CN214417126U

CN214417126U - Die cleaning room

Info

Publication number: CN214417126U
Application number: CN202120014666.8U
Authority: CN
Inventors: 吕治飞; 周元梁; 刘宏
Original assignee: Yichang Enhance Ultrasonic Electric Co ltd
Current assignee: Yichang Enhance Ultrasonic Electric Co ltd
Priority date: 2021-01-05
Filing date: 2021-01-05
Publication date: 2021-10-19
Anticipated expiration: 2031-01-05

Abstract

The utility model provides a mould cleaning room, is equipped with exit including cleaning room and guide rail, cleaning room one side, is equipped with the guide rail in cleaning room, and guide rail one end is passed exit and is extended to outside the cleaning room, and electric platform truck walks on the guide rail, is equipped with guiding gutter and circulating water pond on cleaning room ground, and guiding gutter one end intercommunication circulating water pond, circulating water pond pass through the pipeline in proper order with sewage pump, water oil separating pond, filter pump, clean water basin and scavenging pump intercommunication. The utility model discloses can retrieve reuse to the washing water, avoid water extravagant.

Description

Die cleaning room

Technical Field

The utility model relates to a mould washs room.

Background

Some impurities such as cleaning oil, drawing oil, dust particles, residual scrap iron, zinc powder and the like exist on the surface of the processed die, the die needs to be cleaned before sale and assembly, the existing cleaning mode is that workers manually clean the die on the ground, cleaning water is directly discharged into a trench, and water resources are wasted.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is a mould cleaning room can carry out recycle to the washing water, avoids water extravagant.

In order to solve the above problem, the to-be-solved technical scheme of the utility model is:

the utility model provides a mould cleaning room, is equipped with exit including cleaning room and guide rail, cleaning room one side, is equipped with the guide rail in cleaning room, and guide rail one end is passed exit and is extended to outside the cleaning room, and electric platform truck walks on the guide rail, is equipped with guiding gutter and circulating water pond on cleaning room ground, and guiding gutter one end intercommunication circulating water pond, circulating water pond pass through the pipeline in proper order with sewage pump, water oil separating pond, filter pump, clean water basin and scavenging pump intercommunication.

An operation walking board is arranged in the cleaning room, an electric platform vehicle entering the cleaning room is positioned in the operation walking board, and a grid is laid on the operation walking board.

A plurality of first electric heaters are arranged in the clean water tank.

Still include compressed air pipe, the last switch-on of compressed air pipe has the gas pitcher, is equipped with the second electric heater in the gas pitcher.

The oil tank is characterized by further comprising an oil tank, the bottom of the oil tank is communicated with an oil injection pipe, and an oil injection pump is mounted on the oil injection pipe.

And a filter screen basket is arranged in the circulating water tank, and sewage discharged by the diversion trench enters the circulating water tank after passing through the filter screen basket.

The filter screen basket is internally provided with a magnetic strip.

The cleaning room is communicated with a rear exhaust pipe, an exhaust fan is installed on the exhaust pipe, and a plurality of shutters are installed on the cleaning room.

And rolling doors are arranged on the inlet and the outlet.

The utility model has the advantages that: the mould is transported to the cleaning room through the electric flat car, the mould is cleaned in the cleaning room by workers, the cleaned sewage and the sewage splashed to the cleaning room can be gathered to the circulating water tank through the diversion trench, and then the filtering system can be repeatedly used after filtering the sewage in the circulating water tank, so that the sewage discharge is reduced, and the enterprise cost is saved.

Drawings

The invention will be further explained with reference to the drawings:

figure 1 is a schematic top view of the present invention,

FIG. 2 is a schematic cross-sectional view taken along line A-A in FIG. 1,

fig. 3 is a schematic cross-sectional view taken along line B-B in fig. 1.

In the figure: the device comprises a guide rail 1, an inlet and an outlet 2, a cleaning room 3, a second electric heater 4, an air tank 5, a compressed air pipe 6, a first electric heater 7, a clean water tank 8, a filter 9, a filter pump 10, an oil-water separation tank 11, a cleaning pump 12, an oil tank 13, an oil injection pump 14, a sewage pump 15, a circulating water tank 16, a filter screen basket 17, an exhaust fan 18, a magnetic stripe 19, a flow guide groove 20, a shutter 21, an operation walking platform 22, an electric platform truck 23, a rolling door 24, an exhaust pipe 25 and a quick joint 26.

Detailed Description

As shown in fig. 1 to 3, a mould cleaning room, including cleaning room 3 and guide rail 1, cleaning room 3 one side is equipped with exit 2, be equipped with guide rail 1 in cleaning room 3, 1 one end of guide rail is passed exit 2 and is extended to outside cleaning room 3, electric platform truck 23 walks on guide rail 1, subaerial guiding gutter 20 and the circulating water pond 16 of being equipped with in cleaning room 3, guiding gutter 20 one end intercommunication circulating water pond 16, circulating water pond 16 passes through the pipeline and communicates with sewage pump 15 in proper order, water oil separating tank 11, filter 9, filter pump 10, clean water pond 8 and scavenging pump 12, all install quick-operation joint at scavenging pump 12 one end outlet conduit, compressed air pipe 6 one end and oil spout pipe one end.

The cleaning room 3 is in a full-closed structure ring shape which is built by adopting a color steel sandwich plate, the thickness of the color steel sandwich plate is 80mm, the inner side of the cleaning room 3 adopts a 304# stainless steel plate, the outer side adopts a common galvanized steel plate, the thickness of the steel plate is not less than 0.8mm, and the middle of the cleaning room is filled with rock wool materials. The color steel sandwich board has good waterproof, fireproof, durable and sound-proof properties and high strength. A partition plate is arranged in the cleaning room 3, the cleaning room 3 is divided into a cleaning room and an equipment room by the partition plate, the cleaning room and the equipment room adopt an isolation and leakage-proof structure to ensure that the joints of the wall plates are tight and leak-proof, a lighting and control device is arranged in the room, an observation window and a safe access door are arranged on the peripheral walls of the cleaning room and the equipment room, the observation window adopts an aluminum alloy section frame and impact-resistant toughened glass, the height of the safety door is 2000mm, the width of a single door is 1000mm, the opening and closing are flexible and stable, and the door has good waterproof, noise-proof and sealing performances after being closed; the processes of spraying, cleaning, blow-drying and spraying the anti-rust oil to the die are all carried out in a cleaning room, and a sewage pump 15, an oil-water separation tank 11, a filter 9, a clean water tank 8, a cleaning pump 12 and electric control operation are arranged in the equipment room.

The cleaning pump 12 adopts a German Dalishen model 799TST high-pressure pump, the cleaning pressure can reach 18MPa at most, the flow is 13l/min, and a high-pressure hose and a cleaning gun are arranged.

The filter 9 adopts three-stage filtration, the first-stage filtration is the filtration of a filter basket 17 of a circulating water tank 16, and the filtration precision is 60 meshes; the secondary filtration is two-way plug-in net filtration, and the filtration precision is respectively 80 meshes and 120 meshes; the three-stage filtration is two groups of precise bag filters 9 with the filtration precision of 50 μm and 5 μm respectively.

Platform truck guide rail 1 adopts standard 43# rail, adopts and presses the rail ware to install the track, and simple to operate can improve track installation accuracy, reduces the uneven degree deviation of track central line. The shock-absorbing rubber pads are arranged at the lower parts of the steel rails, so that the vibration of the platform truck during operation is reduced as much as possible, and the effect of reducing noise can be achieved.

The utility model discloses a working process does: after the worker hoists the mould to the electric platform truck 23, the electric platform truck 23 carries the mould to the cleaning room 3, the worker communicates the hose connected with one end of the cleaning gun with the quick connector of the water outlet pipeline at one end of the cleaning pump 12, after the cleaning pump 12 is started, the worker can wash the mould, and the washed sewage is gathered to the circulating water tank 16 through the diversion trench 20 and is reused after passing through the oil-water separation tank 11 and the filter 9.

An operation walking board 22 is arranged in the cleaning room 3, the electric platform truck 23 entering the cleaning room 3 is positioned in the operation walking board 22, a grid is laid on the operation walking board 22, and the grid is flush with the surface of the electric platform truck 23. The operation platform 22 can facilitate the operation of workers and prevent the shoes from soaking in water.

A plurality of first electric heaters 7 are provided in the clean water tank 8. First electric heater 7 adopts "L" shape heating pipe, evacuation clean water basin 8 interior washing liquid when can avoiding changing the heating pipe, heats the back through first electric heater 7 to the washing liquid, and then the staff can be suitable for hot washing liquid and wash the mould to solidify the grease softening on the mould with the adhesion, improve mould cleaning performance.

Still include compressed air pipe 6, compressed air pipe 6 and air compressor machine intercommunication (not drawn in the air compressor machine picture), it has gas pitcher 5 to switch on compressed air pipe 6, is equipped with second electric heater 4 in the gas pitcher 5. After the die is washed, the hose at one end of the air blowing cavity is connected with the quick joint at one end of the compressed air pipe 6, the second electric heater is started, then the air blowing gun is manually held to blow the surface of the workpiece hot air to dry, and the drying speed of the workpiece is accelerated.

The fuel injection device further comprises a fuel tank 13, the bottom of the fuel tank 13 is communicated with a fuel injection pipe, and a fuel injection pump 14 is installed on the fuel injection pipe. After the mould is cleaned and air-dried, a hose connected to one end of an oil spraying gun is connected with a quick connector connected to one end of the oil spraying pipe, and antirust oil is sprayed on the mould.

A filtering basket 17 is arranged in the circulating water tank 16, and the sewage discharged by the diversion trench 20 enters the circulating water tank 16 after passing through the filtering basket 17. Adopt to carry blue formula stainless steel mesh to filter, install in the exit of guiding gutter 20, the impurity in the filter screen is collected to a certain extent, continues to use after changing the filter screen.

The filter screen basket 17 is provided with a magnetic strip 19. The magnetic strip 19 is used for separating iron chips in sewage.

The cleaning room 3 is communicated with a rear exhaust pipe 25, the exhaust pipe 25 is provided with an exhaust fan 18, and the cleaning room 3 is provided with a plurality of shutters 21. When the device works, the exhaust fan 18 directly extracts and cleans the indoor mist to the outside through the exhaust pipe 25. Keeping the air circulation in the cleaning room 3.

An electric shutter 24 for closing the inlet/outlet 2 is attached to the inlet/outlet 2. The shutter 24 can further prevent the washing water mist from overflowing.

Claims

1. The utility model provides a mould cleaning room, is equipped with exit (2), its characterized in that including cleaning room (3) and guide rail (1) cleaning room (3) one side: be equipped with guide rail (1) in cleaning room (3), outside guide rail (1) one end passed exit (2) and extended to cleaning room (3), electric platform truck (23) walked on guide rail (1), at cleaning room (3) subaerial guiding gutter (20) and circulating water pond (16) of being equipped with, guiding gutter (20) one end intercommunication circulating water pond (16), circulating water pond (16) pass through the pipeline in proper order with sewage pump (15), water oil separating tank (11), filter (9), filter pump (10), clean water basin (8) and scavenging pump (12) intercommunication.

2. The mold cleaning room of claim 1, wherein: an operation walking platform (22) is arranged in the cleaning room (3), an electric platform vehicle (23) entering the cleaning room (3) is positioned in the operation walking platform (22), and a grid is laid on the operation walking platform (22).

3. The mold cleaning room of claim 1, wherein: a plurality of first electric heaters (7) are arranged in the clean water tank (8).

4. The mold cleaning room of claim 1, wherein: the electric heating device is characterized by further comprising a compressed air pipe (6), an air tank (5) is communicated with the compressed air pipe (6), and a second electric heater (4) is arranged in the air tank (5).

5. The mold cleaning room of claim 1, wherein: the oil injection device is characterized by further comprising an oil tank (13), wherein the bottom of the oil tank (13) is communicated with an oil injection pipe, and an oil injection pump (14) is installed on the oil injection pipe.

6. A mould washing house according to any of claims 1 to 5, wherein: a filtering basket (17) is arranged in the circulating water tank (16), and sewage discharged by the diversion trench (20) enters the circulating water tank (16) after passing through the filtering basket (17).

7. A mould washing house according to any of claims 1 to 5, wherein: the filter screen basket (17) is internally provided with a magnetic strip.

8. A mould washing house according to any of claims 1 to 5, wherein: the cleaning room (3) is communicated with a rear exhaust pipe (25), the exhaust pipe (25) is provided with an exhaust fan (18), and the cleaning room (3) is provided with a plurality of shutters (21).

9. A mould washing house according to any of claims 1 to 5, wherein: and rolling doors (24) are arranged on the inlet and the outlet (2).