CN102343501A - Manufacturing method of full-stamped and stretched stainless steel water tap - Google Patents

Manufacturing method of full-stamped and stretched stainless steel water tap Download PDF

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Publication number
CN102343501A
CN102343501A CN2010102454513A CN201010245451A CN102343501A CN 102343501 A CN102343501 A CN 102343501A CN 2010102454513 A CN2010102454513 A CN 2010102454513A CN 201010245451 A CN201010245451 A CN 201010245451A CN 102343501 A CN102343501 A CN 102343501A
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China
Prior art keywords
valve core
main body
stainless steel
core case
processing
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CN2010102454513A
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CN102343501B (en
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王长安
曾宪忠
裴翡
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Foshan Shunde Jianji Electrical Appliance Industrial Co., Ltd.
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裴翡
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Abstract

The invention discloses a manufacturing method of a full-stamped and stretched stainless steel water tap and relates to a manufacturing method of a stainless steel water tap. The manufacturing method comprises the following steps: (1) processing a main body: punching a reserved hole, stretching a boss, processing the plane of the boss, machining a valve core seat, drilling a water inlet and outlet hole, tapping a thread of the water inlet and outlet hole, chamfering the hole, turning a shell of the valve core seat, assembling the valve core seat and the shell, assembling the main body of the water tap, polishing, testing water and testing pressure; (2) processing a bent pipe; and (3) assembling the whole of the water tap. Compared with the existing precision casting method, the manufacturing method has the advantages of short processing cycle, high primary qualification rate, no sand air holes on the surface and the like, and belongs to the environmentally-friendly industry with low energy consumption, no electroplating and low pollution, mirror light can be polished on the surface, and the lead content is further below 0.025% and can achieve the requirements of American AB1953 bill, thereby being more environmentally-friendly.

Description

The manufacturing approach of full punching stretch stainless steel faucet
Technical field
The present invention relates to the manufacturing approach of stainless steel faucet, particularly relate to a kind of manufacturing approach of full punching stretch stainless steel faucet.
Background technology
Existing stainless steel faucet is most of to be hot investment casting; At first, the main body that hot investment casting goes out is heavy, and water channel is complicated; Have only through the welding transformation of the way; Can't reach production in enormous quantities, cost is high, and quality can't guarantee; Waste man-hour; Wanting just to go out one batch product 15 working days, can't reach with bend pipe processing and form a complete production network synchronously, is the maximum bottleneck that stainless steel faucet is produced at present; Secondly, the faucet surface of hot investment casting is coarse, and polishing just sand just can reach the basic effect of stainless steel pipe surface repeatedly for three times, to the repair welding repeatedly of sand pore, consume a large amount of manual works, and qualification rate is low, and specular light can not be thrown in the surface, can only the wire drawing processing; Three, the process-cycle of hot investment casting long, first-time qualification rate is low, surperficial sand pore is many, energy consumption is high, dust is big, belongs to the manufacture craft of high-carbon, high pollution.And tap made of copper at last just is also leaded, needs to electroplate, and environment is caused heavy metal pollution; Inner surface has patina, and is harmful, and the lead content of general copper tap is between 4-8%; Can not reach American AB 1953 leadless environment-friendly bill requirements, lack competitiveness, the incompatible following production.
Summary of the invention
To above-mentioned prior art; The technical problem that the present invention will solve provides a kind of manufacturing approach that adopts full punching stretch stainless steel faucet; Can solve the defective that above-mentioned hot investment casting stainless steel faucet exists; And can make lead content in the tap be lower than the requirement of American AB 1953 bills, more environmental protection.
In order to solve the problems of the technologies described above, the present invention adopts following technical scheme: a kind of manufacturing approach of full punching stretch stainless steel faucet comprises following processing step:
A. the processing of stainless steel faucet main body:
(1) stainless steel tube is put into punching die and processed main body cover towards preparatory hole;
(2) main body cover is put in the in-draw of boss stretching die and goes out boss, stretch once more and shaping,, reach the size that needs the port part reducing;
(3) will stretch the main body cover of boss and port part reducing is with lathe, cutting machine and special fixture, milling machine processing boss plane;
(4) make stainless steel valve core print seat blank material and Vehicle Processing to the needs size;
(5), creep into water hole and apopore with the valve core case after the Vehicle Processing;
(6) inlet opening and the apopore that creeps into water hole and apopore valve core case carried out tapping, and orifice part is carried out chamfering;
(7) get the gapless stainless steel tube Vehicle Processing and go out the valve core case shell;
(8) with above-mentioned valve core case and the assembling of valve core case shell;
(9) integral body after valve core case and the combination of valve core case shell and main body cover are assembled formation stainless steel faucet main body;
(10) tap main body is carried out polishing just;
(11) just the tap main body of polishing carries out bottom thread processing and is polished to final required surface effect once more;
(12) to above-mentioned through the pressure testing of trying the water of the tap main body after twice polishing;
B. Discharging bent-tube processing: at the water side of Discharging bent-tube welding bubbler shell, fixing bubbler in the bubbler shell, other end welded stub connection, and Discharging bent-tube carried out polishing;
C. stainless steel faucet overall package:
(1) Discharging bent-tube is connected with tap main body top, water inlet pipe is connected with the tap main body valve core case, in the tap main body bottom screwed pipe is installed again;
(2) make spool, cooperate spool to make friction top, handle, spool is packed in the tap main body valve core case cavity, tighten friction top, the outer mounting knob of friction top;
As preferably, the mode of described main body cover stretching boss can also be that the water swelling form stretches.
As preferably, the assembling form of valve core case and valve core case shell is the threaded engagement form or ends the step fit form or for welding step fit form or be valve core case, the whole form processing of valve core case shell for car.
As preferably, the integral body after valve core case and the combination of valve core case shell and the assembling form of main body cover are the threaded engagement form or end the step fit form or whole and main body cover fits in reprocessing version for welding step fit form or for valve core case for car.
As preferably, described stainless steel tube is pipe or square tube and different in nature cross section pipe.
Compared with prior art, the present invention has the following advantages: 1. the process-cycle lacks, and first-time qualification rate is high, the no sand pore in surface; Belong to low-carbon (LC), low energy consumption, the oligosaprobic environmental protection industry (epi) of electroless plating; Specular light can be thrown in the surface, and lead content can reach the requirement of American AB 1953 bills below 0.025%; 2. can reduce the surperficial inaccessible density of smart casting through stainless steel faucet main body punching stretch solder technology effect, improve polishing efficiency, avoid repeating welding and repair welding and remedy smart casting surface blemish; 3. cost is low; At first; The punching stretch carbon emission is zero; And essence to cast the type carbon emission be that 1 ton of foundry goods needs 2 tons of standard coals; Secondly; It is 23 yuan of per kilograms that the stainless steel tube material is used in punching stretch production; It is 48 yuan of per kilograms that essence is cast type material; The 3rd; Punching stretch production polishing qualification rate 90%; Essence is cast type material and is produced polishing qualification rate 50%; The 4th, everyone 100 of punching stretch production comprehensive process production capacity (same style) average every days, everyone 10 of hot investment casting moulding material production comprehensive process production capacity (same style) average every days; 4. full punching stretch stainless steel faucet structural type cavity space is big, and the welding position is few, and wall thickness can reduce cost near 1.2 millimeters of the thickness of copper tap, improves surface quality and production efficiency, and the precision cast structure die cavity can not be accomplished below 2 millimeters.5. use full punching stretch stainless steel faucet controllable costs in the approaching level of copper tap, and need not to electroplate, but substantially exceed the copper tap service life, reach real alternative copper tap.6. adopt the stretched boss of punching stretch stainless steel faucet main body mould; Valve core case and valve core case shell composite entity and main body cover are combined to form the stainless steel faucet main body; Water channel can be accomplished with machine-tooled method; And the fillet position does not have the dead angle; Avoided the welding dead angle to polish, reduced polishing cost and man-hour, reached that processing forms a complete production network synchronously with bend pipe; Shorten the process-cycle, improve production capacity and reduce cost.
Description of drawings
Fig. 1 is the tap main body structural representation of the embodiment of the invention;
Fig. 2 is the valve core case shell mechanism sketch map of the embodiment of the invention;
Fig. 3 is the tap overall structure sketch map of the embodiment of the invention;
Fig. 4 is the structural representation of valve core case of the present invention;
Fig. 4 a and Fig. 4 b are the structural representation at another visual angle of valve core case of the present invention.
The specific embodiment
To combine accompanying drawing and specific embodiment that the present invention is done further detailed description below.
Shown in Fig. 1 to Fig. 4 b, a kind of manufacturing approach of full punching stretch stainless steel faucet comprises following processing step:
A. make stainless steel faucet main body as shown in Figure 1 earlier:
(1) stainless steel tube is put into punching die and processed main body cover 22 towards preparatory hole, the described stainless steel tube of present embodiment is preferably pipe;
(2) main body cover 22 is put in the in-draw of boss stretching die and goes out boss, stretch once more and shaping,, reach the size that needs the port part reducing; The mode of main body cover 22 stretching boss of the present invention can also be the stretching of the stretching of water swelling form or other form;
(3) will stretch the main body cover 22 of boss and port part reducing is with lathe, cutting machine and special fixture, milling machine processing boss plane;
(4) make stainless steel valve core print seat 8 blank material and Vehicle Processing to the needs size;
(5) with the valve core case after the Vehicle Processing 8, creep into water hole and apopore 83, wherein the inlet opening comprises hot water inlet hole 81 and cold water inlet hole 82, apopore 83 is the mixing water apopore;
(6) inlet opening and the apopore 83 to the valve core case 8 that creeps into water hole and apopore 83 carries out tapping, and orifice part is carried out chamfering;
(7) get the gapless stainless steel tube Vehicle Processing and go out valve core case shell 21, as shown in Figure 2;
(8) with above-mentioned valve core case 8 and 21 assemblings of valve core case shell; Wherein, The assembling form of valve core case 8 and valve core case shell 21 is the threaded engagement form or ends the step fit form or for welding step fit form or be valve core case 8, valve core case shell 21 whole form processings, present embodiment is preferably used the threaded engagement form for car;
(9) integral body after valve core case 8 and 21 combinations of valve core case shell and main body cover 22 are assembled formation stainless steel faucet main body; Wherein, Integral body after valve core case 8 and 21 combinations of valve core case shell and the assembling form of main body cover 22 are threaded engagement form or for car ends the step fit form or whole and main body cover 22 fits in reprocessing version for welding step fit form or for valve core case 8, present embodiment is preferably used the threaded engagement assembled in forms;
(10) tap main body is carried out polishing just;
(11) just the tap main body of polishing carries out bottom thread processing and is polished to final required surface effect once more;
(12) to above-mentioned through the pressure testing of trying the water of the tap main body after twice polishing;
B. the processing of Discharging bent-tube 1: at first press bubbler 3 appearance and sizes, car system bubbler shell 2 is pressed bubbler 3 external screw thread sizes, car preparation bubbler shell 2 internal threads; Secondly by required Discharging bent-tube 1 length blanking, outwell the opening burr; With the bending machine of loosing core by required Discharging bent-tube 1 length profile bending; Cut unnecessary two end rim charges; By main body fit dimension car pipe joint 4; At the water side of Discharging bent-tube 1 welding bubbler shell 2; At the fixing bubbler 3 of bubbler shell 2 internal threads; Other end welded stub connection 4, and Discharging bent-tube 1 carried out polishing; After Discharging bent-tube 1 whole finishing polish is become final required surface effect, and the detection of trying the water;
C. stainless steel faucet overall package:
(1) installs garment bag 5 in the exit, top of tap main body; Plastic hoop 6; Outlet pipe supporting base 24 is installed again; Outlet pipe friction top 25; Outlet pipe supporting base 24 is provided with O type circle 23; Final outflow water bend pipe 1 is connected with tap main body top through pipe joint 4; Connecting the valve seat pipe through water outlet is connected with the apopore 83 of valve core case 8; Outer setting in the junction has taper bushing friction top 26 and taper bushing gum cover 27 again; Wherein, tap main body and Discharging bent-tube 1 cooperate the position to be coated with high temperature-resistant grease; Two-in-one water inlet pipe 28 is connected with cold water inlet hole 82 with the hot water inlet hole 81 of tap main body valve core case 8; In the tap main body bottom screwed pipe 9 is installed again; With rubber sheet gasket 11; Stainless steel gasket 12; Hold-down nut 13; Bolt 14 connects base 7 with body and is fixed in the tap main body bottom, on the body connection base 7 big O type circle 10 is set;
(2) make spool 15, cooperate spool 15 to make friction top 16, trim 17, handle; Said handle comprises handlebody 18 and handlebar stem 20, and handlebody 18 is connected through overhead-valve core double-screw bolt 19 with handlebar stem 20, and spool 15 is packed in tap main body valve core case 8 cavitys, tightens friction top 16, friction top 16 outer trims 17 mounting knobs again of installing earlier;
(3), reach twining of no lines of the hand touch and stay the lines of the hand at the anti-lines of the hand environmental protection paint of tap overall appearance surfaces coated; The tap integral body that inspected is crossed is put in cloth bag, sets liner and is put in the packing carton, puts in storage by classification.
In addition, the mould of the main body of punching stretch stainless steel faucet among the present invention includes patrix, punch, die, patrix and breaks members such as bar.

Claims (5)

1. the manufacturing approach of a full punching stretch stainless steel faucet is characterized in that: comprise following processing step:
A. the processing of stainless steel faucet main body:
(1) stainless steel tube is put into punching die and processed main body cover towards preparatory hole;
(2) main body cover is put in the in-draw of boss stretching die and goes out boss, stretch once more and shaping,, reach the size that needs the port part reducing;
(3) will stretch the main body cover of boss and port part reducing is with lathe, cutting machine and special fixture, milling machine processing boss plane;
(4) make stainless steel valve core print seat blank material and Vehicle Processing to the needs size;
(5), creep into water hole and apopore with the valve core case after the Vehicle Processing;
(6) inlet opening and the apopore that creeps into water hole and apopore valve core case carried out tapping, and orifice part is carried out chamfering;
(7) get the gapless stainless steel tube Vehicle Processing and go out the valve core case shell;
(8) with above-mentioned valve core case and the assembling of valve core case shell;
(9) integral body after valve core case and the combination of valve core case shell and main body cover are assembled formation stainless steel faucet main body;
(10) tap main body is carried out polishing just;
(11) just the tap main body of polishing carries out bottom thread processing and is polished to final required surface effect once more;
(12) to above-mentioned through the pressure testing of trying the water of the tap main body after twice polishing;
B. Discharging bent-tube processing: at the water side of Discharging bent-tube welding bubbler shell, fixing bubbler in the bubbler shell, other end welded stub connection, and Discharging bent-tube carried out polishing;
C. stainless steel faucet overall package:
(1) Discharging bent-tube is connected with tap main body top, water inlet pipe is connected with the tap main body valve core case, in the tap main body bottom screwed pipe is installed again;
(2) make spool, cooperate spool to make friction top, handle, spool is packed in the tap main body valve core case cavity, tighten friction top, the outer mounting knob of friction top.
2. the manufacturing approach of full punching stretch stainless steel faucet according to claim 1 is characterized in that: the mode of described main body cover stretching boss can also stretch for the water swelling form.
3. the manufacturing approach of full punching stretch stainless steel faucet according to claim 1 is characterized in that: the assembling form of valve core case and valve core case shell is the threaded engagement form or ends the step fit form or for welding step fit form or be the whole form processing of valve core case, valve core case shell for car.
4. the manufacturing approach of full punching stretch stainless steel faucet according to claim 1 is characterized in that: the integral body after the combination of valve core case and valve core case shell and the assembling form of main body cover are the threaded engagement form or end the step fit form or whole and main body cover fits in reprocessing version for welding step fit form or for valve core case for car.
5. according to the manufacturing approach of each described full punching stretch stainless steel faucet of claim 1 to 4, it is characterized in that: described stainless steel tube is pipe or square tube.
CN201010245451.3A 2010-08-04 2010-08-04 Manufacturing method of full-stamped and stretched stainless steel water tap Expired - Fee Related CN102343501B (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103817497A (en) * 2014-03-15 2014-05-28 浙江苏友不锈钢厨卫有限公司 Method for manufacturing water faucet body
CN103831595A (en) * 2014-03-20 2014-06-04 台州广博五金制品有限公司 Angle valve shell manufacturing method
CN103921072A (en) * 2014-04-24 2014-07-16 邝振华 Water or oil expansion or extension type faucet manufacturing technology
CN104175069A (en) * 2014-07-18 2014-12-03 中山市恒润金属制品有限公司 Manufacturing and processing technology of piston barrel
CN104259753A (en) * 2014-08-07 2015-01-07 钟颂国 Angle valve shell manufacturing process
CN107717335A (en) * 2017-08-23 2018-02-23 台州响洲卫浴有限公司 A kind of manufacture craft of stainless steel sanitaryware
CN108044322A (en) * 2015-03-12 2018-05-18 黄珍珍 A kind of production method of stainless steel spool
CN110270798A (en) * 2019-06-27 2019-09-24 福建维普斯厨卫科技有限公司 A kind of Multifunctional faucet and its production technology
CN115194411A (en) * 2022-07-21 2022-10-18 玉环云泰铜业有限公司 Tap base processing technology

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CN101214606A (en) * 2008-01-16 2008-07-09 浙江福薪不锈钢制品有限公司 Method for manufacturing stainless steel water tap
CN101318285A (en) * 2008-07-10 2008-12-10 林铨鸿 Process for manufacturing tap body
CN101344181A (en) * 2008-08-15 2009-01-14 李仁波 Water tap valve body and its process technique
CN101513704A (en) * 2005-12-04 2009-08-26 邹建仁 Method for manufacturing modular metal faucet
US20110162743A1 (en) * 2005-06-17 2011-07-07 Alfred Charles Nelson Magnetic coupling for sprayheads

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20110162743A1 (en) * 2005-06-17 2011-07-07 Alfred Charles Nelson Magnetic coupling for sprayheads
CN101513704A (en) * 2005-12-04 2009-08-26 邹建仁 Method for manufacturing modular metal faucet
CN101214606A (en) * 2008-01-16 2008-07-09 浙江福薪不锈钢制品有限公司 Method for manufacturing stainless steel water tap
CN101318285A (en) * 2008-07-10 2008-12-10 林铨鸿 Process for manufacturing tap body
CN101344181A (en) * 2008-08-15 2009-01-14 李仁波 Water tap valve body and its process technique

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103817497A (en) * 2014-03-15 2014-05-28 浙江苏友不锈钢厨卫有限公司 Method for manufacturing water faucet body
CN103831595A (en) * 2014-03-20 2014-06-04 台州广博五金制品有限公司 Angle valve shell manufacturing method
CN103921072A (en) * 2014-04-24 2014-07-16 邝振华 Water or oil expansion or extension type faucet manufacturing technology
CN104175069A (en) * 2014-07-18 2014-12-03 中山市恒润金属制品有限公司 Manufacturing and processing technology of piston barrel
CN104175069B (en) * 2014-07-18 2016-06-29 中山市恒润金属制品有限公司 The manufacture of a kind of piston cylinder and processing technology
CN104259753A (en) * 2014-08-07 2015-01-07 钟颂国 Angle valve shell manufacturing process
CN108044322A (en) * 2015-03-12 2018-05-18 黄珍珍 A kind of production method of stainless steel spool
CN107717335A (en) * 2017-08-23 2018-02-23 台州响洲卫浴有限公司 A kind of manufacture craft of stainless steel sanitaryware
CN110270798A (en) * 2019-06-27 2019-09-24 福建维普斯厨卫科技有限公司 A kind of Multifunctional faucet and its production technology
CN115194411A (en) * 2022-07-21 2022-10-18 玉环云泰铜业有限公司 Tap base processing technology

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