CN103817497A - Method for manufacturing water faucet body - Google Patents
Method for manufacturing water faucet body Download PDFInfo
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- CN103817497A CN103817497A CN201410095935.2A CN201410095935A CN103817497A CN 103817497 A CN103817497 A CN 103817497A CN 201410095935 A CN201410095935 A CN 201410095935A CN 103817497 A CN103817497 A CN 103817497A
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- faucet
- faucet body
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
- B23P15/001—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass valves or valve housings
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Abstract
The invention provides a method for manufacturing a water faucet body and belongs to the technical field of methods for manufacturing hardware products. The method for manufacturing the water faucet body solves the problems that casting time is long and material consumption is large in existing manufacturing methods of water faucet valves. The method for manufacturing the water faucet body includes the steps of material preparation, blank forming, cutting and surface treatment. The method for manufacturing the water faucet body has the advantage of being high in manufacturing efficiency.
Description
Technical field
The present invention relates to the processing method of a kind of tap, particularly faucet body.
Background technology
Tap is the size switch for controlling current, has effect of water saving.The update speed of tap is very fast, develop into and electroplate knob from old-fashioned casting iron craft, develops into again stainless steel list temperature single control, in present many families, use be stainless steel double temperature double control tap, also there is Combined kitchen formula tap.Now, increasing consumer chooses tap, all can consider from many-sides such as material, function, moulding.
In order to increase aesthetic feeling, faucet body is not in the structure that is simple straight-tube shape, just the polymorphic structure in its outside is more suitable for people's esthetic requirement.But the faucet body processing of polymorphic structure is loaded down with trivial details.For one-shot forming, the faucet body of polymorphic structure is all ceramic tap or plastic faucet conventionally.
For example China Patent No. 200610025428.7 provides " a kind of manufacture method of tap valve body ", and it is realized by following step: the processing of a. parts; B. welding; C. fine finishining.Valve shell, water inlet base, valve inner water pipe, valve core case, water outlet base are made to moulding, then they are welded.The manufacture method of this tap valve body has merged the advantage of thermal forging technology and casting technique, and mass deficiency and the forged material of having avoided casting to produce are wasted large shortcoming.
But valve body is by casting in above-mentioned patent, because the casting time is long, material expends often, and therefore its cost compare is high.And qualified casting is not high, particularly, the valve body of casting exists the defects such as tiny pore.
Obviously, existing tap valve body one-shot forming is generally plastic faucet or ceramic tap.The valve body one-shot forming of metal faucet is generally casting, has caused like this metal faucet valve body cost compare high, and efficiency is lower.
Summary of the invention
The object of the invention is the problems referred to above that exist for prior art, a kind of easy to process and faucet body processing method that efficiency is higher is provided.
Object of the present invention can realize by following technical proposal: a kind of faucet body processing method, and the method comprises the following steps:
A, get the raw materials ready: select metal pipe material, blocked according to the length of setting, obtain raw material body;
B, blank moulding: in floral tube machine common inserting of raw material body, the body blank that is curved of outside by straight tube extruding by floral tube machine;
C, blanking: according to the length of setting, body blank is blocked, obtain body;
D, surface treatment: remove burr, the burr in body outside by polishing or common machined.
Floral tube machine is a kind of common cold rolling former, is also a kind of typical compression molding machinery, and it is that metal tubing is had to the decoration tubing that technique is worth by molded being processed into of form cold forging of mould.The decorative tube that floral tube is machined to is widely used in the fields such as furniture, lamp decoration, household.
Obviously, floral tube function is processed as the metal tube of straight tube its sidepiece and has the artistic special-shaped body of tool of concaveconvex shape.After metal tube being blocked according to preseting length in this processing method, obtain raw material body.Raw material body is put into floral tube machine place and can process body blank, processed body blank sidepiece has arc, and obviously, it also has certain aesthetic feeling.
Then according to the length of setting, body is blocked, obtain body.Body just can use as faucet body after burr, burr are removed in surface treatment.
In the processing method of above-mentioned faucet body, the length of described steps A middle tube body is 0.5-1.6 meters, and the diameter of body is 50mm-120mm.
In the processing method of above-mentioned faucet body, described step B middle tube body is circular cone shape and its side is the arcwall face that smoothness is crossed.
Floral tube machine can process according to actual demand the arcwall face of different radians.Certainly, in process, above-mentioned arcwall face is one-time formed.
In the processing method of above-mentioned faucet body, in described step B, first one end of body is put into after the moulding of floral tube machine, body is taken out and turns around its other end to insert in floral tube machine.
Certainly, the arcwall face on this process middle tube body is all one-time formed.
In the processing method of above-mentioned faucet body, in described step C, adopt the mode of sawing that body blank is blocked.
Manually sawing or adopt common metal cutter to cut it according to actual needs.
In the processing method of above-mentioned faucet body, after described step C, body is carried out to shaping, described shaping is carried out it by sizing die, and shaping mould comprises upper die body and lower mold body, and after upper die body and lower mold body fasten, between forms the cavity matching with body.
Unified by guaranteeing body appearance and size after shaping, the yield rate of raising product.
In the processing method of above-mentioned faucet body, after described step C, turning processing is carried out in the port of body one end, then, in this port machining screw, obtain connecting portion one.
On body, want the parts such as connecting handle, valve rod, end cap, can make above-mentioned part be connected to easily connecting portion one place by the screw thread of processing.
In the processing method of above-mentioned faucet body, after described step C, turning processing is carried out in the port of the body other end, the processing of this port from outside to inside its aperture reduce successively be step-like connecting portion two 1b.
Can make faucet body conveniently and firmly be connected to pond or other table top side by connecting portion two 1b.
Compared with prior art, in the processing method of this faucet body, blank moulding is owing to being to process on common floral tube machine, and forming process is disposable rapid shaping.Therefore, body blank shaping speed is fast, and for common turning machine-shaping body, it is easy to process, and working (machining) efficiency is higher.
In addition, because body blank length is longer, after body blank is blocked, can obtain multiple bodies, avoid body processing one by one, obviously, it has further improved working (machining) efficiency.
And because turning processing in this processing method is just processed the two ends place of body, the other parts of body do not have turning processing to participate in, therefore, material expends low, and processing cost is not high.
Accompanying drawing explanation
Fig. 1 is the sectional structure schematic diagram of the faucet body processed of the processing method of this faucet body.
In figure, 1, body; 1a, connecting portion one; 1b, connecting portion two.
The specific embodiment
Embodiment mono-
As shown in Figure 1, the body 1 of tap is vase-like and its both ends open, and the processing method of this faucet body 1 comprises the following steps:
A, get the raw materials ready: selecting diameter is the stainless steel pipe of 50mm, is blocked according to 1 meter of length, obtains raw material body.In the present embodiment, adopt the mode of artificial sawing to be blocked.
B, blank moulding: in floral tube machine common inserting of raw material body, squeeze out the arcwall face of level and smooth many degree in straight tube outside by common floral tube machine, obtain the body blank that its outside is arcwall face.
In this step, first one end of body is put into after the moulding of floral tube machine, then body is taken out and turned around, the body other end is put into floral tube machine and carry out moulding.
After blank moulding, body blank is circular cone shape and its side is the arcwall face that smoothness is crossed.
C, blanking: according to the length of setting, body blank is blocked, obtain body 1.In this process, be to adopt the mode of artificial sawing to be blocked.
Then body 1 is carried out to shaping.Shaping is carried out it by shaping mould, and shaping mould comprises upper die body and lower mold body, and after upper die body and lower mold body fasten, between forms the cavity matching with body 1.
After body 1 shaping, again body 1 is carried out to turning processing, turning is processed as two operations.One of them operation is: turning processing is carried out in the port to body 1 one end, then in this port machining screw, obtains connecting portion one 1a.
Another operation is: turning processing is carried out in the port at body 1 other end, the processing of this port from outside to inside its aperture reduce successively be step-like connecting portion two 1b.
D, surface treatment: remove burr, the burr in body 1 outside by polishing or common machined.
After above-mentioned processing, obtaining its sidepiece is the faucet body 1 that the frustum of a cone and its profile are vase-like.The two ends of body 1 female connecting portion one 1a of tool and be step-like connecting portion two 1b respectively, connecting portion one 1a can be connected with other part on tap, and connecting portion two 1b can be fixed on faucet body 1 pond or other table top place.
Embodiment bis-
As shown in Figure 1, the body 1 of tap is vase-like and its both ends open, and the processing method of this faucet body 1 comprises the following steps:
A, get the raw materials ready: selecting diameter is the stainless steel pipe of 120mm, is blocked according to 1.6 meters of length, obtains raw material body.In the present embodiment, adopt the mode of artificial sawing to be blocked.
B, blank moulding: in floral tube machine common inserting of raw material body, squeeze out the arcwall face of level and smooth many degree in straight tube outside by common floral tube machine, obtain the body blank that its outside is arcwall face.
In this step, first one end of body is put into after the moulding of floral tube machine, then body is taken out and turned around, the body other end is put into floral tube machine and carry out moulding.
After blank moulding, body blank is circular cone shape and its side is the arcwall face that smoothness is crossed.
C, blanking: according to the length of setting, body blank is blocked, obtain body 1.In this process, be to adopt the mode of artificial sawing to be blocked.
Then body 1 is carried out to shaping.Shaping is carried out it by shaping mould, and shaping mould comprises upper die body and lower mold body, and after upper die body and lower mold body fasten, between forms the cavity matching with body 1.
After body 1 shaping, again body 1 is carried out to turning processing, turning is processed as two operations.One of them operation is: turning processing is carried out in the port of body one end, then in this port machining screw, obtain connecting portion one 1a.
Another operation is: turning processing is carried out in the port at body 1 other end, the processing of this port from outside to inside its aperture reduce successively be step-like connecting portion two 1b.
D, surface treatment: remove burr, the burr in body 1 outside by polishing or common machined.
After above-mentioned processing, obtaining its sidepiece is the faucet body 1 that the frustum of a cone and its profile are vase-like.The two ends of body 1 female connecting portion one 1a of tool and be step-like connecting portion two 1b respectively, connecting portion one 1a can be connected with other part on tap, and connecting portion two 1b can be fixed on faucet body 1 pond or other table top place.
Embodiment tri-
As shown in Figure 1, the body 1 of tap is vase-like and its both ends open, and the processing method of this faucet body 1 comprises the following steps:
A, get the raw materials ready: selecting diameter is the stainless steel pipe of 60mm, is blocked according to 1 meter of length, obtains raw material body.In the present embodiment, adopt the mode of artificial sawing to be blocked.
B, blank moulding: in floral tube machine common inserting of raw material body, squeeze out the arcwall face of level and smooth many degree in straight tube outside by common floral tube machine, obtain the body blank that its outside is arcwall face.
In this step, first one end of body is put into after the moulding of floral tube machine, then body is taken out and turned around, the body other end is put into floral tube machine and carry out moulding.
After blank moulding, body blank is circular cone shape and its side is the arcwall face that smoothness is crossed.
C, blanking: according to the length of setting, body blank is blocked, obtain body 1.In this process, be to adopt the mode of artificial sawing to be blocked.
Then body 1 is carried out to shaping.Shaping is carried out it by shaping mould, and shaping mould comprises upper die body and lower mold body, and after upper die body and lower mold body fasten, between forms the cavity matching with body 1.
After body 1 shaping, again body 1 is carried out to turning processing, turning is processed as two operations.One of them operation is: turning processing is carried out in the port to body 1 one end, then in this port machining screw, obtains connecting portion one 1a.
Another operation is: turning processing is carried out in the port at body 1 other end, the processing of this port from outside to inside its aperture reduce successively be step-like connecting portion two 1b.
D, surface treatment: remove burr, the burr in body 1 outside by polishing or common machined.
After above-mentioned processing, obtaining its sidepiece is the faucet body 1 that the frustum of a cone and its profile are vase-like.The two ends of body 1 female connecting portion one 1a of tool and be step-like connecting portion two 1b respectively, connecting portion one 1a can be connected with other part on tap, and connecting portion two 1b can be fixed on faucet body 1 pond or other table top place.
Claims (8)
1. a faucet body processing method, the method comprises the following steps:
A, get the raw materials ready: select metal pipe material, blocked according to the length of setting, obtain raw material body;
B, blank moulding: in floral tube machine common inserting of raw material body, the body blank that is curved of outside by straight tube extruding by floral tube machine;
C, blanking: according to the length of setting, body blank is blocked, obtain body (1);
D, surface treatment: remove burr, the burr in body (1) outside by polishing or common machined.
2. faucet body processing method according to claim 1, is characterized in that, the length of described steps A middle tube body is 0.5-1.6 meters, and the diameter of body is 50mm-120mm.
3. faucet body processing method according to claim 1, is characterized in that, described step B middle tube body is circular cone shape and its side is the arcwall face that smoothness is crossed.
4. faucet body processing method according to claim 3, is characterized in that, first one end of body is put into after the moulding of floral tube machine in described step B, and body is taken out and turns around its other end to insert in floral tube machine.
5. according to the faucet body processing method described in claim 1 or 2 or 3 or 4, it is characterized in that, in described step C, adopt the mode of sawing that body (1) blank is blocked.
6. according to the faucet body processing method described in claim 1 or 2 or 3 or 4, it is characterized in that, after described step C, body (1) is carried out to shaping, described shaping is carried out it by sizing die, shaping mould comprises upper die body and lower mold body, and after upper die body and lower mold body fasten, between forms the cavity matching with body (1).
7. according to the faucet body processing method described in claim 1 or 2 or 3 or 4, it is characterized in that, after described step C, turning processing is carried out in the port of body (1) one end, then in this port machining screw, obtain connecting portion one (1a).
8. according to the faucet body processing method described in claim 1 or 2 or 3 or 4, it is characterized in that, after described step C, turning processing is carried out in the port of body (1) other end, the processing of this port from outside to inside its aperture reduce successively be step-like connecting portion two (1b).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410095935.2A CN103817497B (en) | 2014-03-15 | 2014-03-15 | The working method of a kind of faucet body |
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| CN201410095935.2A CN103817497B (en) | 2014-03-15 | 2014-03-15 | The working method of a kind of faucet body |
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| CN103817497A true CN103817497A (en) | 2014-05-28 |
| CN103817497B CN103817497B (en) | 2016-06-08 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105414905A (en) * | 2015-12-30 | 2016-03-23 | 鞠小平 | Machining method of valve body for intelligent electrically-driven gearbox hydraulic control system |
| CN106964718A (en) * | 2017-03-10 | 2017-07-21 | 佛山市恩成五金实业有限公司 | A kind of processing technology of S-shaped catch pipe |
| CN106975704A (en) * | 2017-03-10 | 2017-07-25 | 佛山市恩成五金实业有限公司 | A kind of processing technology of jardiniere foot tube |
| CN115070347A (en) * | 2022-05-30 | 2022-09-20 | 江门市蓬江区弘亮金属制品有限公司 | Method for forming inner side thread of annular thin plate, universal sleeve processing method and semicircular cover |
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| JPS6188926A (en) * | 1984-10-09 | 1986-05-07 | Koji Kondo | Production of tape guide cylinder |
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| CN102343501A (en) * | 2010-08-04 | 2012-02-08 | 裴翡 | Manufacturing method of full-stamped and stretched stainless steel water tap |
| CN302203638S (en) * | 2012-07-11 | 2012-11-28 | 浙江苏友不锈钢厨卫有限公司 | Basin faucet |
| CN103170800A (en) * | 2011-12-26 | 2013-06-26 | 王燕冰 | Manufacturing method of stainless steel faucet |
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2014
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Patent Citations (7)
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| JPS6188926A (en) * | 1984-10-09 | 1986-05-07 | Koji Kondo | Production of tape guide cylinder |
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| CN102139435A (en) * | 2010-01-28 | 2011-08-03 | 梁利滔 | Processing method for water outlet pipe of water faucet |
| CN102343501A (en) * | 2010-08-04 | 2012-02-08 | 裴翡 | Manufacturing method of full-stamped and stretched stainless steel water tap |
| CN103170800A (en) * | 2011-12-26 | 2013-06-26 | 王燕冰 | Manufacturing method of stainless steel faucet |
| CN302203638S (en) * | 2012-07-11 | 2012-11-28 | 浙江苏友不锈钢厨卫有限公司 | Basin faucet |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105414905A (en) * | 2015-12-30 | 2016-03-23 | 鞠小平 | Machining method of valve body for intelligent electrically-driven gearbox hydraulic control system |
| CN105414905B (en) * | 2015-12-30 | 2018-05-18 | 鞠小平 | The processing method that a kind of intelligence electricity drives gear box hydraulic control system valve body |
| CN106964718A (en) * | 2017-03-10 | 2017-07-21 | 佛山市恩成五金实业有限公司 | A kind of processing technology of S-shaped catch pipe |
| CN106975704A (en) * | 2017-03-10 | 2017-07-25 | 佛山市恩成五金实业有限公司 | A kind of processing technology of jardiniere foot tube |
| CN115070347A (en) * | 2022-05-30 | 2022-09-20 | 江门市蓬江区弘亮金属制品有限公司 | Method for forming inner side thread of annular thin plate, universal sleeve processing method and semicircular cover |
| CN115070347B (en) * | 2022-05-30 | 2024-04-02 | 江门市蓬江区弘亮金属制品有限公司 | Annular sheet inner side thread forming method, universal sleeve processing method and semicircular cover |
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| CN103817497B (en) | 2016-06-08 |
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