CN114618289A - Novel catalyst iron box immersion oil room - Google Patents
Novel catalyst iron box immersion oil room Download PDFInfo
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- CN114618289A CN114618289A CN202210347313.9A CN202210347313A CN114618289A CN 114618289 A CN114618289 A CN 114618289A CN 202210347313 A CN202210347313 A CN 202210347313A CN 114618289 A CN114618289 A CN 114618289A
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- air
- drying
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- oil
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 110
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 55
- 238000007654 immersion Methods 0.000 title claims abstract description 41
- 239000003054 catalyst Substances 0.000 title claims abstract description 23
- 238000001035 drying Methods 0.000 claims abstract description 222
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 97
- 239000007921 spray Substances 0.000 claims abstract description 62
- 239000002912 waste gas Substances 0.000 claims abstract description 39
- 238000004887 air purification Methods 0.000 claims abstract description 22
- 238000001514 detection method Methods 0.000 claims abstract description 20
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 24
- 229910000831 Steel Inorganic materials 0.000 claims description 8
- 238000007689 inspection Methods 0.000 claims description 8
- 238000007789 sealing Methods 0.000 claims description 8
- 239000010959 steel Substances 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims 1
- 230000008878 coupling Effects 0.000 claims 1
- 238000010168 coupling process Methods 0.000 claims 1
- 238000005859 coupling reaction Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 15
- 238000000746 purification Methods 0.000 abstract description 15
- 230000000694 effects Effects 0.000 abstract description 10
- 238000005507 spraying Methods 0.000 abstract description 7
- 238000006386 neutralization reaction Methods 0.000 abstract description 4
- 239000007789 gas Substances 0.000 description 14
- 230000009286 beneficial effect Effects 0.000 description 9
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 9
- 230000007613 environmental effect Effects 0.000 description 8
- 238000001914 filtration Methods 0.000 description 7
- 230000005484 gravity Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 241000282326 Felis catus Species 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 238000004064 recycling Methods 0.000 description 4
- 238000012937 correction Methods 0.000 description 3
- 239000003344 environmental pollutant Substances 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 231100000719 pollutant Toxicity 0.000 description 3
- 238000002791 soaking Methods 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- 238000005842 biochemical reaction Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000012141 concentrate Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 230000003449 preventive effect Effects 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000005422 blasting Methods 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 230000009194 climbing Effects 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 239000013527 degreasing agent Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010981 drying operation Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/77—Liquid phase processes
- B01D53/78—Liquid phase processes with gas-liquid contact
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
- B01D29/03—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements self-supporting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/50—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with multiple filtering elements, characterised by their mutual disposition
- B01D29/52—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with multiple filtering elements, characterised by their mutual disposition in parallel connection
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1039—Recovery of excess liquid or other fluent material; Controlling means therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C3/00—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
- B05C3/02—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
- B05C3/09—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating separate articles
- B05C3/10—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating separate articles the articles being moved through the liquid or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Environmental & Geological Engineering (AREA)
- Health & Medical Sciences (AREA)
- Biomedical Technology (AREA)
- Analytical Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Drying Of Solid Materials (AREA)
- Treating Waste Gases (AREA)
Abstract
The invention provides a novel oil immersion room for a catalyst iron box, which comprises a detection device, an air purification device, a drying device and an oil immersion device, wherein the detection device, the air purification device, the drying device and the oil immersion device are sequentially communicated from left to right, a spraying assembly is arranged in the air purification device, and the air purification device is used for purifying waste gas generated in the drying process of the drying device. According to the invention, the automation of the operation process is realized, the antirust oil of the oil immersion device can be recycled, the environment is protected, the energy is saved, the emission is reduced, the waste gas purification effect can be realized by arranging the air purification device, the spray water used by the spray component and the waste gas are subjected to neutralization reaction, the good treatment effect is achieved, the spray water can be recycled, the equipment is not required to be cleaned, the whole treatment process can be automatically controlled, the operation is simple, the manpower is saved, the cost is reduced, the waste gas is intensively treated, the service cycle of the air purification device is long, and the waste gas purification effect is good.
Description
Technical Field
The invention relates to the technical field of oil immersion of iron boxes, in particular to a novel catalyst oil immersion room for an iron box.
Background
The catalyst iron box is changed in size by using an old iron box, rust on the surface is removed by shot blasting, and the surface of the catalyst iron box can be stored for a long time by spraying anti-rust oil on the surface of the catalyst iron box, so that the catalyst iron box cannot rust. With the continuous development of production, the requirements for integrated production are higher and higher, and the environmental protection and the resource recycling are more and more emphasized.
In present conventional scheme, to the immersion oil, it is dry, production processes such as exhaust-gas treatment do not concentrate the work, the current stoving technique to after the iron box immersion oil can not concentrate effective processing waste gas, set up a purification net mostly, the purification net can only simply handle tail gas, and the long purification net of time blocks up, influence the exhaust, each processing link is gone on in different sections, low in production efficiency, resource reuse rate is low, and the processing procedure is loaded down with trivial details, the operation is complicated, do not realize automatic control, the human cost is high.
Disclosure of Invention
The invention provides a novel catalyst iron box oil immersion room, which is used for solving the technical problems that the existing drying technology for immersion of an iron box cannot intensively and effectively treat waste gas, most of the drying technologies are provided with a purification net, the purification net can only simply treat tail gas, the purification net is blocked after a long time, exhaust is influenced, each treatment link is performed in sections, the production efficiency is low, the resource recycling rate is low, the treatment process is complicated, the operation is complex, automatic control is not realized, and the labor cost is high.
In order to solve the technical problem, the invention discloses a novel oil immersion room for a catalyst iron box, which comprises a detection device, an air purification device, a drying device and an oil immersion device, wherein the detection device, the air purification device, the drying device and the oil immersion device are sequentially communicated from left to right, a spray assembly is arranged in the air purification device, and the air purification device is used for purifying waste gas generated in the drying process of the drying device.
Preferably, detection device includes chimney, environmental protection inspection opening, guardrail, workstation, cat ladder, rain cap, ball valve discharge port, the chimney top sets up the rain cap, the environmental protection inspection opening sets up chimney upper end outer wall, the workstation sets up the chimney left side wall, the workstation perpendicular to the chimney outer wall, the workstation with chimney outer wall fixed connection, the workstation is kept away from chimney one end with cat ladder upper end fixed connection, the cat ladder lower extreme extends to ground, the guardrail symmetry sets up both sides around the workstation, the guardrail lower extreme with fixed surface connects on the workstation.
Preferably, the air purification device includes first tuber pipe, second tuber pipe, third tuber pipe, removes the oil tank, spray column, activated carbon filter, blast gate and second fan, it sets up the second oil groove to remove the oil tank bottom, it sets up the degreaser to remove the oil tank top, remove the oil tank top with first tuber pipe input intercommunication, first tuber pipe output with the inside intercommunication of spray column, spray column top tower mouth with second tuber pipe input intercommunication, second tuber pipe output with activated carbon filter input intercommunication, activated carbon filter output with blast gate input intercommunication, blast gate output with second fan input intercommunication, second fan output with third tuber pipe input intercommunication, third tuber pipe output with the inside intercommunication of chimney.
Preferably, the waste gas treatment component comprises a spray head and a demisting plate which are arranged in the spray tower, the demisting plate is arranged at the lower end of a tower mouth of the spray tower, the spray head is arranged in the middle of the spray tower, the spray head is connected with a water inlet device arranged outside the spray tower, the water inlet device comprises a water inlet pipe, a water inlet ball valve, a ball float valve, a water inlet tank, a check valve, a water pump, a connecting hose and a ball valve, the water inlet end of the water inlet pipe is connected with a spray water source, the water outlet end of the water inlet pipe extends into the water inlet tank and is provided with the ball float valve, the water inlet pipe is provided with the ball float valve, the water inlet tank is internally provided with a first water outlet pipe, one end of the first water outlet pipe is communicated with the interior of the water inlet tank, the other end of the first water outlet pipe extends to the exterior of the water inlet tank and is communicated with an inlet end of the water pump, and the outlet end of the water pump is communicated with a second water outlet pipe through the connecting hose, the second outlet pipe is kept away from water pump one end extends to in the spray column, the shower nozzle sets up a plurality of, and is a plurality of the shower nozzle is equidistant to be arranged the second outlet pipe outer wall and with the second outlet pipe intercommunication, first outlet pipe is kept away from water pump one end sets up the check valve, set up the ball valve on the second outlet pipe.
Preferably, the drying device comprises a drying box, a track, an electric hoist, an explosion-proof lamp, a feeding end electric double door, a discharging end electric double door, a first fan, a fourth air pipe, a first air valve, a second air valve, a first high-efficiency filter, a second high-efficiency filter, a first air outlet, a second air outlet and a first oil groove, wherein the track is arranged above the top of the drying box, the explosion-proof lamp is arranged on the inner side of the upper wall of the drying box, the electric hoist is in sliding fit with the track, the lower end of the electric hoist is hung, the lower end of the hung crane is provided with a rack, an iron box is arranged in the rack, the first oil groove is arranged at the bottom of the drying box, a first fan is arranged outside one side of the drying box, which is far away from the air purifying device, the output end of the first fan is communicated with the input end of the fourth fan, the outer wall of the fourth air pipe is provided with a first air pipe branch pipe and a second air pipe branch pipe, the air conditioner comprises a rack, a first air pipe branch pipe, a second air pipe branch pipe, a first high-efficiency filter, a second air pipe branch pipe, a fourth air pipe branch pipe and a fourth air pipe, wherein the first air pipe branch pipe input end is communicated with the inside of the fourth air pipe, the first air pipe branch pipe output end extends to the left side of the rack, the first high-efficiency filter is arranged inside the fourth air pipe branch pipe, the second air pipe branch pipe input end is communicated with the inside of the fourth air pipe, the second air pipe branch pipe output end extends to the right side of the rack, the second air pipe is arranged at the right side of the rack, and the second air pipe branch pipe is arranged inside the second air valve and the second high-efficiency filter.
Preferably, the outer wall of the upper end of the drying box is provided with a motor, a first gear is arranged on the motor, a second gear is fixedly arranged on the traveling crane, and the first gear is meshed with the second gear.
Preferably, a guide groove is formed in the top of the drying box, an anti-collision channel steel is arranged on the inner wall of the guide groove, and brushes are mounted on the upper surface and the lower surface of the anti-collision channel steel.
Preferably, the oil immersion device comprises an antirust oil pool, the antirust oil pool is far away from the upper end of the side wall of one side of the drying device, and an overflow port is formed in the upper end of the side wall of one side of the drying device.
Preferably, the inside first filter that is equipped with of first oil groove, first filter output through first oil pipe with the outside oil pump input end intercommunication of first oil groove, oil pump output end extends to through second oil pipe inside the rust-resistant oil bath and set up the second filter, the second oil pipe with the inside intercommunication of rust-resistant oil bath.
Preferably, stoving incasement sets up supplementary stoving mechanism, supplementary stoving mechanism includes:
the auxiliary air pump is fixedly arranged on the outer side of the rear wall of the drying box, and the input end of the auxiliary air pump is communicated with the outside of the drying box;
the air delivery pipe is arranged in the drying box, the input end of the air delivery pipe is connected with the output end of the auxiliary air pump, and the auxiliary air pump inputs drying air into the air delivery pipe;
the air delivery pipe branch pipe is fixedly arranged on one side, close to the rear wall of the drying box, of the air delivery pipe, extends upwards to the position below the explosion-proof lamp, and is a foldable telescopic pipe;
the lower surface stoving subassembly, lower surface stoving subassembly input connect in on the defeated tuber pipe and with defeated tuber pipe intercommunication, the lower surface stoving subassembly includes:
the drying rack is internally provided with a first cavity, the side wall of the drying rack is provided with a plurality of air outlet holes, the air outlet holes are communicated with the inside of the first cavity, one end of the air conveying pipe, far away from the auxiliary air pump, is fixedly connected with the rear side wall of the drying rack, the upper surface of the drying rack is provided with a plurality of drying holes, the drying holes are communicated with the inside of the first cavity, and the output ends of the drying holes face the lower surface of the iron box;
the lower surface drying head is arranged on the upper surface of the drying rack and is communicated with the inside of the first cavity through the drying hole;
one end of the filter plate is fixed on the inner wall of the drying box, the length of the filter plate is larger than that of the lower surface drying component, the filter plate main body is positioned below the lower surface drying head, and a plurality of filter holes are formed in the surface of the filter plate;
the air delivery pipe is provided with a connector close to the top end of the inner wall of the drying box, and the connector is provided with a lock catch fixed with the inner wall of the drying box;
upper surface stoving subassembly, upper surface stoving subassembly input connect in on the defeated tuber pipe branch pipe and with defeated tuber pipe branch pipe intercommunication, the upper surface stoving subassembly includes:
the two support frames are symmetrically arranged on the inner walls of the front side and the rear side of the drying box;
the sliding rod is arranged between the two support frames, and the front end and the rear end of the sliding rod are respectively fixedly connected with the side walls of the support frames on the front side and the rear side;
the sliding block is sleeved on the sliding rod, the bottom of the sliding block is provided with an air supply plate, a second cavity is arranged in the air supply plate, and one end, away from the auxiliary air pump, of the air delivery pipe branch pipe is communicated with the interior of the second cavity;
the upper surface drying head is arranged on the lower surface of the air supply plate, the upper end of the upper surface drying head is communicated with the interior of the second cavity, the lower end of the upper surface drying head is provided with an air supply outlet, and the air supply outlet faces the upper surface of the iron box;
a worm shaft of the worm penetrates through the upper wall of the drying box, the top end of the worm shaft is connected with a third gear, and the third gear is meshed with the first gear;
the upper wall of the drying box is fixedly provided with a fixed rod, the fixed rod is rotatably provided with the worm wheel, and a tooth part of the worm wheel is in meshing transmission with a worm tooth of the worm;
the sealing block is fixedly arranged at one end, far away from the auxiliary air pump, of the air supply plate;
one end of the adjusting rod I is fixedly arranged on a worm wheel disc of the worm wheel;
and one end of the second adjusting rod is hinged with the first adjusting rod, and one end of the second adjusting rod, which is far away from the first adjusting rod, is hinged with the sealing block.
The technical scheme of the invention has the following advantages: including detection device, air purification device, drying device and immersion oil device, detection device, air purification device, drying device and immersion oil device turn right from a left side and communicate the setting in proper order, set up spray set in the air purification device, the air purification device is used for purifying the waste gas that drying device stoving process produced. According to the invention, the automation of the operation process is realized, the antirust oil of the oil immersion device can be recycled, the environment is protected, the energy is saved, the emission is reduced, the waste gas purification effect can be realized by arranging the air purification device, the spray water used by the spray component and the waste gas are subjected to neutralization reaction, the good treatment effect is achieved, the spray water can be recycled, the equipment is not required to be cleaned, the whole treatment process can be automatically controlled, the operation is simple, the manpower is saved, the cost is reduced, the waste gas is intensively treated, the service cycle of the air purification device is long, and the waste gas purification effect is good.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the apparatus particularly pointed out in the written description and drawings thereof.
The technical solution of the present invention is further described in detail by the accompanying drawings and embodiments.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic view of the overall structure of a novel catalyst iron box oil immersion room according to the present invention;
FIG. 2 is a schematic view of the detecting device of the present invention;
FIG. 3 is a schematic view of a gas purification apparatus according to the present invention;
FIG. 4 is a schematic view of a drying apparatus according to the present invention;
FIG. 5 is a left side view of the oil immersion device and the drying device of the present invention;
FIG. 6 is a schematic view showing the recycling of rust preventive oil in the present invention;
FIG. 7 is a schematic view of the electric hoist and the motor of the present invention;
fig. 8 is a schematic view of an auxiliary drying mechanism according to the present invention.
In the figure: 1. a detection device; 2. a wind purifying device; 3. a drying device; 4. an oil immersion device; 5. a chimney; 6. an environment-friendly inspection opening; 7. a guardrail; 8. a work table; 9. climbing a ladder; 10. a rain cap; 11. a ball valve discharge port; 12. a first air duct; 13. a second air duct; 14. a third air duct; 15. removing an oil tank; 16. a spray tower; 17. an activated carbon filter; 18. an air valve; 19. a second fan; 20. a second oil groove; 21. an oil remover; 22. a spray head; 23. a defogging plate; 24. a water inlet pipe; 25. a water inlet ball valve; 26. a float valve; 27. a water inlet tank; 28. a check valve; 29. a water pump; 30. a connecting hose; 31. a ball valve; 32. a drying box; 33. a track; 34. an electric hoist; 35. an explosion-proof lamp; 36. the feeding end is provided with an electric double door; 37. the blanking end is provided with an electric double door; 38. a first fan; 39. a fourth air duct; 40. a first air valve; 41. a second air valve; 42. a second high-efficiency filter; 43. a second high-efficiency filter; 44. an air outlet I; 45. an air outlet II; 46. a first oil groove; 47. a first air pipe branch pipe; 48. a fourth air pipe branch pipe II; 49. a motor; 50. a first gear; 51. a second gear; 52. anti-collision channel steel; 53. a brush; 54. an antirust oil pool; 55. an overflow port; 56. a drain valve; 57. a first filter; 58. an oil pump; 59. a second filter; 60. an auxiliary air pump; 61. a wind delivery pipe; 62. a branch pipe of the air delivery pipe; 63. a drying rack; 64. a lower surface drying head; 65. a filter plate; 66. a connector; 67. a support frame; 68. an upper surface drying assembly; 69. a slide bar; 70. a slider; 71. an upper surface drying head; 72. a worm; 73. a third gear; 74. a worm gear; 75. fixing the rod; 76. adjusting a rod I; 77. a second adjusting rod; 78. a sealing block; 79. an air supply plate.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
In addition, the descriptions related to the first, the second, etc. in the present invention are only used for description purposes, do not particularly refer to an order or sequence, and do not limit the present invention, but only distinguish components or operations described in the same technical terms, and are not understood to indicate or imply relative importance or implicitly indicate the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, technical solutions and technical features between various embodiments can be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not be within the protection scope of the present invention.
Example 1:
the embodiment of the invention provides a novel oil immersion room for a catalyst iron box, which comprises a detection device 1, an air purification device 2, a drying device 3 and an oil immersion device 4, wherein the detection device 1, the air purification device 2, the drying device 3 and the oil immersion device 4 are sequentially communicated from left to right, a spray assembly is arranged in the air purification device 2, and the air purification device 2 is used for purifying waste gas generated in the drying process of the drying device 3.
The working principle and the beneficial effects of the technical scheme are as follows: the iron box is soaked in the oil soaking device 4 for a few minutes and then is conveyed to the drying device 3 for drying, the iron box is conveyed out of the drying device 3 after drying is finished, waste gas generated in the drying device 3 enters the air purifying device 2 for treatment, and the anti-rust oil of the oil soaking device 4 can be recycled, so that the environment is protected, energy is saved, and emission is reduced; the staff detects in the detection device 1, and the detection gas is discharged after reaching the standard; in the process of oil immersion and drying of the iron box, the operation process is automatic and simple; in the exhaust purification in-process, when the shower water among the spray set contacted with waste gas, biochemical reaction can take place, neutralization gaseous pollutant, reach good treatment effect, in whole exhaust purification process, the staff only need detect at detection device 1, the human cost has been saved, the used shower water of spray set takes place neutralization reaction with waste gas, reach good treatment effect, and circulated use, equipment need not to wash, and realized centralized processing waste gas, clean wind device life cycle is long, it is effectual to purify waste gas.
Example 2
On the basis of the above embodiment 1, as shown in fig. 2, the detection device 1 includes a chimney 5, an environmental protection inspection opening 6, a guardrail 7, a workbench 8, a ladder stand 9, a rain hat 10, and a ball valve discharge opening 11, the top of the chimney 5 is provided with the rain hat 10, the environmental protection inspection opening 6 is provided on the outer wall of the upper end of the chimney 5, the workbench 8 is provided on the left side wall of the chimney 5, the workbench 8 is perpendicular to the outer wall of the chimney 5, the workbench 8 is fixedly connected with the outer wall of the chimney 5, the workbench 8 is far away from the chimney 5 and fixedly connected with the upper end of the ladder stand 9, the lower end of the ladder stand 9 extends to the ground, the guardrail 7 is symmetrically provided on the front and rear sides of the workbench 8, and the lower end of the guardrail 7 is fixedly connected with the upper surface of the workbench 8.
The working principle and the beneficial effects of the technical scheme are as follows: during chimney 5 was discharged to final exhaust gas after purifying, the staff was stepped on workstation 8 by cat ladder 9, checked up to standard at environmental protection inspection opening 6 to the exhaust waste gas, and guardrail 7 protects the staff, and rain cap 10 shelters from the chimney 5 top, and 5 bottoms of chimney set up ball valve discharge port 11, and detection device 1 can directly perceivedly see whether exhaust-gas treatment reaches the environmental protection standard, easy operation.
Example 3
On the basis of embodiment 1 or 2, as shown in fig. 3, the air purifying device 2 includes a first air duct 12, a second air duct 13, a third air duct 14, an oil removing tank 15, a spray tower 16, an activated carbon filter 17, an air valve 18 and a second fan 19, a second oil tank 20 is disposed at the bottom end of the oil removing tank 15, an oil remover 21 is disposed at the top end of the oil removing tank 15, the top end of the oil removing tank 15 is communicated with the input end of the first air duct 12, the output end of the first air duct 12 is communicated with the inside of the spray tower 16, a tower port at the top end of the spray tower 16 is communicated with the input end of the second air duct 13, the output end of the second air duct 13 is communicated with the input end of the activated carbon filter 17, the output end of the activated carbon filter 17 is communicated with the input end of the air valve 18, the output end of the air valve 18 is communicated with the input end of the second fan 19, and the output end of the second fan 19 is communicated with the input end of the third air duct 14, the output end of the third air pipe 14 is communicated with the interior of the chimney 5.
The working principle and the beneficial effects of the technical scheme are as follows: the model of the second fan 19 is a CZ-1100 straight blade type fan, waste gas generated in the drying device 3 is pumped into the oil removing tank 15 through an arranged air channel, the waste gas is subjected to oil-gas separation through an oil remover 21, oil in the waste gas falls into a second oil groove 20, the waste gas after primary filtration enters the spray tower 16 through the first air pipe 12, the waste gas is subjected to secondary filtration through the spray tower 16 and enters the activated carbon filter 17 through the second air pipe 13 for third filtration, the water-gas separation is performed in the process, the output end of the activated carbon filter 17 is connected with the air valve 18, the air valve 18 controls the waste gas to be discharged outwards, the second fan 19 is used for improving the pressure of the waste gas, so that the filtered waste gas is conveyed to the third air pipe 14, and the gas in the third air pipe 14 flows into the detection device 1. In the whole waste gas purification process, the equipment does not need to be cleaned, the whole treatment process can be automatically controlled, the operation is simple, and the waste gas purification can protect the environment, save energy and reduce emission.
Example 4
On the basis of any one of embodiments 1 to 3, as shown in fig. 3, the exhaust gas treatment assembly includes a nozzle 22 and a defogging plate 23 disposed in the spray tower 16, the defogging plate 23 is disposed at the lower end of the tower mouth of the spray tower 16, the nozzle 22 is disposed at the middle portion in the spray tower 16, the nozzle 22 is connected to a water inlet device disposed outside the spray tower 16, the water inlet device includes a water inlet pipe 24, a water inlet ball valve 25, a ball float valve 26, a water inlet tank 27, a check valve 28, a water pump 29, a connecting hose 30 and a ball valve 31, the water inlet end of the water inlet pipe 24 is connected to a spray water source, the water outlet end of the water inlet pipe 24 extends into the water inlet tank 27 and is provided with the ball float valve 26, the water inlet pipe 24 is provided with the water inlet ball valve 25, the water inlet tank 27 is provided with a first water outlet pipe, one end of the first water outlet pipe is communicated with the interior of the water inlet tank 27, the other end of the first water outlet pipe extends to the outside of the water inlet tank 27 and is communicated with the inlet end of the water pump 29, the outlet end of the water pump 29 is communicated with the second water outlet pipe through a connecting hose, the second water outlet pipe is far away from one end of the water pump 29 and extends to the inside of the spray tower 16, the spray head 22 is provided with a plurality of spray heads 22 which are arranged at equal intervals, the outer wall of the second water outlet pipe is communicated with the second water outlet pipe, the first water outlet pipe is far away from one end of the water pump 29 and is provided with a check valve 28, and the second water outlet pipe is provided with a ball valve 31.
The working principle and the beneficial effects of the technical scheme are as follows: the model of the water pump 29 is I SG50-100, after the waste gas is filtered for the first time, the waste gas is transmitted to the spray tower 16 by the first air pipe 12, the middle part of the spray tower 16 is provided with a spray head 22 which sprays out the cleaning solution, the gas moves at high speed from bottom to top and contacts with the cleaning solution from top to bottom, the lower end of the tower mouth of the spray tower 16 is provided with a demisting plate 23 for further filtering the oil mist in the waste gas, the tower is internally provided with a plurality of layers of pull ring fillers for increasing the contact area and the contact time of the gas and the liquid, so that the gas and the liquid are fully contacted with the surface of the tower plate in the tower, the water inlet pipe 24 is provided with a water inlet ball valve 25, the water outlet end of the water inlet pipe 24 extends into the water inlet tank 27 and is provided with a ball float valve 26, one end of the water pump 29 is provided with a check valve 28 for preventing the spray water from flowing backwards, a connecting hose 30 is arranged between the water pump 29 and the ball valve 31 for preventing vibration, the ball valve 31 is arranged for facilitating maintenance, the spray head 22 is distributed at the upper layer and the lower layer in the spray tower 16, the better effect, the main component of the waste gas is hydrochloric acid, the spraying water is added into the spraying water in a certain proportion to make the spraying water alkaline, and when the spraying water is contacted with the waste gas in the spraying process, biochemical reaction can occur to neutralize gaseous pollutants, so that a good treatment effect is achieved; in the process of contacting with the spray water, the carbon black pollutants in the waste gas are fully absorbed by the spray water and can be purified, and the used spray water can be recycled, so that the cost is saved.
Example 5
On the basis of any one of embodiments 1 to 4, as shown in fig. 4 to 5 and 7, the drying device 3 includes a drying box 32, a rail 33, an electric hoist 34, an explosion-proof lamp 35, a feeding-end electric double door 36, a discharging-end electric double door 37, a first fan 38, a fourth air duct 39, a first air valve 40, a second air valve 41, a first high-efficiency filter 42, a second high-efficiency filter 43, a first air outlet 44, a second air outlet 45 and a first oil groove 46, the rail 33 is disposed above the top of the drying box 32, the explosion-proof lamp 35 is disposed on the inner side of the upper wall of the drying box 32, the electric hoist 34 is in sliding fit with the rail 33, a traveling crane is disposed at the lower end of the electric hoist 34, a placing rack is disposed at the lower end of the traveling crane, an iron box is disposed in the placing rack, the first oil groove 46 is disposed at the bottom of the drying box 32, the first fan 38 is disposed outside of the drying box 32 on the side away from the air purifying device 2, the output end of the first fan 38 is communicated with the input end of a fourth air duct 39, the outer wall of the fourth air duct 39 is provided with a first fourth air duct branch 47 and a second fourth air duct branch 48, the input end of the first fourth air duct branch 47 is communicated with the inside of the fourth air duct 39, the output end of the first fourth air duct branch 47 extends to the left side of the placing rack and is provided with a first air outlet 44, the inside of the first fourth air duct branch 47 is provided with a first air valve 40 and a first high-efficiency filter 42, the input end of the second fourth air duct branch 48 is communicated with the inside of the fourth air duct 39, the output end of the second fourth air duct branch 48 extends to the right side of the placing rack and is provided with a second air outlet 45, the inside of the second fourth air duct branch 48 is provided with a second air valve 41 and a second high-efficiency filter 43, the outer wall of the upper end of the drying box 32 is provided with a motor 49, the motor 49 is provided with a first gear 50, the traveling crane is fixedly provided with a second gear 51, the first gear 50 is meshed with the second gear 51, a guide groove is formed in the top of the drying box 32, anti-collision channel steel 52 is arranged on the inner wall of the guide groove, and a brush 53 is arranged on the upper surface and the lower surface of the anti-collision channel steel 52.
The working principle and the beneficial effects of the technical scheme are as follows: the model of the electric hoist 34 is PA600 minitype electric hoist, the model of the first fan 38 is CZ-1100 straight blade type fan, the motor 49 selects YVF2315L-2200KW high efficiency motor, the electric hoist 34 slides on the track 33, the electric hoist 34 drives the traveling and hoisting iron box, the iron box is hoisted at the feeding position, the whole is put into the antirust oil pool 54, soaked for a few minutes, hoisted after soaking, transported to the middle position of the drying box 32, the gear I50 on the motor drives the gear II 51 on the traveling and hoisting to rotate, simultaneously the first fan 38 is opened, wind enters the fourth air pipe branch pipe I47 and the fourth air pipe branch pipe II 48 through the fourth air pipe 29, the side wall of the iron box is dried through the first air outlet and the second air outlet, the oil on the iron box is blown down completely, the oil content on the surface of the iron box is reduced, the discharging end is opened after blowing, the discharging end is opened, the traveling and the double door 37 is moved out for traveling and hoisting and discharging, the first oil groove 46 is arranged in the room, part of the rust preventive oil falls into the first oil groove 46 and can be recycled; the high-efficiency filter I42 and the high-efficiency filter II 43 are arranged to prevent paint in the drying box 32 from leaking outwards, a groove is formed in the top of the drying box 32, the anti-collision channel steel 52 is arranged, the upper surface and the lower surface of the drying box are provided with the brushes 53 to prevent the paint from leaking outwards, and the anti-explosion lamp is arranged in the drying box 32 and provided with two inlets and outlets to facilitate operation.
Example 6
On the basis of any one of embodiments 1 to 5, as shown in fig. 5, the oil immersion device 4 includes a rust-proof oil pool 54, an overflow port 55 is formed at an upper end of a side wall of the rust-proof oil pool 54, which is away from the drying device 3, and a drain valve 56 is formed at a lower end of a side wall of the rust-proof oil pool 54, which is away from the drying device 3.
The working principle and the beneficial effects of the technical scheme are as follows: when the volume of the antirust oil in the antirust oil pool 54 exceeds the capacity of the antirust oil pool 54, redundant antirust oil is discharged from the overflow port 55, and when the pressure in the antirust oil pool 54 exceeds the set pressure of the drain valve 56, the pressure relief is automatically opened, so that the antirust oil pool 54 is protected, and accidents are prevented.
Example 7
In addition to any one of embodiments 1 to 6, as shown in fig. 6, a first filter 57 is provided inside the first oil tank 46, an output end of the first filter 57 is communicated with an input end of an oil pump 58 outside the first oil tank 46 through a first oil pipe, an output end of the oil pump 58 extends to the inside of the rust-proof oil pool 54 through a second oil pipe, and a second filter 59 is provided, and the second oil pipe is communicated with the inside of the rust-proof oil pool 54.
The working principle and the beneficial effects of the technical scheme are as follows: the oil pump 58 is QYF25-17-2.2 in model, the drying device 3 dries the iron box, part of antirust oil falls into the first oil groove 46, is pumped into the antirust oil pool 58 through the oil pump 58, is recycled, and cannot cause waste, the first filter 57 performs primary filtration inside the first oil groove 46, the second filter 59 performs secondary filtration inside the antirust oil pool 54, filters impurities in the oil twice, and is provided with an emptying valve in the antirust oil pool 58, so that the cleanness of the antirust oil is ensured.
On the basis of any one of embodiments 1 to 7, as shown in fig. 8, an auxiliary drying mechanism is disposed in the drying box 32, and the auxiliary drying mechanism includes:
the auxiliary air pump 60 is fixedly arranged outside the rear wall of the drying box 32, and the input end of the auxiliary air pump 60 is communicated with the outside of the drying box 32;
the air delivery pipe 61 is installed in the drying box 32, the input end of the air delivery pipe 61 is connected with the output end of the auxiliary air pump 60, and the auxiliary air pump 60 inputs drying air into the air delivery pipe 61;
the air delivery pipe branch 62 is fixedly arranged on one side, close to the rear wall of the drying box 32, of the air delivery pipe 61, the air delivery pipe branch 62 extends upwards to the position below the explosion-proof lamp 35, and the air delivery pipe branch 62 is a foldable telescopic pipe;
a lower surface drying assembly, wherein the input end of the lower surface drying assembly is connected to the air conveying pipe 61 and communicated with the air conveying pipe 61, and the lower surface drying assembly comprises:
a drying rack 63, wherein a first cavity is arranged in the drying rack 63, a plurality of air outlet holes are formed in the side wall of the drying rack 63, the air outlet holes are communicated with the inside of the first cavity, one end, away from the auxiliary air pump 60, of the air conveying pipe 61 is fixedly connected with the rear side wall of the drying rack 63, a plurality of drying holes are formed in the upper surface of the drying rack 63, the drying holes are communicated with the inside of the first cavity, and the output ends of the drying holes face the lower surface of the iron box;
the lower surface drying head 64 is arranged on the upper surface of the drying rack 63, and the lower surface drying head 64 is communicated with the inside of the first cavity through the drying hole;
one end of the filter plate 65 is fixed on the inner wall of the drying box 32, the length of the filter plate 65 is larger than that of the lower surface drying component, the main body of the filter plate 65 is positioned below the lower surface drying head 64, and a plurality of filter holes are formed in the surface of the filter plate 65;
the connecting head 66 is arranged at the top end, close to the inner wall of the drying box 32, of the air delivery pipe 61, and the connecting head 66 is provided with a lock catch fixed with the inner wall of the drying box 32;
upper surface stoving subassembly 68, upper surface stoving subassembly 68 input is connected on defeated tuber pipe branch pipe 62 and with defeated tuber pipe branch pipe 62 intercommunication, upper surface stoving subassembly includes:
two support frames 67 are arranged, and the two support frames 67 are symmetrically arranged on the inner walls of the front side and the rear side of the drying box 32;
the sliding rod 69 is arranged between the two support frames 70, and the front end and the rear end of the sliding rod 69 are respectively fixedly connected with the side walls of the support frames 67 at the front side and the rear side;
the sliding block 70 is sleeved on the sliding rod 69, the air supply plate 79 is arranged at the bottom of the sliding block 70, a second cavity is arranged in the air supply plate 79, and one end, far away from the auxiliary air pump 60, of the air delivery pipe branch pipe 62 is communicated with the interior of the second cavity;
the upper surface drying head 71 is arranged on the lower surface of the air supply plate, the upper end of the upper surface drying head 71 is communicated with the interior of the second cavity, the lower end of the upper surface drying head 71 is provided with an air supply outlet, and the air supply outlet faces to the upper surface of the iron box;
a worm shaft of the worm 72 penetrates through the upper wall of the drying box 32, the top end of the worm shaft is connected with a gear three 73, and the gear three 73 is meshed with the gear one 50;
a worm wheel 74, wherein a fixing rod 75 is fixedly arranged on the upper wall of the drying box 32, the worm wheel 74 is rotatably arranged on the fixing rod 75, and the tooth part of the worm wheel 74 is in meshing transmission with the worm tooth of the worm 72;
the sealing block 78 is fixedly arranged at one end, away from the auxiliary air pump 60, of the air supply plate 79;
one end of the first adjusting rod 76 is fixedly arranged on the worm wheel disc of the worm wheel 74;
and one end of the second adjusting rod 77 is hinged to the first adjusting rod 76, and one end of the second adjusting rod 77, which is far away from the first adjusting rod 76, is hinged to the sealing block 78.
The working principle and the beneficial effects of the technical scheme are as follows: the model of the auxiliary air pump 60 is QYW100-36, when the drying box 32 works, an auxiliary drying mechanism is additionally arranged, the auxiliary air pump 60 is additionally arranged on the outer wall of the drying box 32, air fed by the auxiliary air pump 60 enters the drying box 32 through the air conveying pipe 61, a part of air enters the lower surface drying assembly through the air conveying pipe 61, the lower surface of the iron box is dried through the lower surface drying head 64 on the drying rack 63, the filter plate 65 is additionally arranged, oil dropping on the surface of the iron box can be primarily filtered, and the filter holes on the filter plate 65 can filter impurities so as to be convenient for recycling rust removing oil; the other part of the air enters the upper surface drying assembly 68 through the air conveying pipe branch pipe 62 and is output by the upper surface drying head 71 to dry the upper surface of the iron box, when the first gear 32 works, the third gear 73 on the worm shaft of the worm 72 is driven to rotate, the worm 72 drives the worm wheel 74 to rotate, the worm wheel 74 drives the first adjusting rod 76 on the worm wheel disc to rotate, the second adjusting rod 77 and the first adjusting rod 76 are hinged to move relatively, the second adjusting rod 77 is hinged to the sealing block 78, and the sliding block 70 can be driven to slide on the sliding rod 69 by the rotation of the second adjusting rod 77, so that the upper surface drying assembly 68 can move to dry, and the drying area is increased. Add and establish supplementary stoving mechanism, can promote drying efficiency, more can guarantee the dry environment in the stoving case 32, need not add and establish the motor, practiced thrift the cost greatly, set up the filter and can carry out the primary filtration to the antirust oil that the iron box drips, can make reuse's antirust oil purer, improve antirust oil reuse rate.
Example 9
On the basis of any one of embodiments 1 to 8, the novel oil immersion room for the catalyst iron box further comprises:
a gravity sensor: the electric hoist is arranged below the electric hoist 34 and is used for weighing the material weight of the iron box for drying the workpiece;
a temperature sensor: is arranged on the inner wall of the drying box 32 and is used for detecting the real-time temperature in the drying box 32;
a timer: the device is arranged on the electric hoist 34 and used for recording the working time of the electric hoist 34 during feeding and discharging;
a speed sensor: the electric hoist 34 is mounted on the electric hoist 34 and used for detecting the running speed of the electric hoist 34;
the alarm is arranged on the outer wall of the drying box 32;
the controller is arranged on the outer wall of the drying box 32, the controller is electrically connected with the gravity sensor, the timer, the temperature sensor and the alarm, and the controller controls the alarm to work based on the detection values of the gravity sensor, the timer and the temperature sensor;
step 1: calculating the actual drying power of the drying box 32 based on the operation of the gravity sensor, the timer and the temperature sensor and the formula (1):
wherein, P2Is a drying box 32Actual drying power of P1Is the rated power of the first fan 38, V is the running speed of the electric hoist 34 detected by the speed sensor, T is the blanking time of the electric hoist 34 recorded by the timer, T0The time t is the temperature of the drying box 32 after the drying iron box, which is detected by the temperature sensor, at the moment of feeding the electric hoist 34 recorded by the timer0The temperature of the drying box 32 detected by the temperature sensor before drying is detected, G is the weight of the drying iron box weighed by the gravity sensor, i is the specific heat of the iron box, and L is the length of the drying box 32;
the specific heat i of the iron box is the specific heat capacity of the iron box, and the specific heat capacity of the solid is only one specific heat capacity, namely the specific heat capacity at constant pressure;
and 2, step: calculating the actual drying efficiency of the drying box 32 by formula (2) based on the calculation result of formula (1):
wherein η is an actual drying efficiency, P, of the drying box 323For a predetermined drying power, P, of the drying box 322The actual drying power β of the drying box 32 is an efficiency correction coefficient of the preset drying power of the drying box 32;
and 3, step 3: the controller will the actual drying efficiency of stoving case 32 carries out the comparison with predetermineeing drying efficiency, works as the actual drying efficiency of stoving case 32 is less than the predetermined drying efficiency of stoving case 32, the controller control the alarm sends the warning suggestion.
The working principle and the beneficial effects of the technical scheme are as follows: when the drying operation is carried out, the actual drying power of the drying box is calculated by using the formula (1), the value obtained by the formula (1) is substituted into the formula (2), when the fan outputs work, extra power loss such as heat loss and the like exists, beta is set as a power correction coefficient of the output power of the fan, the value of the power correction coefficient beta is 0.65, the preset drying power of the drying box 32 is 1.2KW, the preset drying efficiency of the drying box 32 is 0.8, the actual drying efficiency of the drying box 32 is compared with the preset drying efficiency by the controller, when the actual drying efficiency is lower than 0.8, the controller controls the alarm to give an alarm prompt, therefore, the drying abnormity of the working personnel is reminded, the working personnel overhaul the instruments such as the electric hoist 34 and the first fan 38, the drying quality is guaranteed, the cost is saved, the energy utilization rate is improved, and the purposes of environmental protection and energy saving are achieved.
It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.
Claims (10)
1. The utility model provides a novel catalyst iron box immersion oil room, a serial communication port, including detection device (1), clean wind device (2), drying device (3) and immersion oil device (4), detection device (1), clean wind device (2), drying device (3) and immersion oil device (4) turn right from a left side and communicate the setting in proper order, set up spray set in clean wind device (2), clean wind device (2) are used for purifying the waste gas that drying device (3) drying process produced.
2. The novel oil immersion room for the catalyst iron box according to claim 1, wherein the detection device (1) comprises a chimney (5), an environment-friendly inspection opening (6), a guardrail (7), a workbench (8), a ladder (9), a rain cap (10) and a ball valve discharge opening (11), the rain cap (10) is arranged at the top of the chimney (5), the environment-friendly inspection opening (6) is arranged on the outer wall of the upper end of the chimney (5), the workbench (8) is arranged on the left side wall of the chimney (5), the workbench (8) is perpendicular to the outer wall of the chimney (5), the workbench (8) is fixedly connected with the outer wall of the chimney (5), one end of the workbench (8) far away from the chimney (5) is fixedly connected with the upper end of the ladder (9), the lower end of the ladder (9) extends to the ground, the guardrails (7) are symmetrically arranged on the front side and the rear side of the workbench (8), the lower end of the guardrail (7) is fixedly connected with the upper surface of the workbench (8).
3. The novel oil immersion room for the catalyst iron box according to claim 2, wherein the air purification device (2) comprises a first air pipe (12), a second air pipe (13), a third air pipe (14), an oil removal tank (15), a spray tower (16), an activated carbon filter (17), an air valve (18) and a second fan (19), a second oil groove (20) is arranged at the bottom end of the oil removal tank (15), an oil remover (21) is arranged at the top end of the oil removal tank (15), the top end of the oil removal tank (15) is communicated with the input end of the first air pipe (12), the output end of the first air pipe (12) is communicated with the inside of the spray tower (16), a tower opening at the top end of the spray tower (16) is communicated with the input end of the second air pipe (13), the output end of the second air pipe (13) is communicated with the input end of the activated carbon filter (17), and the output end of the activated carbon filter (17) is communicated with the input end of the air valve (18), the output end of the air valve (18) is communicated with the input end of the second fan (19), the output end of the second fan (19) is communicated with the input end of the third air pipe (14), and the output end of the third air pipe (14) is communicated with the interior of the chimney (5).
4. The novel catalyst iron box oil immersion room as claimed in claim 3, characterized in that the waste gas treatment component comprises a spray head (22) and a defogging plate (23) arranged in the spray tower (16), the defogging plate (23) is arranged at the lower end of the tower mouth of the spray tower (16), the spray head (22) is arranged in the middle of the spray tower (16), the spray head (22) is connected with a water inlet device arranged outside the spray tower (16), the water inlet device comprises a water inlet pipe (24), a water inlet ball valve (25), a ball float valve (26), a water inlet box (27), a check valve (28), a water pump (29), a connecting hose (30) and a ball valve (31), the water inlet end of the water inlet pipe (24) is connected with a spray water source, the water outlet end of the water inlet pipe (24) extends into the water inlet box (27) and is provided with the ball float valve (26), set up into water ball valve (25) on inlet tube (24), set up first outlet pipe in case (27) of intaking, first outlet pipe one end with case (27) inside intercommunication intakes, the first outlet pipe other end extends to case (27) outside and with water pump (29) entrance point intercommunication of intaking, water pump (29) exit end passes through coupling hose and second outlet pipe intercommunication, the second outlet pipe is kept away from water pump (29) one end extends to in spray tower (16), shower nozzle (22) set up a plurality of, and is a plurality of interval arrangements such as shower nozzle (22) are in second outlet pipe outer wall and with second outlet pipe intercommunication, first outlet pipe is kept away from water pump (29) one end sets up check valve (28), set up ball valve (31) on the second outlet pipe.
5. The novel catalyst iron box oil immersion room as claimed in claim 4, wherein the drying device (3) comprises a drying box (32), a rail (33), an electric hoist (34), an explosion-proof lamp (35), a feeding end electric double door (36), a discharging end electric double door (37), a first fan (38), a fourth air pipe (39), a first air valve (40), a second air valve (41), a first high-efficiency filter (42), a second high-efficiency filter (43), a first air outlet (44), a second air outlet (45) and a first oil groove (46), the drying box (32) is communicated with the inside of the oil removal box (15) through an air duct, the rail (33) is arranged above the top of the drying box (32), the explosion-proof lamp (35) is arranged on the inner side of the upper wall of the drying box (32), and the electric hoist (34) is in sliding fit with the rail (33), the lower end of the electric hoist (34) is hung in a traveling manner, the lower end of the traveling crane is provided with a placing rack, an iron box is arranged in the placing rack, the bottom of the drying box (32) is provided with a first oil groove (46), the outside of one side, away from the air purifying device (2), of the drying box (32) is provided with a first fan (38), the output end of the first fan (38) is communicated with the input end of a fourth air pipe (39), the outer wall of the fourth air pipe (39) is provided with a first air pipe branch pipe (47) and a second air pipe branch pipe (48), the input end of the first air pipe branch pipe (47) is communicated with the inside of the fourth air pipe (39), the output end of the first air pipe branch pipe (47) extends to the left side of the placing rack and is provided with a first air outlet (44), a first air valve (40) and a first high-efficiency filter air pipe (42) are arranged inside the first air pipe branch pipe (47), the input end of the second air pipe branch pipe (48) is communicated with the inside of the fourth air pipe (39), the output end of the second fourth air pipe branch pipe (48) extends to the right side of the placing rack and is provided with a second air outlet (45), and an air valve (41) and a second efficient filter (43) are arranged inside the second fourth air pipe branch pipe (48).
6. The novel oil immersion room for the catalyst iron box according to claim 5, wherein a motor (49) is arranged on the outer wall of the upper end of the drying box (32), a first gear (50) is arranged on the motor (49), a second gear (51) is fixedly arranged on the traveling crane, and the first gear (50) is meshed with the second gear (51).
7. The novel oil immersion room for the catalyst iron box according to claim 5, wherein a guide groove is formed in the top of the drying box (32), an anti-collision channel steel (52) is arranged on the inner wall of the guide groove, and brushes (53) are arranged on the upper surface and the lower surface of the anti-collision channel steel (52).
8. The novel oil immersion room for the catalyst iron box according to claim 5, wherein the oil immersion device (4) comprises an antirust oil pool (54), an overflow port (55) is formed in the upper end of the side wall of the antirust oil pool (54) far away from the drying device (3), and a drain valve (56) is formed in the lower end of the side wall of the antirust oil pool (54) far away from the drying device (3).
9. The novel oil immersion room for the catalyst iron box according to claim 5, characterized in that a first filter (57) is arranged inside the first oil tank (46), the output end of the first filter (57) is communicated with the input end of an oil pump (58) outside the first oil tank (46) through a first oil pipe, the output end of the oil pump (58) extends to the inside of the antirust oil pool (54) through a second oil pipe, a second filter (59) is arranged, and the second oil pipe is communicated with the inside of the antirust oil pool (54).
10. The novel oil immersion room for the catalyst iron box according to claim 6, wherein an auxiliary drying mechanism is arranged in the drying box (32), and the auxiliary drying mechanism comprises:
the auxiliary air pump (60) is fixedly arranged on the outer side of the rear wall of the drying box (32), and the input end of the auxiliary air pump (60) is communicated with the outside of the drying box (32);
the air delivery pipe (61), the air delivery pipe (61) is installed in the drying box (32), the input end of the air delivery pipe (61) is connected with the output end of the auxiliary air pump (60), and the auxiliary air pump (60) inputs drying air into the air delivery pipe (61);
the air delivery pipe branch pipes (62) are fixedly arranged on one side, close to the rear wall of the drying box (32), of the air delivery pipe (61), the air delivery pipe branch pipes (62) extend upwards to the positions below the explosion-proof lamps (35), and the air delivery pipe branch pipes (62) are foldable telescopic pipes;
the lower surface stoving subassembly, lower surface stoving subassembly input connect in defeated tuber pipe (61) go up and with defeated tuber pipe (61) intercommunication, the lower surface stoving subassembly includes:
the drying rack (63) is internally provided with a first cavity, the side wall of the drying rack (63) is provided with a plurality of air outlet holes, the air outlet holes are communicated with the inside of the first cavity, one end, away from the auxiliary air pump (60), of the air conveying pipe (61) is fixedly connected with the rear side wall of the drying rack (63), the upper surface of the drying rack (63) is provided with a plurality of drying holes, the drying holes are communicated with the inside of the first cavity, and the output ends of the drying holes face the lower surface of the iron box;
the lower surface drying head (64), the lower surface drying head (64) is arranged on the upper surface of the drying rack (63), and the lower surface drying head (64) is communicated with the inside of the first cavity through the drying hole;
the drying device comprises a filter plate (65), one end of the filter plate (65) is fixed on the inner wall of the drying box (32), the length of the filter plate (65) is larger than that of the lower surface drying component, the main body of the filter plate (65) is positioned below the lower surface drying head (64), and the surface of the filter plate (65) is provided with a plurality of filter holes;
the connecting head (66) is arranged at the top end, close to the inner wall of the drying box (32), of the air conveying pipe (61), and the connecting head (66) is provided with a lock catch fixed with the inner wall of the drying box (32);
upper surface stoving subassembly (68), upper surface stoving subassembly (68) input is connected in defeated tuber pipe branch pipe (62) go up and with defeated tuber pipe branch pipe (62) intercommunication, the upper surface stoving subassembly includes:
two support frames (67) are arranged, and the two support frames (67) are symmetrically arranged on the inner walls of the front side and the rear side of the drying box (32);
the sliding rod (69) is arranged between the two support frames (70), and the front end and the rear end of the sliding rod (69) are respectively fixedly connected with the side walls of the support frames (67) on the front side and the rear side;
the sliding block (70) is sleeved on the sliding rod (69), an air supply plate (79) is arranged at the bottom of the sliding block (70), a second cavity is formed in the air supply plate (79), and one end, far away from the auxiliary air pump (60), of the air delivery pipe branch pipe (62) is communicated with the interior of the second cavity;
the upper surface drying head (71), the upper surface drying head (71) is arranged on the lower surface of the air supply plate, the upper end of the upper surface drying head (71) is communicated with the interior of the second cavity, the lower end of the upper surface drying head (71) is provided with an air supply outlet, and the air supply outlet faces to the upper surface of the iron box;
the upper end of the worm (72) penetrates through the upper wall of the drying box (32), a third gear (73) is arranged at the upper end of the worm (72), the third gear (73) is meshed with a first gear (50), the worm (72) is rotatably connected with the upper wall of the drying box (32), and the lower end of the worm (72) extends into the drying box (32);
the upper wall of the drying box (32) is fixedly provided with a fixing rod (75), the front side wall of the fixing rod (75) is rotatably provided with a rotating shaft, the rotating shaft is perpendicular to the worm (72), the front end of the rotating shaft is fixedly provided with the worm wheel (74), and the worm wheel (74) is in meshing transmission with the worm (72);
the sealing block (78) is fixedly arranged at one end, away from the auxiliary air pump (60), of the air supply plate (79);
one end of the adjusting rod I (76) is fixedly arranged on the front side wall of the worm wheel (74);
and one end of the adjusting rod II (77) is hinged to one end of the adjusting rod I (76) far away from the worm wheel (74), and the other end of the adjusting rod II (77) far away from the adjusting rod I (76) is hinged to the side wall of the sealing block (78).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210347313.9A CN114618289B (en) | 2022-04-01 | 2022-04-01 | Catalyst iron box oil immersion room |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210347313.9A CN114618289B (en) | 2022-04-01 | 2022-04-01 | Catalyst iron box oil immersion room |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114618289A true CN114618289A (en) | 2022-06-14 |
| CN114618289B CN114618289B (en) | 2023-07-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210347313.9A Active CN114618289B (en) | 2022-04-01 | 2022-04-01 | Catalyst iron box oil immersion room |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205269335U (en) * | 2016-01-12 | 2016-06-01 | 北京远大洪雨防水材料有限责任公司 | Waterproofing membrane's waste gas treatment system |
| CN107712970A (en) * | 2017-11-24 | 2018-02-23 | 黄久兰 | One kind dries uniform day lily drying unit |
| CN108204733A (en) * | 2017-12-26 | 2018-06-26 | 湛江紫荆羽绒制品有限公司 | A kind of lift drying unit for Eider down processing |
| CN212856441U (en) * | 2020-06-19 | 2021-04-02 | 南京创丰机械制造有限公司 | Casting paint dipping equipment |
| CN213968252U (en) * | 2020-12-22 | 2021-08-17 | 内蒙古安特威盾防水科技有限公司 | SBS coiled material pollutant processing apparatus |
-
2022
- 2022-04-01 CN CN202210347313.9A patent/CN114618289B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205269335U (en) * | 2016-01-12 | 2016-06-01 | 北京远大洪雨防水材料有限责任公司 | Waterproofing membrane's waste gas treatment system |
| CN107712970A (en) * | 2017-11-24 | 2018-02-23 | 黄久兰 | One kind dries uniform day lily drying unit |
| CN108204733A (en) * | 2017-12-26 | 2018-06-26 | 湛江紫荆羽绒制品有限公司 | A kind of lift drying unit for Eider down processing |
| CN212856441U (en) * | 2020-06-19 | 2021-04-02 | 南京创丰机械制造有限公司 | Casting paint dipping equipment |
| CN213968252U (en) * | 2020-12-22 | 2021-08-17 | 内蒙古安特威盾防水科技有限公司 | SBS coiled material pollutant processing apparatus |
Also Published As
| Publication number | Publication date |
|---|---|
| CN114618289B (en) | 2023-07-07 |
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