CN205253625U - Mould washing system - Google Patents
Mould washing system Download PDFInfo
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- CN205253625U CN205253625U CN201521022085.XU CN201521022085U CN205253625U CN 205253625 U CN205253625 U CN 205253625U CN 201521022085 U CN201521022085 U CN 201521022085U CN 205253625 U CN205253625 U CN 205253625U
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Abstract
The utility model provides a mould washing system, includes washing room and hand -held type high pressure cleaning device, weathers device, oil spout anti -rust device, washing liquid circulating filter apparatus and electrically controlled device, is equipped with electronic push -and -pull door on the washing room, and this electronic push -and -pull door is including setting up two panels on washing roof portion and one of them side of washing room respectively, and two panel mutually perpendicular set up and constitute L type structure, still be equipped with air supply arrangement and exhaust device in wasing the room, air supply arrangement supplys air from the top of wasing the room inside, and exhaust device includes centrifugal fan and air exit, and air exit department is connected with and is used for wasing the inside gas delivery in room to the exhaust pipe who washs the room outside, electronic push -and -pull door, air supply arrangement and exhaust device control by electrically controlled device. The utility model discloses a mould washing system has solved that the artifical intensity of labour of mould washing device is big among the prior art, the potential safety hazard is many, and water smoke is easily revealed, and to equipment in the workshop and environment damage, the big technological problem of pollution.
Description
Technical field
The utility model relates to automobile die cleaning equipment technical field, specifically a kind of mould purging system.
Background technology
At present, existing automobile die cleaning device is divided into without the open type on top and has closed two kinds of top. The device for cleaning mould of open type is only provided with four sides wall (wherein, wall is provided with the door that window and personnel enter), not top, mould by driving from top handling to cleaning shop. The major defect of this device for cleaning mould has two: 1, driving handling mould needs auxiliary its of personnel to fall, and needs, by the side wall handling of mould cleaning shop, to have certain vision dead zone in the process of crossing wall, has handling danger. 2, because cleaning shop is open type, the water smoke therefore producing in cleaning process cannot be collected, and is diffused into voluntarily in workshop, all can have certain adverse effect to punching parts, plate and equipment in workshop.
Enclosed device for cleaning mould is also provided with four sides wall (wherein, wall is provided with the door that window and personnel enter), and cleaning shop is reserved rolling screen door, has top, and mould is transported in cleaning shop by electric track flatcar. Its process prescription is as follows: driving is transported to mold hoisting on the rail flat car outside mould cleaning shop, and mould cleaning shop gate is opened, and electric track flatcar is transported to mould in mould cleaning shop, and cleaning shop gate is closed. Staff carries out mould cleaning, after having worked, by railcar, mould is delivered to outside cleaning shop again. In the time that mould cleans, there is water smoke to produce, conventionally adopt blower fan directly to discharge outside cleaning shop. The major defect of this device for cleaning mould is: mould transports by electric track flatcar, enters in cleaning shop and cannot move down from railcar. Therefore in cleaning process, mould carries out on electric motor-trolley, and electric motor-trolley also can be in cleaning state. Transmission mechanism in electric motor-trolley, electrical equipment are for a long time in moist environment, and fault rate is very high, often there will be problem. In this kind of mode cleaning process, have equally water smoke to occur, conventionally open vent at top or the side wall of cleaning shop, side window is opened, and water smoke is discharged, and this kind of mode water smoke expulsion efficiency is low, and weak effect also can cause certain influence to workshop condition simultaneously.
Utility model content
Technical purpose of the present utility model is: a kind of mould purging system is provided, solves that device for cleaning mould hand labor intensity is large in prior art, potential safety hazard is many, water smoke is easily revealed, and to Devices in Workshop and environmental damage, heavy-polluted technical barrier.
The utility model for solving the problems of the technologies described above adopted technical scheme is: a kind of mould purging system, comprise and clean room and be arranged on the Handheld high-voltage cleaning device, blow-dry device, oil injecting rust resisting device, cleaning fluid circulation filter and the electric control gear that clean in room, on described cleaning room, be provided with an electric pull/push door, this electric pull/push door comprises two panels that are separately positioned on cleaning roof portion and cleaning one of them side, room, and two panels vertically arrange a L-type structure that Open Side Down of formation mutually;
In described cleaning room, be also provided with air-supply arrangement and air exhausting device, air-supply arrangement is blown from the top of cleaning inside, room, air exhausting device comprises centrifugal blower and the exhaust outlet that is arranged on cleaning room lower sidewall, and described exhaust outlet place is connected with for the gas that cleans inside, room being delivered to the exhaust duct that cleans outside, room;
Described electric pull/push door, air-supply arrangement and air exhausting device are by electric control gear control.
Described cleaning room comprises that each other described electric pull/push door is arranged on cleaning shop by the isolated cleaning shop of transparent sliding door and operation room.
The two ends of described electric pull/push door are provided with roller, and this roller can move around cleaning on the default track of roof end and bottom, realizes opening wide or closing of L-type structure electric sliding door.
Described air-supply arrangement comprises centrifugal blower, ajutage and is arranged on the axial flow blower on electric pull/push door top panel, ajutage is laid in the top of its excess-three piece side plate of cleaning shop except the side plate that electric pull/push door forms, and multiple air outlets that described centrifugal blower is offered by ajutage below are blown to cleaning shop.
The blowing direction of described axial flow blower down.
The end of described exhaust duct is provided with the filter that the water smoke for air exhausting device is discharged is processed.
Described filter comprises the physical filtering case I and the physical filtering case II that set gradually along water smoke flow direction in exhaust duct, the bottom of physical filtering case I and physical filtering case II is provided with the mesh that leaks, and the below of the mesh that leaks is provided with gutter, the inside of physical filtering case I and physical filtering case II is also evenly provided with multiple for stopping the three-dimensional spacer block of water smoke, and the particle diameter of the interior three-dimensional spacer block of physical filtering case I is greater than the particle diameter of three-dimensional spacer block in physical filtering case II.
The particle diameter of the three-dimensional spacer block arranging in described physical filtering case I is 1cm, in physical filtering case II, is also provided with fire prevention silk floss.
Beneficial effect:
1, a kind of mould purging system of the present utility model, the application of L-type electric pull/push door can realize the large scale of cleaning shop and open wide and sealing completely. Facilitated the handling work before mould cleans, avoided the vision dead zone in handling process, reduced potential safety hazard, handling process, without human assistance, greatly reduces workman's labour intensity. Fully closed cleaning space has ensured that workshop condition is not polluted by water smoke, has extended the service life of equipment.
2, the demister system in device, by air-supply and air draft two processes, can be realized the thorough discharge of water smoke in cleaning shop automatically. Water smoke expulsion efficiency is high, effective, has avoided the adverse effect of water smoke to workshop condition. The filter of demister system end setting can carry out multiple physical filtration and purification by water smoke, makes it finally become the aqueous water of purification, enters in gutter. Device general safety reliability is high, and environmental protection property is good.
Brief description of the drawings
Fig. 1 is structural representation front view of the present utility model;
Fig. 2 is the left view of Fig. 1;
Fig. 3 is the right view of Fig. 1;
Fig. 4 is the top view of Fig. 1;
Fig. 5 is the structural representation top view that cleans demister system in room;
Reference numeral: 1, cleaning shop, 2, operation room, 3, Ventilator Room, 4, electric pull/push door, 5, transparent sliding door, 6, roller, 7, track, 8, windowpane, 9, little sliding door, 10, steel ladder, 11, guardrail, 12, ajutage, 13, air outlet, 14, centrifugal blower, 15, axial flow blower, 16, exhaust outlet, 17, exhaust duct, 18, physical filtering case I, 19, physical filtering case II.
Detailed description of the invention
Below in conjunction with brief description of the drawings detailed description of the invention of the present utility model:
A kind of mould purging system, this device is provided with a cleaning room, and this cleaning room is made up of cleaning shop 1, operation room 2 and Ventilator Room 3 three parts, also be provided with cleaning shop 1 electric pull/push door 4, cleaning fluid circulation filter, hand-held high-pressure cleaning device, blow-dry device, oil injecting rust resisting device and electric control gear etc. Wherein, cleaning room entirety is the overall skeleton steel construction that adopts steel welding to be connected into. Cleaning shop 1 exterior wall adopts 50mm composite color steel plate, the color 0.5mm corrosion resistant plate of using of interior wall; Operation room 2 exterior walls adopt 50mm composite color steel plate. The transparent sliding door 5 of offering plastic-steel frame glass material between cleaning shop 1 and operation room 2, does not take up space, and convenient operation personnel come in and go out and clean and maintenance.
The side of cleaning shop 1 and top have 5.4 meters wide Integral type L-shaped structure electric sliding doors 4, and after electric pull/push door 4 is opened, cleaning shop 1 is open, broad, facilitates the lifting of mould to be cleaned. The monolithic construction that L-type structure electric sliding door 4 is 5.4m × 4.2m × 3.2m, door limit is provided with rubber seal, prevents that rinse water from leaking. L-type electric pull/push door 4 entirety adopt steel structural form, the two ends of L-type electric pull/push door 4 adopt respectively roller 6 to be connected with two tracks 7 that are fixed on cleaning shop 1 top, bottom, electric pull/push door 4 can be moved by direction along ng a path, realize opening wide and the function of closing of cleaning shop 1. L-type electric pull/push door 4 center of gravity place, top places are provided with transmission mechanism, motor, guarantee the automatic switch of L-type electric pull/push door 4.
It is mainly the handling mode being subject in mould that electric pull/push door 4 adopts the design of L-type, because automobile die is heavier, generally all in 20-50t scope, must be by driving handling, therefore mould safety jaw to be transported in cleaning shop 1, clog-free pass-through mode the best, adopt the mode of L-type electric pull/push door 4 can meet the needs of the safe handling of mould, in the time of needs handling mould, electric pull/push door 4 is opened, cleaning shop 1 is opened completely, mould can directly hang in, need to clean time, electric pull/push door 4 can be realized the sealing completely of cleaning shop 1 after closing, in the interior cleaning of cleaning shop 1, water smoke can not pollute workshop condition. therefore adopt L-type electric pull/push door 4 modes, both met mould and conveniently hung in cleaning shop 1, can ensure again workshop condition.
On cleaning shop 1, operation room 2 and the electric push-and-pull door leaf 4 in cleaning room, be provided with multiple transparent glass windows 8, wherein cleaning shop 1 and operation room 2 left and right arrange, and on the right side wall of operation room 2, be also provided with the little sliding door 9 of common operating personnel turnover and for operating personnel climb up clean roof portion steel ladder 10, the top of cleaning room is also provided with guardrail 11.
The hand-held high-pressure cleaning device cleaning in room adopts a high-pressure cleaning device (band heating function), cleaning pressure is up to 25Mpa, by the hand-held high-pressure spray gun of operator, cleans for mould position to be cleaned, can effectively guarantee cleaning performance, reach the requirement of cleannes. By a vertical centrifugal pump, the cleaning fluid in clean liquid case is squeezed into pressure filter, enter after filtering in the water tank that jetting machine carries for subsequent usely, water tank is filled it up with rear water pump and is automatically quit work.
Cleaning solution circulating device in cleaning room is in the time of work, and cleaning fluid flows into collecting tank by the gutter in cleaning shop 1 through twice stainless steel filtering net. In collecting tank, be provided with a floating ball type liquid-level meter and a blowdown submerged pump. All steel material filling type oily-water seperating equipment is furnished with a self prime pump, the water pump suction inlet being made up of plastic flexible pipe, ball float ring, tube head is placed in collecting tank, can fluctuate with collecting tank liquid level, exit of pump is furnished with the adjustable flow quantity of hand stainless steel ball valve. The cleaning fluid filtering through oil removing flows into clean liquid case by the overfall of oily-water seperating equipment through pipeline, for jetting machine. In clean liquid case, be provided with liquid level gauge, in the time of high liquid level, oily-water seperating equipment quits work; When low liquid level, oily-water seperating equipment is resumed work. Make to clean the soiling solution of part and separate completely through the clean liquid that filters oil removing, guarantee, with the cleaning fluid cleaning workpiece after filtering, to be conducive to improve the cleannes of part.
After mould cleans, the blow-dry device in cleaning shop 1 adopts the hand-held wind blowing gun taking compressed air as power to dry up mould; Oil injecting rust resisting device adopts the hand-held oil atomizer gun taking compressed air as power source to carry out the surperficial antirust oil spraying of workpiece. Compressed air line is provided with the manual main valve of import, pressure-reducing valve, filter and two way solenoid valves. Between electromagnetic valve outlet and wind blowing gun and oil atomizer gun, be connected with 15 meters of air corrugated hoses.
What in the process due to mould cleaning, use is water under high pressure, and the water that giant ejects nebulizes, and high-pressure water mist impinges upon and on mould, makes the quantitative change of water smoke obtain larger. And mould clean in order to bring into play the optimum efficiency of cleaning fluid, what make that mould cleans is clean, the water temperature of use is 40-50 DEG C, higher compared with environment temperature, under the higher environment of temperature, the saturation degree of water in air steam is high will be low compared with temperature time, and therefore the water of a large amount of mist states is difficult for becoming water. A large amount of water smoke can affect the visual field of workman's operation, and the environment of cleaning shop is also influenced simultaneously, process this, and the application takes air-supply to add air draft the demister system in conjunction with physics filtered fluid gasifying device.
Water smoke that mould cleaning shop produces is actual is small water droplet, and they are suspended in the air, and along with the motion of air in cleaning shop is flowed, in airtight space, exhausting is not blown and cannot be accomplished that circulation of air, the gas in confined space are difficult to extract out. Therefore demister system needs air-supply arrangement and air exhausting device.
The application's demister system arranges air channel (being ajutage 12) in cleaning shop 1 three of Room body top side portion, ajutage 12 is provided with air outlet 13 below, by the interior centrifugal blower 14 of Ventilator Room 3 to the interior air-supply of cleaning shop 1, in addition, electric pull/push door 4 top boards are provided with 4 roof axial fans 15 and blow downwards; Exhaust outlet 16 is established in body one side inwall bottom in chamber, and by Ventilator Room 3, another centrifugal blower 14 is to outside air draft, exhaust duct 17 is drawn out to cleaning shop 1 outside, finally discharges outside factory building.
Water smoke is discharged cleaning shop 1 through exhaust duct 17, at two physical filtering casees of cleaning shop 1 arranged outside, in physical filtering case I 18, be covered with the three-dimensional spacer block of 1cm size, can be used for stopping the larger water fog particle of particle in water smoke, make it fall to floating on three-dimensional spacer block, final liquefy water, drops in gutter by the Rose Box bottom mesh that leaks, and finally flows in plash. Similar with physical filtering case I 18, the interior studded less three-dimensional spacer block of physical filtering case II 19 and fire prevention silk floss, filter for the second layer, and same aqueous water drops in gutter by the mesh that leaks of Rose Box bottom, finally flows in plash.
The technological process of a kind of device for cleaning mould of the present utility model in the time of concrete use is:
A, material loading: adopt artificial hoisting material feeding, die workpiece lifting is put into mould cleaning shop assigned address.
B. cleaning shop door is closed: after die workpiece places, press the button, electric control gear control electric traction device pulls the electric pull/push door of cleaning shop, and it is closed.
C, high pressure manual clean: the sliding door that operator arranges from cleaning shop opposite side side plate enters in cleaning shop, open Handheld high-voltage cleaning device, to mould place to be cleaned, carry out hydro-peening with high-pressure spray gun. After cleaning, close Handheld high-voltage cleaning device.
D, manually dry up: after cleaning, blow off the remaining cleaning fluid on mould with compressed air.
E, antirust processing: operator is to mould spray anti-rust oil and lubricating oil.
F, purge chamber's door are opened: press the button, electric traction device pulls electric pull/push door, makes its unlatching.
G, blanking: carry out blanking (hanging away mould with crane).
In the time changing whole cleaning fluid, manually open valve, directly the cleaning fluid of clean liquid case is entered to catch pit, enter full factory Sewage Disposal by immersible pump and focus on.
A kind of mould purging system of the present utility model, reasonable in design, complete function, easy to use, device overall utility is strong, and good practical effect, is applicable to promoting the use of.
Claims (8)
1. a mould purging system, comprise and clean room and be arranged on the Handheld high-voltage cleaning device, blow-dry device, oil injecting rust resisting device, cleaning fluid circulation filter and the electric control gear that clean in room, it is characterized in that: on described cleaning room, be provided with an electric pull/push door, this electric pull/push door comprises two panels that are separately positioned on cleaning roof portion and cleaning one of them side, room, and two panels vertically arrange a L-type structure that Open Side Down of formation mutually;
In described cleaning room, be also provided with air-supply arrangement and air exhausting device, air-supply arrangement is blown from the top of cleaning inside, room, air exhausting device comprises centrifugal blower and the exhaust outlet that is arranged on cleaning room lower sidewall, and described exhaust outlet place is connected with for the gas that cleans inside, room being delivered to the exhaust duct that cleans outside, room;
Described electric pull/push door, air-supply arrangement and air exhausting device are by electric control gear control.
2. a kind of mould purging system according to claim 1, is characterized in that: described cleaning room comprises that each other described electric pull/push door is arranged on cleaning shop by the isolated cleaning shop of transparent sliding door and operation room.
3. a kind of mould purging system according to claim 2, it is characterized in that: the two ends of described electric pull/push door are provided with roller, this roller can move around cleaning on the default track of roof end and bottom, realizes opening wide or closing of L-type structure electric sliding door.
4. a kind of mould purging system according to claim 2, it is characterized in that: described air-supply arrangement comprises centrifugal blower, ajutage and is arranged on the axial flow blower on electric pull/push door top panel, ajutage is laid in the top of its excess-three piece side plate of cleaning shop except the side plate that electric pull/push door forms, and multiple air outlets that described centrifugal blower is offered by ajutage below are blown to cleaning shop.
5. a kind of mould purging system according to claim 4, is characterized in that: the blowing direction of described axial flow blower down.
6. a kind of mould purging system according to claim 1, is characterized in that: the end of described exhaust duct is provided with the filter that the water smoke for air exhausting device is discharged is processed.
7. a kind of mould purging system according to claim 6, it is characterized in that: described filter comprises the physical filtering case I and the physical filtering case II that set gradually along water smoke flow direction in exhaust duct, the bottom of physical filtering case I and physical filtering case II is provided with the mesh that leaks, and the below of the mesh that leaks is provided with gutter, the inside of physical filtering case I and physical filtering case II is also evenly provided with multiple for stopping the three-dimensional spacer block of water smoke, and the particle diameter of the interior three-dimensional spacer block of physical filtering case I is greater than the particle diameter of three-dimensional spacer block in physical filtering case II.
8. a kind of mould purging system according to claim 7, is characterized in that: the particle diameter of the three-dimensional spacer block arranging in described physical filtering case I is 1cm, in physical filtering case II, is also provided with fire prevention silk floss.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521022085.XU CN205253625U (en) | 2015-12-10 | 2015-12-10 | Mould washing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521022085.XU CN205253625U (en) | 2015-12-10 | 2015-12-10 | Mould washing system |
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| CN205253625U true CN205253625U (en) | 2016-05-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201521022085.XU Active CN205253625U (en) | 2015-12-10 | 2015-12-10 | Mould washing system |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107116197A (en) * | 2017-07-15 | 2017-09-01 | 合肥杰源机电科技有限公司 | A kind of special easy clean type die casting of automobile production |
| CN107931219A (en) * | 2017-11-29 | 2018-04-20 | 芜湖戎征达伺服驱动技术有限公司 | Between automatic production line mold clean |
| CN109433486A (en) * | 2018-12-21 | 2019-03-08 | 重庆杰曼清洁技术有限公司 | A kind of paint industry hanger cleaning method |
| CN112974373A (en) * | 2021-02-10 | 2021-06-18 | 深圳市鑫瑞华通信设备技术有限公司 | Three-station cleaning machine |
-
2015
- 2015-12-10 CN CN201521022085.XU patent/CN205253625U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107116197A (en) * | 2017-07-15 | 2017-09-01 | 合肥杰源机电科技有限公司 | A kind of special easy clean type die casting of automobile production |
| CN107931219A (en) * | 2017-11-29 | 2018-04-20 | 芜湖戎征达伺服驱动技术有限公司 | Between automatic production line mold clean |
| CN109433486A (en) * | 2018-12-21 | 2019-03-08 | 重庆杰曼清洁技术有限公司 | A kind of paint industry hanger cleaning method |
| CN112974373A (en) * | 2021-02-10 | 2021-06-18 | 深圳市鑫瑞华通信设备技术有限公司 | Three-station cleaning machine |
| CN112974373B (en) * | 2021-02-10 | 2022-06-14 | 深圳市鑫瑞华通信设备技术有限公司 | Three-station cleaning machine |
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