CN109047551A - A kind of thin process of vacuum cup liner rotation - Google Patents
A kind of thin process of vacuum cup liner rotation Download PDFInfo
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- CN109047551A CN109047551A CN201810804750.2A CN201810804750A CN109047551A CN 109047551 A CN109047551 A CN 109047551A CN 201810804750 A CN201810804750 A CN 201810804750A CN 109047551 A CN109047551 A CN 109047551A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D51/00—Making hollow objects
- B21D51/16—Making hollow objects characterised by the use of the objects
- B21D51/18—Making hollow objects characterised by the use of the objects vessels, e.g. tubs, vats, tanks, sinks, or the like
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G19/00—Table service
- A47G19/22—Drinking vessels or saucers used for table service
- A47G19/2205—Drinking glasses or vessels
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Abstract
A kind of thin process of vacuum cup liner rotation.Contain following steps；Rolling plumber's sequence processing step, water swelling procedure technology step divide cup procedure technology step, necking procedure technology step, scarfing procedure technology step, volume bottom edge, and pressure bottom edge processing step, the thin procedure technology step of rotation cut the flat procedure technology step of basic skill or training's sequence processing step, flat mouth and the thin procedure technology step of rotation；The invention has the advantages that revolving the vacuum cup liner of thin technique production by using titanium alloy, it is more suitable for drinking, is suitble to make tea, have the function of health and health.By revolving thin technique, by liner revolve it is thin do thinner, to achieve the purpose that reduce cost and mitigate weight, have the advantages that lighter than stainless steel material liner weight.
Description
Technical field
The present invention relates to a kind of vacuum cup liners to revolve thin process, belongs to heat-preservation liner and revolves thin technology field.
Background technique
Vacuum cup stainless steel material liner currently on the market is all made of bilayer formation, by vacuumize by outer cup with it is interior
Evacuating air between gallbladder reaches the heat-insulated purpose and effect with heat preservation.And such vacuum cup stainless steel material liner market
The upper basic liner for using stainless steel material；And the liner vacuum cup stainless steel material liner of stainless steel material is made tea in the presence of very much
Health and healthy hidden danger, if vacuum cup stainless steel material liner is made tea, such tea always is warm.In fact, here
Conceal health risk.Containing a large amount of tannic acid, theophylline, tea perfume oil and multivitamin in tealeaves, rushed with 80 DEG C or so of water
Bubble ratio is convenient, if with vacuum cup stainless steel material liner for a long time infusion of tea in the water of high temperature, just as with water
It decocts equally, the vitamin in tealeaves can be made to go to pot entirely, a large amount of volatilizations of tea perfume oil, tannic acid, theophylline largely ooze out.So not only
The nutritive value for reducing tealeaves reduces tea perfume, also increases harmful substance.
Summary of the invention
For overcome the deficiencies in the prior art, the present invention provides a kind of vacuum cup liner rotation thin process.
The thin process of a kind of vacuum cup liner rotation, it is characterised in that contain following steps；Roll plumber's sequence processing step, water
Swollen procedure technology step divides cup procedure technology step, necking procedure technology step, scarfing procedure technology step, volume bottom edge, presses bottom
Side processing step, the thin procedure technology step of rotation cut the flat procedure technology step of basic skill or training's sequence processing step, flat mouth and the thin process work of rotation
Skill step；
Roll plumber's sequence processing step:
Step 1.1 checks whether the frock clamp edge of a knife wears, notch；Cleaning mold, lathe terminal pad, with " dial gauge "
The bounce of main shaft core model is corrected in ± 0.05mm；
Before step 1.2, operation:
Step 1.A, it opens the inspection of power initiation lathe and adjustment equipment performance is intact；
Step 1.B, the relative position of pinch roller and main core mould is adjusted, pinch roller and main core mould parallel clearance are moderate；
Step 1.C, it gets workpiece to be processed and checks whether process is qualified on workpiece to be processed；
Job step: the right hand grabs workpiece for one insertion main core mould of steel pipe, and left hand pulls lathe into pressure handle, makes pinch roller pressure
It is rolled to port of steel pipe, when rolling should stop about 2-4 seconds, exit feed support, and taking-up is changed other end and carried out in the same way
Rolling, further takes out finished work；Inside and outside idler wheel retains the gap 0.15mm；
Both ends rolling is completed to exit supporting plate taking-up finished work, it is desirable that machined part steel pipe rolls port both ends closing surface
Impulse- free robustness, recess, obvious reflex action, cracking defect；Two-port Glabrous thorn, recess, reflex action are qualified product；
Water swelling procedure technology step:
Step 2.1 checks whether moulds of industrial equipment damage；Cleaning mold, water swelling machine worktable face check lower mould plate O
Type sealing ring integrity ruptures replacement in time if any abrasion；
Before step 2.2, operation；
Step 2.A, die mandrel is removed, lower die is placed on water swelling machine worktable face, and ensures that the positioning of lower template stops
Mouthful；It works good with the positioning spigot of workbench；
Step 2.B, upper mold is placed in lower die and is molded, so that water swelling owner's cylinder is slowly declined to cope plate pressure with a flowing mode
Tightly, compress upper and lower mould with pressing plate, pressing plate and template are parallel, and nut is fixed and tightened, after fixed installation, manual upper cylinder half rising and under
It is concentric when the upper lower impressions of pressure inspection mold, vertically；
Step 2.C, the O-ring (apron) for getting associated workpiece specification on plug covers on upper and lower die mandrel, all liners
Apron must be covered on plug, lower die plug is put into lower die, and upper mold plug insertion upper mold screws down；It is high according to mold, workpiece
Degree adjusts machine stroke, as press stroke is not able to satisfy the having to using layback cylinder, fast-turn construction idle stroke tune of workpiece height stroke
Section is subject to upper mold and does not strike against lower die；
Step 2.E, it gets workpiece to be processed and checks whether process is qualified on workpiece to be processed；
When step 2.3, operation: workpiece to be added being put into cleaning and dipping in Rinsing Area, is taken out under the materials in the tube insertion cleaned
To at positioning in model cavity, upper cylinder half decline upper and lower mould molding is compressed with a flowing mode, pressed pressurized cylinder again by water filling one second, according to
Workpiece requires to adjust pressure 10-15Mpa, and pressure, which rises to retreat up to requirement, increases back up cylinder pressure, and master cylinder, which rises, takes out each ruler of Work inspection device
After the very little requirement up to art work sheet, turn to be produced automatically；
In place, oral area length is consistent, and draws material technique upper mold that must protect in this way for step 2.4, workpiece to be added insertion lower die
Must not demonstrate,prove and is shorter than lower die；According to the machined part of ratio self-test of 30%-40%；Check whether rim of a cup length reaches drawing requirement, cup
Whether body surface face has concave point, point defect；
Divide cup procedure technology step:
Step 3.1 checks whether frock clamp wears, notch；Cleaning mold simultaneously selects knife diameter, strut in suitable
It is moved with " dial gauge " interior chatter in ± 0.05mm；
Before step 3.2, operation:
Step 3.A, it opens the inspection of power initiation equipment and adjustment equipment performance is intact, finish opposite segment program；
Step 3.B, the relative position for adjusting lower die and main core mould and cup body, top end and cup body position after adjustment, adjustment
Positioning plate insertion positioning sleeve makes every section to cut off face on workpiece centre point；
Step 3.C, it gets workpiece to be processed and checks whether process is qualified on workpiece to be processed；
When step 3.3, operation:
Workpiece to be added is same head, and water rises upper and lower mould direction, is inserted into main shaft core model；Lower die rim of a cup is inserted in positioning sleeve,
It presses and starts switch, hand not touch the workpiece in rotation when segmentation carries out, and equipment to be cut of having no progeny is taken out after stopping completely having been added
Work workpiece；
Step 3.4, self-test simultaneously can continue to process after the assay was approved by inspector；Wire drawing concave point cannot have, and often examine
Look into whether stage property blade has abrasion, notch；It is required that division position smooth even, without offset, recess burr size is less than 0.3mm；
Necking procedure technology step:
Step 4.1 checks whether frock clamp, mold wear simultaneously cleaning mold；Main core mold is mounted on numerical control necking
On owner's axis, with " dial gauge " correction main shaft core model bounce in ± 0.05mm, screws down and do not loosen；Necking break bar is pacified again
On knife rest and screw is tightened, necking top is then mounted on upper cylinder half；
Step 4.2 checks whether equipment electric wire, tracheae connect normally, opens the inspection of power initiation equipment and adjusts equipment
Performance is intact；
Step 4.3 sets coordinate value first, carries out to knife, then edits the corresponding program of workpiece, mould when liner necking
Set sealing ring is had on tool, checks whether program is feasible manually, is then turned automatic trial operation, can be produced after debugging is good
Operation；The last feeding speed control of editing procedure is in F600 hereinafter, programming adjusts the abrasion of control, mold and contracting wheel with contracting wheel
Degree, the contracting wheel edge of a knife are polished with 1000# sand paper；
Step 4.4 gets workpiece to be processed and checks whether workpiece to be processed previous process is qualified；
Whether step 4.5, self-test necking break bar are damaged, repair necking break bar in time；
Step 4.6 requires surface smooth, and no obvious tool marks, point, decorative pattern, the bad defect of rupture, each size reach artwork
Paper requirement；
Scarfing procedure technology step
Step 5.1 checks whether moulds of industrial equipment, cutter mouth wear, notch；Cleaning mold；It screws on screw and uses " dial gauge "
The bounce of main shaft core model is corrected in ± 0.05mm, then tightens screw；
Before step 5.2, operation:
Step 5.A, it opens power initiation hardware check and adjustment equipment performance is intact；
Step 5.B, the relative position for adjusting cutter and main core mould, makes cutter perpendicular to spindle centerline and is parallel to main shaft
Core model；Cutter blade and core model edge of a knife parallel clearance are adjusted in+0.1mm；Downlink limit is pushed up after adjustment, is just to withstand workpiece
It is good；
Step 5.C, check whether process is qualified on workpiece to be processed；
When step 5.3, operation:
After workpiece is inserted into mold, after arm leaves cutter range completely, presses start button and start to cut, cutting through
Hand or any position of body must not be contacted with the machine of rotation in journey, and cutting to be done is taken out, and workpieces processing carries out self-test, cutting
Face requirement is smooth, without obvious burr, recess defect；Inside and outside knife intersects 0.5-1mm, and intersection retains the gap 0.05-0.1mm；Into
Row cutter and mold, which are adjusted, to be controlled；
Step 5.4, self-test require divisional plane it is smooth, without obvious burr, notch, recess, and perpendicular to cup body；
Roll up bottom edge, pressure bottom edge processing step:
Step 6.1 checks whether moulds of industrial equipment damage；Cleaning mold, stretching-machine work top check that mold upper and lower mould is complete
Good property, it is ensured that mold firmly installs；Optoelectronic induction height and position is adjusted, adjusts cylinder pressure up and down, upper cylinder half modulates 6- when reverse-drawing
8Mpa, lower die are adjusted to 3-5Mpa；
Before step 6.2, operation:
Step 6.A, lower die is placed on stretching-machine work top to and is ensured the positioning of the positioning plate and workbench of lower template
Seat is worked good；
Step 6.B, upper mold is put again and is molded with lower die, pay attention to having to put workpiece inside when upper/lower die molding,
Compress stretching-machine upper/lower die with a flowing mode, and nut fixation is tightened,
Ensure not loosen, the rising of crawl master cylinder declines again checks that upper and lower mould must be vertically opposite；
Step 6.C, press stroke up and down, upper cylinder half pressure 6-9MPA are adjusted；Lower cylinder 3-6MPA；More than fast-turn construction idle stroke is adjusted
Mould does not strike against subject to lower die, while fast-turn construction switchs slowly also to play the role of fast-turn construction slowly；
Step 6.D, check whether process is qualified on workpiece to be processed；
When step 6.3, operation: a little stretching liquid is added in workpiece to be added, cup body is put into mold, upper and lower mould molding
Afterwards, upper mold rises to take out and turns to be produced automatically after each size of Work inspection device is required up to art work sheet；
Step 6.4, self-test require each size after molding to lack up to art work sheet requirement, surface without concave point, point, scratch rupture
It falls into；
Revolve thin procedure technology step:
Step 7.1 checks whether frock clamp, mold wear simultaneously cleaning mold；Main core mold is mounted on machine shaft
On, with " dial gauge " correction main shaft core model bounce 0.02, screws down and do not loosen；It is mounted on frame simultaneously thin break bar is revolved again
Screw is tightened, comes directly towards whether aperture is matched and installed after confirmation；
Step 7.2 opens the inspection of power initiation equipment and to adjust equipment performance intact；Coordinate value is set first, is carried out
To knife, cutter is gently bonded mandrel when to knife, can and then be turned with hand mandrel knife；The corresponding program of workpiece is editted again, really
Recognize oil pressure, water pump, gas to be all turned on, check whether program is feasible manually, then turns automatic trial operation, can be carried out after debugging is good
Production operation；The speed of mainshaft 2500；Feeding speed is controlled in F500；Programming adjusts the abrasion of control, mold and break bar with break bar
Degree；
Step 7.3 gets workpiece to be processed and checks whether workpiece to be processed previous process is qualified；
Whether step 7.4, self-test break bar are damaged, repair break bar in time；
Want machined part to ask surface smooth in process, no obvious tool marks, point, decorative pattern, the bad defect of rupture, plus
Each size of workpiece is required up to art work sheet；
Cut basic skill or training's sequence processing step:
Step 8.1 checks whether moulds of industrial equipment, cutter mouth wear, notch；Cleaning mold；It screws on screw and uses " dial gauge "
The bounce of main shaft core model is corrected in ± 0.05mm, then tightens screw；
Before step 8.2, operation:
Step 8.A, it opens power initiation hardware check and adjustment equipment performance is intact；
Step 8.B, the relative position for adjusting cutter and main core mould, makes cutter perpendicular to spindle centerline and is parallel to main shaft
Core model；Cutter blade and core model edge of a knife parallel clearance are adjusted in the optimum position+0.1mm, downlink limit is pushed up after adjustment, just to withstand
Workpiece is preferably；
Step 8.C, check whether process is qualified on workpiece to be processed；
When step 8.3, operation:
After workpiece is inserted into mold, after arm leaves cutter range completely, presses start button and start to cut, cutting through
Hand or any position of body must not be contacted with the machine of rotation in journey, and cutting to be done is taken out, and workpieces processing carries out self-test, cutting
Face requirement is smooth, without obvious burr, recess defect；Inside and outside knife intersects 0.5-1mm, intersection upper and lower gap 0.05-0.1mm；Into
Row cutter and mold, which are adjusted, to be controlled；
It will be according to the machined part of 20%-30% ratio self-test in step 8.4, production process；Whether running check mold has
Abrasion, notch；It is required that workpieces processing divisional plane it is smooth, without obvious burr, notch, recess, and perpendicular to cup body；
The flat procedure technology step of flat mouth:
Step 9.1 checks whether frock clamp, the edge of a knife wear, notch；Cleaning mold uses " percentage when installing fixture
Table " corrects the bounce of main shaft core model in ± 0.05mm, screws mold and is fastenedly connected on disk, refills upper connecting rod alignment jig core print and folder
Has gap, fixture is fixed with double nut and tightened, load onto lathe tool subject to ensuring that workpiece is non-slip after tensing；
Before step 9.2, operation:
Step 9.A, it is intact that power supply, gas source inspection and adjustment equipment performance are opened；And check whether program is consistent with cutter；
Step 9.B, the starting point of cutter and rim of a cup bottom is manually adjusted, the flat program of flat mouth, initial workpiece feeding are edited
Amount is adjusted, and the amount of feeding speed in editting and processing is with liner (F100-140)；Shell (F150-200)；Single hop trial operation is primary,
Ensure errorless turn afterwards automatically；The process control speed of mainshaft 1200, feed 100-140mm/min；
Step 9.C, it gets workpiece to be processed and checks whether process is qualified on workpiece to be processed；
When step 9.3, operation:
Workpiece is inserted into mold, automatic button is pressed and is processed automatically, feed support is completely processed and exits, taking-up has added
Work workpiece；
It will be according to the machined part of 30%-50% ratio self-test in step 9.4, production process；Running check workpiece ensures
Impulse- free robustness, tool marks defect, check whether cutter blade has abrasion, notch；
Revolve thin procedure technology step:
Step 10.1 checks whether frock clamp, mold wear simultaneously cleaning mold；Main core mold is mounted on machine shaft
On, with " dial gauge " correction main shaft core model bounce ± 0.02, screws down and do not loosen；It is mounted on frame thin break bar is revolved again
And screw is tightened, come directly towards whether aperture is matched and installed after confirmation；Editing procedure feeding speed is controlled in F500；Programming and break bar tune
Save the wear intensity of control, mold and break bar；
Step 10.2 checks whether electric wire, tracheae connect normally, opens the inspection of power initiation equipment and adjusts equipment performance
It is intact；
Step 10.3 sets coordinate value first, carries out to knife；Edit the corresponding program of workpiece；Whether check program
It is feasible；Turn automatic trial operation, confirmation oil pressure, water pump, gas are all turned on, and check whether program is feasible, then turns to try automatically manually
Operation can carry out production operation after debugging is good；
Step 10.4 gets workpiece to be processed and checks whether workpiece to be processed previous process is qualified；
In step 10.5, production process the machined part of self-test is required according to full inspection；Whether running check break bar is damaged, and
Shi Xiuli break bar；Machined part is taken out, checks whether workpiece size reaches art work sheet requirement, it is desirable that surface is smooth, without obvious knife
Trace, point, decorative pattern, the bad defect of rupture, qualified workpiece is neatly put into frame.
The meaning of F600 are as follows: tool feeding speed 600mm. per minute
The meaning of F500 are as follows: tool feeding speed 500mm. per minute
Amount of feeding speed is with liner (F100-140)；The meaning of F100-140 are as follows: feed velocity control in liner debugging process
System is between 100mm to 140mm per minute.
A kind of vacuum cup liner revolves the titanium matter liner that thin technique is made, and solves and makes tea user's with vacuum cup
Health.Titanium alloy works in humid atmosphere and seawater medium, and corrosion stability is much better than stainless steel；To spot corrosion, acid etching, stress
The resistance of corrosion is especially strong；There is excellent resistance to corrosion to alkali, chloride, organic article of chlorine, nitric acid, sulfuric acid etc..
Titanium alloy at low and ultra-low temperatures, is still able to maintain its mechanical property.Low temperature performance well, the extremely low titanium of interstitial element
Alloy, such as TA7 are also able to maintain certain plasticity at -253 DEG C.Therefore, titanium alloy is also a kind of important low temperature structure material
Material.
Titanium alloy has many advantages, such as light weight, specific strength height, good corrosion resistance, therefore is widely used in auto industry,
Using titanium alloy it is most be automobile engine system.There are many benefits using titanium alloy manufacture engine part.
The invention has the advantages that
1, the vacuum cup liner that thin technique production is revolved by using titanium alloy, is more suitable for drinking, is suitble to make tea, have health
With the effect of health.
2. by revolving thin technique, by liner revolve it is thin do thinner, to achieve the purpose that reduce cost and mitigate weight, have
The advantage lighter than stainless steel material liner weight.
Specific embodiment
Obviously, those skilled in the art belong to guarantor of the invention based on many modifications and variations that spirit of the invention is done
Protect range.
Those skilled in the art of the present technique are appreciated that unless expressly stated, singular " one " used herein, " one
It is a ", " described " and "the" may also comprise plural form.It is to be further understood that being arranged used in specification of the invention
Diction " comprising " refer to that there are the feature, integer, step, operation, element and/or component, but it is not excluded that in the presence of or addition
Other one or more features, integer, step, operation, element, component and/or their group.It should be understood that when claiming element, group
When part is "connected" to another element, component, it can be directly connected to other elements perhaps component or there may also be in
Between element or component.Wording "and/or" used herein includes one or more associated any cells for listing item
With whole combinations.
Those skilled in the art of the present technique are appreciated that unless otherwise defined, all terms used herein (including technology art
Language and scientific term) there is meaning identical with the general understanding of the those of ordinary skill in fields.
For convenient for the understanding to embodiment, below in conjunction with being further explained explanation, and each embodiment not structure
At limitation of the invention.
Embodiment 1: a kind of thin process of vacuum cup liner rotation contains following steps；Roll plumber's sequence processing step, water swelling
Procedure technology step divides cup procedure technology step, necking procedure technology step, scarfing procedure technology step, volume bottom edge, presses bottom edge
Processing step, the thin procedure technology step of rotation cut the flat procedure technology step of basic skill or training's sequence processing step, flat mouth and the thin procedure technology of rotation
Step.
Roll plumber's sequence processing step:
One, quality requirements
It is required that the defects of steel pipe both ends closing surface impulse- free robustness, recess, obvious reflex action, rupture.
Two, operating instruction
1, frock clamp is correctly received by the kind that the same day produces.Check whether the edge of a knife wears, notch；Cleaning mold, vehicle
Bed terminal pad screws on nut with " dial gauge " and corrects the bounce of main shaft core model in ± 0.05mm mm, then tightens nut.
2, before operation:
A, it opens the inspection of power initiation lathe and adjustment equipment performance is intact；
B, the relative position of pinch roller and main core mould is adjusted, pinch roller and main core mould parallel clearance are moderate；
C, it gets workpiece to be processed and checks whether process is qualified on workpiece to be processed；
3, when operation:
The right hand grabs workpiece for one insertion main core mould of steel pipe, and left hand pulls lathe into pressure handle, and pinch roller is made to be depressed into steel pipe end
It mouthful is rolled, when rolling should stop about 2-4 second, exit feed support, take out to change other end and rolled in the same way and take again
Finished work out；Inside and outside idler wheel retains the gap 0.15mm；
4, it self-test and can continue to process after the assay was approved by inspector.Pay attention to handling with care in taking and placing workpiece,
Prevent extrusion and collision from generating wire drawing and concave point.
Three, points for attention
1, procedure technology standard and requirement are skillfully grasped, guarantee machined part rolling port impulse- free robustness, recess, obvious reflex action
Phenomenon；
It 2, will the machined part of self-test according to a certain percentage in production process；Whether running check mold has abrasion；
3, wear well equipment (must add 45# machine oil to lathe rotary part) before leaving offices, sweeps in good berth regional scope
Environmental sanitation and by waste dump in designated position.
4, both ends rolling is completed to exit supporting plate taking-up finished work, and two-port Glabrous thorn, recess, reflex action are qualification
Product.
Water swelling procedure technology step:
One, quality requirements
It is required that the defects of each size is required up to art work sheet after molding, and surface is without concave point, point, rupture.
Two, operating instruction
1, moulds of industrial equipment are correctly received by the kind that the same day produces.Check whether mold damages；Cleaning mold, water swelling machine work
Make table top, check lower mould plate O-ring seal integrity, if any abrasion, ruptures replacement in time；Check whether water tank strainer is complete
It is good, even if replacing if any breakage, it is primary to change water within water tank every two days.
2, before operation；
A, die mandrel is removed, lower die is placed on water swelling machine worktable face and ensures the positioning spigot of lower template；With work
The positioning spigot for making platform is worked good；
B, upper mold is placed in lower die and is molded, so that water swelling owner's cylinder is slowly declined to cope plate with a flowing mode and compress, use
Pressing plate compresses the fixation of upper and lower mould (pressing plate with template will parallel) nut and tightens that (after fixed installation, manual upper cylinder half rises and pushes inspection
It is concentric when looking into lower impressions molding, vertical)；
C, the O-ring (apron) for getting associated workpiece specification on plug covers on upper and lower die mandrel, (on all liner plugs
Apron must be covered) lower die plug is put into lower die, and upper mold plug insertion upper mold screws down.According to mold, workpiece height is adjusted
Machine stroke, if press stroke is not able to satisfy the having to using layback cylinder of workpiece height stroke, more than fast-turn construction idle stroke is adjusted
Mould does not strike against subject to lower die (to reach the slow effect of fast-turn construction slow-speed, in order to avoid damage plug over time).
E, it gets workpiece to be processed and checks whether process is qualified on workpiece to be processed；
3, when operation: workpiece to be added being put into cleaning and dipping in Rinsing Area, takes out the materials in the tube insertion drag chamber cleaned
It is interior at positioning, compress upper cylinder half decline upper and lower mould molding with a flowing mode, (wanted again according to workpiece by pressurized cylinder within one second by water filling
Ask and adjust pressure 10-15Mpa) up to requiring retrogressing to increase back up cylinder pressure, master cylinder rises taking-up each size of Work inspection device and reaches work for pressure rising
Turn to be produced automatically after skill drawing requirement；
4, it self-test and can continue to process after the assay was approved by inspector.Pay attention to handling with care in taking and placing workpiece,
Prevent extrusion and collision from generating wire drawing and concave point.
Three, points for attention
1, procedure technology standard and requirement are skillfully grasped, guarantee workpiece insertion lower die to be added in place, oral area length keeps one
It causes, draws material technique upper mold that must not must assure that in this way and be shorter than lower die；
It 2, will be according to the machined part of ratio self-test of 30%-40% in production process；Whether running check rim of a cup length reaches
Whether drawing requirement, cup surface have the defects of concave point, point；
3, wear well equipment before leaving offices sweeps the environmental sanitation in good berth regional scope and by waste dump in specific bit
It sets.
Divide cup procedure technology step:
One, quality requirements
It is required that division position smooth even, without offset, recess burr size is less than 0.3mm.
Two, operating instruction
1, frock clamp is correctly received by the kind that the same day produces.Check whether abrasion, notch；Cleaning mold simultaneously selects
Knife diameter in suitable, strut is moved with " dial gauge " interior chatter in ± 0.05mm, then tightens nut.
2, before operation:
A, it opens the inspection of power initiation equipment and adjustment equipment performance is intact, finish opposite segment program；
B, the relative position for adjusting lower die and main core mould and cup body, top end and cup body position after adjustment, adjusts positioning plate
Insertion positioning sleeve makes every section to cut off face on workpiece centre point；
C, it gets workpiece to be processed and checks whether process is qualified on workpiece to be processed；
3, when operation:
Lower die rim of a cup to be inserted in positioning sleeve, presses and starts switch, hand not touch the workpiece in rotation when segmentation carries out,
Equipment to be cut of having no progeny takes out finished work after stopping completely；
4, it self-test and can continue to process after the assay was approved by inspector.Pay attention to handling with care in taking and placing workpiece,
Prevent extrusion and collision from generating wire drawing and concave point.
Three, points for attention
1, procedure technology standard and requirement are skillfully grasped, guarantee that workpiece to be added is same head (water rise upper and lower mould direction) insertion
Main shaft core model；
It 2, will the proportionally machined part of self-test in production process；Wire drawing concave point cannot have, and running check stage property blade is
It is no to have abrasion, notch etc.；
3, wear well equipment before leaving offices sweeps the environmental sanitation in good berth regional scope and by waste dump in specific bit
It sets.
Necking procedure technology step:
One, quality requirements
It is required that surface is smooth, without the bad defect such as obvious tool marks, point, decorative pattern, rupture, each size is wanted up to art work sheet
It asks.
Two, operating instruction
1, frock clamp is received by the workpiece that the same day produces, checks whether mold wears simultaneously cleaning mold.By main core mold
It is mounted on numerical control necking machine main shaft, with " dial gauge " correction main shaft core model bounce in ± 0.05mm, screws down and do not loosen.
Necking break bar is mounted on knife rest and is tightened screw again, necking top is then mounted on upper cylinder half；
2, check whether equipment electric wire, tracheae connect normally, unlatching power initiation equipment inspection and to adjust equipment performance complete
It is good；
3, coordinate value (to knife) is set first, then edits the corresponding program of workpiece, it is certain on mold when liner necking
It covers sealing ring and checks whether program is feasible manually, then turn automatic trial operation, production operation can be carried out after debugging is good；Editor
The last feeding speed control of program is in F600 hereinafter, programming adjusts control, the wear intensity of mold and contracting wheel, the contracting wheel edge of a knife with contracting wheel
It is polished through common 1000# sand paper；
4, it gets workpiece to be processed and checks whether workpiece to be processed previous process is qualified；
5, it self-test and can continue to process after the assay was approved by inspector.Pay attention to handling with care in taking and placing workpiece,
Prevent extrusion and collision from generating wire drawing and concave point.
Three, points for attention
1, procedure technology standard and requirement are skillfully grasped；
2, the machined part of self-test is required according to full inspection in production process；Whether running check necking break bar is damaged, in time
Repair necking break bar；
3, hand or any position of body must not be close to mold or machine rotary parts in process；4, wear well before leaving offices
Equipment sweeps the environmental sanitation in good berth regional scope and by waste dump in designated position.
Scarfing procedure technology step:
One, quality requirements
It is required that divisional plane it is smooth, without obvious burr, notch, recess, and perpendicular to cup body.
Two, operating instruction
1, moulds of industrial equipment are correctly received by the kind that the same day produces.Check whether mold, cutter mouth wear, notch；Cleaning
Mold；It screws on screw and corrects the bounce of main shaft core model in ± 0.05mm with " dial gauge ", then tighten screw.
2, before operation:
A, it opens power initiation hardware check and adjustment equipment performance is intact；
B, the relative position for adjusting cutter and main core mould, makes cutter perpendicular to spindle centerline and is parallel to main shaft core model；
Cutter blade and core model edge of a knife parallel clearance are adjusted in the optimum position+0.1mm, downlink limit is pushed up after adjustment, just to withstand workpiece
Preferably；
C, check whether process is qualified on workpiece to be processed；
3, when operation:
After workpiece is inserted into mold, after arm leaves cutter range completely, presses start button and start to cut, cutting through
Hand or any position of body must not be contacted with the machine of rotation in journey, and cutting to be done is taken out, and workpieces processing carries out self-test, cutting
Face require it is smooth, the defects of without obvious burr, recess；Inside and outside knife, intersects 0.5-1mm, and intersection retains the gap 0.05-0.1mm；
Cutter and mold, which are adjusted, to be controlled；
4, it self-test and can continue to process after the assay was approved by inspector.Pay attention to handling with care in taking and placing workpiece,
Prevent extrusion and collision from generating wire drawing and concave point.
Three, points for attention
1, procedure technology standard and requirement are skillfully grasped, it is ensured that workpiece each is inserted into mold in place；
It 2, will be according to the machined part of 20%-30% ratio self-test in production process；Whether running check mold has abrasion, lacks
Mouthful etc.；
3, wear well equipment before leaving offices sweeps the environmental sanitation in good berth regional scope and by waste dump in specific bit
It sets.
Bottom edge is rolled up, bottom edge processing step is pressed:
One, quality requirements
It is required that the defects of each size is required up to art work sheet after molding, and surface is without concave point, point, scratch rupture.
Two, operating instruction
1, moulds of industrial equipment are correctly received by the kind that the same day produces.Check whether mold damages；Cleaning mold, stretching-machine work
Make table top, checks mold upper and lower mould integrity, it is ensured that mold firmly installs.Optoelectronic induction height and position is adjusted, cylinder up and down is adjusted
Pressure, upper cylinder half modulates 6-8Mpa when reverse-drawing, and lower die is adjusted to 3-5Mpa；
2, before operation:
A, lower die is placed on stretching-machine work top and ensures that the positioning of the positioning plate and workbench of lower template is sat and cooperated
It is good；
B, upper mold is put again and is molded with lower die, (paying attention to having to put workpiece inside when upper/lower die molding) uses crawl
Mode compresses stretching-machine upper/lower die, and nut fixation is tightened,
Ensure not loosen, the rising of crawl master cylinder declines again checks that upper and lower mould must be vertically opposite；
C, press or more stroke, upper cylinder half pressure 6-9MPA are adjusted according to workpiece；Lower cylinder 3-6MPA；Fast-turn construction idle stroke adjust with
Upper mold does not strike against subject to lower die, while fast-turn construction switchs slowly also to play the role of fast-turn construction slowly.
D, check whether process is qualified on workpiece to be processed；
3, when operation: a little stretching liquid is added in workpiece to be added, cup body is put into mold, after upper and lower mould molding, upper mold
Rise to take out and turns to be produced automatically after each size of Work inspection device is required up to art work sheet；
4, it self-test and can continue to process after the assay was approved by inspector.Pay attention to handling with care in taking and placing workpiece,
Prevent extrusion and collision from generating wire drawing and concave point.
Three, points for attention
1, procedure technology standard and requirement are skillfully grasped, guarantee workpiece insertion lower die to be added in place,；
It 2, will be according to the machined part of ratio self-test of 30%-40% in production process；Whether running check rim of a cup length reaches
Whether drawing requirement, cup surface have the defects of concave point, point；
3, wear well equipment before leaving offices sweeps the environmental sanitation in good berth regional scope and by waste dump in specific bit
It sets.
The defects of each size reaches drawing requirement, and surface is without concave point, point, rupture.
Revolve thin procedure technology step:
One, quality requirements
It is required that surface is smooth, without obvious tool marks, point, decorative pattern, rupture, bad defect is waited, each size is wanted up to art work sheet
It asks.
Two, operating instruction
1, frock clamp is received by the workpiece that the same day produces, checks whether mold wears simultaneously cleaning mold.By main core mold
It is mounted on machine shaft, with " dial gauge " correction main shaft core model bounce ± 0.02 ", it screws down and does not loosen.Again rotation
Thin break bar is mounted on frame and tightens screw, comes directly towards whether aperture is matched and installed after confirmation；
2, it opens the inspection of power initiation equipment and to adjust equipment performance intact；Coordinate value (to knife) is set first, to knife
When cutter be gently bonded mandrel, with hand mandrel knife can and then turn.The corresponding program of workpiece is editted again, confirms oil pressure, water
Pump, gas are all turned on, and check whether program is feasible manually, are then turned automatic trial operation, can be carried out production operation after debugging is good；
The speed of mainshaft 2500；Feeding speed is controlled in F500；Programming adjusts the wear intensity of control, mold and break bar with break bar；
3, it gets workpiece to be processed and checks whether workpiece to be processed previous process is qualified；
4, it self-test and can continue to process after the assay was approved by inspector.Pay attention to handling with care in taking and placing workpiece,
Prevent extrusion and collision from generating wire drawing and concave point.
Three, points for attention
1, procedure technology standard and requirement are skillfully grasped；
2, the machined part of self-test is required according to full inspection in production process；Whether running check break bar is damaged, repairs in time
Break bar；
3, hand or any position of body must not be close to mold or machine rotary parts in process；4, wear well before leaving offices
Equipment sweeps the environmental sanitation in good berth regional scope and by waste dump in designated position.
Cut basic skill or training's sequence processing step:
One, quality requirements
It is required that divisional plane it is smooth, without obvious burr, notch, recess, and perpendicular to cup body.
Two, operating instruction
1, moulds of industrial equipment are correctly received by the kind that the same day produces.Check whether mold, cutter mouth wear, notch；Cleaning
Mold；It screws on screw and corrects the bounce of main shaft core model in ± 0.05mm with " dial gauge ", then tighten screw.
2, before operation:
A, it opens power initiation hardware check and adjustment equipment performance is intact；
B, the relative position for adjusting cutter and main core mould, makes cutter perpendicular to spindle centerline and is parallel to main shaft core model；
Cutter blade and core model edge of a knife parallel clearance are adjusted in the optimum position+0.1mm, downlink limit is pushed up after adjustment, just to withstand workpiece
Preferably；
C, check whether process is qualified on workpiece to be processed；
3, when operation:
After workpiece is inserted into mold, after arm leaves cutter range completely, presses start button and start to cut, cutting through
Hand or any position of body must not be contacted with the machine of rotation in journey, and cutting to be done is taken out, and workpieces processing carries out self-test, cutting
Face require it is smooth, the defects of without obvious burr, recess；Inside and outside knife intersects 0.5-1mm, intersection upper and lower gap 0.05-0.1mm；
Cutter and mold, which are adjusted, to be controlled；
4, it self-test and can continue to process after the assay was approved by inspector.Pay attention in taking and placing workpiece,
It handles with care, prevents extrusion and collision from generating wire drawing and concave point.
Three, points for attention
1, procedure technology standard and requirement are skillfully grasped, it is ensured that workpiece each is inserted into mold in place；
It 2, will be according to the machined part of 20%-30% ratio self-test in production process；Whether running check mold has abrasion, lacks
Mouthful etc.；
3, wear well equipment before leaving offices sweeps the environmental sanitation in good berth regional scope and by waste dump in specific bit
It sets.
The flat procedure technology step of flat mouth:
One, quality requirements
It is required that machined surface is flat and smooth, the defects of no obvious burr, tool marks, rupture.
Two, operating instruction
1, frock clamp is correctly received by the kind that the same day produces.Check whether the edge of a knife wears, notch；Cleaning mold；It will
It is screwed mold in ± 0.05mm with " dial gauge " correction main shaft core model bounce when fixture is installed and is fastenedly connected on disk, refill pull-up
Bar alignment jig core print was fixed with double nut and is tightened with fixture gap (subject to ensuring that workpiece is non-slip after fixture tension), and vehicle is loaded onto
Knife.
2, before operation:
A, it is intact that power supply, gas source inspection and adjustment equipment performance are opened；And check whether program is consistent with cutter；
B, the starting point of cutter and rim of a cup bottom is manually adjusted, the flat program of flat mouth is edited, the initial workpiece amount of feeding is adjusted,
Amount of feeding speed in editting and processing is with liner (F100-140)；Shell (F150-200)；Single hop trial operation is primary, it is ensured that reaches
Art work sheet desired size and technical requirements, it is ensured that turn after errorless full-automatic；The process control speed of mainshaft 1200, feed 100-
140mm/min；
C, it gets workpiece to be processed and checks whether process is qualified on workpiece to be processed；
3, when operation:
Workpiece is inserted into mold, automatic button is pressed and is processed automatically, feed support is completely processed and exits, taking-up has added
Work workpiece；
4, it self-test and can continue to process after the assay was approved by inspector.Pay attention to handling with care in taking and placing workpiece,
Prevent extrusion and collision from generating wire drawing and concave point.
Three, points for attention
1, procedure technology standard and requirement are skillfully grasped, guarantee that workpiece to be added is inserted in place；
It 2, will be according to the machined part of 30%-50% ratio self-test in production process；Running check workpiece ensure impulse- free robustness,
The defects of tool marks, check whether cutter blade has abrasion, notch etc.；
3, wear well equipment before leaving offices sweeps the environmental sanitation in good berth regional scope and by waste dump in specific bit
It sets.
Revolve thin procedure technology step:
One, quality requirements
It is required that surface is smooth, without obvious tool marks, point, decorative pattern, rupture, bad defect is waited, each size is wanted up to art work sheet
It asks.
Two, operating instruction
1, frock clamp is received by the workpiece that the same day produces, checks whether mold wears simultaneously cleaning mold.By main core mold
It is mounted on machine shaft, with " dial gauge " correction main shaft core model bounce ± 0.02 ", it screws down and does not loosen.Again rotation
Thin break bar is mounted on frame and tightens screw, comes directly towards whether aperture is matched and installed after confirmation；
2, check whether electric wire, tracheae connect normally, unlatching power initiation equipment inspection and to adjust equipment performance intact；
3, coordinate value (to knife) is set first, then edits the corresponding program of workpiece, confirms oil pressure, water pump, gas whole
It opens, checks whether program is feasible manually, then turn automatic trial operation, production operation can be carried out after debugging is good；
4, it gets workpiece to be processed and checks whether workpiece to be processed previous process is qualified；
5, it self-test and can continue to process after the assay was approved by inspector.Pay attention to handling with care in taking and placing workpiece,
Prevent extrusion and collision from generating wire drawing and concave point.
Three, points for attention
1, procedure technology standard and requirement are skillfully grasped；
2, the machined part of self-test is required according to full inspection in production process；Whether running check break bar is damaged, repairs in time
Break bar；
3, hand or any position of body must not be close to mold or machine rotary parts in process；4, wear well before leaving offices
Equipment sweeps the environmental sanitation in good berth regional scope and by waste dump in designated position.
Editing procedure feeding speed is controlled in F500；Programming adjusts the wear intensity of control, mold and break bar with break bar；
4, coordinate value (to knife) → whether feasible editting the corresponding program of workpiece → inspection program → is set first to turn
Automatic trial operation can carry out production operation after debugging is good；
5, after completing the process entire program stopped, machined part is taken out, checks whether workpiece size reaches art work sheet requirement,
It is required that surface is smooth, without the bad defect such as obvious tool marks, point, decorative pattern, rupture, qualified workpiece is neatly put into frame.
As described above, embodiments of the present invention are described in detail, as long as but essentially without this hair of disengaging
Bright inventive point and effect can have many deformations, this will be readily apparent to persons skilled in the art.Therefore, this
The variation of sample is also integrally incorporated within protection scope of the present invention.
Claims (1)
1. a kind of vacuum cup liner revolves thin process, it is characterised in that contain following steps；Roll plumber's sequence processing step, water swelling
Procedure technology step divides cup procedure technology step, necking procedure technology step, scarfing procedure technology step, volume bottom edge, presses bottom edge
Processing step, the thin procedure technology step of rotation cut the flat procedure technology step of basic skill or training's sequence processing step, flat mouth and the thin procedure technology of rotation
Step；
Roll plumber's sequence processing step:
Step 1.1 checks whether the frock clamp edge of a knife wears, notch；Cleaning mold, lathe terminal pad are corrected with " dial gauge "
Main shaft core model is beated in ± 0.05mm；
Before step 1.2, operation:
Step 1.A, it opens the inspection of power initiation lathe and adjustment equipment performance is intact；
Step 1.B, the relative position of pinch roller and main core mould is adjusted, pinch roller and main core mould parallel clearance are moderate；
Step 1.C, it gets workpiece to be processed and checks whether process is qualified on workpiece to be processed；
Job step: the right hand grabs workpiece for one insertion main core mould of steel pipe, and left hand pulls lathe into pressure handle, and pinch roller is made to be depressed into steel
Pipe port is rolled, and when rolling should stop about 2-4 seconds, exits feed support, and taking-up is changed other end and rolled in the same way,
Further take out finished work；Inside and outside idler wheel retains the gap 0.15mm；
Both ends rolling is completed to exit supporting plate taking-up finished work, it is desirable that machined part steel pipe rolling port both ends closing surface is hairless
Thorn, recess, obvious reflex action, cracking defect；Two-port Glabrous thorn, recess, reflex action are qualified product；
Water swelling procedure technology step:
Step 2.1 checks whether moulds of industrial equipment damage；Cleaning mold, water swelling machine worktable face check that lower mould plate is O-shaped close
Seal integrity ruptures replacement in time if any abrasion；
Before step 2.2, operation；
Step 2.A, die mandrel is removed, lower die is placed on water swelling machine worktable face, and ensures the positioning spigot of lower template；With
The positioning spigot of workbench is worked good；
Step 2.B, upper mold is placed in lower die and is molded, so that water swelling owner's cylinder is slowly declined to cope plate with a flowing mode and compress,
Upper and lower mould is compressed with pressing plate, pressing plate is parallel with template, and nut fixation is tightened, and after fixed installation, manual upper cylinder half rises and pushes
It is concentric when lower impressions mold in inspection, vertically；
Step 2.C, the O-ring (apron) for getting associated workpiece specification on plug covers on upper and lower die mandrel, all liner plugs
On must cover apron, lower die plug is put into lower die, and upper mold plug insertion upper mold screws down；According to mold, workpiece height tune
Save machine stroke, if press stroke is not able to satisfy the having to using layback cylinder of workpiece height stroke, fast-turn construction idle stroke adjust with
Upper mold does not strike against subject to lower die；
Step 2.E, it gets workpiece to be processed and checks whether process is qualified on workpiece to be processed；
When step 2.3, operation: workpiece to be added being put into cleaning and dipping in Rinsing Area, takes out the materials in the tube insertion drag cleaned
It is intracavitary at positioning, compress upper cylinder half decline upper and lower mould molding with a flowing mode, pressurized cylinder pressed again by water filling one second, according to workpiece
It is required that adjusting pressure 10-15Mpa, up to requiring retrogressing to increase back up cylinder pressure, master cylinder rises taking-up each size of Work inspection device and reaches for pressure rising
After art work sheet requires, turn to be produced automatically；
In place, oral area length is consistent, and material technique upper mold is drawn to must assure that not in this way for step 2.4, workpiece to be added insertion lower die
Lower die must be shorter than；According to the machined part of ratio self-test of 30%-40%；Check whether rim of a cup length reaches drawing requirement, cup body table
Whether face has concave point, point defect；
Divide cup procedure technology step:
Step 3.1 checks whether frock clamp wears, notch；Cleaning mold simultaneously selects knife diameter in suitable, and strut uses " hundred
The interior chatter of point table " is moved in ± 0.05mm；
Before step 3.2, operation:
Step 3.A, it opens the inspection of power initiation equipment and adjustment equipment performance is intact, finish opposite segment program；
Step 3.B, the relative position for adjusting lower die and main core mould and cup body, top end and cup body position after adjustment, adjustment positioning
Plate insertion positioning sleeve makes every section to cut off face on workpiece centre point；
Step 3.C, it gets workpiece to be processed and checks whether process is qualified on workpiece to be processed；
When step 3.3, operation:
Workpiece to be added is same head, and water rises upper and lower mould direction, is inserted into main shaft core model；Lower die rim of a cup is inserted in positioning sleeve, is pressed
It starts switch, hand not touch the workpiece in rotation when segmentation carries out, and equipment to be cut of having no progeny takes out machined work after stopping completely
Part；
Step 3.4, self-test simultaneously can continue to process after the assay was approved by inspector；Wire drawing concave point cannot have, running check road
Whether tool blade has abrasion, notch；It is required that division position smooth even, without offset, recess burr size is less than 0.3mm；
Necking procedure technology step:
Step 4.1 checks whether frock clamp, mold wear simultaneously cleaning mold；Main core mold is mounted on numerical control necking owner
On axis, with " dial gauge " correction main shaft core model bounce in ± 0.05mm, screws down and do not loosen；Necking break bar is mounted on again
On knife rest and screw is tightened, necking top is then mounted on upper cylinder half；
Step 4.2 checks whether equipment electric wire, tracheae connect normally, opens the inspection of power initiation equipment and adjusts equipment performance
It is intact；
Step 4.3 sets coordinate value first, carries out to knife, then edits the corresponding program of workpiece, when liner necking on mold
Set sealing ring is had to, checks whether program is feasible manually, then turns automatic trial operation, production exercise can be carried out after debugging is good
Make；Editing procedure last feeding speed control in F600 hereinafter, programming and contracting wheel adjust control, mold and contracting wheel wear intensity,
The contracting wheel edge of a knife is polished with 1000# sand paper；
Step 4.4 gets workpiece to be processed and checks whether workpiece to be processed previous process is qualified；
Whether step 4.5, self-test necking break bar are damaged, repair necking break bar in time；
Step 4.6 requires surface smooth, and no obvious tool marks, point, decorative pattern, the bad defect of rupture, each size are wanted up to art work sheet
It asks；
Scarfing procedure technology step
Step 5.1 checks whether moulds of industrial equipment, cutter mouth wear, notch；Cleaning mold；Screw is screwed on to be corrected with " dial gauge "
Main shaft core model is beated in ± 0.05mm, then tightens screw；
Before step 5.2, operation:
Step 5.A, it opens power initiation hardware check and adjustment equipment performance is intact；
Step 5.B, the relative position for adjusting cutter and main core mould, makes cutter perpendicular to spindle centerline and is parallel to main shaft core
Mould；Cutter blade and core model edge of a knife parallel clearance are adjusted in+0.1mm；Downlink limit is pushed up after adjustment, is withstood preferably workpiece with just；
Step 5.C, check whether process is qualified on workpiece to be processed；
When step 5.3, operation:
After workpiece is inserted into mold, after arm leaves cutter range completely, presses start button and start to cut, in cutting process
Hand or any position of body must not be contacted with the machine of rotation, and cutting to be done is taken out, and workpieces processing carries out self-test, and cut surface is wanted
Ask smooth, without obvious burr, recess defect；Inside and outside knife intersects 0.5-1mm, and intersection retains the gap 0.05-0.1mm；It is cut
Knife and mold, which are adjusted, to be controlled；
Step 5.4, self-test require divisional plane it is smooth, without obvious burr, notch, recess, and perpendicular to cup body；
Roll up bottom edge, pressure bottom edge processing step:
Step 6.1 checks whether moulds of industrial equipment damage；Cleaning mold, stretching-machine work top check that mold upper and lower mould is intact
Property, it is ensured that mold firmly installs；Optoelectronic induction height and position is adjusted, adjusts cylinder pressure up and down, upper cylinder half modulates 6- when reverse-drawing
8Mpa, lower die are adjusted to 3-5Mpa；
Before step 6.2, operation:
Step 6.A, lower die being placed on stretching-machine work top to and ensured, the positioning plate of lower template and the positioning seat of workbench are matched
It gets togather；
Step 6.B, upper mold is put again and is molded with lower die, paid attention to having to put workpiece inside when upper/lower die molding, use a little
Flowing mode compresses stretching-machine upper/lower die, and nut fixation is tightened,
Ensure not loosen, the rising of crawl master cylinder declines again checks that upper and lower mould must be vertically opposite；
Step 6.C, press stroke up and down, upper cylinder half pressure 6-9MPA are adjusted；Lower cylinder 3-6MPA；Fast-turn construction idle stroke is adjusted with upper mold not
It hits subject to lower die, while fast-turn construction switchs slowly also to play the role of fast-turn construction slowly；
Step 6.D, check whether process is qualified on workpiece to be processed；
When step 6.3, operation: a little stretching liquid is added in workpiece to be added, cup body is put into mold, after upper and lower mould molding, on
Mould rises to take out and turns to be produced automatically after each size of Work inspection device is required up to art work sheet；
Each size is up to art work sheet requirement after step 6.4, self-test require molding, and surface is without concave point, point, scratch cracking defect；
Revolve thin procedure technology step:
Step 7.1 checks whether frock clamp, mold wear simultaneously cleaning mold；Main core mold is mounted on machine shaft, is used
" dial gauge " corrects the bounce of main shaft core model 0.02, screws down and does not loosen；The thin break bar of rotation is mounted on frame and is tightened again
Screw comes directly towards whether aperture is matched and installed after confirmation；
Step 7.2 opens the inspection of power initiation equipment and to adjust equipment performance intact；Coordinate value is set first, is carried out to knife,
Cutter is gently bonded mandrel when to knife, can and then be turned with hand mandrel knife；The corresponding program of workpiece, confirmation oil are editted again
Pressure, water pump, gas are all turned on, and check whether program is feasible manually, are then turned automatic trial operation, can be produced after debugging is good
Operation；The speed of mainshaft 2500；Feeding speed is controlled in F500；Programming adjusts the wear intensity of control, mold and break bar with break bar；
Step 7.3 gets workpiece to be processed and checks whether workpiece to be processed previous process is qualified；
Whether step 7.4, self-test break bar are damaged, repair break bar in time；
Machined part is wanted to ask surface smooth in process, no obvious tool marks, point, decorative pattern, the bad defect of rupture, machined part
Each size is required up to art work sheet；
Cut basic skill or training's sequence processing step:
Step 8.1 checks whether moulds of industrial equipment, cutter mouth wear, notch；Cleaning mold；Screw is screwed on to be corrected with " dial gauge "
Main shaft core model is beated in ± 0.05mm, then tightens screw；
Before step 8.2, operation:
Step 8.A, it opens power initiation hardware check and adjustment equipment performance is intact；
Step 8.B, the relative position for adjusting cutter and main core mould, makes cutter perpendicular to spindle centerline and is parallel to main shaft core
Mould；Cutter blade and core model edge of a knife parallel clearance are adjusted in the optimum position+0.1mm, downlink limit is pushed up after adjustment, just to withstand work
Part is preferably；
Step 8.C, check whether process is qualified on workpiece to be processed；
When step 8.3, operation:
After workpiece is inserted into mold, after arm leaves cutter range completely, presses start button and start to cut, in cutting process
Hand or any position of body must not be contacted with the machine of rotation, and cutting to be done is taken out, and workpieces processing carries out self-test, and cut surface is wanted
Ask smooth, without obvious burr, recess defect；Inside and outside knife intersects 0.5-1mm, intersection upper and lower gap 0.05-0.1mm；It is cut
Knife and mold, which are adjusted, to be controlled；
It will be according to the machined part of 20%-30% ratio self-test in step 8.4, production process；Running check mold whether have abrasion,
Notch；It is required that workpieces processing divisional plane it is smooth, without obvious burr, notch, recess, and perpendicular to cup body；
The flat procedure technology step of flat mouth:
Step 9.1 checks whether frock clamp, the edge of a knife wear, notch；Cleaning mold uses " dial gauge " school when installing fixture
Positive main shaft core model bounce screws mold and is fastenedly connected on disk, refill between upper connecting rod alignment jig core print and fixture in ± 0.05mm
Gap, fixture are fixed with double nut and are tightened, load onto lathe tool subject to ensuring that workpiece is non-slip after tensing；
Before step 9.2, operation:
Step 9.A, it is intact that power supply, gas source inspection and adjustment equipment performance are opened；And check whether program is consistent with cutter；
Step 9.B, the starting point of cutter and rim of a cup bottom is manually adjusted, the flat program of flat mouth, initial workpiece amount of feeding tune are edited
It saves, the amount of feeding speed in editting and processing is with liner (F100-140)；Shell (F150-200)；Single hop trial operation is primary, it is ensured that
Turn after errorless full-automatic；The process control speed of mainshaft 1200, feed 100-140mm/min；
Step 9.C, it gets workpiece to be processed and checks whether process is qualified on workpiece to be processed；
When step 9.3, operation:
Workpiece is inserted into mold, automatic button is pressed and is processed automatically, feed support is completely processed and exits, takes out machined work
Part；
It will be according to the machined part of 30%-50% ratio self-test in step 9.4, production process；Running check workpiece ensures hairless
Thorn, tool marks defect, check whether cutter blade has abrasion, notch；
Revolve thin procedure technology step:
Step 10.1 checks whether frock clamp, mold wear simultaneously cleaning mold；Main core mold is mounted on machine shaft,
With " dial gauge " correction main shaft core model bounce ± 0.02, screws down and do not loosen；It is mounted on frame simultaneously thin break bar is revolved again
Screw is tightened, comes directly towards whether aperture is matched and installed after confirmation；Editing procedure feeding speed is controlled in F500；Programming is adjusted with break bar
It controls, the wear intensity of mold and break bar；
Step 10.2 checks whether electric wire, tracheae connect normally, unlatching power initiation equipment inspection and to adjust equipment performance complete
It is good；
Step 10.3 sets coordinate value first, carries out to knife；Edit the corresponding program of workpiece；Check whether program is feasible；
Turning automatic trial operation, confirmation oil pressure, water pump, gas are all turned on, check whether program is feasible, then turns automatic trial operation manually,
Production operation can be carried out after debugging is good；
Step 10.4 gets workpiece to be processed and checks whether workpiece to be processed previous process is qualified；
In step 10.5, production process the machined part of self-test is required according to full inspection；Whether running check break bar is damaged, repairs in time
Manage break bar；Machined part is taken out, checks whether workpiece size reaches art work sheet requirement, it is desirable that surface is smooth, without obvious tool marks, fiber crops
Point, decorative pattern, the bad defect of rupture, qualified workpiece is neatly put into frame.
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| CN201810804750.2A CN109047551B (en) | 2018-07-20 | 2018-07-20 | Rotary thinning process method for inner container of vacuum cup |
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| CN201810804750.2A CN109047551B (en) | 2018-07-20 | 2018-07-20 | Rotary thinning process method for inner container of vacuum cup |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110432727A (en) * | 2019-08-20 | 2019-11-12 | 兰溪市吉祥鸟工贸有限公司 | The vacuum cup and evacuation process of titanium in a kind of outer steel |
| CN110695094A (en) * | 2019-10-21 | 2020-01-17 | 武义鑫禾日用品有限公司 | Knurling molding process for cup body of vacuum cup |
| CN110732847A (en) * | 2019-10-29 | 2020-01-31 | 浙江飞剑工贸有限公司 | Process for manufacturing large and wide opening inner container of vacuum cups |
| CN111185539A (en) * | 2020-01-16 | 2020-05-22 | 浙江安胜科技股份有限公司 | Special-shaped stretch-formed heat-preservation lunch box and preparation method thereof |
| CN112296601A (en) * | 2020-09-16 | 2021-02-02 | 浙江金维克家庭用品科技有限公司 | Automatic change thermos cup system of processing |
| CN112496194A (en) * | 2020-09-29 | 2021-03-16 | 浙江给力工贸有限公司 | Vacuum thermos cup liner and processing technology |
| CN114619208A (en) * | 2022-03-16 | 2022-06-14 | 浙江飞剑工贸有限公司 | Manufacturing method of vacuum cup with inclined head |
| CN115351165A (en) * | 2022-09-01 | 2022-11-18 | 永康市新多杯业有限公司 | Rotational thinning process method for liner of vacuum cup |
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| CN203737792U (en) * | 2014-03-25 | 2014-07-30 | 揭阳市兴财金属制品有限公司 | Vertical multi-wheel spinning machine for rolling and thinning of thin cylinder work pieces |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110432727A (en) * | 2019-08-20 | 2019-11-12 | 兰溪市吉祥鸟工贸有限公司 | The vacuum cup and evacuation process of titanium in a kind of outer steel |
| CN110695094A (en) * | 2019-10-21 | 2020-01-17 | 武义鑫禾日用品有限公司 | Knurling molding process for cup body of vacuum cup |
| CN110732847A (en) * | 2019-10-29 | 2020-01-31 | 浙江飞剑工贸有限公司 | Process for manufacturing large and wide opening inner container of vacuum cups |
| CN110732847B (en) * | 2019-10-29 | 2021-10-22 | 浙江飞剑工贸有限公司 | Manufacturing process of large wide-mouth liner of vacuum cup |
| CN111185539A (en) * | 2020-01-16 | 2020-05-22 | 浙江安胜科技股份有限公司 | Special-shaped stretch-formed heat-preservation lunch box and preparation method thereof |
| CN112296601A (en) * | 2020-09-16 | 2021-02-02 | 浙江金维克家庭用品科技有限公司 | Automatic change thermos cup system of processing |
| CN112496194A (en) * | 2020-09-29 | 2021-03-16 | 浙江给力工贸有限公司 | Vacuum thermos cup liner and processing technology |
| CN114619208A (en) * | 2022-03-16 | 2022-06-14 | 浙江飞剑工贸有限公司 | Manufacturing method of vacuum cup with inclined head |
| CN114619208B (en) * | 2022-03-16 | 2022-11-29 | 浙江飞剑工贸有限公司 | Manufacturing method of vacuum cup with inclined head |
| CN115351165A (en) * | 2022-09-01 | 2022-11-18 | 永康市新多杯业有限公司 | Rotational thinning process method for liner of vacuum cup |
| CN115351165B (en) * | 2022-09-01 | 2024-09-17 | 永康市新多杯业有限公司 | Vacuum cup liner spin-thinning process method |
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