CN114612069A - Safety production management system and method for metallurgical industry - Google Patents
Safety production management system and method for metallurgical industry Download PDFInfo
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Abstract
The invention relates to the technical field of metallurgy informatization safety management, in particular to a system and a method for managing safety production in the metallurgy industry. The intelligent safety helmet system comprises a safety management platform, a cloud server, an intelligent safety helmet system and a mobile terminal, wherein the cloud server, the intelligent safety helmet system and the mobile terminal are in communication connection through a network system; wherein: the safety management platform is used for realizing digital recording of the whole execution process; the intelligent safety helmet system is used for capturing potential safety hazard dead angles of all sites in an all-round mode through the intelligent helmet. The design of the invention provides a solid foundation for safety data analysis, potential safety hazard data and safety knowledge base construction by obtaining various valuable safety service data; the method can be widely applied to industrial production of metallurgy, nonferrous industry, mining industry and the like, provides effective support for safety management work by virtue of the characteristics of timeliness, data structuring and visual information technology, realizes safety data interaction, and forms full-flow closed-loop management of hidden dangers, risks, safety information and the like, thereby effectively solving the existing safety management problem.
Description
Technical Field
The invention relates to the technical field of metallurgy informatization safety management, in particular to a system and a method for managing safety production in the metallurgy industry.
Background
In recent years, the safety production situation of China generally keeps a stable and good situation, but still is in a climbing and bank passing period, the risk of the traditional high-risk industry is not comprehensively and effectively prevented and controlled, new situations and new risks emerge continuously, serious accidents happen frequently, and accordingly the requirement on safety management work is continuously improved.
The safety management work of the metallurgical industry has the characteristics of more production lines, more special equipment and more safety personnel, the conventional basic-level safety personnel still carry out daily safety work through the traditional modes of paper tables, paper inspection lists, paper filing and the like, and the problems of complex operation, non-standardization, insufficient public data opening and the like exist, and the technical support of systematization and intellectualization is lacked. Low working efficiency, difficult statistical analysis, difficult management and higher cost. Management and control capabilities of managers on basic level job conditions, working quality and relevant parties are limited, and macroscopic data acquisition and management decision support on situations such as safety and operation is lacked.
The existing working mode causes that the safety management cannot effectively complete the quick closed loop of risk, hidden danger and problem management of information driving; in addition, security personnel are faced with a large amount of security information data in daily life, the processing and analysis of the paper materials are complicated, and obviously, the security management requirements cannot be met, so that a new security management mode is required to be developed and applied intelligently by utilizing big data according to the requirements of the times. In view of this, we propose a system and a method for managing the safety production in the metallurgical industry.
Disclosure of Invention
The invention aims to provide a safety production management system and a safety production management method in the metallurgical industry so as to solve the problems in the background technology.
In order to solve the technical problems, one of the purposes of the invention is to provide a safety production management system in the metallurgical industry, which comprises a safety management platform, wherein the safety management platform is in communication connection with a cloud server, an intelligent safety helmet system and a mobile terminal through a network system; wherein:
the safety management platform is used for combining the safety inspection range and route with the electronic fence through technical means including but not limited to GIS, GPS, Wifi, 4G/5G and the like, and realizing the whole-process digital recording of sound, video, walking track and the like in the whole process;
the network system is used for providing communication connection and data transmission channels among all units/modules in the management system;
the cloud server is used for providing strong computing capacity and wide storage space for system operation;
the intelligent safety helmet system is used for adding an intelligent helmet in the execution link of safety inspection, capturing potential safety hazard dead corners of each site in an all-around manner, and supplementing and improving the defects of the traditional fixed monitoring camera;
the mobile terminal is used for supporting field operation personnel to perform operations of accessing the system, checking a card, checking data, uploading inspection data and controlling the intelligent helmet.
As a further improvement of the technical scheme, the security management platform comprises a basic function and a security check function which are in communication connection with each other, wherein the basic function of the security management platform comprises a basic management module, an intelligent card punching module, a job-performing management module and a comprehensive display module; the basic management module, the intelligent card punching module, the function management module and the comprehensive display module are sequentially connected through network communication; wherein:
the basic management module is used for inputting and managing information of the operation parts of each production area, personnel information, operation length information, organization structure information and basic equipment information of the operation parts of each production area, setting a routing inspection route, and formulating inspection auditing standards and assessment indexes corresponding to inspection contents;
the intelligent card punching module is used for realizing the effect that a safety patrol inspector can automatically record post arrival information of the safety patrol inspector at a patrol inspection point part or within a specified range of equipment in a Radio Frequency Identification (RFID) radio frequency communication mode;
the job performing management module is used for recording the score of job performing personnel according to a preset rule and performing online ranking display;
and the comprehensive display module is used for displaying the converged data and the analyzed and calculated data according to a mode selected by the user.
As a further improvement of the technical scheme, the security check function of the security management platform comprises an intelligent inspection module, a security check management module, a hidden danger management module and a data analysis module; the intelligent inspection module, the safety inspection management module, the hidden danger management module and the data analysis module are sequentially connected through network communication and can independently operate; wherein:
the intelligent inspection module is used for realizing real-time linkage of front-end field inspection operation and rear-end central centralized management personnel, synchronous transmission and storage of information and acquisition and analysis of data through an intelligent safety helmet system;
the safety inspection management module is used for determining various safety inspection contents corresponding to a corresponding inspection plan, different inspection places and equipment based on potential safety hazards, personnel organization, post responsibility and an inspection route, and performing default automatic distribution on various safety inspection operations according to a set principle;
the hidden danger management module is used for providing a functional module for submitting and reporting the hidden danger problem at the mobile terminal for a safety inspector/a non-safety inspector;
the data analysis module is used for acquiring data of various dimensions including but not limited to execution of safety inspection, tracking of hidden danger problems, execution conditions of inspection personnel, violation conditions of personnel, safety states of production environment and the like, and performing various statistical analyses in the platform through a function algorithm.
As a further improvement of the technical scheme, the intelligent safety helmet system comprises an intelligent management and control center and an intelligent safety helmet; the intelligent control center can be integrated in a computer processor in the intelligent safety helmet, and the intelligent control center can also be integrated in the safety management platform/the mobile terminal and is in communication connection with electronic elements in the intelligent safety helmet through a network communication means; wherein:
the intelligent control center is used for butting the front-end data acquired by the intelligent safety helmet with the background, and effectively analyzing the data to realize the monitoring of the front end by the back end;
the intelligent safety helmet is used for collecting the data of the whole front-end field inspection operation process through the intelligent helmet with video recording, photographing, lighting, positioning, voltage sensing, climbing early warning and protection early warning functions, and transmitting the data to the intelligent management and control center through a network communication technology.
As a further improvement of the technical scheme, the intelligent safety helmet system is used as a safety inspection subsystem, has an independent management and control platform system and an API (application programming interface), and can be used for interacting with an external system by adopting the technologies of Internet of things, mobile internet, artificial intelligence, big data, cloud computing and the like; the main platform for safety inspection, namely the safety management platform, can embed the management part of the subsystem in the related page of the main platform from the front-end page as required, or directly access the management and control platform of the intelligent safety helmet system based on the webpage skipping mode.
As a further improvement of the technical solution, the mobile terminal may be, but is not limited to, a mobile phone, a tablet, a smart band, etc.; the mobile terminal is internally provided with an RFID card reader, and the RFID card reader is used for being matched with an RFID emitter additionally arranged on a part or equipment needing safety point inspection to realize intelligent card punching when an inspection worker reaches a specified position; the RFID reader may also be integrated within the smart security helmet.
The invention also provides a metallurgical industry safety production management method, which comprises the following steps:
s1, inputting information of operation departments, personnel information, operation length information, organization structure information and basic equipment information of the operation departments of the production areas, setting an inspection route, and formulating inspection auditing standards and assessment indexes corresponding to inspection contents;
s2, arranging an RFID emitter capable of avoiding signal interference on a part or equipment needing safety point inspection, and configuring a mobile terminal carrying an RFID card reader;
s3, designing and manufacturing the intelligent safety helmet, constructing an intelligent control center matched with the intelligent safety helmet, and embedding a management part of the intelligent control center into a related page of a safety management platform as required;
s4, the field worker wears the intelligent safety helmet and carries the mobile terminal to perform field operation within a set range, and when the field worker reaches the range with the RFID emitter, the RFID card reader receives the signal of the RFID emitter to perform automatic card punching;
s5, the safety inspection personnel submit problems found on the inspection site on line, the problems are automatically fed back to corresponding responsible persons by the system according to the rules of the system hidden danger database, the responsible persons are responsible for tracking the corresponding problems and solving the problems according to the disposal principle of the hidden dangers, and in the process, the real-time linkage of front-end site inspection operation and rear-end central centralized management personnel can be realized through the intelligent safety helmet system;
s6, when a safety inspector/non-safety inspector on the operation site finds other potential safety hazard problems outside the specified inspection time and the physical range, the potential safety hazard problems can be reported and submitted through the mobile terminal, and the system automatically gathers the acquired information to a classification person-responsible information board for discrimination processing;
s7, the system gathers various data of the safety inspection, carries on statistical analysis in the system platform, automatically generates corresponding report graphics, and associates the safety inspection work data with the corresponding personnel;
s8, automatically recording and counting the performing conditions of each performing person by the system, checking according to a preset rule, accumulating points, and performing online ranking of the performing;
and S9, the user views the related display data according to the self-selected mode through the application platform or the associated webpage of the mobile terminal.
The invention also provides an operating device of the metallurgical industry safety production management system, which comprises a processor, a memory and a computer program stored in the memory and operated on the processor, wherein the processor is used for realizing the metallurgical industry safety production management system when executing the computer program.
It is a fourth object of the present invention to provide a computer-readable storage medium, which stores a computer program, and the computer program realizes the above-mentioned metallurgical industry safety production management system when being executed by a processor.
Compared with the prior art, the invention has the beneficial effects that:
1. in the safety production management system and method in the metallurgical industry, through the systematic construction of safety inspection, the final aim is to thoroughly change the traditional safety inspection management by using a mobile and digital mode, finally obtain various valuable safety service data and provide a solid foundation for safety data analysis, potential safety hazard data and safety knowledge base construction;
2. the metallurgical industry safety production management system and the method can be widely applied to industrial production of metallurgy, nonferrous industry, mining industry and the like, and by means of the characteristics of timeliness, data structuring and visual characteristics of information technology, effective support is provided for safety management work, safety data interaction is realized, full-flow closed-loop management of hidden dangers, risks, safety information and the like is formed, and therefore the existing safety management problem is effectively solved.
Drawings
FIG. 1 is an exemplary network architecture diagram of the present invention;
FIG. 2 is a view showing a structure of a partial apparatus according to the present invention;
FIG. 3 is a functional architecture diagram of the security management platform of the present invention;
FIG. 4 is a flow chart of an exemplary method of the present invention;
FIG. 5 is a block diagram of an exemplary electronic computer platform according to the present invention.
In the figure:
1. a security management platform; 11. a basic management module; 12. an intelligent card punching module; 13. a job-performing management module; 14. a comprehensive display module; 15. an intelligent inspection module; 16. a security check management module; 17. a hidden danger management module; 18. a data analysis module;
2. a network system;
3. a cloud server;
4. an intelligent safety helmet system; 41. an intelligent management and control center; 42. an intelligent safety helmet;
5. a mobile terminal; 51. an RFID card reader.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
As shown in fig. 1 to 5, the embodiment provides a safety production management system in a metallurgical industry, including a safety management platform 1, where the safety management platform 1 is connected to a cloud server 3, an intelligent safety helmet system 4 and a mobile terminal 5 through a network system 2 in a communication manner; wherein:
the safety management platform 1 is used for combining the safety inspection range and route with the electronic fence by technical means including but not limited to GIS, GPS, Wifi, 4G/5G and the like, and realizing the whole-process digital recording of sound, video, walking track and the like in the whole process;
the network system 2 is used for providing communication connection and data transmission channels among all units/modules in the management system;
the cloud server 3 is used for providing strong computing power and wide storage space for system operation;
the intelligent safety helmet system 4 is used for adding an intelligent helmet in an execution link of safety inspection, capturing potential safety hazard dead corners of each site in an all-around manner, and supplementing and improving the defect that a fixed monitoring camera is arranged in the traditional manner;
the mobile terminal 5 is used for supporting field operation personnel to perform operations of accessing the system, checking a card, checking data, uploading inspection data and controlling the intelligent helmet.
In the operation process of the security management platform 1, not only standardized processes and results, but also real traceable process data can be assisted.
In this embodiment, the security management platform 1 includes two major parts, namely a basic function and a security check function, which are in communication connection with each other, wherein the basic function of the security management platform 1 includes a basic management module 11, an intelligent card punching module 12, a job-performing management module 13 and a comprehensive display module 14; the basic management module 11, the intelligent card punching module 12, the job-performing management module 13 and the comprehensive display module 14 are sequentially connected through network communication; wherein:
the basic management module 11 is used for inputting and managing information of the operation parts of each production area, personnel information, operation length information, organization structure information and basic equipment information of the operation parts of each production area, setting a routing inspection route, and formulating inspection standards and assessment indexes corresponding to inspection contents;
the intelligent card punching module 12 is used for realizing the effect that a safety inspector can automatically record post arrival information of the staff at an inspection point part or in a specified range of equipment in a Radio Frequency Identification (RFID) radio frequency communication mode;
the job performing management module 13 is used for recording the score of the job performing personnel according to a preset rule and performing online ranking display;
the comprehensive display module 14 is configured to display the aggregated data and the data obtained through analysis and calculation according to a mode selected by a user.
In the intelligent card punching module 12, an RFID transmitter capable of avoiding signal interference is additionally arranged on a part or equipment needing safety checking, so that a safety inspector can operate on the site more simply and conveniently without using a mobile terminal or other handheld equipment to scan codes, and the inspector can automatically record post arrival information of the personnel and automatically return the post arrival information to a system only in a specified range of the part or equipment needing checking; furthermore, through the mode, the operation of the user on the site can be reduced as much as possible, and only the abnormal point needs to be photographed and recorded; meanwhile, the personal safety of the field of the inspector can be ensured, and the observation of field problems can be more concentrated.
Specifically, the mode requires the user to pay attention to the wearing manner of the RFID, for example, a bracelet mode may be adopted to avoid missed detection of the RFID.
In the comprehensive display module 14, the user can drag the gathered data and the data obtained by analysis and calculation to the design canvas in the billboard design environment of the security management platform 1, and only needs to select the mode to be displayed and set the display parameters, so that the displayed effect can be seen, and the optimization configuration can be quickly iterated and adjusted according to the displayed effect.
Specifically, all the configured results are supported by an application layer data source and can be output to other application systems through an API, or tools such as BI and report forms, so as to perform Dashboard display design.
Further, the security check function of the security management platform 1 includes an intelligent inspection module 15, a security check management module 16, a hidden danger management module 17 and a data analysis module 18; the intelligent inspection module 15, the safety inspection management module 16, the hidden danger management module 17 and the data analysis module 18 are connected in sequence through network communication and can operate independently; wherein:
the intelligent patrol module 15 is used for realizing real-time linkage of front-end field patrol operation and rear-end central centralized management personnel, synchronous transmission and storage of information and acquisition and analysis of data through the intelligent safety helmet system 4;
the safety inspection management module 16 is used for determining various safety inspection contents corresponding to a corresponding inspection plan, different inspection places and equipment based on potential safety hazards, personnel organization, post responsibility and an inspection route, and performing default automatic distribution on various safety inspection operations according to a set principle;
the hidden danger management module 17 is used for providing a functional module for submitting and reporting the hidden danger problem at the mobile terminal for a safety inspector/a non-safety inspector;
the data analysis module 18 is used for acquiring data of various dimensions including but not limited to execution of safety inspection, tracking of hidden danger problems, execution conditions of inspection personnel, violation conditions of personnel, safety states of production environments and the like, and performing various statistical analyses in the platform through a function algorithm.
In the security inspection management module 16, the security inspection task can be displayed in the APP of the mobile terminal 5, and belongs to the responsible person, the professional and the information that the executor can view; the task is usually defined by the upper level of responsible persons, or the system performs default automatic allocation according to the set principle, and then the responsible persons perform confirmation and supplement.
The potential safety hazard problem mainly aims at the situation that other types of objects exist in a factory site and are out of the specified inspection time and physical range. For the situation, the safety inspection personnel and the non-safety inspection personnel can report the hidden trouble at the mobile terminal 5 through the function module submitted by the problem, and only the user needs to select the classification, the situation description and the picture information of the hidden trouble in the form. After the system collects the information, the information is automatically gathered to the information board of the classification responsible person, the classification responsible person screens the content, the inspection executive person and the region responsible person quickly handle the content after the content is confirmed, and the photos before and after the rectification are recorded.
Furthermore, the responsible person of the safety inspection system needs to determine whether to expand such newly added problems into new hidden danger database contents and change the specific inspection contents of the inspection planning task. The tracking of the potential safety hazard problems mainly aims at various safety problems found on a factory site, and a problem responsible person and an executive person perform a recording tracking processing process within a planning date until the problem and the executive person are closed, and the problem is closed after the responsible person confirms the problem.
Different personnel can look over various safety problems so far in the safety problem list and can carry out various filtering, help users at all levels to know real-time open problem information fast, and can grasp the degree that the problem was dealt with in time, be convenient for provide timely accurate information for other business departments, so that work such as normal production can be carried out.
In the data analysis module 18, all data in the safety inspection process are automatically gathered in the safety management platform 1, and various safety inspection work and personnel hooks can be realized through the data, such as annual check of long factory operation, and rewarding and punishing of field workers.
Meanwhile, various aggregated data of the safety inspection can be directly subjected to various statistical analyses in the platform, for example, according to the level of potential safety hazards and the year of the day, month and quarter, the aggregated data of online inspection of different bases, including inspection data, hidden danger inspection, cost use and the like, are subjected to multi-dimensional calculation, for example, rectification rate data and the like are output, the platform provides nearly 50 functions, and the calculation requirements of various forms of analysis of the safety inspection data are met.
In this embodiment, the intelligent helmet system 4 includes an intelligent management and control center 41 and an intelligent safety helmet 42; the intelligent control center 41 may be integrated in a computer processor in the intelligent safety helmet 42, or the intelligent control center 41 may also be integrated in the safety management platform 1/mobile terminal 5, and is in communication connection with electronic elements in the intelligent safety helmet 42 through a network communication means; wherein:
the intelligent control center 41 is used for docking the front-end data acquired through the intelligent safety helmet 42 with the background, and performing effective analysis on the data to realize the front-end monitoring at the back end;
the intelligent safety helmet 42 is used for collecting data of the whole front-end field inspection operation process through an intelligent helmet with video recording, photographing, lighting, positioning, voltage sensing, climbing early warning and protection early warning functions, and transmitting the data to the intelligent management and control center 41 through a network communication technology.
The intelligent safety helmet 42 can enable the management layer to have the capacity of moving eyes, supplement and improve the defect of the traditional fixed monitoring camera, and comprehensively capture potential safety hazard dead angles of all sites in such a way; the operating personnel who patrols and examines in the front end scene can use pronunciation, mobile terminal 5 controls the phone on the intelligent helmet like cell-phone etc, and communication technologies such as WIFI, focus, 4G 5G network can be used to the access of intelligent helmet, and the video recording of support working process, functions such as shoot, light, personnel's location, voltage perception, early warning of ascending a height and safety protection early warning, in time with data and backstage butt joint to improve work and management efficiency, reduce enterprise's operation cost.
Specifically, the intelligent safety helmet system 4 is used as a subsystem of safety inspection, has an independent management and control platform system and an API (application programming interface), and can be used for interacting with an external system by adopting technologies such as internet of things, mobile internet, artificial intelligence, big data, cloud computing and the like; the main platform of safety inspection, namely the safety management platform 1, embeds the management part of the subsystem in the related page of the main platform from the front-end page as required, or directly accesses the management and control platform of the intelligent safety helmet system 4 based on the webpage skipping mode.
Wherein, through technologies such as thing networking, mobile internet, artificial intelligence, big data and cloud calculate, can let the front end scene patrol and examine the operation more intelligent, let the rear end management more high-efficient simultaneously.
In this embodiment, the mobile terminal 5 may be, but is not limited to, a mobile phone, a tablet, an intelligent bracelet, and the like; an RFID card reader 51 is arranged in the mobile terminal 5, and the RFID card reader 51 is used for being matched with an RFID emitter additionally arranged on a part or equipment needing safety point inspection to realize intelligent card punching when an inspection person reaches a specified position; RFID reader 51 may also be integrated within smart security helmet 42.
A metallurgical industry safety production management method comprises the metallurgical industry safety production management system, and comprises the following steps:
s1, inputting information of operation departments, personnel information, operation length information, organization structure information and basic equipment information of the operation departments of the production areas, setting an inspection route, and formulating inspection auditing standards and assessment indexes corresponding to inspection contents;
s2, arranging an RFID emitter capable of avoiding signal interference on a part or equipment needing safety point inspection, and configuring a mobile terminal 5 carrying an RFID card reader 51;
s3, designing and manufacturing the intelligent safety helmet 42, constructing an intelligent control center 41 matched with the intelligent safety helmet 42, and embedding a management part of the intelligent control center 41 into a related page of the safety management platform 1 as required;
s4, the field worker wears the intelligent safety helmet 42 and carries the mobile terminal 5 to perform field operation within a set range, and when the field worker reaches the range with the RFID emitter, the RFID card reader 51 receives the signal of the RFID emitter to perform automatic card punching;
s5, the safety inspection personnel submit problems found on the inspection site on line, the problems are automatically fed back to corresponding responsible persons by the system according to the rules of the system hidden danger database, the responsible persons are responsible for tracking the corresponding problems and solving the problems according to the disposal principle of the hidden dangers, and in the process, the real-time linkage of front-end site inspection operation and rear-end central centralized management personnel can be realized through the intelligent safety cap system 4;
s6, when finding out various other potential safety hazard problems outside the specified inspection time and physical range, the safety inspector/non-safety inspector in the operation site can report and submit the problems through the mobile terminal 5, and the system automatically gathers the acquired information to the classification person-of-responsibility information board for discrimination processing;
s7, the system gathers various data of the safety inspection, carries on statistical analysis in the system platform, automatically generates corresponding report graphics, and associates the safety inspection work data with the corresponding personnel;
s8, automatically recording and counting the performing conditions of each performing person by the system, checking according to a preset rule, accumulating points, and performing online ranking of the performing;
s9, the user views the related display data according to the self-selected mode through the application platform or the associated web page of the mobile terminal 5.
In S5, the task execution of the safety inspection includes the tasks based on the established task, the assigned personnel of the task confirms the actual situation of the safety hazard at the specified time, the specified route and the specified range, and feeds back the content through the mobile terminal on line; when the problem responsible person tracks the corresponding problem, the problem responsible person needs to solve the problem according to the disposal principle of the hidden danger, initiates the rectification execution requirement, assigns an executive person and a completion date, records the condition photos before and after the modification by the executive person, confirms the completion of the task by the hidden danger responsible person, and finally sets the hidden danger to be in a closed state.
As shown in fig. 5, the embodiment further provides an operating device of a safety production management system in the metallurgical industry, where the operating device includes a processor, a memory, and a computer program stored in the memory and running on the processor.
The processor comprises one or more than one processing core, the processor is connected with the memory through the bus, the memory is used for storing program instructions, and the metallurgical industry safety production management system is realized when the processor executes the program instructions in the memory.
Alternatively, the memory may be implemented by any type or combination of volatile or non-volatile memory devices, such as Static Random Access Memory (SRAM), electrically erasable programmable read-only memory (EEPROM), erasable programmable read-only memory (EPROM), programmable read-only memory (PROM), read-only memory (ROM), magnetic memory, flash memory, magnetic or optical disks.
In addition, the invention also provides a computer readable storage medium, which stores a computer program, and the computer program is executed by a processor to realize the metallurgical industry safety production management system.
Optionally, the present invention also provides a computer program product containing instructions, which when run on a computer, causes the computer to execute the above aspects of the metallurgical industry safety production management system.
It will be understood by those skilled in the art that the processes for implementing all or part of the steps of the above embodiments may be implemented by hardware, or may be implemented by a program for instructing relevant hardware, and the program may be stored in a computer readable storage medium, where the above mentioned storage medium may be a read-only memory, a magnetic disk or an optical disk, etc.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and the preferred embodiments of the present invention are described in the above embodiments and the description, and are not intended to limit the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (7)
1. A metallurgical industry safety production management system which is characterized in that: the intelligent safety helmet system comprises a safety management platform (1), wherein the safety management platform (1) is in communication connection with a cloud server (3), an intelligent safety helmet system (4) and a mobile terminal (5) through a network system (2); wherein:
the safety management platform (1) is used for combining the range and route of safety inspection with the electronic fence by technical means including but not limited to GIS, GPS, Wifi, 4G/5G and the like, so as to realize the whole-process digital recording of sound, video, walking track and the like in the whole process;
the network system (2) is used for providing communication connection and data transmission channels among all units/modules in the management system;
the cloud server (3) is used for providing strong computing capacity and wide storage space for system operation;
the intelligent safety helmet system (4) is used for adding an intelligent helmet in an execution link of safety inspection, capturing potential safety hazard dead angles of each site in an all-around manner, and supplementing and improving the defects of a traditional fixed monitoring camera;
the mobile terminal (5) is used for supporting field operators to perform operations of accessing the system, checking cards, checking data, uploading inspection data and controlling the intelligent helmet.
2. The metallurgical industry safety production management system of claim 1, wherein: the safety management platform (1) comprises a basic function and a security check function which are communicated and connected with each other, wherein the basic function of the safety management platform (1) comprises a basic management module (11), an intelligent card punching module (12), a job performing management module (13) and a comprehensive display module (14); the basic management module (11), the intelligent card punching module (12), the full-time management module (13) and the comprehensive display module (14) are sequentially connected through network communication; wherein:
the basic management module (11) is used for inputting and managing information of operation departments, personnel information, operation length information, organization structure information and basic equipment information of the operation departments of the production areas, setting a routing inspection route, and formulating inspection auditing standards and assessment indexes corresponding to inspection contents;
the intelligent card punching module (12) is used for realizing the effect that a safety inspector can automatically record post arrival information of the staff at an inspection point part or in a specified range of equipment in a Radio Frequency Identification (RFID) radio frequency communication mode;
the job performing management module (13) is used for recording the score of the job performing personnel according to a preset rule and performing online ranking display;
the comprehensive display module (14) is used for displaying the gathered data and the data obtained by analysis and calculation according to a mode selected by a user.
3. The metallurgical industry safety production management system of claim 2, wherein: the security inspection function of the security management platform (1) comprises an intelligent inspection module (15), a security inspection management module (16), a hidden danger management module (17) and a data analysis module (18); the intelligent inspection module (15), the safety inspection management module (16), the hidden danger management module (17) and the data analysis module (18) are connected in sequence through network communication and can operate independently; wherein:
the intelligent inspection module (15) is used for realizing real-time linkage of front-end field inspection operation and rear-end central centralized management personnel, synchronous transmission and storage of information and acquisition and analysis of data through the intelligent safety helmet system (4);
the safety inspection management module (16) is used for determining various safety inspection contents corresponding to a corresponding inspection plan, different inspection places and equipment based on potential safety hazards, personnel organization, post responsibility and inspection routes, and performing default automatic distribution on various safety inspection operations according to a set principle;
the hidden danger management module (17) is used for providing a functional module for submitting and reporting the hidden danger problem at the mobile terminal for a safety inspector/a non-safety inspector;
the data analysis module (18) is used for acquiring data of various dimensions including but not limited to execution of safety inspection, tracking of hidden danger problems, execution conditions of inspection personnel, violation conditions of personnel, safety states of production environment and the like, and performing various statistical analyses in the platform through a function algorithm.
4. The metallurgical industry safety production management system of claim 3, wherein: the intelligent safety helmet system (4) comprises an intelligent management and control center (41) and an intelligent safety helmet (42); the intelligent control center (41) can be integrated in a computer processor in the intelligent safety helmet (42), and the intelligent control center (41) can also be integrated in the safety management platform (1)/the mobile terminal (5) and is in communication connection with electronic elements in the intelligent safety helmet (42) through network communication means; wherein:
the intelligent control center (41) is used for butting the front-end data acquired through the intelligent safety helmet (42) with the background, and effectively analyzing the data to realize the monitoring of the front end at the back end;
the intelligent safety helmet (42) is used for collecting data of the whole front-end field inspection operation process through an intelligent helmet with video recording, photographing, lighting, positioning, voltage sensing, climbing early warning and protection early warning functions, and transmitting the data to the intelligent management and control center (41) through a network communication technology.
5. The metallurgical industry safety production management system of claim 4, wherein: the intelligent safety helmet system (4) is used as a subsystem of safety inspection, is provided with an independent management and control platform system and an API (application programming interface), and all functions of the system can be interactively used with an external system by adopting technologies such as Internet of things, mobile internet, artificial intelligence, big data and cloud computing; the main platform for safety inspection, namely the safety management platform (1) embeds the management part of the subsystem into the related page of the main platform from the front-end page as required, or directly accesses the management and control platform of the intelligent safety helmet system (4) based on a webpage skipping mode.
6. The metallurgical industry safety production management system of claim 5, wherein: the mobile terminal (5) can be but is not limited to a mobile phone, a tablet, an intelligent bracelet and the like; an RFID card reader (51) is arranged in the mobile terminal (5), and the RFID card reader (51) is used for being matched with an RFID emitter additionally arranged on a part or equipment needing safety point inspection to realize intelligent card punching when an inspection person reaches a specified position; the RFID reader (51) may also be integrated within the smart security helmet (42).
7. A metallurgical industry safety production management method comprising the metallurgical industry safety production management system according to claims 1 to 6, characterized in that: the method comprises the following steps:
s1, inputting information of operation departments, personnel information, operation length information, organization structure information and basic equipment information of the operation departments of the production areas, setting an inspection route, and formulating inspection auditing standards and assessment indexes corresponding to inspection contents;
s2, arranging an RFID emitter capable of avoiding signal interference additionally on a part or equipment needing safety point inspection, and configuring a mobile terminal (5) carrying an RFID card reader (51);
s3, designing and manufacturing an intelligent safety helmet (42), constructing an intelligent control center (41) matched with the intelligent safety helmet (42), and embedding a management part of the intelligent control center (41) into a related page of a safety management platform (1) as required;
s4, field workers wear the intelligent safety helmet (42) and carry the mobile terminal (5) to perform field operation within a set range, and when the field workers reach the range with the RFID transmitters, the RFID card reader (51) receives signals of the RFID transmitters to perform automatic card punching;
s5, the safety inspection personnel submit problems found on the inspection site on line, the problems are automatically fed back to corresponding responsible persons by the system according to the rules of the system hidden danger database, the responsible persons are responsible for tracking the corresponding problems and solving the problems according to the disposal principle of the hidden dangers, and in the process, the real-time linkage of front-end site inspection operation and rear-end central centralized management personnel can be realized through the intelligent safety helmet system (4);
s6, when finding out various other potential safety hazard problems outside the specified inspection time and physical range, the safety inspector/non-safety inspector in the operation site can report and submit the potential safety hazard problems through the mobile terminal (5), and the system automatically gathers the acquired information to the information board of the classification responsible person for screening processing;
s7, the system gathers various data of the safety inspection, carries on statistical analysis in the system platform, automatically generates corresponding report graphics, and associates the safety inspection work data with the corresponding personnel;
s8, automatically recording and counting the performing conditions of each performing person by the system, checking according to a preset rule, accumulating points, and performing online ranking of the performing;
and S9, the user views the related display data according to the self-selected mode through the application platform or the related webpage of the mobile terminal (5).
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115220405A (en) * | 2022-06-29 | 2022-10-21 | 北京创思工贸有限公司 | Equipment safety point inspection system and equipment safety point inspection method |
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