CN114619208B - Manufacturing method of vacuum cup with inclined head - Google Patents
Manufacturing method of vacuum cup with inclined head Download PDFInfo
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- CN114619208B CN114619208B CN202210259413.6A CN202210259413A CN114619208B CN 114619208 B CN114619208 B CN 114619208B CN 202210259413 A CN202210259413 A CN 202210259413A CN 114619208 B CN114619208 B CN 114619208B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
Abstract
The invention discloses a method for manufacturing a vacuum cup with an inclined head, which comprises the following steps: a. manufacturing a special-shaped outer shell; b. manufacturing an inner container connecting piece; c. manufacturing a special-shaped liner head; d. manufacturing a special-shaped inner container; e. aligning a shell joint line on the special-shaped shell body with a liner head joint line on the special-shaped liner, and then welding after aligning the opening part of the special-shaped shell body with the opening part of the special-shaped liner to obtain a vacuum cup prototype; f. taking a shell bottom, aligning the upper end surface of the shell bottom with the lower end surface of the vacuum cup prototype, and then welding to obtain a vacuum cup blank; g. and (4) carrying out vacuum-pumping operation on the vacuum cup blank to obtain the vacuum cup with the inclined head. Through the steps, the vacuum cup with the inclined head can be manufactured, so that the problems that people need to drink water difficultly and water choking happens sometimes are solved.
Description
Technical Field
The invention relates to a vacuum cup, in particular to a method for manufacturing a vacuum cup with a tilted head.
Background
The vacuum cup is a living article capable of containing water, beverages and other liquids, and is widely used by people. The existing vacuum cup is generally straight, and can realize the function of drinking water, but in the process of drinking water, a drinker needs to lift the head and the vacuum cup upwards to a greater extent to normally drink the liquid in the vacuum cup, on one hand, the user is more laboursome, on the other hand, the user can cause the situation of water choking sometimes, and further improvement is needed.
Disclosure of Invention
The invention provides a novel method for manufacturing a vacuum cup with an inclined head, aiming at the defects that the straight vacuum cup in the prior art is labor-consuming in the process of drinking water and can cause water choking sometimes.
In order to solve the technical problems, the invention is realized by the following technical scheme:
a method for manufacturing a vacuum cup with a tilted head comprises the following steps:
a. manufacturing a special-shaped outer shell:
a1, taking a first pipe fitting, and reducing the head of the first pipe fitting to form a temporary opening;
a2, cutting the temporary opening, and then performing sand blasting and annealing operations on the surface of the first pipe fitting to obtain a semi-finished shell product;
a3, performing water expansion on the semi-finished shell product to obtain a special-shaped shell blank, wherein a shell joint line is formed on the special-shaped shell blank;
a4, cutting off the bottom of the special-shaped shell blank, then carrying out bottom-shaping and flat-bottom operation, and then cutting the head of the special-shaped shell blank to form an oblique opening;
a5, taking a thread head, aligning the thread head with the bevel opening, and then welding to obtain a special-shaped outer shell;
b. manufacturing the inner container connecting piece:
b1, taking a second pipe fitting, and pretreating the second pipe fitting, wherein the pretreatment comprises pipe cutting, welding line pressing and pipe rolling;
b2, performing water expansion, cup separation and stretching operations on the second pipe fitting to obtain a blank of the inner container connecting piece;
b3, performing head cutting operation on the blank of the inner container connecting piece, and then flattening and flatly flattening to obtain the inner container connecting piece;
c. manufacturing a special-shaped liner head:
c1, taking a circular sheet, stretching the circular sheet, and stretching to obtain a head prototype;
c2, performing cowhells expansion on the head primary form, and then performing water expansion to obtain a liner head blank body, wherein a liner head joint line is formed on the liner head blank body;
c3, performing bottom cutting, opening flattening and head cutting operations on the inner container head blank body to obtain the special-shaped inner container head;
d. manufacturing a special-shaped inner container:
d1, welding the lower end face of the special-shaped liner head and the upper end face of the liner connecting piece after being aligned to obtain a semi-finished product of the special-shaped liner;
d2, taking a liner bottom, aligning the upper end surface of the liner bottom with the lower end surface of the special-shaped liner semi-finished product, and then welding to obtain the special-shaped liner;
e. aligning a shell joint line on the special-shaped shell body with a liner head joint line on the special-shaped liner, and then aligning and welding an opening part of the special-shaped shell body with an opening part of the special-shaped liner to obtain a vacuum cup prototype;
f. taking a shell bottom, aligning the upper end surface of the shell bottom with the lower end surface of the vacuum cup prototype, and then welding to obtain a vacuum cup blank;
g. and carrying out vacuum pumping operation on the vacuum cup blank body to obtain the vacuum cup with the inclined head.
The steps a1 to a5 are used for manufacturing the special-shaped shell blank, the conventional cup is generally subjected to water expansion and then necking in the manufacturing process, the shoulder part of the shell body after the water expansion is used for positioning, and the necking position is in arc transition.
In the step a2, the cutting opening is used for removing the redundant waste materials generated after pipe shrinking, in addition, the hardness of the material at the position of the pipe shrinking position can be changed after the pipe shrinking, and a spinning mark can be generated on the surface of the first pipe fitting after the pipe shrinking, so that the first pipe fitting can be softened through the subsequent annealing operation, and the size of the shell semi-finished product can be kept stable after the water expansion process. In addition, because the shape of the special-shaped shell blank after water expansion is complex, the sand throwing operation is difficult at the moment, so the sand throwing operation is preposed, and the sand throwing difficulty can be reduced.
In the step a3, the irregular shape of the special-shaped shell blank is formed by using a water expansion process, so that the special-shaped shell blank is easy to form. In the step a4, the operation of bottom finishing and bottom flattening is to obtain a plane with a regular circle opening and bottom, so as to facilitate the subsequent welding, and in addition, the cut bevel opening is used for welding with the thread head to form a thread opening part. Step a4 and step a5, the thread head and the bevel are processed separately, so that the problems that the integral forming difficulty of the head inclined vacuum cup is high, and the alignment requirement of the cover and the thread head is high, namely the alignment requirement of the cover and the head inclined vacuum cup is high can be well solved.
And step b is used for manufacturing the inner container connecting piece, wherein step b1 is more convenient for subsequent water expansion operation on the second pipe fitting through pretreatment operation, and step b2 is subjected to cup splitting and stretching operation after the water expansion operation is performed, and is subjected to head cutting, flat opening and flat bottom operation in step b3, so that the forming process of the inner container connecting piece can be divided into a plurality of small steps, and the inner container connecting piece is more easily processed.
And c, manufacturing the special-shaped liner head, wherein the head prototype is processed in the step c1 firstly, so that the shape of the head prototype is approximately close to the shape of the final special-shaped liner head, and then the liner head blank is obtained through the beef tendon expansion and the water expansion in the step c 2. The reason why the ox tendon is expanded is that the ox tendon is not sealed in the expansion process, so that the resistance and the thrust are not generated when the ox tendon is compressed to expand, the head prototype is low in thinning degree and not easy to expand and break, then the water expansion is performed to obtain the inner container head blank body with the shape and the precision meeting the requirements, finally, the step c3 is performed to obtain a plane with a regular circle at the mouth and the bottom, and the welding in the subsequent process is facilitated.
And d, welding the special-shaped liner head, the liner connecting piece and the liner bottom to form the special-shaped liner, and solving the problem of high difficulty in integrally forming the special-shaped liner through step-by-step processing and centralized welding of all parts.
And e, f and g are used for welding the special-shaped outer shell, the special-shaped inner container and the bottom of the outer shell to form a vacuum cup blank, wherein the outer shell joint line is aligned with the inner container head joint line before welding, the direction of the irregular special-shaped outer shell is consistent with that of the irregular special-shaped inner container, the problem that a follow-up vacuum layer fails due to contact of the side walls of the special-shaped outer shell and the irregular special-shaped inner container in the matching process is avoided, the final head inclined type vacuum cup is obtained through vacuumizing operation, and the problem that the manufacturing difficulty of the head inclined type vacuum cup is high is solved through step-by-step processing and centralized welding of all parts.
Through the steps, the vacuum cup with the inclined head can be manufactured, so that the problems that people need to drink water difficultly and water choking happens sometimes are solved.
Preferably, in the method for manufacturing a vacuum cup with a tilted head section, the head section of the special-shaped shell blank obtained in the step a3 forms a circular shell surface, an included angle θ between the circular shell surface and a horizontal line is 15 to 45 °, and in the step a4, when the head section of the special-shaped shell blank is cut, the cutting is performed along the circular shell surface.
The effect of shell circular face is the convenient control machining error, reduces the welding degree of difficulty of later stage and screw thread head, and contained angle theta accords with the gesture when user's drinking water more in the angle range above, lets the user only need face up slightly when drinking water just can drink the liquid in the cup body under the help of rake, not only laborsaving more, and can reduce the emergence number of times of the water condition of chocking. And when cutting, cut along the circular face of shell, can finally obtain circular bevel connection, it is more convenient during follow-up welding.
Preferably, in the method of manufacturing a head-tilting vacuum cup, the height H1 of the circular surface of the casing is 16mm to 52mm.
The height H1 is within the above angle range, so that the circular surface of the shell is ensured to have a straight edge which is long enough, and the positioning is convenient and the size is convenient to control.
Preferably, in the method for manufacturing a head-tilting vacuum cup, a first auxiliary edge is provided above one side of the circular surface of the shell, and a second auxiliary edge is provided below the other side of the circular surface of the shell;
in the step a4, when the bottom of the special-shaped shell blank is cut, the special-shaped shell blank is firstly turned over up and down to enable the bottom of the special-shaped shell blank to face upwards, and then the special-shaped shell blank is positioned through the outer surface of the first auxiliary edge and the outer surface of the second auxiliary edge.
Because the shape of the special-shaped shell blank is irregular, unstable conditions can occur in the process of processing the special-shaped shell blank, the first auxiliary edge and the second auxiliary edge can provide auxiliary positioning for the processing process, and the stability of the special-shaped shell blank is further improved when the bottom of the special-shaped shell blank is cut.
Preferably, in the method for manufacturing a vacuum cup with a tilted head, a third auxiliary edge is further provided below one side of the circular surface of the outer shell, and in the step a4, when the head of the special-shaped outer shell blank is cut, the special-shaped outer shell blank is first turned upside down so that the bottom of the special-shaped outer shell blank faces downward, and then the special-shaped outer shell blank is positioned by the inner surface of the third auxiliary edge and the inner surface of the second auxiliary edge, and then the head of the special-shaped outer shell blank is cut.
When the head of the special-shaped shell blank is cut, the part above the circular surface of the shell is cut off, so that the first auxiliary edge can not be reused for auxiliary positioning, the third auxiliary edge can compensate the problem of insufficient auxiliary positioning, and the auxiliary positioning of the inner surface of the third auxiliary edge and the inner surface of the second auxiliary edge is more stable during the cutting of the head of the special-shaped shell blank.
Preferably, in the method for manufacturing a vacuum cup with a tilted head, when the head of the special-shaped shell blank is cut, a bevel is cut along the circular surface of the shell by a laser cutting method.
The bevel opening cut by the circular surface of the shell can obtain a circular cutting surface, so that the special-shaped shell blank can be welded with the thread head more easily, and the error is smaller.
Preferably, in the method for manufacturing a vacuum cup with a tilted head section, the circular surface of the outer shell includes an outer shell cutting allowance region and an outer shell flat allowance region, when the head section of the special-shaped outer shell blank is cut, the head section is cut along the outer shell cutting allowance region by a laser cutting method, and after the cutting is finished, the head section is flattened along the outer shell flat allowance region, so that the bevel is obtained, wherein the outer shell cutting allowance region accounts for 40% to 50% of the circular surface region of the outer shell.
The setting in shell cutting allowance district, shell flat mouthful allowance district can further avoid the machining error problem, promotes the product precision. The laser cutting operation is firstly carried out, the general shape of the bevel opening can be obtained, then the flat opening operation is carried out, the flatness of the cutting surface can be ensured, the angle of the cutting surface is consistent with that of the end face of the bottom of the screw head to be welded later, and the welding is more convenient.
Preferably, in the method for manufacturing a vacuum cup with a tilted head as described above, in the step a5, when the screw head is welded to the bevel, a spot welding operation is performed on a flush portion of the screw head and the bevel, and then a laser welding operation is performed on a flush portion of the screw head and the bevel, so as to obtain a special-shaped outer shell.
In the steps, spot welding operation is performed first, so that the alignment requirement of the thread head and the bevel opening can be met first, and the problems of inaccurate alignment and too large error possibly caused by one-time welding operation are avoided. And then laser welding is carried out on the basis of spot welding operation, so that the thread head and the bevel opening are completely welded to achieve a sealing effect.
Preferably, in the method for manufacturing a vacuum cup with a tilted head according to the above, in the step c2, a circular surface of the inner container is formed on the inner container head blank, an included angle β between the circular surface of the inner container and a horizontal line is 15 to 45 °, and a height H2 of the circular surface of the inner container is 18mm to 54mm; in the step c3, when the head of the liner head blank is cut, the liner head blank is supported by the inner surface of the circular surface of the liner, so that the circular surface of the liner is parallel to the horizontal plane, and then the liner is cut along the circular surface of the liner in a laser cutting mode, so that the special-shaped liner head is obtained.
The setting of inner bag circular surface can conveniently control machining error, reduces the later stage and the welding degree of difficulty of dysmorphism shell body oral area, and contained angle beta can cooperate with special-shaped shell body more in above angle range, and is more convenient when letting the user drink water. The height H2 is within the above angle range, so that the circular surface of the inner container is ensured to have a straight edge which is long enough, and the positioning is convenient and the size is conveniently controlled. In addition, when carrying out laser cutting, the internal surface through the inner bag circular surface supports inner bag head idiosome, makes inner bag circular surface and horizontal plane parallel, and the degree of difficulty when can reducing laser cutting need not cut the laser cutting device slope to guarantee the precision of cutting, avoided influencing the vacuum performance because of the precision does not lead to later stage and special-shaped shell body oral area welding not jail inadequately.
Preferably, in the manufacturing method of the vacuum cup with the inclined head, the circular surface of the liner comprises a liner allowance region and a liner retention region, the liner allowance region accounts for 10% -20% of the circular surface region of the liner, and when a head cutting operation is performed on the liner head blank, the liner blank is cut along the liner allowance region in a laser cutting mode, so that the special-shaped liner head is obtained.
The setting of inner bag surplus district, inner bag reservation district can further avoid the machining error problem, promotes the product precision.
Drawings
FIG. 1 is a schematic view of a first tubular member according to the present invention;
FIG. 2 is a schematic view of the structure of the semi-finished housing of the present invention;
FIG. 3 is a first schematic structural diagram of a blank of a special-shaped casing according to the present invention;
FIG. 4 is a second schematic structural diagram of a shaped casing blank according to the present invention;
FIG. 5 is a schematic structural diagram of the blank of the special-shaped casing after the bevel is cut;
FIG. 6 is a first structural schematic diagram of the special-shaped outer shell of the present invention;
FIG. 7 is a second structural schematic diagram of the special-shaped outer shell of the present invention;
FIG. 8 is a schematic structural view of a blank of the liner connector of the present invention;
FIG. 9 is a schematic structural view of the liner connector of the present invention;
FIG. 10 is a schematic view of the head prototype according to the present invention;
FIG. 11 is a first schematic view of a head blank of an inner container in the present invention;
FIG. 12 is a second schematic view of the structure of the head blank of the inner container of the present invention;
FIG. 13 is a schematic structural view of the special-shaped liner head according to the present invention;
FIG. 14 is a first structural schematic diagram of the special-shaped liner of the present invention;
FIG. 15 is a schematic structural view II of the special-shaped inner container according to the present invention;
FIG. 16 is a schematic view of a vacuum cup blank according to the present invention.
Detailed Description
The invention will be described in further detail below with reference to the accompanying drawings 1 to 16 and the detailed description, which are not intended to limit the invention:
example 1
A method for manufacturing a vacuum cup with a tilting head comprises the following steps:
a. manufacturing the special-shaped outer shell 100:
a1, taking a first pipe 101, and shrinking the head part of the first pipe 101 to form a temporary opening part 102;
a2, performing a notching operation on the temporary opening part 102, and then performing sand blasting and annealing operations on the surface of the first pipe 101 to obtain a semi-finished shell product 103;
a3, performing water expansion on the shell semi-finished product 103 to obtain a special-shaped shell blank 104, wherein a shell joint line 1041 is formed on the special-shaped shell blank 104;
a4, cutting off the bottom of the special-shaped shell blank 104, then performing bottom-shaping and flat-bottom operation, and then cutting the head of the special-shaped shell blank 104 to form an oblique opening 105;
a5, taking a thread head 106, aligning the thread head 106 with the bevel opening 105, and then welding to obtain the special-shaped outer shell 100;
b. manufacturing the inner container connecting piece 200:
b1, taking a second pipe fitting, and pretreating the second pipe fitting, wherein the pretreatment comprises pipe cutting, welding line pressing and pipe rolling;
b2, performing water expansion, cup separation and stretching operations on the second pipe fitting to obtain a blank 201 of the inner container connecting piece;
b3, performing head cutting operation on the inner container connecting piece blank body 201, and then flattening the opening and the flat bottom to obtain the inner container connecting piece 200;
c. manufacturing the special-shaped liner head 300:
c1, taking a wafer, stretching the wafer to obtain a head prototype 301 through stretching;
c2, performing cattle tendon expansion on the head prototype 301, and then performing water expansion to obtain a liner head blank 302, wherein a liner head joint line 3021 is formed on the liner head blank 302;
c3, performing bottom cutting, opening flattening and head cutting on the liner head blank 302 to obtain the special-shaped liner head 300;
d. manufacturing the special-shaped inner container 400:
d1, welding the lower end face of the special-shaped liner head 300 and the upper end face of the liner connecting piece 200 after being aligned to obtain a special-shaped liner semi-finished product 401;
d2, taking a liner bottom 402, aligning the upper end surface of the liner bottom 402 with the lower end surface of the special-shaped liner semi-finished product 401, and then welding to obtain the special-shaped liner 400;
e. aligning an outer shell joint line 1041 on the special-shaped outer shell 100 with a liner head joint line 3021 on the special-shaped liner 400, aligning the mouth part of the special-shaped outer shell 100 with the mouth part of the special-shaped liner 400, and then welding to obtain a vacuum cup prototype 501;
f. taking a shell bottom 502, aligning the upper end surface of the shell bottom 502 with the lower end surface of the vacuum cup prototype 501, and then welding to obtain a vacuum cup blank 500;
g. and carrying out vacuum-pumping operation on the vacuum cup blank body 500 to obtain the vacuum cup with the inclined head.
Preferably, the head of the special-shaped housing blank 104 obtained in the step a3 forms a circle of housing circular surface 107, an included angle θ between the housing circular surface 107 and the horizontal line is 15 °, and in the step a4, when the head of the special-shaped housing blank 104 is cut, the cutting is performed along the housing circular surface 107.
Preferably, the height H1 of the housing circular face 107 is 16mm.
Preferably, a first auxiliary edge 108 is arranged above one side of the circular surface 107 of the shell, and a second auxiliary edge 109 is arranged below the other side of the circular surface 107 of the shell;
in the step a4, when the bottom of the special-shaped housing blank 104 is cut, the special-shaped housing blank 104 is firstly turned upside down to make the bottom of the special-shaped housing blank 104 face upward, and then the special-shaped housing blank 104 is positioned by the outer surface of the first auxiliary edge 108 and the outer surface of the second auxiliary edge 109.
Preferably, a third auxiliary edge 110 is further provided below one side of the circular surface 107 of the outer shell, and in the step a4, when the head portion of the special-shaped outer shell blank 104 is cut, the special-shaped outer shell blank 104 is first turned upside down so that the bottom portion of the special-shaped outer shell blank 104 faces downward, then the special-shaped outer shell blank 104 is positioned by the inner surface of the third auxiliary edge 110 and the inner surface of the second auxiliary edge 109, and then the head portion of the special-shaped outer shell blank 104 is cut.
Preferably, when the head of the special-shaped housing blank 104 is cut, the bevel 105 is cut along the housing circular surface 107 by laser cutting.
Preferably, the shell circular surface 107 includes a shell cutting allowance region 111 and a shell flat allowance region 112, when the head of the special-shaped shell blank 104 is cut, the shell cutting allowance region 111 is cut by a laser cutting method, and after the cutting is finished, the shell flat allowance region 112 is flattened, so as to obtain the bevel 105, wherein the shell cutting allowance region 111 occupies 40% of the shell circular surface 107.
Preferably, in the step a5, when the screw head 106 is welded to the bevel 105, the spot welding operation is performed on the flush part of the screw head 106 and the bevel 105, and then the laser welding operation is performed on the flush part of the screw head 106 and the bevel 105, so as to obtain the special-shaped outer shell 100.
Preferably, in the step c2, a liner circular surface 303 is formed on the liner head blank 302, an included angle β between the liner circular surface 303 and a horizontal line is 15 °, and a height H2 of the liner circular surface 303 is 18mm; in the step c3, when the head cutting operation is performed on the liner head blank 302, the liner head blank 302 is supported by the inner surface of the liner circular surface 303, so that the liner circular surface 303 is parallel to the horizontal plane, and then the liner circular surface 303 is cut along the liner circular surface 303 by a laser cutting method, thereby obtaining the special-shaped liner head 300.
Preferably, the inner container circular surface 303 includes an inner container allowance region 304 and an inner container reserving region 305, the inner container allowance region 304 accounts for 10% of the area of the inner container circular surface 303, and when the inner container head blank 302 is subjected to the head cutting operation, the inner container head blank is cut along the inner container allowance region 304 in a laser cutting manner, so that the special-shaped inner container head 300 is obtained.
Example 2
A method for manufacturing a vacuum cup with a tilting head comprises the following steps:
a. manufacturing the special-shaped outer shell 100:
a1, taking a first pipe fitting 101, and shrinking a head part of the first pipe fitting 101 to form a temporary opening part 102;
a2, performing a notching operation on the temporary opening part 102, and then performing sand blasting and annealing operations on the surface of the first pipe fitting 101 to obtain a semi-finished shell product 103;
a3, performing water expansion on the semi-finished shell product 103 to obtain a special-shaped shell blank 104, wherein a shell joint line 1041 is formed on the special-shaped shell blank 104;
a4, cutting off the bottom of the special-shaped shell blank 104, then performing bottom-shaping and flat-bottom operation, and then cutting the head of the special-shaped shell blank 104 to form an oblique opening 105;
a5, taking a thread head 106, aligning the thread head 106 with the bevel opening 105, and then welding to obtain the special-shaped outer shell 100;
b. manufacturing the inner container connecting piece 200:
b1, taking a second pipe fitting, and pretreating the second pipe fitting, wherein the pretreatment comprises pipe cutting, welding line pressing and pipe rolling;
b2, performing water expansion, cup separation and stretching operations on the second pipe fitting to obtain a blank 201 of the inner container connecting piece;
b3, performing head cutting operation on the inner container connecting piece blank body 201, and then flattening and flatly flattening to obtain an inner container connecting piece 200;
c. manufacturing the special-shaped liner head 300:
c1, taking a wafer, stretching the wafer to obtain a head prototype 301 through stretching;
c2, performing cattle tendon expansion on the head prototype 301, and then performing water expansion to obtain a liner head blank 302, wherein a liner head joint line 3021 is formed on the liner head blank 302;
c3, performing bottom cutting, opening flattening and head cutting operations on the liner head blank body 302 to obtain the special-shaped liner head 300;
d. manufacturing the special-shaped inner container 400:
d1, welding the lower end face of the special-shaped liner head 300 and the upper end face of the liner connecting piece 200 after being aligned to obtain a special-shaped liner semi-finished product 401;
d2, taking a liner bottom 402, aligning the upper end surface of the liner bottom 402 with the lower end surface of the special-shaped liner semi-finished product 401, and then welding to obtain the special-shaped liner 400;
e. aligning an outer shell joint line 1041 on the special-shaped outer shell 100 with a liner head joint line 3021 on the special-shaped liner 400, aligning the mouth part of the special-shaped outer shell 100 with the mouth part of the special-shaped liner 400, and then welding to obtain a vacuum cup prototype 501;
f. taking a shell bottom 502, aligning the upper end surface of the shell bottom 502 with the lower end surface of the vacuum cup prototype 501, and then welding to obtain a vacuum cup blank 500;
g. and (3) carrying out vacuum pumping operation on the vacuum cup blank body 500 to obtain the vacuum cup with the inclined head.
Preferably, the head of the special-shaped housing blank 104 obtained in the step a3 forms a circle of housing circular surface 107, an included angle θ between the housing circular surface 107 and the horizontal line is 32 °, and in the step a4, when the head of the special-shaped housing blank 104 is cut, the cutting is performed along the housing circular surface 107.
Preferably, the height H1 of the housing circular face 107 is 34mm.
Preferably, a first auxiliary edge 108 is arranged above one side of the circular surface 107 of the shell, and a second auxiliary edge 109 is arranged below the other side of the circular surface 107 of the shell;
in the step a4, when the bottom of the special-shaped housing blank 104 is cut, the special-shaped housing blank 104 is firstly turned upside down to make the bottom of the special-shaped housing blank 104 face upward, and then the special-shaped housing blank 104 is positioned by the outer surface of the first auxiliary edge 108 and the outer surface of the second auxiliary edge 109.
Preferably, a third auxiliary edge 110 is further provided below one side of the circular surface 107 of the outer shell, and in the step a4, when the head portion of the special-shaped outer shell blank 104 is cut, the special-shaped outer shell blank 104 is first turned upside down so that the bottom portion of the special-shaped outer shell blank 104 faces downward, then the special-shaped outer shell blank 104 is positioned by the inner surface of the third auxiliary edge 110 and the inner surface of the second auxiliary edge 109, and then the head portion of the special-shaped outer shell blank 104 is cut.
Preferably, when the head of the special-shaped housing blank 104 is cut, the bevel 105 is cut along the housing circular surface 107 by laser cutting.
Preferably, the shell circular surface 107 includes a shell cutting allowance region 111 and a shell flat allowance region 112, when the head of the special-shaped shell blank 104 is cut, the shell cutting allowance region 111 is cut by a laser cutting method, and after the cutting is finished, the shell flat allowance region 112 is flattened, so as to obtain the bevel 105, wherein the shell cutting allowance region 111 occupies 45% of the shell circular surface 107.
Preferably, in the step a5, when the screw head 106 is welded to the bevel 105, the spot welding operation is performed on the flush part of the screw head 106 and the bevel 105, and then the laser welding operation is performed on the flush part of the screw head 106 and the bevel 105, so as to obtain the special-shaped outer shell 100.
Preferably, in the step c2, a liner circular surface 303 is formed on the liner head blank 302, an included angle β between the liner circular surface 303 and a horizontal line is 32 °, and a height H2 of the liner circular surface 303 is 36mm; in the step c3, when the head cutting operation is performed on the liner head blank 302, the liner head blank 302 is supported by the inner surface of the liner circular surface 303, so that the liner circular surface 303 is parallel to the horizontal plane, and then the liner circular surface 303 is cut along the liner circular surface 303 by a laser cutting method, thereby obtaining the special-shaped liner head 300.
Preferably, the inner container circular surface 303 includes an inner container allowance region 304 and an inner container reserving region 305, the inner container allowance region 304 occupies 15% of the area of the inner container circular surface 303, and when the inner container head blank 302 is subjected to the head cutting operation, the inner container head blank is cut along the inner container allowance region 304 in a laser cutting manner, so that the special-shaped inner container head 300 is obtained.
Example 3
A method for manufacturing a vacuum cup with a tilting head comprises the following steps:
a. manufacturing the special-shaped outer shell 100:
a1, taking a first pipe fitting 101, and shrinking a head part of the first pipe fitting 101 to form a temporary opening part 102;
a2, performing a notching operation on the temporary opening part 102, and then performing sand blasting and annealing operations on the surface of the first pipe 101 to obtain a semi-finished shell product 103;
a3, performing water expansion on the shell semi-finished product 103 to obtain a special-shaped shell blank 104, wherein a shell joint line 1041 is formed on the special-shaped shell blank 104;
a4, cutting off the bottom of the special-shaped shell blank 104, then performing bottom-shaping and flat-bottom operation, and then cutting the head of the special-shaped shell blank 104 to form an oblique opening 105;
a5, taking a thread head 106, leveling the thread head 106 with the bevel opening 105, and then welding to obtain the special-shaped outer shell 100;
b. manufacturing the inner container connecting piece 200:
b1, taking a second pipe fitting, and pretreating the second pipe fitting, wherein the pretreatment comprises pipe cutting, welding line pressing and pipe rolling;
b2, performing water expansion, cup separation and stretching operations on the second pipe fitting to obtain a blank 201 of the inner container connecting piece;
b3, performing head cutting operation on the inner container connecting piece blank body 201, and then flattening and flatly flattening to obtain an inner container connecting piece 200;
c. manufacturing the special-shaped liner head 300:
c1, taking a circular sheet, stretching the circular sheet to obtain a head prototype 301;
c2, performing cattle tendon expansion on the head prototype 301, and then performing water expansion to obtain a liner head blank 302, wherein a liner head joint line 3021 is formed on the liner head blank 302;
c3, performing bottom cutting, opening flattening and head cutting on the liner head blank 302 to obtain the special-shaped liner head 300;
d. manufacturing the special-shaped inner container 400:
d1, welding the lower end face of the special-shaped liner head 300 and the upper end face of the liner connecting piece 200 after being aligned to obtain a special-shaped liner semi-finished product 401;
d2, taking a liner bottom 402, aligning the upper end surface of the liner bottom 402 with the lower end surface of the special-shaped liner semi-finished product 401, and then welding to obtain the special-shaped liner 400;
e. aligning an outer shell joint line 1041 on the special-shaped outer shell 100 with a liner head joint line 3021 on the special-shaped liner 400, aligning the mouth part of the special-shaped outer shell 100 with the mouth part of the special-shaped liner 400, and then welding to obtain a vacuum cup prototype 501;
f. taking a shell bottom 502, aligning the upper end surface of the shell bottom 502 with the lower end surface of the vacuum cup prototype 501, and then welding to obtain a vacuum cup blank 500;
g. and (3) carrying out vacuum pumping operation on the vacuum cup blank body 500 to obtain the vacuum cup with the inclined head.
Preferably, the head of the special-shaped housing blank 104 obtained in the step a3 forms a circle of housing circular surface 107, the included angle θ between the housing circular surface 107 and the horizontal line is 45 °, and in the step a4, when the head of the special-shaped housing blank 104 is cut, the cutting is performed along the housing circular surface 107.
Preferably, the height H1 of the housing circular face 107 is 52mm.
Preferably, a first auxiliary edge 108 is arranged above one side of the circular surface 107 of the shell, and a second auxiliary edge 109 is arranged below the other side of the circular surface 107 of the shell;
in the step a4, when the bottom of the special-shaped housing blank 104 is cut, the special-shaped housing blank 104 is turned upside down to make the bottom of the special-shaped housing blank 104 face upward, and then the special-shaped housing blank 104 is positioned by the outer surface of the first auxiliary edge 108 and the outer surface of the second auxiliary edge 109.
Preferably, a third auxiliary edge 110 is further provided below one side of the circular surface 107 of the outer shell, and in the step a4, when the head portion of the special-shaped outer shell blank 104 is cut, the special-shaped outer shell blank 104 is first turned upside down so that the bottom portion of the special-shaped outer shell blank 104 faces downward, then the special-shaped outer shell blank 104 is positioned by the inner surface of the third auxiliary edge 110 and the inner surface of the second auxiliary edge 109, and then the head portion of the special-shaped outer shell blank 104 is cut.
Preferably, when the head of the special-shaped housing blank 104 is cut, the bevel 105 is cut along the housing circular surface 107 by laser cutting.
Preferably, the housing circular face 107 includes a housing cutting allowance region 111 and a housing flat allowance region 112, when the head of the special-shaped housing blank 104 is cut, the special-shaped housing blank is cut along the housing cutting allowance region 111 by a laser cutting method, and after the cutting is finished, the special-shaped housing blank is flat along the housing flat allowance region 112, so as to obtain the bevel 105, wherein the housing cutting allowance region 111 occupies 50% of the housing circular face 107.
Preferably, in the step a5, when the screw head 106 is welded to the bevel 105, the spot welding operation is performed on the flush part of the screw head 106 and the bevel 105, and then the laser welding operation is performed on the flush part of the screw head 106 and the bevel 105, so as to obtain the special-shaped outer shell 100.
Preferably, in the step c2, a liner circular surface 303 is formed on the liner head blank 302, an included angle β between the liner circular surface 303 and a horizontal line is 45 °, and a height H2 of the liner circular surface 303 is 54mm; in the step c3, when the head cutting operation is performed on the liner head blank 302, the liner head blank 302 is supported by the inner surface of the liner circular surface 303, so that the liner circular surface 303 is parallel to the horizontal plane, and then the liner circular surface 303 is cut along the liner circular surface 303 by a laser cutting method, thereby obtaining the special-shaped liner head 300.
Preferably, the inner container circular surface 303 comprises an inner container allowance region 304 and an inner container reserving region 305, the inner container allowance region 304 accounts for 20% of the area of the inner container circular surface 303, and when the inner container head blank 302 is subjected to the head cutting operation, the inner container head 300 is obtained by cutting along the inner container allowance region 304 in a laser cutting manner.
In summary, the above-mentioned embodiments are only preferred embodiments of the present invention, and all equivalent changes and modifications made within the scope of the claims of the present invention should be covered by the present invention.
Claims (10)
1. A method for manufacturing a vacuum cup with a tilted head is characterized in that: the method comprises the following steps:
a. manufacturing a profiled outer casing (100):
a1, taking a first pipe fitting (101), and shrinking the head part of the first pipe fitting (101) to form a temporary opening part (102);
a2, performing a notch cutting operation on the temporary opening part (102), and then performing sand blasting and annealing operations on the surface of the first pipe fitting (101) to obtain a semi-finished shell product (103);
a3, performing water expansion on the shell semi-finished product (103) to obtain a special-shaped shell blank (104), wherein a shell joint line (1041) is formed on the special-shaped shell blank (104);
a4, cutting off the bottom of the special-shaped shell blank (104), then performing bottom-shaping and flat-bottom operation, cutting the head of the special-shaped shell blank (104), and cutting out an oblique opening (105);
a5, taking a screw head (106), aligning the screw head (106) with the bevel opening (105), and welding to obtain the special-shaped outer shell (100);
b. manufacturing the inner container connecting piece (200):
b1, taking a second pipe fitting, and pretreating the second pipe fitting, wherein the pretreatment comprises pipe cutting, welding line pressing and pipe rolling;
b2, performing water expansion, cup separation and stretching operations on the second pipe fitting to obtain a liner connecting piece blank (201);
b3, performing head cutting operation on the inner container connecting piece blank body (201), and then flattening and flatly flattening to obtain an inner container connecting piece (200);
c. manufacturing a special-shaped liner head (300):
c1, taking a circular sheet, stretching the circular sheet to obtain a head prototype (301);
c2, performing cowhells expansion on the head prototype (301), and then performing water expansion to obtain a liner head blank body (302), wherein a liner head joint line (3021) is formed on the liner head blank body (302);
c3, performing bottom cutting, opening flattening and head cutting operations on the liner head blank (302) to obtain a special-shaped liner head (300);
d. manufacturing a special-shaped liner (400):
d1, welding the lower end face of the special-shaped liner head (300) and the upper end face of the liner connecting piece (200) after being aligned to each other to obtain a semi-finished product (401) of the special-shaped liner;
d2, taking a liner bottom (402), and welding the upper end surface of the liner bottom (402) and the lower end surface of the special-shaped liner semi-finished product (401) after the upper end surface of the liner bottom and the lower end surface are flush to obtain the special-shaped liner (400);
e. aligning a shell joint line (1041) on a special-shaped shell body (100) with a liner head joint line (3021) on the special-shaped liner (400), then aligning the mouth of the special-shaped shell body (100) with the mouth of the special-shaped liner (400) and welding to obtain a vacuum cup prototype (501);
f. taking a shell bottom (502), and welding after the upper end surface of the shell bottom (502) is flush with the lower end surface of the vacuum cup prototype (501) to obtain a vacuum cup blank (500);
g. and carrying out vacuum-pumping operation on the vacuum cup blank body (500) to obtain the vacuum cup with the inclined head.
2. The method of claim 1 wherein the vacuum cup is a vacuum cup having a tilted head portion, the method comprising: the head of the special-shaped shell blank (104) obtained in the step a3 forms a circle of shell circular surface (107), the included angle theta between the shell circular surface (107) and the horizontal line is 15-45 degrees, and in the step a4, when the head of the special-shaped shell blank (104) is cut, the cutting is carried out along the shell circular surface (107).
3. The method of claim 2 wherein the vacuum cup is a vacuum cup having a tilted head portion, the method comprising: the height H1 of the circular surface (107) of the shell is 16-52 mm.
4. The method of claim 3 wherein the vacuum cup is a vacuum cup having a tilted head portion, the method comprising: a first auxiliary edge (108) is arranged above one side of the circular surface (107) of the shell, and a second auxiliary edge (109) is arranged below the other side of the circular surface (107) of the shell;
in the step a4, when the bottom of the special-shaped shell blank (104) is cut, the special-shaped shell blank (104) is firstly turned upside down to enable the bottom of the special-shaped shell blank (104) to face upwards, and then the special-shaped shell blank (104) is positioned through the outer surface of the first auxiliary edge (108) and the outer surface of the second auxiliary edge (109).
5. The method of claim 4 wherein the vacuum cup is a vacuum cup having a tilted head portion, the method comprising: in the step a4, when the head of the special-shaped shell blank (104) is cut, the special-shaped shell blank (104) is turned upside down to enable the bottom of the special-shaped shell blank (104) to face downwards, then the special-shaped shell blank (104) is positioned through the inner surface of the third auxiliary edge (110) and the inner surface of the second auxiliary edge (109), and then the head of the special-shaped shell blank (104) is cut.
6. The method of claim 5 wherein the vacuum cup is a vacuum cup having a tilted head portion, the method comprising: when the head of the special-shaped shell blank (104) is cut, an oblique opening (105) is cut along the shell circular surface (107) by a laser cutting mode.
7. The method of claim 6 wherein the vacuum cup is a vacuum cup having a tilted head portion, the method comprising: the shell circular face (107) comprises a shell cutting allowance area (111) and a shell flat allowance area (112), when the head of the special-shaped shell blank body (104) is cut, the special-shaped shell blank body is cut along the shell cutting allowance area (111) in a laser cutting mode, and after the cutting is finished, the special-shaped shell blank body is flat along the shell flat allowance area (112), so that the inclined opening (105) is obtained, and the shell cutting allowance area (111) accounts for 40% -50% of the shell circular face (107).
8. The method of claim 1 wherein the vacuum cup is a vacuum cup having a tilted head portion, the method comprising: in the step a5, when the thread head (106) is welded with the bevel opening (105), spot welding is firstly performed on the flush part of the thread head (106) and the bevel opening (105), and then laser welding is performed on the flush part of the thread head (106) and the bevel opening (105), so that the special-shaped outer shell (100) is obtained.
9. The method of claim 1, wherein the vacuum cup comprises: in the step c2, a liner circular surface (303) is formed on the liner head blank (302), an included angle beta between the liner circular surface (303) and a horizontal line is 15-45 degrees, and the height H2 of the liner circular surface (303) is 18-54 mm; in the step c3, when the head cutting operation is performed on the liner head blank (302), the liner head blank (302) is supported through the inner surface of the liner circular surface (303), so that the liner circular surface (303) is parallel to the horizontal plane, and then the liner circular surface (303) is cut through a laser cutting mode, so that the special-shaped liner head (300) is obtained.
10. The method of manufacturing a head tilting vacuum cup according to claim 9, wherein: the inner container circular surface (303) comprises an inner container allowance area (304) and an inner container reservation area (305), the inner container allowance area (304) accounts for 10% -20% of the area of the inner container circular surface (303), and when a head cutting operation is carried out on the inner container head blank body (302), the inner container head (300) is obtained by cutting along the inner container allowance area (304) in a laser cutting mode.
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Denomination of invention: A manufacturing method for a tilted head vacuum cup Effective date of registration: 20230425 Granted publication date: 20221129 Pledgee: Agricultural Bank of China Limited Yongkang sub branch Pledgor: ZHEJIANG FEIJIAN INDUSTRY & TRADE Co.,Ltd. Registration number: Y2023330000795 |
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