CN114619642A - Automatic extrusion equipment of wire and cable material - Google Patents
Automatic extrusion equipment of wire and cable material Download PDFInfo
- Publication number
- CN114619642A CN114619642A CN202210389114.4A CN202210389114A CN114619642A CN 114619642 A CN114619642 A CN 114619642A CN 202210389114 A CN202210389114 A CN 202210389114A CN 114619642 A CN114619642 A CN 114619642A
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- wire
- fixedly connected
- casing
- support frame
- cable
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- 238000001125 extrusion Methods 0.000 title claims abstract description 38
- 239000000463 material Substances 0.000 title claims abstract description 19
- 238000004140 cleaning Methods 0.000 claims abstract description 16
- 238000001816 cooling Methods 0.000 claims description 42
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 30
- 230000001105 regulatory effect Effects 0.000 claims description 18
- 238000003860 storage Methods 0.000 claims description 16
- 239000007921 spray Substances 0.000 claims description 14
- 230000001681 protective effect Effects 0.000 claims description 10
- 238000005507 spraying Methods 0.000 claims description 7
- 230000002146 bilateral effect Effects 0.000 claims description 2
- 239000012535 impurity Substances 0.000 abstract description 20
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000006073 displacement reaction Methods 0.000 abstract description 4
- 238000005253 cladding Methods 0.000 description 11
- 230000000149 penetrating effect Effects 0.000 description 7
- 239000000498 cooling water Substances 0.000 description 6
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009422 external insulation Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/15—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor incorporating preformed parts or layers, e.g. extrusion moulding around inserts
- B29C48/154—Coating solid articles, i.e. non-hollow articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/16—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling wire rods, bars, merchant bars, rounds wire or material of like small cross-section
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/02—Straightening
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/911—Cooling
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0009—Apparatus or processes specially adapted for manufacturing conductors or cables for forming corrugations on conductors or cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/14—Insulating conductors or cables by extrusion
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/14—Insulating conductors or cables by extrusion
- H01B13/145—Pretreatment or after-treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/34—Electrical apparatus, e.g. sparking plugs or parts thereof
- B29L2031/3462—Cables
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The invention relates to the technical field of cable production and manufacturing, in particular to an automatic extrusion device for wire and cable materials, the left end and the right end of the upper surface of the supporting frame are fixedly connected with a conveying frame, the upper surface of the supporting frame and the position between the opposite surfaces of the two conveying frames are fixedly connected with a processing assembly, the upper surface of the supporting frame and the position on the right side of the processing assembly are fixedly connected with an extrusion block, the surface of the conducting wire can be roughly arranged through the arrangement of the hair pulling blocks on the processing roller, so that the friction force between the conducting wire and the insulating layer is larger after the conducting wire is coated with the insulating layer, when the cable is subsequently installed, the relative displacement between the conducting wire and the insulating layer is avoided when the cable is subjected to tension, the arrangement of the cleaning brush can remove the scraps produced by galling treatment on the wire and the impurities attached to the wire, so that the condition that the wire is coated with an insulating layer infirm on the wire due to the impurities on the outer surface when the insulating layer is coated is avoided.
Description
Technical Field
The invention relates to the technical field of cable manufacturing, in particular to automatic extrusion equipment for wire and cable materials.
Background
The cable is an electric energy or signal transmission device, generally consists of a plurality of or a plurality of groups of conducting wires, the conducting wires are coated with an external insulating layer through extrusion equipment, and then the cable is put into use;
the cables can be produced into cables with different diameters and shapes according to the requirements in the production and manufacturing processes, the shapes of the cables are different, and the extrusion equipment required when external insulation coating is carried out is different.
However, the existing extrusion apparatus has the following disadvantages:
1. when the existing extrusion equipment is used and an external insulating layer is coated on a 8-shaped cable, the deviation of the cable distance between two 8-shaped positions can cause the situation that the diameter of part of the cable is larger or smaller after the cable is coated on the insulating layer, and the use of the cable is influenced;
2. when the existing extrusion equipment is used for coating the insulating layer, the conducting wire is bent, so that the thickness deviation of the insulating layer is large at some positions after the conducting wire is coated, and the insulating layer at partial positions is too thin, so that the internal conducting wire can not be well protected;
3. the in-process of current extrusion equipment using, if the surface of wire adheres to there is impurity, can reduce the protective strength of insulating layer to the wire after carrying out the insulating layer cladding, simultaneously because the surface of wire is smooth setting, after covering the insulating layer, the frictional force between insulating layer and the wire is not enough, in the time of subsequent laying cable, the pulling cable can appear the condition that relative displacement appears between insulating layer and the wire, influences the normal use of cable.
Disclosure of Invention
In order to solve the above technical problems, the present invention provides an automatic extrusion apparatus for wire and cable materials, which is achieved by the following specific technical means:
the automatic extrusion equipment for the wire and cable materials comprises a support frame, wherein conveying frames are fixedly connected to the left end and the right end of the upper surface of the support frame, a processing assembly is fixedly connected to the upper surface of the support frame and positioned between opposite surfaces of the two conveying frames, an extrusion block is fixedly connected to the upper surface of the support frame and positioned on the right side of the processing assembly, a cooling assembly is fixedly connected to the upper surface of the support frame and positioned on the right side of the extrusion block, and an extruder is fixedly connected to the rear surface of the support frame;
the utility model discloses a support frame, including the support frame, the fixed surface of support frame is connected with the casing, the upper surface of casing has the apron through bolted connection, the left and right sides symmetry of casing is run through and is provided with two sets of correction pieces, every group the quantity of correction piece is two, the inside left side of casing is provided with the correction piece, the inside of casing and the right side that is located the correction piece are provided with the processing piece, the front surface right side of casing is seted up and is run through to the inside rectangle through-hole of casing, the inside sliding connection of rectangle through-hole has the collection box.
Further, the processing part comprises a guide plate, fixing boxes, a bevel gear shaft, limiting rollers, a fluted disc, a cleaning brush, a processing roller, a connecting rod and clamping grooves, wherein the fixing boxes are symmetrically and fixedly connected with the inside of the shell and are positioned on the right side of the straightening part in a front-back manner, the guide plate is fixedly connected with the left side and the right side of each of the two fixing boxes, four limiting rollers are uniformly distributed in each of the two fixing boxes, the fluted disc is rotatably connected between the four limiting rollers together, the conical gear shaft is meshed at the position close to the top end of the fluted disc, a plurality of clamping grooves are uniformly formed in the inner circumferential surface of the fluted disc, the limiting grooves are symmetrically formed in the clamping grooves in the radial direction, the connecting rod is elastically connected with the inside of the clamping grooves through a connecting spring, one end of the connecting rod, which is close to the clamping grooves, is slidably connected with the limiting sliding grooves, and one end of the connecting rod, which is far away from the clamping grooves, is hinged with the processing roller, the periphery of the treatment roller is fixedly connected with a plurality of groups of cleaning brushes, and the peripheries of the treatment roller and the intervals of the plurality of groups of cleaning brushes are provided with napping blocks.
Further, the aligning piece includes horizontal straightening roller, flexible regulating plate, fixed mounting board, vertical straightening roller and spacing regulating plate, the surface symmetry is provided with two sets of spacing regulating plates around the casing, and is two sets of equal rotation between the opposite face of two spacing regulating plates of longitudinal symmetry in the spacing regulating plate is connected with vertical straightening roller, the internal surface bottom middle part of casing also is provided with two vertical straightening rollers, the inside front and back symmetry of casing just is located the right side fixedly connected with fixed mounting board of spacing regulating plate, the inside front and back symmetry of casing just is located two sets of flexible regulating plates of top fixedly connected with of fixed mounting board, the front and back symmetry all rotate between the opposite face of flexible regulating plate and fixed mounting board and be connected with horizontal straightening roller.
Further, cooling unit includes cooling part, inlet tube, storage water tank and outlet pipe, the upper surface of support frame just is located the right side fixedly connected with cooling part of extruding the piece, the lower surface of support frame just is located the below fixedly connected with storage water tank of cooling part, the front surface through connection of cooling part has the inlet tube, the one end that the cooling part was kept away from to the inlet tube and the front surface through connection of storage water tank, the lower surface through connection of cooling part has the outlet pipe, the one end that the cooling part was kept away from to the outlet pipe and the front surface through connection of storage water tank.
Furthermore, the cooling part comprises a connecting block, spraying rings, spraying heads, a collecting barrel and a supporting roller, the upper surface of the supporting frame is fixedly connected with the collecting barrel on the right side of the extrusion block, three spraying rings are uniformly and fixedly connected with the inside of the collecting barrel from left to right through the connecting blocks, the plurality of spraying heads are uniformly distributed on the inner circumferential surface of each spraying ring, a rectangular through hole is formed in the right side of the collecting barrel, and the supporting roller is connected to the inside of the rectangular through hole in a rotating mode.
Further, correct the piece and include protective case, fixed pipe and spacing elasticity telescopic link, the bilateral symmetry of casing is provided with two sets of protective case, every protective case's inside all is provided with fixed pipe with one heart, fixed pipe and casing fixed connection, the periphery that casing one end was kept away from to fixed pipe evenly is provided with a plurality of spacing elasticity telescopic links, and is a plurality of spacing elasticity telescopic link's flexible end all runs through the periphery of fixed pipe.
Further, the collecting box is located right below the fixing box, and the width of the collecting box is larger than that of the fixing box.
Furthermore, the center of the fluted disc and the axis of the fixed pipe are located on the same horizontal line, and the inner diameter of the fluted disc is the same as that of the fixed pipe.
Furthermore, the cover plate is provided with a limiting through hole matched with the vertical straightening roller in size, and the position of the limiting through hole in the cover plate corresponds to the position of the vertical straightening roller arranged in the middle of the bottom end of the inner surface of the shell.
Compared with the prior art, the invention has the following beneficial effects:
1. this automatic extrusion equipment of wire and cable material, can carry out coarse setting to the surface of wire through the setting of the piece that draws hair on the processing roller, make behind the wire cladding insulating layer frictional force between wire and the insulating layer bigger, in the follow-up installation of cable, avoid appearing relative displacement between wire and the insulating layer when the cable receives tensile, can get rid of the sweeps that produces through drawing hair processing on the wire and adnexed impurity on the wire through setting up of clearance brush, avoid the wire to cause the insecure condition of insulating layer cladding on the wire because the impurity of surface in the time of cladding insulating layer, can get rid of the guide plate under the effect of centrifugal force with the impurity of clearance brush upper shed through setting up of guide plate on, then drop in the inside of collecting the box, collect impurity in unison.
2. This automatic extrusion equipment of wire and cable material through the setting of vertical leveling roller and horizontal leveling roller, can carry out the aligning of level and vertical direction to the wire, makes the wire before carrying out the cladding of insulating layer, and wire self keeps straightening, avoids because the partial position of wire appears crooked and leads to the wire to appear the too big condition of insulating layer thickness difference on the wire behind the cladding insulating layer, improves the life of cable.
3. According to the automatic extrusion equipment for the wire and cable materials, due to the arrangement of the limiting elastic telescopic rod, when the wires slide out of the shell, the wires can be kept at the axis position of the fixing pipe, so that the relative distance between the two wires can be kept fixed when the two wires slide out of the shell, and therefore the diameter of the whole cable can not generate overlarge deviation after the subsequent insulating layer coating is carried out, and the cable can be installed more smoothly when the cable is installed in the subsequent process.
Drawings
FIG. 1 is a schematic external view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a schematic view of a processing assembly of the present invention;
FIG. 4 is a front cross-sectional view of a processing assembly of the present invention;
FIG. 5 is a partial cross-sectional view of a processing assembly of the present invention;
FIG. 6 is a schematic view of a treating member according to the present invention;
FIG. 7 is an enlarged view of portion A of FIG. 6 in accordance with the present invention;
FIG. 8 is a schematic view of a cooling element according to the present invention;
FIG. 9 is a front cross-sectional view of a cooling element of the present invention;
fig. 10 is a schematic cross-sectional view of a processed cable of the present invention.
In the figure: 1. a support frame; 2. a processing component; 3. extruding the block; 4. a cooling assembly; 5. an extruder; 6. a conveying frame; 21. a cover plate; 22. processing the workpiece; 23. a correction element; 24. a collection box; 25. a straightening member; 26. a housing; 41. a cooling member; 42. a water inlet pipe; 43. a water storage tank; 44. a water outlet pipe; 221. a baffle; 222. a fixing box; 223. a bevel gear shaft; 224. a limiting roller; 225. a fluted disc; 226. cleaning a brush; 227. a processing roller; 228. a connecting rod; 229. a card slot; 231. protecting the sleeve; 232. a fixed tube; 233. limiting the elastic telescopic rod; 251. a horizontal straightening roll; 252. a telescopic adjusting plate; 253. fixing the mounting plate; 254. a vertical straightening roll; 255. a limiting adjusting plate; 411. connecting blocks; 412. a spraying ring; 413. a shower head; 414. a collection barrel; 415. and (3) supporting the roller.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-10, an automatic extrusion apparatus for wire and cable materials comprises a support frame 1, wherein both left and right ends of the upper surface of the support frame 1 are fixedly connected with a conveying frame 6, a processing assembly 2 is fixedly connected between the opposite surfaces of the two conveying frames 6 on the upper surface of the support frame 1, an extrusion block 3 is fixedly connected on the upper surface of the support frame 1 on the right side of the processing assembly 2, a cooling assembly 4 is fixedly connected on the upper surface of the support frame 1 on the right side of the extrusion block 3, and an extruder 5 is fixedly connected on the rear surface of the support frame 1, when in specific use, a wire is firstly placed on the conveying frame 6 on the left side of the support frame 1, then the wire is conveyed into the processing assembly 2 through the conveying frame 6 on the left side of the support frame 1 for processing, the wire is straightened, and meanwhile, impurities on the outer surface of the wire are removed and the outer surface of the wire is roughened, so that follow-up when carrying out the insulating layer cladding to the wire make the insulating layer can be better wrap up the wire, the wire after processing assembly 2 handles gets into to extrude piece 3 and carries out the cladding of insulating layer through extruder 5, and the inside that the inside of extruding piece 3 was gone into to cooling module 4 is cooled off to the wire after the cladding, and the cable after the cooling gets into next process.
Referring to fig. 3, the processing assembly 2 includes a cover plate 21, a processing member 22, a correcting member 23, a collecting box 24, a straightening member 25 and a casing 26, the casing 26 is fixedly connected to the upper surface of the supporting frame 1, the cover plate 21 is connected to the upper surface of the casing 26 through a bolt, two groups of correcting members 23 are symmetrically arranged on the left and right sides of the casing 26 in a penetrating manner, the number of each group of correcting members 23 is two, the straightening member 25 is arranged on the left side inside the casing 26, the processing member 22 is arranged inside the casing 26 and on the right side of the straightening member 25, a rectangular through hole penetrating into the casing 26 is formed on the right side of the front surface of the casing 26, the collecting box 24 is connected to the inside of the rectangular through hole in a sliding manner, the relative distance between two wires can be limited through the setting of the correcting member 23, the wires can be straightened through the setting of the straightening member 25, the surface of the wires can be cleaned up impurities through the setting of the processing member 22, simultaneously, the surface of the wire is roughened, when the wire is used specifically, the wire firstly enters the inside of the shell 26 through the straightening piece 23 and then passes through the straightening piece 25 to be straightened, the wire enters the inside of the treating piece 22 after passing through the straightening piece 25 to clean impurities at the upper end of the wire, then the wire is not conveyed outwards through the straightening piece 23 on the right side of the shell 26, the cleaned impurities fall into the collecting box 24, and a worker can regularly clean the impurities in the collecting box 24.
Referring to fig. 4 and 5, the straightening member 25 includes a horizontal straightening roller 251, a telescopic adjusting plate 252, a fixing mounting plate 253, a vertical straightening roller 254 and a limiting adjusting plate 255, two limiting adjusting plates 255 are symmetrically disposed on the front and rear surfaces of the housing 26, the vertical straightening roller 254 is rotatably connected between the opposite surfaces of the two limiting adjusting plates 255 which are vertically symmetrical in the two limiting adjusting plates 255, two vertical straightening rollers 254 are also disposed in the middle of the bottom end of the inner surface of the housing 26, the fixing mounting plate 253 is fixedly connected to the right side of the limiting adjusting plate 255 and is longitudinally symmetrical inside the housing 26, two telescopic adjusting plates 252 are fixedly connected to the upper side of the fixing mounting plate 253 and are longitudinally symmetrical inside the housing 26, and the horizontal straightening roller 251 is rotatably connected between the opposite surfaces of the telescopic adjusting plate 252 and the fixing mounting plate 253 which are longitudinally symmetrical.
Through the setting of vertical straightener roll 254 and horizontal straightener roll 251, can carry out the straightening of level and vertical direction to the wire, make the wire before carrying out the cladding of insulating layer, wire self keeps straightening, avoid because the partial position of wire appears crooked and lead to the wire to appear the too big condition of insulating layer thickness difference on the wire behind the cladding insulating layer, the life of improvement cable, when specifically using, at first adjust the flexible length of the flexible end of spacing regulating plate 255 and flexible regulating plate 252 according to the diameter of wire, then after the wire enters into the inside of casing 26, at first carry out the straightening of vertical direction to the wire through mutually supporting of a plurality of vertical straightener rolls 254, then carry out the straightening of horizontal direction through the mutually supporting of a plurality of horizontal straightener rolls 251 to the wire that carries out the straightening of vertical direction.
Referring to fig. 5, 6 and 7, the processing member 22 includes a guide plate 221, fixing boxes 222, a bevel gear shaft 223, limiting rollers 224, a fluted disc 225, a cleaning brush 226, a processing roller 227, a connecting rod 228 and a clamping groove 229, the fixing boxes 222 are symmetrically and fixedly connected to the front and the back of the inner portion of the casing 26 and located on the right side of the straightening member 25, the guide plate 221 is fixedly connected to the left and the right side surfaces of the two fixing boxes 222, four limiting rollers 224 are uniformly distributed in the two fixing boxes 222, the fluted disc 225 is rotatably connected between the four limiting rollers 224 together, the bevel gear shaft 223 is engaged at the position of the fluted disc 225 near the top end, a plurality of clamping grooves 229 are uniformly formed on the inner circumferential surface of the fluted disc 225, the limiting grooves are symmetrically formed in the clamping grooves 229 along the radial direction, the connecting rod 228 is elastically connected to the inner portions of the clamping grooves 229 by connecting springs, one end of the connecting rod 228 near the clamping grooves 229 is slidably connected to the limiting sliding grooves, one end of the connecting rod 228, which is far away from the clamping groove 229, is hinged with a processing roller 227, the circumferential surface of the processing roller 227 is fixedly connected with a plurality of groups of cleaning brushes 226, the circumferential surface of the processing roller 227 and the intervals of the plurality of groups of cleaning brushes 226 are provided with napping blocks, the rear surface of the shell 26 is provided with a driving motor, and the output end of the driving motor is in transmission connection with the conical gear shaft 223 through a transmission box.
The surface of the wire can be roughly arranged through the arrangement of the hair pulling block on the processing roller 227, so that the friction force between the wire and the insulating layer is larger after the wire is coated on the insulating layer, when the cable is subsequently installed, the relative displacement between the wire and the insulating layer is avoided when the cable is under tension, the scraps generated by hair pulling treatment on the wire and the impurities attached to the wire can be removed through the arrangement of the cleaning brush 226, the condition that the insulating layer is coated on the wire insecure due to the impurities on the outer surface when the wire is coated on the insulating layer is avoided, the impurities cleaned on the cleaning brush 226 can be thrown onto the guide plate 221 under the action of centrifugal force through the arrangement of the guide plate 221, then the impurities fall into the collecting box 24 to be uniformly collected, when in specific use, the driving motor drives the fluted disc 225 to rotate in the fixing box 222 through the conical gear shaft 223, meanwhile, under the action of the limiting roller 224, the fluted disc 225 rotates on the circle center of the fixed box 222, when the fluted disc 225 rotates, the conducting wire passing through the inside of the fluted disc 225 is subjected to napping treatment on the outer surface through a napping block on the treatment roller 227, meanwhile, the treatment roller 227 can be attached to the outer surface of the conducting wire through the matching of the connecting rod 228 and the clamping groove 229 and under the action of the elastic force of a spring in the clamping groove 229, impurities on the conducting wire can be cleaned off by the cleaning brush 226, centrifugal force is generated when the fluted disc 225 rotates, the impurities cleaned off the cleaning brush 226 are thrown out to the outer side of the fixed box 222 onto the guide plate 221, and the impurities slide down to the inside of the collection box 24 along the guide plate 221.
Referring to fig. 3, the correcting member 23 includes a protective sleeve 231, a fixing tube 232 and a limiting elastic telescopic rod 233, two groups of protective sleeves 231 are symmetrically disposed on left and right sides of the casing 26, the fixing tube 232 is concentrically disposed inside each protective sleeve 231, the fixing tube 232 is fixedly connected to the casing 26, a plurality of limiting elastic telescopic rods 233 are uniformly disposed on a circumferential surface of the fixing tube 232 far away from one end of the casing 26, and telescopic ends of the limiting elastic telescopic rods 233 penetrate through the circumferential surface of the fixing tube 232.
Through the arrangement of the limiting elastic telescopic rod 233, when the wires slide out of the shell 26, the wires can be kept at the axis position of the fixed tube 232, so that the relative distance between the two wires when the two wires slide out of the shell 26 is kept fixed, and therefore the overall diameter of the cable is prevented from generating overlarge deviation after subsequent insulation layer coating, the cable can be installed more smoothly during subsequent installation, when the cable is used specifically, the limiting elastic telescopic rod 233 surrounding the circumferential surface of the fixed tube 232 applies force pointing to the axis position of the fixed tube 232 to the wires passing through the inside of the fixed tube 232, and when the wires pass through the fixed tube 232, the positions of the wires are kept at the axis position of the fixed tube 232.
Referring to fig. 2, the cooling assembly 4 includes a cooling member 41, a water inlet pipe 42, a water storage tank 43 and a water outlet pipe 44, the upper surface of the support frame 1 is fixedly connected to the cooling member 41 and located on the right side of the extrusion block 3, the lower surface of the support frame 1 is fixedly connected to the water storage tank 43 and located below the cooling member 41, the front surface of the cooling member 41 is connected to the water inlet pipe 42 in a penetrating manner, one end of the water inlet pipe 42 far away from the cooling member 41 is connected to the front surface of the water storage tank 43 in a penetrating manner, the lower surface of the cooling member 41 is connected to the water outlet pipe 44 in a penetrating manner, one end of the water outlet pipe 44 far away from the cooling member 41 is connected to the front surface of the water storage tank 43 in a penetrating manner, a water outlet end of the water pump is connected to the water inlet pipe 42 in a penetrating manner, when the cooling assembly is used specifically, a cable coated with an insulation layer by the extrusion block 3 enters the cooling member 41, the cooling water inside of the water storage tank 43 is conveyed to the inside of the cooling member 41 by the pressure pump through the water inlet pipe 42 to feed the cable And (4) cooling, wherein the used cooling water is recycled into the water storage tank 43 through the water outlet pipe 44, and the cooling water is replaced by the staff in time according to the temperature of the cooling water in the water storage tank 43.
Referring to fig. 8 and 9, the cooling member 41 includes a connection block 411, a spray ring 412, a spray header 413, a collection barrel 414 and a support roller 415, the collection barrel 414 is fixedly connected to the upper surface of the support frame 1 and located on the right side of the extrusion block 3, three spray rings 412 are uniformly and fixedly connected to the inside of the collection barrel 414 through a plurality of connection blocks 411 from left to right, a plurality of spray headers 413 are uniformly distributed on the inner circumferential surface of the spray rings 412, a rectangular through hole is formed on the right side of the collection barrel 414, the support roller 415 is rotatably connected to the inside of the rectangular through hole, when in specific use, cooling water enters the inside of the collection barrel 414 through a water inlet pipe 42 and is then delivered to the inside of the spray rings 412 through the connection block 411, the cooling water delivered to the inside of the spray rings 412 is sprayed on the formed cable through the spray header 413 on the spray ring 412, the spray header 413 which is annularly arranged can simultaneously perform omnidirectional cooling on the formed cable, the cooling effect of the formed cable is improved.
The working principle is as follows: in use, the wires are first fed from the carriage 6 on the left side of the support 1 to the interior of the housing 26, then, firstly, horizontal straightening is carried out by a horizontal straightening roller 251, vertical straightening is carried out by a vertical straightening roller 254 after the horizontal straightening, the straightened conducting wire enters the inside of the processing piece 22, the surface of the conducting wire is subjected to galling treatment by a galling block on a processing roller 227, meanwhile, impurities on the surface of the wire are cleaned by the cleaning brush 226 on the processing roller 227, so that the subsequent wire can be better coated with an insulating layer, the processed wire enters the extrusion block 3 through the straightening piece 23 at equal intervals, the extruder 5 treats the raw material and then coats the raw material on the wire through the extrusion block 3, the formed cable enters the collection barrel 414 and is cooled through the spray head 413 on the spray ring 412, and the cooled cable is conveyed to the outside of the collection barrel 414 through the supporting roller 415 to be processed in the next process. Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The utility model provides an automatic extrusion equipment of wire and cable material, includes support frame (1), its characterized in that: the left end and the right end of the upper surface of the support frame (1) are fixedly connected with conveying frames (6), the upper surface of the support frame (1) is fixedly connected with a processing assembly (2) between the opposite surfaces of the two conveying frames (6), the upper surface of the support frame (1) is fixedly connected with an extrusion block (3) on the right side of the processing assembly (2), the upper surface of the support frame (1) is fixedly connected with a cooling assembly (4) on the right side of the extrusion block (3), and the rear surface of the support frame (1) is fixedly connected with an extruder (5);
handle subassembly (2) including apron (21), processing piece (22), correction piece (23), collection box (24), correction piece (25) and casing (26), the last fixed surface of support frame (1) is connected with casing (26), there are apron (21) on the upper surface of casing (26) through bolted connection, the left and right sides symmetry of casing (26) is run through and is provided with two sets of correction piece (23), every group the quantity of correction piece (23) is two, the inside left side of casing (26) is provided with correction piece (25), the inside of casing (26) and the right side that is located correction piece (25) are provided with processing piece (22), run through to the inside rectangle through-hole of casing (26) is seted up on the front surface right side of casing (26), the inside sliding connection of rectangle through-hole has collection box (24).
2. The automatic extrusion equipment of wire and cable materials as claimed in claim 1, wherein: the processing part (22) comprises a guide plate (221), a fixing box (222), a bevel gear shaft (223), limiting rollers (224), a fluted disc (225), a cleaning brush (226), a processing roller (227), a connecting rod (228) and a clamping groove (229), wherein the fixing box (222) is symmetrically and fixedly connected with the inside of the shell (26) and the front and back of the right side of the straightening part (25), the guide plate (221) is fixedly connected with the left side and the right side of the two fixing boxes (222), the four limiting rollers (224) are uniformly distributed in the two fixing boxes (222), the fluted disc (225) is rotatably connected between the four limiting rollers (224) together, the conical gear shaft (223) is meshed at the position close to the top end of the fluted disc (225), a plurality of clamping grooves (229) are uniformly formed in the inner circumferential surface of the fluted disc (225), and limiting grooves are symmetrically formed in the clamping grooves (229) along the radius direction, the inside of draw-in groove (229) has connecting rod (228) through connecting spring elastic connection, one end and the spacing spout sliding connection that connecting rod (228) are close to draw-in groove (229), the one end that draw-in groove (229) were kept away from in connecting rod (228) articulates there is treatment roller (227), the periphery fixedly connected with multiunit cleaning brush (226) of treatment roller (227), the periphery of treatment roller (227) and the interval department that is located multiunit cleaning brush (226) all are provided with and draw the hair piece.
3. The automatic extrusion equipment of wire and cable materials as claimed in claim 1, wherein: straightening spare (25) are including horizontal straightening roller (251), flexible regulating plate (252), fixed mounting board (253), vertical straightening roller (254) and spacing regulating plate (255), the surface symmetry is provided with two sets of spacing regulating plate (255) around casing (26), and is two sets of all rotate between the opposite face of two spacing regulating plate (255) of upper and lower symmetry in spacing regulating plate (255) and be connected with vertical straightening roller (254), the internal surface bottom middle part of casing (26) also is provided with two vertical straightening rollers (254), the inside front and back symmetry of casing (26) just is located the right side fixedly connected with fixed mounting board (253) of spacing regulating plate (255), the inside front and back symmetry of casing (26) just is located two sets of flexible regulating plate (252) of top fixedly connected with of fixed mounting board (253), front and back symmetry all rotate between the opposite face of flexible regulating plate (252) and fixed mounting board (253) and be connected with horizontal straightening roller (253) (251).
4. The automatic extrusion equipment of wire and cable materials as claimed in claim 1, wherein: cooling unit (4) are including cooling part (41), inlet tube (42), storage water tank (43) and outlet pipe (44), the upper surface of support frame (1) just is located right side fixedly connected with cooling part (41) of extruding piece (3), the lower surface of support frame (1) just is located below fixedly connected with storage water tank (43) of cooling part (41), the front surface through connection of cooling part (41) has inlet tube (42), the one end that cooling part (41) were kept away from in inlet tube (42) and the front surface through connection of storage water tank (43), the lower surface through connection of cooling part (41) has outlet pipe (44), the one end that cooling part (41) were kept away from in outlet pipe (44) and the front surface through connection of storage water tank (43).
5. The automatic extrusion equipment of wire and cable materials as claimed in claim 4, wherein: cooling part (41) are including connecting block (411), spray circle (412), shower head (413), collecting vessel (414) and backing roll (415), the upper surface of support frame (1) just is located right side fixedly connected with collecting vessel (414) of extruding piece (3), the inside of collecting vessel (414) is through a plurality of connecting blocks (411) from left to right three circles (412) of spraying of even fixedly connected with, the inner circumferential surface evenly distributed who sprays circle (412) has a plurality of shower heads (413), the rectangle perforating hole has been seted up on the right side of collecting vessel (414), the inside rotation of rectangle perforating hole is connected with backing roll (415).
6. The automatic extrusion equipment of wire and cable materials as claimed in claim 1, wherein: correction piece (23) include protective sleeve (231), fixed pipe (232) and spacing elasticity telescopic link (233), the bilateral symmetry of casing (26) is provided with two sets of protective sleeve (231), every the inside of protective sleeve (231) all is provided with fixed pipe (232) with one heart, fixed pipe (232) and casing (26) fixed connection, the periphery that casing (26) one end was kept away from in fixed pipe (232) evenly is provided with a plurality of spacing elasticity telescopic link (233), and is a plurality of the periphery of fixed pipe (232) is all run through to the flexible end of spacing elasticity telescopic link (233).
7. The automatic extrusion equipment of wire and cable materials as claimed in claim 1, wherein: the collecting box (24) is positioned right below the fixed box (222), and the width of the collecting box (24) is larger than that of the fixed box (222).
8. The automatic extrusion equipment of wire and cable materials as claimed in claim 1, wherein: the circle center of the fluted disc (225) and the axis of the fixed pipe (232) are located on the same horizontal line, and the inner diameter of the fluted disc (225) is the same as that of the fixed pipe (232).
9. The automatic extrusion equipment of wire and cable materials as claimed in claim 1, wherein: the cover plate (21) is provided with a limiting through hole matched with the vertical straightening roller (254) in size, and the position of the limiting through hole in the cover plate (21) corresponds to the position of the vertical straightening roller (254) arranged in the middle of the bottom end of the inner surface of the shell (26).
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| CN202210389114.4A CN114619642B (en) | 2022-04-13 | 2022-04-13 | Automatic extrusion equipment of wire and cable material |
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| CN202210389114.4A CN114619642B (en) | 2022-04-13 | 2022-04-13 | Automatic extrusion equipment of wire and cable material |
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| CN114619642B CN114619642B (en) | 2023-03-24 |
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| CN118003588A (en) * | 2024-04-10 | 2024-05-10 | 福建曙光电缆有限公司 | Plastic insulated cable extrusion device and method thereof |
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| CN114619642B (en) | 2023-03-24 |
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