CN205968674U - Belted steel surface treatment system - Google Patents
Belted steel surface treatment system Download PDFInfo
- Publication number
- CN205968674U CN205968674U CN201620948558.7U CN201620948558U CN205968674U CN 205968674 U CN205968674 U CN 205968674U CN 201620948558 U CN201620948558 U CN 201620948558U CN 205968674 U CN205968674 U CN 205968674U
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- Prior art keywords
- shot
- water
- steel surface
- iron filings
- processing system
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The utility model provides a belted steel surface treatment system, it includes the S roller set, the subassembly is cleaned with water to iron fillings, shot blasting equipment and dust removal brusher, wherein, the S roller set includes a plurality of running rollers, is double setting straggly, iron fillings are cleaned the subassembly with water and are included the circular dish of cleaning with water, the circular dish of cleaning with water is rotated by the drive of belted steel transmission running roller through the belt pulley, shot blasting equipment is including distributing a plurality of shot -blasting machines in the belted steel both sides, and every shot -blasting machine all is connected with an inverter motor and is driven by it, and inverter motor can adjust the throwing ball speed that its output adjusted the shot -blasting machine. The utility model discloses a belted steel surface treatment system is applicable to processings of derusting of belted steel surface that thickness is thin, substituted original pickling, and entire system all is the mechanical treatment process, need not to use chemical material, can not cause the pollution to the air, does not have the injury to personnel moreover, belted steel surface rust cleaning high quality can continuous production, and production efficiency is high.
Description
Technical field
This utility model is related to technical field of steel strip production, particularly to a kind of for thickness than relatively thin band steel raw material
Superficial treatment system.
Background technology
At present, thickness is used for a lot of fields, such as cable strip steel, plastic coated metal hose pipe crimping band than relatively thin strip steel
Steel etc..As plastic coated metal hose, it is on the tube wall of stainless steel flexible hose or galvanized metal flexible hose, concavo-convex along tube wall core
Bread covers one layer of cable pvc material and makes.Because plastic coated metal hose is lightweight, flexible excellent, corrosion-resistant resistance to height
Temperature, pull resistance is strong, also very high with the bonding strength of adnexa, is widely used in the row such as electric power, chemical industry, metallurgy, light industry, machinery
Industry, as electric wire, cable, electric wire protection pipe of instrument and meter for automation signal etc..
In order to improve the performance of product, adapt to higher use demand, such as strong corrosion resistant, now with a lot of band steel capital
Need in its plating zinc on surface, its general production procedure is：Belt steel material pickling, rolling, annealing, leaching zinc, cutting, pipe crimping and
Plastic.After band steel raw material is bought, it is required for carrying out surface and derusts process, because this belt steel thickness is very thin, typically exist
About 0.1mm to 0.35mm, thicker is also usually no more than 1mm, and its process of derusting does not have particularly preferred method at present, typically all
It is using conventional acid cleaning process, oxide skin and the rust removing using acid solution on steel surface in descaling bath will be immersed by strip steel
Erosion thing and then cleaning, drying, the abnormal smells from the patient of descaling bath is very big, and corrosivity are also very strong, acid cleaning process personnel can not near descaling bath,
And acid solution can constantly evaporate in the air causes severe contamination to local air, the workman of neighbouring station work also can be made
Become very big injury；In addition, descaling bath needs periodic maintenance, maintenance cost is also very high.
Utility model content
Derust problem present in handling process for belt steel surface in prior art, the purpose of this utility model is to provide
A kind of pollution-free, efficiency high of derusting belt steel surface processing system, can carry out, to the strip steel of very thin thickness, process of derusting.
For reaching the purpose of this utility model, a kind of belt steel surface processing system of the present utility model includes S roller group, setting
Iron filings after S roller group clean assembly with water, are arranged on iron filings and clean assembly shot-blast apparatus below with water and be arranged on shot-blast apparatus
Dedusting brusher below, wherein, described S roller group includes multiple running rollers, in double setting straggly；Described iron filings clean assembly bag with water
Include circle and clean disk with water, described circle is cleaned with water disk and driven by strip steel delivery roll wheel by belt pulley and rotated；Described shot-blast apparatus
Including the multiple shot-blasting machines being distributed in strip steel both sides, each shot-blasting machine is all connected and is driven by with a frequency conversion motor, frequency conversion
Motor can adjust its output to adjust the shot blasting velocity of shot-blasting machine.
Preferably, described iron filings are cleaned with water the circle of assembly and are cleaned the rotating shaft of disk with water and be connected with the first conical gear, and circle is cleaned with water
The rotating shaft of the fixed seat of disk is connected with the second conical gear, and the first conical gear is engaged with the second conical gear, fixed seat turn
The other end of axle is fixed with the first belt pulley, be arranged on iron filings clean with water in front of assembly strip steel transmission running roller on be fixed with the second skin
Belt wheel, when transmission running roller rotates under the driving of its motor, the second belt pulley drives the first belt pulley rotation, Jin Ertong
Cross the rotating shaft of fixed seat, power is reached the rotating shaft that circle cleans disk with water by intermeshing conical gear, drive circle to clean with water and spiral
Turn and the iron filings of strip steel upper surface or impurity are cleaned.
Further preferably, described iron filings are cleaned with water and are additionally provided with dirt pocket between assembly and shot-blast apparatus.
Further preferably, described dirt pocket includes air filtering core cleaner and water film dedusting equipment.
Further preferably, in described shot-blast apparatus the shot of shot-blasting machine a diameter of 0.6～1mm.
Further preferably, in described shot-blast apparatus the shot of shot-blasting machine a diameter of 0.7～0.8mm.
Further preferably, in described shot-blast apparatus, strip steel is vertical direction, and shot-blasting machine sets up the both sides of strip steel separately.
Further preferably, in described shot-blast apparatus, the ball blast direction of the shot of shot-blasting machine becomes 45～60 ° with strip steel.
The beneficial effects of the utility model are that the belt steel surface that described belt steel surface processing system is applied to thinner thickness goes
Rust is processed, the original pickling of replacement, all mechanical processes of whole system, without using chemical material, will not to air
Pollute, and to personnel's fanout free region；Belt steel surface derusting is high, can continuously produce, and production efficiency is high.
Brief description
By detailed description below in conjunction with the accompanying drawings, the aforesaid and other objects, features and advantages of this utility model will
Become apparent.Wherein：
Fig. 1 show the composition structural representation of the belt steel surface processing system of an embodiment of the present utility model；
The iron filings that Fig. 2 show the belt steel surface processing system of Fig. 1 clean the structural representation of assembly with water；
Fig. 3 show Fig. 2 iron filings clean with water assembly X-direction structural representation；
Fig. 4 show Fig. 2 iron filings clean with water assembly Y-direction structural representation；
Fig. 5 show the composition structural representation of the shot-blast apparatus of belt steel surface processing system of Fig. 1.
Specific embodiment
In conjunction with accompanying drawing architectural feature of the present utility model and advantage, details are as follows.
With reference to the composition structural representation of the belt steel surface processing system of an embodiment of the present utility model shown in Fig. 1,
The direction of arrow of in figure is feed direction that process orientation is strip steel.Described processing system includes S roller group 10, is arranged on S roller
Group 10 iron filings below clean assembly 20 with water, are arranged on iron filings and clean assembly 20 shot-blast apparatus 30 below with water and be arranged on ball blast and set
Standby dedusting brusher 40 below, wherein, described S roller group includes multiple running rollers, in double setting straggly；With reference to Fig. 2, described ferrum
Bits are cleaned assembly 20 with water and are included circle and clean disk 21 with water, and described circle is cleaned disk 21 with water and passed through belt pulley 22,23 and transmits running roller 22 by strip steel
Drive is rotated；With reference to Fig. 5, described shot-blast apparatus 30 include the multiple shot-blasting machines 33 being distributed in strip steel both sides, each ball blast
Machine 33 is all connected and is driven by with a frequency conversion motor 35, and frequency conversion motor 35 can adjust its output to adjust shot-blasting machine
33 shot blasting velocity.
When strip steel 100 sends into above-mentioned processing system, entered S roller group first, S roller group includes multiple running rollers 101, in double
Misarrangement falls to arranging, so, by strip steel alternating bending deformation is made the larger iron filings of the granule on its surface or impurity from strip steel
Surface separates, and the iron filings of lower surface or impurity can directly drop, and the iron filings of strip steel upper surface or impurity are again by the iron filings in rear road
Clean assembly 20 with water to remove it from strip steel upper surface.
With reference to Fig. 2, Fig. 3 and Fig. 4, the circle that described iron filings clean assembly 20 with water cleans rotating shaft 207 and first circular cone of disk 21 with water
Gear 27 is fixing, and circle cleans the rotating shaft 205 of fixed seat 203 of disk 21 with water and the second conical gear 25 is fixed, the first conical gear
27 are engaged with the second conical gear 25, and the other end of rotating shaft 207 and the first belt pulley 23 are fixing, are arranged on iron filings and clean assembly 20 with water
It is fixed with the second belt pulley 22, when transmission running roller 12 rotates under the driving of its motor on the strip steel transmission running roller 12 in front
When, the second belt pulley 22 drives the first belt pulley 23 to rotate, and then is incited somebody to action by rotating shaft 205, intermeshing conical gear 25,27
Power reaches the rotating shaft 207 that circle cleans disk 21 with water, drives circle to clean disk 21 with water and rotate the iron filings of strip steel upper surface or impurity are entered
Row cleans.So, iron filings clean with water assembly 20 need not separately set motor drive module drive its rotation, save energy resource consumption.
Assembly 20 is cleaned with water by S roller group 10 and iron filings, can be by the rust of belt steel surface or Impurity removal about 30%.
Strip steel after front road S roller group 10 and iron filings clean assembly 20 with water enters dirt pocket and carries out dedusting, described dedusting
Room includes air filtering core dedusting and combines water film dedusting, the dust of belt steel surface can be removed more than 99%, dust is substantially not
In the air can be scattering into air is polluted.
Strip steel after removing dust enters in shot-blast apparatus 30.In current industrial field, shot-blast apparatus are used for a lot of steel
The process of derusting on surface, such as steel ingot, round steel etc., shot-blasting machine, by the larger Motor drive of power ratio, shot particle high speed is beaten
To the surface of material, the rust on surface is smashed powdering and cleans rust cleaning again, the size of these materials or diameter are all very big, stand
The high speed impact of shot must be played.But, the pipe crimping of plastic coated metal hose uses or cable is very thin with belt steel thickness, using conventional
Shot-blast apparatus when its surface is processed, its surface can be broken into, and pit one by one is even breakdown, and this is also people
The reason surface not being carried out than relatively thin strip steel to thickness using shot-blast apparatus and derusts.The strip steel of processing system of the present utility model
Shotblasting equipment, employs frequency conversion motor, and it can adjust output, when using, can be straight according to the shot using
Footpath, transmission speed of strip steel etc., are reached excellent by the shot speed that the output of adjustment motor adjusts shot-blasting machine
Belt steel surface derusts effect；And, the S roller group through front road and iron filings clean assembly with water, belt steel surface are compared larger particles
Iron filings or the big scale crust of Area comparison peel off from belt steel surface and remove or broken, when carrying out ball blast to shot-blast apparatus and derusting,
Too big shot blasting velocity can not have been needed just can to remove remaining little iron filings.Shot used in this utility model
A diameter of 0.6～1mm, in general, the diameter of shot is less, and surface effect of derusting is better, but the consumption of shot is also compared
Greatly, production cost can rise.In one preferably embodiment, a diameter of 0.7～0.8mm of the shot being used, motor turns
Speed is 2900 revs/min.In addition, during ball blast, derust effect to reach good ball blast, strip steel 100 is at ball blast
Advance for vertical direction in reason equipment, shot-blasting machine divides the both sides of row strip steel, and the direction of dishing out of shot need to become one jiao with strip steel
Degree, in one preferably embodiment, the ball blast direction of shot becomes 45～60 ° with strip steel.
Carry out the derust strip surface quality of process of surface through above-mentioned shot-blast apparatus and basically reach the effect of pickling, so
Afterwards again by the dedusting brusher 40 in rear road can will be fully erased for the dust of belt steel surface, strip steel can deliver to next process
Carry out postchannel process processing.
Derust processing system in the surface of the strip steel for thinner thickness of the present utility model, at all machinery of whole system
Reason process, without using chemical material, does not result in pollution to air, and to personnel's fanout free region；Belt steel surface derusting
Height, can continuously produce, and production efficiency is high.
This utility model is not limited to described embodiment, and those skilled in the art is without departing from of the present utility model
Spirit discloses in scope, still can make some and revise or change, therefore rights protection scope of the present utility model is with claims
The scope limiting is defined.
Claims (8)
1. a kind of belt steel surface processing system is it is characterised in that described superficial treatment system includes S roller group, after being arranged on S roller group
The iron filings in face clean assembly with water, are arranged on iron filings and clean assembly shot-blast apparatus below with water and be arranged on shot-blast apparatus dedusting below
Brusher, wherein, described S roller group includes multiple running rollers, in double setting straggly；Described iron filings are cleaned assembly with water and are included circle and clean with water
Disk, described circle is cleaned with water disk and is driven by strip steel delivery roll wheel by belt pulley and rotated；Described shot-blast apparatus include being distributed in
Multiple shot-blasting machines of strip steel both sides, each shot-blasting machine is all connected and is driven by with a frequency conversion motor, and frequency conversion motor can be adjusted
The shot blasting velocity to adjust shot-blasting machine for its output whole.
2. as claimed in claim 1 a kind of belt steel surface processing system it is characterised in that described iron filings clean the circle of assembly with water
The rotating shaft cleaning disk with water is connected with the first conical gear, and the rotating shaft of fixed seat that circle cleans disk with water is connected with the second conical gear, the
One conical gear is engaged with the second conical gear, and the other end of the rotating shaft of fixed seat is fixed with the first belt pulley, is arranged on iron filings
Clean with water and be fixed with the second belt pulley on the transmission running roller of the strip steel in front of assembly, when transmission running roller is in the driving backspin of its motor
When turning, the second belt pulley drives the first belt pulley rotation, and then will be moved by the rotating shaft of fixed seat, intermeshing conical gear
Power reaches the rotating shaft that circle cleans disk with water, drives circle to clean disc spins with water and the iron filings of strip steel upper surface or impurity are cleaned.
3. as claimed in claim 1 or 2 a kind of belt steel surface processing system it is characterised in that described iron filings clean with water assembly with
It is additionally provided with dirt pocket between shot-blast apparatus.
4. as claimed in claim 3 a kind of belt steel surface processing system it is characterised in that described dirt pocket includes air filtering core
Cleaner and water film dedusting equipment.
5. as claimed in claim 1 or 2 a kind of belt steel surface processing system it is characterised in that ball blast in described shot-blast apparatus
A diameter of 0.6～1mm of the shot of machine.
6. as claimed in claim 5 a kind of belt steel surface processing system it is characterised in that shot-blasting machine in described shot-blast apparatus
A diameter of 0.7～0.8mm of shot.
7. as claimed in claim 1 or 2 a kind of belt steel surface processing system it is characterised in that in described shot-blast apparatus carry
Steel is vertical direction, and shot-blasting machine sets up the both sides of strip steel separately.
8. as claimed in claim 7 a kind of belt steel surface processing system it is characterised in that shot-blasting machine in described shot-blast apparatus
The ball blast direction of shot becomes 45～60 ° with strip steel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620948558.7U CN205968674U (en) | 2016-08-25 | 2016-08-25 | Belted steel surface treatment system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620948558.7U CN205968674U (en) | 2016-08-25 | 2016-08-25 | Belted steel surface treatment system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205968674U true CN205968674U (en) | 2017-02-22 |
Family
ID=58035934
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620948558.7U Withdrawn - After Issue CN205968674U (en) | 2016-08-25 | 2016-08-25 | Belted steel surface treatment system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205968674U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106166713A (en) * | 2016-08-25 | 2016-11-30 | 江苏京生管业有限公司 | A kind of belt steel surface processing system |
| CN107891374A (en) * | 2017-11-14 | 2018-04-10 | 江苏飞腾铸造机械有限公司 | A kind of Shot Blasting technique |
-
2016
- 2016-08-25 CN CN201620948558.7U patent/CN205968674U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106166713A (en) * | 2016-08-25 | 2016-11-30 | 江苏京生管业有限公司 | A kind of belt steel surface processing system |
| CN107891374A (en) * | 2017-11-14 | 2018-04-10 | 江苏飞腾铸造机械有限公司 | A kind of Shot Blasting technique |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20170222 Effective date of abandoning: 20200331 |
|
| AV01 | Patent right actively abandoned |