CN116460091A - Copper-clad aluminum wire processing system - Google Patents
Copper-clad aluminum wire processing system Download PDFInfo
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- CN116460091A CN116460091A CN202310490746.4A CN202310490746A CN116460091A CN 116460091 A CN116460091 A CN 116460091A CN 202310490746 A CN202310490746 A CN 202310490746A CN 116460091 A CN116460091 A CN 116460091A
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- liquid
- aluminum wire
- clad aluminum
- pipe
- wall
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 42
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 42
- 239000007788 liquid Substances 0.000 claims abstract description 116
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 32
- 238000003860 storage Methods 0.000 claims abstract description 15
- 238000007789 sealing Methods 0.000 claims abstract description 10
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 79
- 229910052802 copper Inorganic materials 0.000 claims description 79
- 239000010949 copper Substances 0.000 claims description 79
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 12
- 239000011521 glass Substances 0.000 claims description 11
- 238000007790 scraping Methods 0.000 claims description 6
- 229910052799 carbon Inorganic materials 0.000 claims description 2
- 230000001413 cellular effect Effects 0.000 claims description 2
- 230000008676 import Effects 0.000 claims 1
- 239000002699 waste material Substances 0.000 description 16
- 238000003466 welding Methods 0.000 description 9
- 238000005253 cladding Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 238000004804 winding Methods 0.000 description 7
- 239000012459 cleaning agent Substances 0.000 description 6
- 239000000428 dust Substances 0.000 description 6
- 239000002344 surface layer Substances 0.000 description 6
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical group [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 4
- 238000007599 discharging Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
- B08B5/023—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F15/00—Connecting wire to wire or other metallic material or objects; Connecting parts by means of wire
- B21F15/10—Connecting wire to wire or other metallic material or objects; Connecting parts by means of wire wire with sheet metal
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G3/00—Apparatus for cleaning or pickling metallic material
- C23G3/02—Apparatus for cleaning or pickling metallic material for cleaning wires, strips, filaments continuously
- C23G3/023—Apparatus for cleaning or pickling metallic material for cleaning wires, strips, filaments continuously by spraying
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G3/00—Apparatus for cleaning or pickling metallic material
- C23G3/02—Apparatus for cleaning or pickling metallic material for cleaning wires, strips, filaments continuously
- C23G3/027—Associated apparatus, e.g. for pretreating or after-treating
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses a copper-clad aluminum wire processing system, which relates to the technical field of copper-clad aluminum wire processing and comprises three supporting frames, wherein a processing mechanism is arranged between the tops of the three supporting frames, four driving rollers are rotationally embedded in the inner wall of a processing box, two groups of single-head pipes movably penetrate through the rear surface of the processing box, a plurality of liquid outlet holes are uniformly distributed at the bottom of the inner wall of each single-head pipe, a sealing ring is fixedly connected to the front surface of each liquid guide pipe in an adhering manner, a liquid storage box is fixed on the rear surface of the processing box close to the bottom, water pumps are arranged at the tops of two box covers, and a controller is arranged on the front surface of each first baffle.
Description
Technical Field
The invention relates to the field of copper-clad aluminum wire processing devices, in particular to a copper-clad aluminum wire processing system.
Background
The copper-clad aluminum wire is a product generally used for inner conductor materials of cable television subscriber lines and near-subscriber line coaxial cables, and mainly adopts an advanced cladding welding manufacturing technology to concentrically clad high-quality copper strips on the outer surfaces of core wires such as aluminum rods or steel wires and the like, and ensures that firm metallurgical bonding between atoms is formed between the copper layers and the core wires, and the process flow is generally as follows: cladding, drawing, paying off, annealing, painting, baking, cooling, lubricating and taking up.
In the production process of the cladding welding method for the copper clad aluminum wire, when the copper clad aluminum wire is subjected to the preliminary processing operation before the cladding processing operation, the main reason is that after the copper strip is placed for a long time, the surface layer of the copper strip can form oxides, if the copper strip is not processed and is directly used for cladding the aluminum wire, the situation of infirm welding possibly occurs in the cladding welding operation process of the copper strip and the aluminum wire, namely the quality of the manufactured copper clad aluminum wire is reduced.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide a copper-clad aluminum wire processing system which aims to solve the problem that the welding is unstable in the process of cladding welding operation of the existing copper strip and an aluminum core wire, so that the quality of the manufactured copper-clad aluminum wire is reduced.
To achieve the purpose, the invention adopts the following technical scheme:
the invention provides a copper-clad aluminum wire processing system which comprises three supporting frames, wherein a processing mechanism is arranged between the tops of the three supporting frames;
the processing mechanism comprises a processing box, the positive surface of processing box is close to bottom position and is fixed with first baffle, the positive surface of processing box is close to top position and installs the second baffle, the inner wall of processing box rotates and inlays and is equipped with four driving rolls, the back surface activity of processing box runs through has two sets of single head pipes, every the equal equidistance in inner wall bottom of single head pipe distributes and has seted up a plurality of drain holes, every the equal movable sleeve of inside of single head pipe has the drain pipe, every the positive surface of drain pipe all bonds and is connected with the sealing ring, the back surface of processing box is fixed with four connecting blocks, every the equal screw thread in top of connecting block runs through first hand screw bolt, every the equal screw thread in outer wall of single head pipe runs through has the second hand screw bolt, the back surface of processing box is close to bottom position and is fixed with the box, two recess notch in top of liquid reserve tank all are provided with the case lid, two equal movable through in top liquid reserve tank has the inlet tube, two the top of water pump all install the top of case lid, two water pump all install the output of three-way pipe has the drain pipe, two the positive three-way pipe all installs.
In the preferred technical scheme of the invention, the tops of the two supporting frames are fixed with the bottom of the treatment box, the number and positions of each group of single-head pipes are two, each sealing ring is movably sleeved in each single-head pipe, one end of each first hand screwing bolt is abutted against the outer wall of each single-head pipe, and the moving single-head pipes can be conveniently extruded and fixed under the cooperation of the first hand screwing bolts and the connecting blocks.
In the preferred technical scheme of the invention, one end of each second hand-twisting bolt is respectively propped against the outer wall of each liquid guide tube, the bottom of the liquid storage tank is fixed with the top of the other support frame, the input ends of the two liquid inlet tubes are respectively close to the bottoms of the inner walls of the two grooves of the liquid storage tank, the input ends of the two water pumps are respectively connected with the output ends of the two liquid inlet tubes, and the pumped liquid can be conveniently guided into the corresponding liquid guide tubes under the cooperation of the water pumps, the liquid inlet tubes, the liquid outlet tubes and the three-way tubes.
In the preferred technical scheme of the invention, the four liquid guide pipes are divided into two groups, the input end of each group of liquid guide pipes is respectively connected with the two output ends of each three-way pipe, the two water pumps are electrically connected with the controller, one ends of the four driving rollers are rotationally embedded on the surface of the second baffle, and the driving rollers can be conveniently and stably rotated under the action of the second baffle.
In the preferred technical scheme of the invention, the U-shaped blocks are fixed in the treatment box, two symmetrical first rectangular grooves are formed in the front surface of the treatment box, and the cross-shaped blocks are slidably connected in the first rectangular grooves, so that the moved circular rings can be conveniently fixed in and out under the cooperation of the cross-shaped blocks and the third hand-screwed bolts.
In the preferred technical scheme of the invention, the bottom of each cross-shaped block is fixedly provided with the circular ring, the four circular rings are divided into two groups, and the two driving rollers are respectively positioned between the interiors of the corresponding groups of circular rings, so that the copper strip is conveniently ensured not to deviate from angles in the driving process under the action of the circular rings.
In the preferred technical scheme of the invention, two symmetrical inclined plates are fixed on the inner wall of the treatment box, the top of each cross-shaped block is connected with a third hand-screwed bolt in a threaded manner, two symmetrical second rectangular grooves are formed in the front surface of the treatment box, two symmetrical scraping plates are fixed on the inner wall of the treatment box, and residual water at the top and the bottom of the cleaned copper strip can be scraped conveniently under the action of the scraping plates.
In the preferred technical scheme of the invention, the top of the processing mechanism is provided with the quantitative liquid discharging mechanism, the quantitative liquid discharging mechanism comprises an electric valve, the input end of the electric valve is provided with the liquid flow sensor, the input end of the liquid flow sensor is provided with the first shell, the controller is electrically connected with the liquid flow sensor, and the controller is electrically connected with the electric valve, so that the closing of the electric valve can be intelligently controlled under the cooperation of the controller and the liquid flow sensor.
In the preferred technical scheme of the invention, the honeycomb-shaped activated carbon is arranged in the first shell, the second shell is connected with the top of the first shell in a threaded manner, a round tube is arranged at the input end of the second shell, the input end of the round tube fixedly penetrates through the bottom of the treatment box, an observation hole is formed in the front surface of the second baffle, and transparent glass is arranged in the observation hole, so that the condition that copper strips in the treatment box are treated can be observed conveniently under the cooperation of the observation hole and the transparent glass.
In the preferred technical scheme of the invention, a hollow block is fixed on one side of the treatment box, air guide shells are fixed on the top of the inner wall and the bottom of the inner wall of the hollow block, two symmetrical arc plates are fixed in the hollow block, the surfaces of the two arc plates are respectively contacted with the surfaces of the two air guide shells, air guide pipes are fixedly penetrated through the top and the bottom of the hollow block, the output end of each air guide pipe is respectively communicated with the input end of each air guide shell, a shunt pipe is arranged between the input ends of the two air guide pipes, a fan is arranged on the outer wall of the hollow block and is electrically connected with a controller, the output end of the fan is connected with the input end of the shunt pipe, a connecting pipe is arranged at the input end of the fan, a filter screen is arranged at the inlet of the connecting pipe, and dust in the environment can be prevented from entering the inside of the fan conveniently under the action of the filter screen.
The beneficial effects of the invention are as follows:
according to the copper-clad aluminum wire processing system provided by the invention, through arranging the processing mechanism, oxides on the surface layer of the copper strip can be washed away, namely, the situation that welding is unstable can not occur when the copper strip and an aluminum core wire used later are subjected to wrapping welding operation is ensured, namely, the quality of the manufactured copper-clad aluminum wire is ensured, the single-head pipe after moving can be extruded and fixed under the cooperation of the first hand screwing bolt and the connecting block, the liquid extracted can be guided into the corresponding guide pipe under the cooperation of the water pump, the liquid inlet pipe, the liquid outlet pipe and the three-way pipe, the driving roller can be subjected to stable rotation operation under the action of the second baffle, the moved circular ring can be fixed in and out under the cooperation of the cross-shaped block and the third hand screwing bolt, the copper strip can be ensured not to generate angle deviation in the transmission process, the residual water at the top and the bottom of the cleaned copper strip can be scraped off under the action of the scraping plate, and the closing of the electric valve can be intelligently controlled under the cooperation of the controller and the liquid flow sensor.
Through setting up ration drain mechanism, observation hole and transparent glass, can let the inside waste liquid of collecting the storage of space that treatment box and first baffle constitute give intelligent ration release, reduce labour's consumption. Under the effect of pipe, can give the water conservancy diversion to go out by the inside waste liquid of collecting storage in space of handling case and first baffle, simultaneously under the cooperation of first casing and second casing, can collect the copper strips top layer oxide waste material of collecting between the inside and the second casing of stay by the filtration of first casing, be convenient for later stage clear up it simultaneously to make things convenient for cellular active carbon to change, under the cooperation of observation hole and transparent glass, can observe the copper strips of handling incasement portion by the condition of processing operation.
Through setting up, hollow piece, the air guide shell, the arc, the air duct, the shunt tubes, the fan, connecting pipe and filter screen, can be with the needs copper strips surface oxide get rid of before, carry out preliminary treatment to the dust that the surface of copper strips probably adheres to earlier, guarantee the normal processing work of later stage copper strips oxide effectively, under the cooperation of air duct, the shunt tubes, the fan, connecting pipe and filter screen, can inhale the air in the environment, the inside of two air guide shells is guided respectively, under the effect of filter screen, can prevent the dust in the environment from getting into the inside of fan, under the effect of arc, can give the gas that blows out from the air guide shell inside the surface of water strips for the water conservancy diversion. .
Drawings
FIG. 1 is a partial perspective view of a copper clad aluminum wire processing system in accordance with the present invention;
FIG. 2 is a partial perspective view of a processing mechanism of a copper clad aluminum wire processing system according to the present invention;
FIG. 3 is a perspective view of a copper clad aluminum wire processing system in accordance with the present invention;
FIG. 4 is an enlarged perspective view of the copper clad aluminum wire processing system of the present invention at A in FIG. 1;
fig. 5 is a schematic perspective view of a single-head tube, a liquid outlet hole, a liquid guide tube, a connecting block, a first hand-screwed bolt and a second hand-screwed bolt of the copper-clad aluminum wire processing system;
FIG. 6 is a perspective view, partially in section, of a processing mechanism of a copper clad aluminum wire processing system in accordance with the present invention;
FIG. 7 is a bottom perspective view of a copper clad aluminum wire processing system according to the present invention;
FIG. 8 is a partial cutaway perspective view of a dosing mechanism of a copper clad aluminum wire processing system of the present invention;
FIG. 9 is a perspective view of a liquid storage tank of a copper clad aluminum wire processing system according to the present invention;
FIG. 10 is another perspective view of an alternative angle portion of a copper clad aluminum wire processing system in accordance with the present invention;
fig. 11 is another angular, partially cut-away perspective view of a copper clad aluminum wire processing system in accordance with the present invention.
In the figure:
1-a supporting frame; 2-a processing mechanism; 201-a treatment box; 202-a first baffle; 203-a second baffle; 204-driving rollers; 205-single head tube; 206, a liquid outlet hole; 207-catheter; 208-sealing ring; 209-connecting blocks; 210-first hand screwing of the bolt; 211-second hand screwing of the bolt; 212-a liquid storage tank; 213-case cover; 214-a liquid inlet pipe; 215-a water pump; 216-a liquid outlet pipe; 217-controller; 218-U-shaped blocks; 219-first rectangular grooves; 220-cross-shaped blocks; 221-a circular ring; 222-sloping plate; 223-third hand screwing the bolt; 224-tee; 225-a second rectangular slot; 226-a scraper; 3-a quantitative liquid discharge mechanism; 301-an electric valve; 302-a liquid flow sensor; 303-a first housing; 304-honeycomb activated carbon; 305-a second housing; 306-round tube; 4-observation holes; 5-transparent glass; 6-hollow blocks; 7-an air guide shell; 8-arc plates; 9-an airway; 10-shunt tube; 11-a fan; 12-connecting pipes; 13-a filter screen.
Detailed Description
The technical scheme of the invention is further described below by the specific embodiments with reference to the accompanying drawings.
As shown in fig. 1-11, the embodiment provides a copper-clad aluminum wire processing system, including three support frames 1, be provided with processing mechanism 2 between the top of three support frames 1, processing mechanism 2 includes treatment box 201, the positive surface of treatment box 201 is close to the fixed first baffle 202 in bottom position, the positive surface of treatment box 201 is close to top position and installs second baffle 203, four driving rollers 204 have been inlayed in the inner wall rotation of treatment box 201, the back surface activity of treatment box 201 runs through has two sets of single-headed tubes 205, a plurality of drain holes 206 have been seted up to the equal interval distribution in inner wall bottom of each single-headed tube 205, the inside all activity of every single-headed tube 205 has cup jointed catheter 207, the front surface of every catheter 207 all bonds and is connected with sealing ring 208, the back surface mounting of treatment box 201 has four connecting blocks 209, the top all screw threads of every connecting block 209 have first hand screw bolt 210, the outer wall all screw thread of every single-headed tube 205 has the second hand screw bolt 211, the back surface of treatment box 201 is close to bottom position and has fixed liquid reserve tank 212, the back surface mounting of liquid reserve tank 212 has two sets of drain holes 213, two drain holes 213 are all installed to the drain holes 213, two cover caps 213 have two drain holes 213, two drain holes 213 are all installed, two drain holes 213 are all 213, respectively has two drain holes 213, respectively has a drain hole, and a drain hole.
According to the embodiment shown in fig. 1 to 7, the top of two supporting frames 1 are fixed to the bottom of the processing box 201, the number of single-head pipes 205 in each group is two, each sealing ring 208 is movably sleeved in each single-head pipe 205, one end of each first screwing bolt 210 abuts against the outer wall of each single-head pipe 205, so that the moving single-head pipe 205 can be conveniently pressed and fixed under the cooperation of the first screwing bolts 210 and the connecting blocks 209.
According to fig. 1, 4-6 and 9, one end of each second hand-screwed bolt 211 is respectively abutted against the outer wall of each liquid guiding tube 207, the bottom of the liquid storage tank 212 is fixed with the top of the other supporting frame 1, the input ends of the two liquid inlet pipes 214 are respectively close to the bottoms of the inner walls of the two grooves of the liquid storage tank 212, the input ends of the two water pumps 215 are respectively connected with the output ends of the two liquid inlet pipes 214, and the pumped liquid can be conveniently guided into the corresponding liquid guiding tube 207 under the cooperation of the water pumps 215, the liquid inlet pipes 214, the liquid outlet pipes 216 and the three-way pipes 224.
According to fig. 2-7, the four liquid guiding pipes 207 are divided into two groups, the input end of each group of liquid guiding pipes 207 is respectively connected with two output ends of each three-way pipe 224, two water pumps 215 are electrically connected with the controller 217, one ends of the four driving rollers 204 are rotationally embedded on the surface of the second baffle 203, and the driving rollers 204 can perform stable rotation operation under the action of the second baffle 203 conveniently.
According to the embodiment shown in fig. 2-4 and 7, the U-shaped block 218 is fixed inside the processing box 201, two symmetrical first rectangular grooves 219 are formed on the front surface of the processing box 201, and the cross-shaped block 220 is slidably connected inside each first rectangular groove 219, so that the moved ring 221 can be fixed in and out under the cooperation of the cross-shaped block 220 and the third hand-screwed bolt 223.
According to the figures 2 and 7, the bottom of each cross-shaped block 220 is fixed with a circular ring 221, the four circular rings 221 are divided into two groups, wherein two driving rollers 204 are respectively positioned between the interiors of the corresponding group of circular rings 221, so that the copper strips are conveniently ensured not to deviate from angles in the driving process under the action of the circular rings 221.
According to the fig. 2-4 and 7, two symmetrical inclined plates 222 are fixed on the inner wall of the treatment box 201, a third hand-screwed bolt 223 is connected to the top of each cross-shaped block 220 in a threaded manner, two symmetrical second rectangular grooves 225 are formed in the front surface of the treatment box 201, two symmetrical scraping plates 226 are fixed on the inner wall of the treatment box 201, and residual water at the top and the bottom of the cleaned copper strip can be scraped conveniently under the action of the scraping plates 226.
According to the embodiment shown in fig. 1-3 and 8, the top of the processing mechanism 2 is provided with a quantitative liquid discharging mechanism 3, the quantitative liquid discharging mechanism 3 comprises an electric valve 301, a liquid flow sensor 302 is installed at the input end of the electric valve 301, a first shell 303 is installed at the input end of the liquid flow sensor 302, a controller 217 is electrically connected with the liquid flow sensor 302, the controller 217 is electrically connected with the electric valve 301, and the electric valve 301 can be intelligently controlled to be closed conveniently under the cooperation of the controller 217 and the liquid flow sensor 302.
According to the embodiment shown in fig. 2-4, 7 and 8, the honeycomb activated carbon 304 is disposed in the first housing 303, the second housing 305 is screwed on the top of the first housing 303, the circular tube 306 is mounted at the input end of the second housing 305, the input end of the circular tube 306 penetrates through the bottom of the processing box 201, the observation hole 4 is formed in the front surface of the second baffle 203, the transparent glass 5 is mounted in the observation hole 4, and the copper strip inside the processing box 201 can be observed to be processed under the cooperation of the observation hole 4 and the transparent glass 5.
According to the figures 2-4, 7, 10 and 11, a hollow block 6 is fixed on one side of a treatment box 201, air guide shells 7 are fixed on the top and the bottom of the inner wall of the hollow block 6, two symmetrical arc plates 8 are fixed in the hollow block 6, the surfaces of the two arc plates 8 are respectively contacted with the surfaces of the two air guide shells 7, air guide pipes 9 penetrate through the top and the bottom of the hollow block 6, the output end of each air guide pipe 9 is respectively communicated with the input end of each air guide shell 7, a shunt pipe 10 is arranged between the input ends of the two air guide pipes 9, a fan 11 is arranged on the outer wall of the hollow block 6, the fan 11 is electrically connected with a controller 217, the output end of the fan 11 is connected with the input end of the shunt pipe 10, a connecting pipe 12 is arranged at the input end of the fan 11, a filter screen 13 is arranged at the inlet of the connecting pipe 12, and dust in the environment can be prevented from entering the inside of the fan 11 conveniently under the action of the filter screen 13.
The whole mechanism achieves the following effects: when the copper clad aluminum wire is required to be manufactured, the copper strip used for cladding the aluminum core wire is required to be subjected to the surface oxide removal processing operation, firstly, the winding drum around which the copper strip is wound is required to be installed on the unwinding equipment prepared by a worker, then the second baffle 203 is removed from the processing box 201, then all the third hand-screwed bolts 223 are loosened, and each group of rings 221 is moved in the opposite direction for a certain distance, then the copper strip on the winding drum is slowly unwound by the unwinding equipment, at this time, one end of the copper strip moved by the worker is sequentially passed through the space between the two arc plates 8, the inside of the hollow block 6, the inside of one of the second rectangular grooves 225, the space between one group of rings 221, the space between one group of single-ended tubes 205, the inside of the U-shaped block 218, the space between the other group of single-ended tubes 205, the space between the two scrapers 226, the space between the other group of rings 221 and the inside of the other second rectangular groove 225, meanwhile, the fan 11 is started by the controller 217, at this time, the fan 11 started at this time directly filters out dust possibly mixed in the gas entering the fan 11 under the cooperation of the connecting pipe 12 and the filter screen 13, then the gas entering the fan 11 is directly guided into the shunt tubes 10, then the gas entering the shunt tubes 10 is guided into the two gas guide tubes 9 by way of being shunted, then the gas entering the two shunt tubes 10 is respectively guided into the corresponding gas guide shells 7, then the gas entering the two gas guide shells 7 is directly sprayed out from the outlets of the two gas guide shells 7, when the gas in the two gas guide shells 7 starts to be sprayed out, the sprayed gas directly guides the gas sprayed out from the gas guide shells 7 to the surface of the copper strip under the cooperation of the corresponding arc plates 8, dust possibly attached to the surface of the copper strip passing between the two arc plates 8 can be blown away, when one end of the copper strip passes through the inside of the processing box 201, the unreeling device is firstly suspended, then one end of the copper strip is connected with the surface of a winding drum on the reeling device, when the copper strip installation operation is completed, the top of the copper strip is just contacted with the bottoms of the two inclined plates 222, after that, the two groups of rings 221 are all adjusted according to the width of the copper strip, after the two groups of rings 221 are all adjusted according to the width of the copper strip, all third hand-screwed bolts 223 are directly screwed, each ring 221 is fixed, then after all first hand-screwed bolts 210 are firstly loosened in sequence according to the width of the copper strip, and simultaneously, the corresponding single-head pipe 205 is moved according to the width of the copper strip, after the single-head pipe 205 is moved to a proper position, directly screwing the corresponding first hand-screwed bolts 210, fixing the moved single-headed tube 205 by means of extrusion fixing, sequentially loosening all second hand-screwed bolts 211 according to the moving distance of the single-headed tube 205, then moving the corresponding liquid guide tubes 207 by the same distance from the interiors of the corresponding single-headed tubes 205, at the moment, each liquid guide tube 207 moving drives a sealing ring 208 connected with the corresponding liquid guide tubes 207 to move, when the liquid guide tubes 207 finish moving operation, directly extruding and fixing the liquid guide tubes by the corresponding second hand-screwed bolts 211, then installing the second baffle 203 back to the initial position, simultaneously after the second baffle 203 finishes operation, taking down two box covers 213, sequentially injecting proper amounts of clear water and cleaning agent into the interiors of the two grooves of the liquid storage box 212, resetting the two box covers 213 to the initial position after the liquid storage box 212 finishes liquid injection, simultaneously, the controller 217 is connected with an external power supply, the controller 217 is opened, the controller 217 is a PLC controller, a liquid flow threshold value and a using program are set, when all the liquid flow threshold value and the using program are ready, the controller 217 is directly utilized to start the water pump 215 corresponding to the cleaning agent, at this time, the started water pump 215 directly pumps the corresponding cleaning agent out of the interior of the liquid storage tank 212 under the matching of the liquid inlet pipe 214 connected with the water pump, then the pumped cleaning agent is directly guided into the interior of the corresponding three-way pipe 224 under the matching of the corresponding liquid outlet pipe 216, is then guided into the interior of the corresponding group of liquid guide pipes 207, is then directly guided into the interior of the corresponding single-head pipe 205 under the matching of the corresponding sealing ring 208, is finally sprayed out of the liquid outlet hole 206 on the corresponding single-head pipe 205, is sprayed on the top and the bottom of the copper strip, at this time, the winding and unwinding equipment prepared by the staff is started again synchronously, when the winding and unwinding equipment is started, the copper strips in the processing box 201 can move at this time, the cleaning agent sprayed on the top and the bottom of the copper strips can clean the oxide on the surface layer of the copper strips, then the oxide on the surface layer and the waste liquid on the top of the copper strips cleaned by the cleaning agent can be directly guided into the space formed by the first baffle 202 and the processing box 201 under the action of the inclined plate 222, the oxide on the surface layer and the waste liquid cleaned on the bottom of the copper strips can directly fall into the space under the action of self gravity, then the cleaned copper strips can slowly move towards the outlet of the processing box 201, when the cleaned copper strips reach between the other group of single-head pipes 205, the water pump 215 corresponding to clean water is directly started by the controller 217, the water pump 215 started at this time can directly guide the extracted clean water into the corresponding three-way pipe 224 under the cooperation of the corresponding liquid inlet pipe 214 and the liquid outlet pipe 216, then into the corresponding liquid guide pipe 207, then into the corresponding single-head pipe 205, finally sprayed out of the liquid outlet hole 206 on the single-head pipe 205, sprayed on the top and the bottom of the processed copper strip, and cleaned, the waste liquid formed after cleaning the top of the copper strip can directly guide the copper strip into the space under the cooperation of the corresponding inclined plate 222, the waste liquid generated at the bottom of the copper strip can also be guided into the space under the action of self gravity, the processed copper strip can directly scrape the residual water at the top and the bottom of the copper strip under the action of the two scrapers 226, the processed copper strip is directly moved out of the second rectangular groove 225, then is wound into a winding drum arranged on winding equipment prepared by staff, after the copper strip is processed, the copper strip and an aluminum core wire are directly subjected to package welding, copper-clad aluminum wire manufacturing is performed, when the waste liquid collected and stored in the space needs to be intelligently and quantitatively released, the consumption of labor force is reduced, the electric valve 301 is directly opened by the controller 217, when the electric valve 301 is opened, the waste liquid in the space directly flows out of the circular tube 306 and then enters the second shell 305, then enters the first shell 303, when the waste liquid enters the first shell 303, at the moment, under the action of the honeycomb activated carbon 304, the oxide waste on the surface layer of the copper strip mixed in the waste liquid is directly filtered, and is left between the inside of the first shell 303 and the inside of the second shell 305, the filtered waste liquid directly flows into the liquid flow sensor 302, when the waste liquid passes through the liquid flow sensor 302, the liquid flow sensor 302 directly counts the flow of the liquid passing through the liquid flow sensor 302, the obtained flow data is transmitted into the controller 217 in an electric signal mode, the controller 217 compares the received liquid flow data with a liquid flow threshold value set in advance by the controller 217, when the liquid flow data received by the controller 217 is smaller than the liquid flow threshold value set in advance by the controller 217, the controller 217 is not closed, the waste liquid flowing from the liquid flow sensor 302 directly and continuously enters the electric valve 301, then is discharged from the output end of the electric valve 301, and is released, when the liquid flow data received by the controller 217 is smaller than the liquid flow threshold value set in advance by the controller 217, the electric valve 301 is directly closed, namely intelligent quantitative release operation of the waste liquid is realized, labor force consumption is reduced, when the processing operation condition of the inside the processing box 201 needs to be observed, and the copper strip is directly observed through the transparent glass through the glass 4 and the glass 5.
The water pump 215, the controller 217, the electric valve 301, the liquid flow sensor 302, the honeycomb activated carbon 304, and the blower 11 are all of the prior art, and will not be explained here too much.
Other techniques of this embodiment employ the prior art.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the spirit and scope of the invention. The invention is not to be limited by the specific embodiments disclosed herein, and other embodiments are within the scope of the invention as defined by the claims of the present application.
Claims (10)
1. The utility model provides a copper clad aluminum wire system of processing, includes three support frame (1), its characterized in that: a processing mechanism (2) is arranged between the tops of the three supporting frames (1);
the processing mechanism (2) comprises a processing box (201), a first baffle (202) is fixedly arranged on the front surface of the processing box (201) close to the bottom, a second baffle (203) is arranged on the front surface of the processing box (201) close to the top, four driving rollers (204) are rotatably embedded in the inner wall of the processing box (201), two groups of single-head pipes (205) are movably penetrated through the rear surface of the processing box (201), a plurality of liquid outlet holes (206) are uniformly distributed at the bottom of the inner wall of each single-head pipe (205), a liquid guide pipe (207) is movably sleeved in the single-head pipe (205), sealing rings (208) are fixedly connected to the front surface of each liquid guide pipe (207), four connecting blocks (209) are fixedly arranged on the rear surface of the processing box (201), first hand-screwed bolts (210) are penetrated through the top of each connecting block (209), second hand-screwed bolts (211) are penetrated through the outer wall of each single-head pipe (205), a plurality of liquid storage holes (206) are uniformly distributed at equal distances on the bottom of the inner wall of the single-head pipe (205), two water pumps (212) are fixedly sleeved on the top of the processing box (213) and the top of the two water pump (213), the output ends of the two water pumps (215) are provided with liquid outlet pipes (216), the output ends of the two liquid outlet pipes (216) are provided with three-way pipes (224), and the front surface of the first baffle (202) is provided with a controller (217).
2. The copper clad aluminum wire processing system of claim 1, wherein: the top of the two supporting frames (1) is fixed with the bottom of the processing box (201), the number and the positions of each group of single-head pipes (205) are two, each sealing ring (208) is movably sleeved in each single-head pipe (205) respectively, and one end of each first hand screwing bolt (210) is propped against the outer wall of each single-head pipe (205) respectively.
3. The copper clad aluminum wire processing system of claim 1, wherein: one end of each second hand-twisting bolt (211) is respectively propped against the outer wall of each liquid guide tube (207), the bottom of the liquid storage tank (212) is fixed with the top of the other support frame (1), the input ends of the two liquid inlet pipes (214) are respectively close to the bottoms of the inner walls of the two grooves of the liquid storage tank (212), and the input ends of the two water pumps (215) are respectively connected with the output ends of the two liquid inlet pipes (214).
4. The copper clad aluminum wire processing system of claim 1, wherein: the four liquid guide pipes (207) are divided into two groups, the input ends of each group of liquid guide pipes (207) are respectively connected with two output ends of each three-way pipe (224), the two water pumps (215) are electrically connected with the controller (217), and one ends of the four driving rollers (204) are rotationally embedded on the surface of the second baffle (203).
5. The copper clad aluminum wire processing system of claim 1, wherein: the inside of processing case (201) is fixed with U type piece (218), two symmetrical first rectangular channel (219) have been seted up on the positive surface of processing case (201), every the inside of first rectangular channel (219) all sliding connection has cross type piece (220).
6. The copper clad aluminum wire processing system of claim 5 wherein: the bottom of each cross-shaped block (220) is fixedly provided with a circular ring (221), the four circular rings (221) are divided into two groups, and two driving rollers (204) are respectively positioned between the interiors of the corresponding groups of circular rings (221).
7. The copper clad aluminum wire processing system of claim 5 wherein: two symmetrical inclined plates (222) are fixed on the inner wall of the processing box (201), a third hand-screwed bolt (223) is connected to the top of each cross-shaped block (220) in a threaded mode, two symmetrical second rectangular grooves (225) are formed in the front surface of the processing box (201), and two symmetrical scraping plates (226) are fixed on the inner wall of the processing box (201).
8. The copper clad aluminum wire processing system of claim 1, wherein: the top of processing agency (2) is provided with ration drain mechanism (3), ration drain mechanism (3) are including motorised valve (301), liquid flow sensor (302) are installed to the input of motorised valve (301), first casing (303) are installed to the input of liquid flow sensor (302), controller (217) and liquid flow sensor (302) electric connection, controller (217) and motorised valve (301) electric connection.
9. The copper clad aluminum wire processing system of claim 8 wherein: the inside of first casing (303) is provided with cellular active carbon (304), the top threaded connection of first casing (303) has second casing (305), pipe (306) are installed to the input of second casing (305), the bottom of handling case (201) is fixed to the input of pipe (306), observation hole (4) have been seted up on the positive surface of second baffle (203), the internally mounted of observation hole (4) has transparent glass (5).
10. The copper clad aluminum wire processing system of claim 1, wherein: one side of processing case (201) is fixed with hollow piece (6), the inner wall top and the inner wall bottom of hollow piece (6) all are fixed with air guide shell (7), the inside of hollow piece (6) is fixed with two symmetrical arc (8), two the surface of arc (8) is contacted with the surface of two air guide shells (7) respectively, the top and the bottom of hollow piece (6) are all fixed and are run through air guide pipe (9), every the output of air guide pipe (9) is linked together with the input of every air guide shell (7) respectively, two install shunt tubes (10) between the input of air guide pipe (9), fan (11) are installed to the outer wall of hollow piece (6), fan (11) are connected with controller (217) electric connection, filter screen (13) are installed to the input of fan (11), the import department of filter screen (12) are installed to the input of connecting pipe (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310490746.4A CN116460091A (en) | 2023-05-04 | 2023-05-04 | Copper-clad aluminum wire processing system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310490746.4A CN116460091A (en) | 2023-05-04 | 2023-05-04 | Copper-clad aluminum wire processing system |
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| CN116460091A true CN116460091A (en) | 2023-07-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310490746.4A Withdrawn CN116460091A (en) | 2023-05-04 | 2023-05-04 | Copper-clad aluminum wire processing system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117212945A (en) * | 2023-11-08 | 2023-12-12 | 江苏兆胜空调有限公司 | Ternary lithium battery magnesium-containing high-temperature smoke dust workshop ventilation system |
-
2023
- 2023-05-04 CN CN202310490746.4A patent/CN116460091A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117212945A (en) * | 2023-11-08 | 2023-12-12 | 江苏兆胜空调有限公司 | Ternary lithium battery magnesium-containing high-temperature smoke dust workshop ventilation system |
| CN117212945B (en) * | 2023-11-08 | 2024-04-05 | 江苏兆胜空调有限公司 | Ternary lithium battery magnesium-containing high-temperature smoke dust workshop ventilation system |
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Application publication date: 20230721 |