motor seat, the output shaft of the servo motor is connected to the input end of the ball screw through the coupling, and the ball screw is threaded to connect the ball nut The ball nut is installed on the nut seat, one end of the ball screw is rotatably supported on the motor seat through an angular contact bearing, and the other end is rotatably supported on the front support through a combined bearing.

作为本发明的进一步改进,所述十字滑板上构造安装台阶,X轴直线导轨固定于安装台阶上,所述安装台阶的上表面低于十字滑板的上表面,安装台阶的外侧设置工艺槽。As a further improvement of the present invention, an installation step is constructed on the cross slide plate, the X-axis linear guide rail is fixed on the installation step, the upper surface of the installation step is lower than the upper surface of the cross slide plate, and the outer side of the installation step is provided with a process groove.

作为本发明的进一步改进,所述床身的四周围拢形成凸起的挡板。As a further improvement of the present invention, raised baffles are formed around the bed body.

作为本发明的进一步改进,所述中心架包括下部架体及铰接于下部架体上的上部架体,下部架体通过第二压块压紧于旋转工作台的燕尾台上,上部架体与下部架体闭合后,夹紧工件。As a further improvement of the present invention, the center frame includes a lower frame body and an upper frame body hinged on the lower frame body. After the lower frame is closed, the workpiece is clamped.

作为本发明的进一步改进,所述上部架体、下部架体闭合后,围拢形成定位工件的内孔,上部架体与下部架体上分别设置有定位柱,以定位工件。As a further improvement of the present invention, the upper frame body and the lower frame body are closed to form an inner hole for positioning the workpiece, and positioning posts are respectively provided on the upper frame body and the lower frame body to locate the workpiece.

作为本发明的进一步改进,所述小滑板包括小滑板座,小滑板座滑动设置于X轴直线导轨上,小滑板座上固定磨头座安装板,磨头座安装板上开设两条定位槽,所述定位槽的下部槽口宽度大于上部槽口的宽度,磨头座通过连接螺栓锁紧固定于对应的定位槽上。As a further improvement of the present invention, the small sliding plate includes a small sliding plate seat, the small sliding plate seat is slidably arranged on the X-axis linear guide rail, the grinding head seat mounting plate is fixed on the small sliding plate seat, and the grinding head seat mounting plate is provided with two positioning grooves , the width of the lower slot of the positioning groove is larger than the width of the upper slot, and the grinding head seat is locked and fixed on the corresponding positioning slot by connecting bolts.

作为本发明的进一步改进,所述金刚笔座的侧部设置安装孔洞,安装孔洞内设置贯穿至金刚笔座底面的连接孔,金刚笔座的连接孔与修整器座紧固连接;金刚笔座的上部设置能够收缩的金刚笔连接孔,金刚笔固定于所述金刚笔连接孔中。As a further improvement of the present invention, an installation hole is arranged on the side of the diamond pen holder, and a connection hole is arranged in the installation hole to penetrate to the bottom surface of the diamond pen holder, and the connection hole of the diamond pen holder is tightly connected with the trimmer holder; The upper part of the device is provided with a retractable diamond pen connection hole, and the diamond pen is fixed in the diamond pen connection hole.

本发明的技术效果在于:本发明产品结构合理巧妙,能够针对主轴套筒类工件进行可靠加工,工件装夹固定后,能够对工件进行角度调节,以实现对工件进行端面锥度等异形加工,以满足使用需要;同时X轴进给组件与Z轴进给组件采用上下层叠的十字交叉结构,能够满足复合磨削,同时能够有效节省空间,使得床身可以做得很小,产生较好的经济效益;本发明产品可以对主轴套筒类零件进行内圆及端面的可靠加工,加工工艺丰富;同时配备两个砂轮,砂轮大小和材质可选配,互换性比较高。The technical effects of the present invention are: the product structure of the present invention is reasonable and ingenious, and can be processed reliably for workpieces such as spindle sleeves. It can meet the needs of use; at the same time, the X-axis feed component and the Z-axis feed component use a cross structure stacked up and down, which can meet compound grinding, and can effectively save space, so that the bed can be made small, resulting in better economical Benefit; the product of the invention can reliably process the inner circle and end face of the spindle sleeve parts, and has rich processing technology; it is equipped with two grinding wheels at the same time, the size and material of the grinding wheel can be selected, and the interchangeability is relatively high.

附图说明Description of drawings

图1为本发明的结构示意图。FIG. 1 is a schematic structural diagram of the present invention.

图2为图1的俯视图。FIG. 2 is a top view of FIG. 1 .

图3为图1的左视图。FIG. 3 is a left side view of FIG. 1 .

图4为本发明的立体图。FIG. 4 is a perspective view of the present invention.

图5为Z轴丝杆进给组件的结构示意图。FIG. 5 is a schematic structural diagram of a Z-axis screw feed assembly.

具体实施方式Detailed ways

下面结合附图对本发明的具体实施方式作进一步的说明。The specific embodiments of the present invention will be further described below with reference to the accompanying drawings.

图1~5中,包括床身1、转台2、旋转工作台3、第一压块4、电主轴5、工件箱体6、接盘7、手动卡盘8、中心架9、下部架体9-1、上部架体9-2、进给座10、十字滑板11、安装台阶11-1、工艺槽11-2、小滑板12、小滑板座12-1、磨头座安装板12-2、定位槽12-3、磨头座13、电主轴14、接杆砂轮15、修整器座16、金刚笔座17、金刚笔18、Z轴丝杆进给组件19、伺服电机19-1、联轴器19-2、电机座19-3、螺母座19-4、滚珠丝杆19-5、组合轴承19-6、前支撑19-7、滚珠螺母19-8、角接触轴承19-9、Z轴直线导轨20、X轴丝杆进给组件21、X轴直线导轨22、第二压块23、工件24等。1 to 5, including the bed 1, the turntable 2, the rotary table 3, the first pressing block 4, the electric spindle 5, the workpiece box 6, the receiving plate 7, the manual chuck 8, the center frame 9, and the lower frame body 9 -1. Upper frame body 9-2, feed seat 10, cross slide plate 11, installation step 11-1, process groove 11-2, small slide plate 12, small slide plate seat 12-1, grinding head seat mounting plate 12-2 , positioning groove 12-3, grinding head seat 13, electric spindle 14, post grinding wheel 15, dresser seat 16, diamond pen seat 17, diamond pen 18, Z-axis screw feed assembly 19, servo motor 19-1, Coupling 19-2, motor seat 19-3, nut seat 19-4, ball screw 19-5, combined bearing 19-6, front support 19-7, ball nut 19-8, angular contact bearing 19-9 , Z-axis linear guide 20, X-axis screw feed assembly 21, X-axis linear guide 22, second pressing block 23, workpiece 24, etc.

如图1~5所示,本发明是一种主轴套筒专用磨床,包括床身1,所述床身1上部一端安装转台2,另一端安装进给座10,转台2顶部安装旋转工作台3,所述旋转工作台3上安装工件箱体6,工件箱体6上转动设置电主轴5,电主轴5连接手动卡盘8,所述旋转工作台3上还配合设置位置可调的中心架9,中心架9与手动卡盘8相配合实现对工件24的装夹固定。As shown in Figures 1 to 5, the present invention is a special grinding machine for spindle sleeves, including a bed 1, a turntable 2 is installed at one end of the upper part of the bed 1, a feeder 10 is installed at the other end, and a rotary table is installed on the top of the turntable 2 3. A workpiece box 6 is installed on the rotary table 3, an electric spindle 5 is rotated on the workpiece box 6, and the electric spindle 5 is connected to the manual chuck 8. The rotary table 3 is also equipped with a center with an adjustable position. The frame 9 and the center frame 9 cooperate with the manual chuck 8 to realize the clamping and fixing of the workpiece 24 .

转台2采用气动锁紧方式,相比于传统的液压锁紧方式更加经济环保。转台2可360°旋转,回转精度可达0.001°,精度高,可旋转至任意角度自锁。采用力矩电机直驱方式带动,省安装空间。The turntable 2 adopts the pneumatic locking method, which is more economical and environmentally friendly than the traditional hydraulic locking method. The turntable 2 can be rotated 360°, the rotation accuracy can reach 0.001°, the precision is high, and it can be rotated to any angle for self-locking. It is driven by torque motor direct drive, saving installation space.

进给座10上安装位置可调的十字滑板11,十字滑板11上安装小滑板12,小滑板12能够相对十字滑板11进行位置移动,且小滑板12的移动方向与十字滑板11的移动方向垂直,小滑板12上安装两组磨头座13,每组所述磨头座13的电主轴14分别安装接杆砂轮15。A cross slide 11 with adjustable position is installed on the feed base 10, and a small slide 12 is installed on the cross slide 11. The small slide 12 can move relative to the cross slide 11, and the moving direction of the small slide 12 is perpendicular to the moving direction of the cross slide 11. , two groups of grinding head seats 13 are installed on the small slide plate 12 , and the electric spindles 14 of each group of the grinding head seats 13 are respectively installed with rod grinding wheels 15 .

床身1上对应于每组磨头座13分别安装一个修整器座16,修整器座16上安装金刚笔座17,金刚笔座17上安装金刚笔18,金刚笔18能够对相应的接杆砂轮15进行修整。A dresser base 16 is installed on the bed 1 corresponding to each group of grinding head bases 13, a diamond pen base 17 is installed on the dresser base 16, and a diamond pen 18 is installed on the diamond pen base 17, and the diamond pen 18 can be connected to the corresponding post. The grinding wheel 15 is trimmed.

旋转工作台3的上部构造燕尾台,工件箱体6的燕尾连接部与旋转工作台3的燕尾台通过第一压块4压紧连接。旋转工作台3的上部采用燕尾式,底部采用圆盘式与转台2连接,圆盘处于燕尾的中心,旋转起来左右受力均匀。工件箱体6和中心架9都靠压块压紧燕尾安装,可在旋转工作台3上任意滑移,由于是燕尾式,滑移后基准不会变,同心度有保证。对于不同长度的工件24,可滑移调整工件箱体6和中心架9的横向间距。此款机型可满足磨削长度400mm的工件24。The upper part of the rotary table 3 is constructed with a dovetail table, and the dovetail connection part of the workpiece box 6 and the dovetail table of the rotary table 3 are pressed and connected by the first pressing block 4 . The upper part of the rotary table 3 adopts a dovetail type, and the bottom adopts a disc type to connect with the turntable 2. The disc is in the center of the dovetail, and the force is evenly applied to the left and right when rotated. The workpiece box 6 and the center frame 9 are installed by pressing the dovetail with the pressing block, and can slide arbitrarily on the rotary table 3. Because of the dovetail type, the reference will not change after sliding, and the concentricity is guaranteed. For workpieces 24 of different lengths, the lateral distance between the workpiece box 6 and the center frame 9 can be slidably adjusted. This model can meet the grinding length of 400mm workpiece 24.

工件箱体6的底部也采用燕尾式,可在旋转工作台3上前后滑移。中间安装电主轴5,相当于无需安装头架电机皮带驱动,防止头架驱动旋转起来后产生离心力,影响磨削精度。电主轴5自带旋转编码器,可控制工件24旋转至任意位置停止,满足异形工件24的磨削(内腔不是圆,是椭圆或者带锥等形状的工件)。The bottom of the workpiece box 6 also adopts a dovetail type, which can slide back and forth on the rotary table 3 . The electric spindle 5 is installed in the middle, which is equivalent to no need to install the belt drive of the head frame motor, so as to prevent the centrifugal force generated after the head frame drive rotates, which affects the grinding accuracy. The electric spindle 5 is equipped with a rotary encoder, which can control the workpiece 24 to rotate to any position to stop, which satisfies the grinding of the special-shaped workpiece 24 (the inner cavity is not a circle, but an oval or tapered workpiece).

中心架9下部构造的燕尾连接部与旋转工作台3的燕尾台之间通过第二压块23压紧连接。The dovetail connection part of the lower structure of the center frame 9 and the dovetail table of the rotary table 3 are connected by pressing through the second pressing block 23 .

中心架9包括下部架体9-1及铰接于下部架体9-1上的上部架体9-2,下部架体9-1通过第二压块23压紧于旋转工作台3的燕尾台上,上部架体9-2与下部架体9-1闭合后,夹紧工件24。The center frame 9 includes a lower frame body 9-1 and an upper frame body 9-2 hinged on the lower frame body 9-1. The lower frame body 9-1 is pressed against the dovetail stage of the rotary table 3 through the second pressing block 23 Above, after the upper frame body 9-2 and the lower frame body 9-1 are closed, the workpiece 24 is clamped.

上部架体9-2、下部架体9-1闭合后,围拢形成定位工件24的内孔,上部架体9-2与下部架体9-1上分别设置有定位柱,以定位工件24。After the upper frame body 9-2 and the lower frame body 9-1 are closed, an inner hole for positioning the workpiece 24 is formed around the upper frame body 9-2 and the lower frame body 9-1 respectively.

在具体工作时,中心架9构造为三点接触式机械中心架,三点接触式机械中心架的三点由三个定位柱构成,夹持范围φ20-φ100,适合直径比较小的主轴套筒工件,底部采用燕尾式与旋转工作台3连接,可前后移动调整抱夹主轴套筒类工件24的相对位置,小巧且抱夹精度高不易抱夹工件24变形。In the specific work, the center frame 9 is constructed as a three-point contact type mechanical center frame. The three points of the three-point contact type mechanical center frame are composed of three positioning columns. The clamping range is φ20-φ100, which is suitable for the spindle sleeve with relatively small diameter. The bottom of the workpiece is connected with the rotary table 3 by a dovetail type, which can move forward and backward to adjust the relative position of the workpiece 24 holding the spindle sleeve.

进给座10上平行布置两条Z轴直线导轨20,十字滑板11滑动设置于Z轴直线导轨20上,两条Z轴直线导轨20之间安装Z轴丝杆进给组件19,Z轴丝杆进给组件19驱动十字滑板11沿Z轴往复直线运动。Two Z-axis linear guide rails 20 are arranged in parallel on the feed base 10 , the cross slide 11 is slidably arranged on the Z-axis linear guide rail 20 , and a Z-axis screw feed assembly 19 is installed between the two Z-axis linear guide rails 20 . The rod feed assembly 19 drives the cross slide 11 to reciprocate linearly along the Z axis.

十字滑板11上平行布置两条X轴直线导轨22,小滑板12滑动设置于X轴直线导轨22上,两条X轴直线导轨22之间安装X轴丝杆进给组件21,X轴丝杆进给组件21驱动小滑板12沿X轴往复直线运动。Z轴直线导轨20、X轴直线导轨22分别通过导轨压块压紧固定。Two X-axis linear guide rails 22 are arranged in parallel on the cross slide plate 11, the small slide plate 12 is slidably arranged on the X-axis linear guide rail 22, and the X-axis screw feed assembly 21 is installed between the two X-axis linear guide rails 22, and the X-axis screw rod The feeding assembly 21 drives the small sliding plate 12 to reciprocate linearly along the X axis. The Z-axis linear guide 20 and the X-axis linear guide 22 are respectively pressed and fixed by guide rail pressing blocks.

X轴丝杆进给组件21与Z轴丝杆进给组件19结构相同,其中Z轴丝杆进给组件19包括伺服电机19-1、联轴器19-2、电机座19-3、螺母座19-4、滚珠丝杆19-5、组合轴承19-6、前支撑19-7、滚珠螺母19-8、角接触轴承19-9,伺服电机19-1安装于电机座19-3上,伺服电机19-1的输出轴通过联轴器19-2连接滚珠丝杆19-5的输入端,滚珠丝杆19-5上螺纹配合连接滚珠螺母19-8,滚珠螺母19-8安装于螺母座19-4上,所述滚珠丝杆19-5一端通过角接触轴承19-9转动支撑于电机座19-3上,另一端通过组合轴承19-6转动支撑于前支撑19-7上。The X-axis screw feed assembly 21 has the same structure as the Z-axis screw feed assembly 19, wherein the Z-axis screw feed assembly 19 includes a servo motor 19-1, a coupling 19-2, a motor base 19-3, and a nut Seat 19-4, ball screw 19-5, combined bearing 19-6, front support 19-7, ball nut 19-8, angular contact bearing 19-9, servo motor 19-1 installed on motor seat 19-3 , the output shaft of the servo motor 19-1 is connected to the input end of the ball screw 19-5 through the coupling 19-2, the ball screw 19-5 is threadedly connected to the ball nut 19-8, and the ball nut 19-8 is installed On the nut seat 19-4, one end of the ball screw 19-5 is rotatably supported on the motor seat 19-3 through the angular contact bearing 19-9, and the other end is rotatably supported on the front support 19-7 through the combined bearing 19-6 .

十字滑板11上构造安装台阶11-1,X轴直线导轨22固定于安装台阶11-1上,所述安装台阶11-1的上表面低于十字滑板11的上表面,安装台阶11-1的外侧设置工艺槽11-2。An installation step 11-1 is constructed on the cross slide plate 11, and the X-axis linear guide 22 is fixed on the installation step 11-1. The upper surface of the installation step 11-1 is lower than the upper surface of the cross slide plate 11. A process tank 11-2 is provided on the outside.

床身1的四周围拢形成凸起的挡板。A raised baffle is formed around the bed body 1 .

小滑板12包括小滑板座12-1,小滑板座12-1滑动设置于X轴直线导轨22上,小滑板座12-1上固定磨头座安装板12-2,磨头座安装板12-2上开设两条定位槽12-3,所述定位槽12-3的下部槽口宽度大于上部槽口的宽度,磨头座13通过连接螺栓锁紧固定于对应的定位槽12-3上。The small sliding plate 12 includes a small sliding plate seat 12-1, the small sliding plate seat 12-1 is slidably arranged on the X-axis linear guide rail 22, and the grinding head seat mounting plate 12-2 is fixed on the small sliding plate seat 12-1, and the grinding head seat mounting plate 12 -2 is provided with two positioning grooves 12-3, the width of the lower slot of the positioning slot 12-3 is larger than the width of the upper slot, and the grinding head seat 13 is locked and fixed on the corresponding positioning slot 12-3 by connecting bolts .

金刚笔座17的侧部设置安装孔洞,安装孔洞内设置贯穿至金刚笔座17底面的连接孔,金刚笔座17的连接孔与修整器座16紧固连接;金刚笔座17的上部设置能够收缩的金刚笔连接孔,金刚笔18固定于所述金刚笔连接孔中。金刚笔连接孔的侧部设置沿轴向贯通的开口槽,开口槽部位能够通过螺栓锁紧,从而实现对金刚笔连接孔的可靠收紧。A mounting hole is arranged on the side of the diamond pen holder 17, and a connection hole is arranged in the installation hole to penetrate to the bottom surface of the diamond pen holder 17, and the connection hole of the diamond pen holder 17 is fastened with the dresser holder 16; The shrinking diamond pen connection hole, the diamond pen 18 is fixed in the diamond pen connection hole. The side part of the connecting hole of the diamond pen is provided with an opening groove that runs through in the axial direction, and the part of the opening groove can be locked by bolts, so as to realize the reliable tightening of the connecting hole of the diamond pen.

如图1~5所示,本发明产品在工作时,能够实现对主轴套筒类工件24进行可靠方便加工,能够实现对工件磨内圆和直线端面的加工,同时能够实现对工件的端面锥度进行可靠加工。As shown in Figures 1 to 5, when the product of the present invention is in operation, it can realize reliable and convenient processing of the spindle sleeve type workpiece 24, can realize the processing of the workpiece grinding inner circle and straight end face, and can realize the end face taper of the workpiece. for reliable machining.

Claims (10)

1. The utility model provides a special grinding machine of spindle sleeve which characterized in that: the automatic clamping device comprises a lathe bed (1), wherein a rotary table (2) is installed at one end of the upper part of the lathe bed (1), a feeding seat (10) is installed at the other end of the upper part of the lathe bed (1), a rotary workbench (3) is installed at the top of the rotary table (2), a workpiece box body (6) is installed on the rotary workbench (3), an electric spindle (5) is rotatably arranged on the workpiece box body (6), the electric spindle (5) is connected with a manual chuck (8), a center frame (9) with an adjustable position is further arranged on the rotary workbench (3) in a matched mode, and the center frame (9) is matched with the manual chuck (8) to clamp and fix a workpiece (24);
a cross sliding plate (11) with an adjustable position is mounted on the feeding seat (10), a small sliding plate (12) is mounted on the cross sliding plate (11), the small sliding plate (12) can move relative to the cross sliding plate (11), the moving direction of the small sliding plate (12) is perpendicular to that of the cross sliding plate (11), two groups of grinding head seats (13) are mounted on the small sliding plate (12), and a connecting rod grinding wheel (15) is mounted on an electric spindle (14) of each group of grinding head seats (13) respectively;
the grinding rod grinding wheel dresser is characterized in that a dresser seat (16) is arranged on the lathe bed (1) corresponding to each group of grinding head seats (13), a diamond pen seat (17) is arranged on the dresser seat (16), a diamond pen (18) is arranged on the diamond pen seat (17), and the diamond pen (18) can dress a corresponding connecting rod grinding wheel (15).
2. A grinder for a spindle sleeve as claimed in claim 1, wherein: a dovetail platform is constructed at the upper part of the rotary workbench (3), and a dovetail connecting part of the workpiece box body (6) is tightly connected with the dovetail platform of the rotary workbench (3) through a first pressing block (4);
and the dovetail connection part of the lower structure of the center frame (9) is in compression connection with the dovetail platform of the rotary worktable (3) through a second pressing block (23).
3. A grinder for a spindle sleeve as claimed in claim 1, wherein: two Z-axis linear guide rails (20) are arranged on the feeding seat (10) in parallel, the cross sliding plate (11) is arranged on the Z-axis linear guide rails (20) in a sliding mode, a Z-axis screw rod feeding assembly (19) is installed between the two Z-axis linear guide rails (20), and the Z-axis screw rod feeding assembly (19) drives the cross sliding plate (11) to do reciprocating linear motion along the Z axis;
two X-axis linear guide rails (22) are arranged on the cross sliding plate (11) in parallel, the small sliding plate (12) is arranged on the X-axis linear guide rails (22) in a sliding mode, an X-axis screw rod feeding assembly (21) is installed between the two X-axis linear guide rails (22), and the X-axis screw rod feeding assembly (21) drives the small sliding plate (12) to do reciprocating linear motion along the X axis.
4. A grinder for a special purpose for a spindle sleeve as claimed in claim 3, wherein: the X-axis screw feeding assembly (21) and the Z-axis screw feeding assembly (19) are identical in structure, the Z-axis screw feeding assembly (19) comprises a servo motor (19-1), a coupler (19-2), a motor base (19-3), a nut base (19-4), a ball screw (19-5), a combined bearing (19-6), a front support (19-7), a ball nut (19-8) and an angular contact bearing (19-9), the servo motor (19-1) is installed on the motor base (19-3), an output shaft of the servo motor (19-1) is connected with an input end of the ball screw (19-5) through the coupler (19-2), the ball screw (19-5) is connected with the ball nut (19-8) in a threaded fit mode, the ball nut (19-8) is installed on the nut base (19-4), one end of the ball screw (19-5) is rotatably supported on the motor base (19-3) through an angular contact bearing (19-9), and the other end of the ball screw is rotatably supported on the front support (19-7) through a combined bearing (19-6).
5. The grinding machine special for the spindle sleeve as claimed in claim 4, wherein: an installation step (11-1) is constructed on the cross sliding plate (11), the X-axis linear guide rail (22) is fixed on the installation step (11-1), the upper surface of the installation step (11-1) is lower than the upper surface of the cross sliding plate (11), and a process groove (11-2) is formed in the outer side of the installation step (11-1).
6. A grinder for a spindle sleeve as claimed in claim 1, wherein: the periphery of the bed body (1) is enclosed to form a raised baffle.
7. A grinder for a spindle sleeve as claimed in claim 1, wherein: the center frame (9) comprises a lower frame body (9-1) and an upper frame body (9-2) hinged to the lower frame body (9-1), the lower frame body (9-1) is pressed on a dovetail table of the rotary workbench (3) through a second pressing block (23), and the upper frame body (9-2) and the lower frame body (9-1) are closed to clamp a workpiece (24).
8. A grinder for a special purpose for a spindle sleeve as claimed in claim 7, wherein: the upper frame body (9-2) and the lower frame body (9-1) are closed and then are enclosed to form an inner hole for positioning the workpiece (24), and positioning columns are respectively arranged on the upper frame body (9-2) and the lower frame body (9-1) to position the workpiece (24).
9. A grinder for a spindle sleeve as claimed in claim 1, wherein: the small sliding plate (12) comprises a small sliding plate seat (12-1), the small sliding plate seat (12-1) is arranged on an X-axis linear guide rail (22) in a sliding mode, a grinding head seat mounting plate (12-2) is fixed on the small sliding plate seat (12-1), two positioning grooves (12-3) are formed in the grinding head seat mounting plate (12-2), the width of a lower groove opening of each positioning groove (12-3) is larger than that of an upper groove opening, and the grinding head seat (13) is locked on the corresponding positioning groove (12-3) through a connecting bolt.
10. A grinder for a spindle sleeve as claimed in claim 1, wherein: the side part of the diamond pen seat (17) is provided with a mounting hole, a connecting hole penetrating to the bottom surface of the diamond pen seat (17) is arranged in the mounting hole, and the connecting hole of the diamond pen seat (17) is fixedly connected with the dresser seat (16); the upper part of the diamond pen seat (17) is provided with a retractable diamond pen connecting hole, and the diamond pen (18) is fixed in the diamond pen connecting hole.
CN202210380425.4A 2022-04-12 2022-04-12 Spindle Sleeve Special Grinder Pending CN114633160A (en)

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CN115502806A (en) * 2022-09-27 2022-12-23 佛山市顺德区赛恩特实业有限公司 Automatic polishing equipment for silencer inner pipe notch and inner pipe notch polishing method thereof
CN117102999A (en) * 2023-09-05 2023-11-24 无锡市昌亿机床制造有限公司 Processing equipment with automatic tool setting chuck tool
CN117102999B (en) * 2023-09-05 2024-04-09 无锡市昌亿机床制造有限公司 Processing equipment with automatic tool setting chuck tool
CN117798714A (en) * 2024-02-19 2024-04-02 东莞市成泰伺服技术有限公司 Multifunctional mechanical processing power mechanism
CN120461280A (en) * 2025-07-15 2025-08-12 无锡市昌亿机床制造有限公司 A multifunctional high-precision compound grinding machine with automatic tool changing function
CN120461280B (en) * 2025-07-15 2025-09-09 无锡市昌亿机床制造有限公司 Multifunctional high-precision compound grinding machine with automatic tool changing function

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