CN114597434A - Intelligent waste lithium battery electrolyte recovery processing device - Google Patents

Intelligent waste lithium battery electrolyte recovery processing device Download PDF

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Publication number
CN114597434A
CN114597434A CN202210135120.7A CN202210135120A CN114597434A CN 114597434 A CN114597434 A CN 114597434A CN 202210135120 A CN202210135120 A CN 202210135120A CN 114597434 A CN114597434 A CN 114597434A
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China
Prior art keywords
extrusion
electrolyte
liquid outlet
signal
separation chamber
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Application number
CN202210135120.7A
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Chinese (zh)
Inventor
朱成龙
刘坤明
韩远远
游弘宇
代辉
杜文明
陈新军
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Taihe Dahua Energy Technology Co ltd
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Taihe Dahua Energy Technology Co ltd
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Priority to CN202210135120.7A priority Critical patent/CN114597434A/en
Publication of CN114597434A publication Critical patent/CN114597434A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M6/00Primary cells; Manufacture thereof
    • H01M6/52Reclaiming serviceable parts of waste cells or batteries, e.g. recycling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/01Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
    • B01D29/03Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements self-supporting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/62Regenerating the filter material in the filter
    • B01D29/70Regenerating the filter material in the filter by forces created by movement of the filter element
    • B01D29/72Regenerating the filter material in the filter by forces created by movement of the filter element involving vibrations
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M6/00Primary cells; Manufacture thereof
    • H01M6/14Cells with non-aqueous electrolyte
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/84Recycling of batteries or fuel cells

Abstract

The invention belongs to the technical field of waste battery recovery, and aims to solve the problems that in the prior art, solid matters in electrolyte easily block a filter screen, the smooth operation of the electrolyte recovery process is not facilitated, the damage of the filter screen is difficult to know in time, and the smooth operation of the electrolyte recovery process is difficult to guarantee due to the fact that a liquid outlet pipeline needs to be dredged manually, so that the intelligent waste lithium battery electrolyte recovery processing device comprises a recovery processing box, wherein the recovery processing box is internally provided with an extrusion separation chamber and a filtration separation chamber, a filter screen is arranged on a connecting frame, an extrusion impacting mechanism is arranged on the recovery processing box, and a pipeline dredging mechanism is arranged in a splash-proof housing; according to the invention, the liquid outlet pipe is automatically dredged through the pipeline dredging mechanism, and the comprehensive analysis module generates a blocking signal or a smooth signal, so that an operator can timely know the damage risks of the filter pressing plate and the filter screen, and the smooth operation of the recovery operation is ensured.

Description

Intelligent waste lithium battery electrolyte recovery processing device
Technical Field
The invention relates to the technical field of waste battery recovery, in particular to an intelligent recovery and treatment device for electrolyte of waste lithium batteries.
Background
The lithium battery is a primary battery which takes lithium metal or lithium alloy as a negative electrode material and uses a non-aqueous electrolyte solution, is different from a rechargeable battery lithium ion battery and a lithium ion polymer battery, and has very high requirements on the environment due to the very active chemical characteristics of the lithium metal, so that the processing, storage and use of the lithium metal have very high requirements on the environment, and along with the development of microelectronic technology at the end of the twentieth century, miniaturized equipment is increasingly increased, and very high requirements on power sources are provided, and the lithium battery enters a large-scale practical stage; if the waste lithium batteries are directly discarded, resource waste and environmental pollution are caused, so that the waste lithium batteries need to be recycled.
Contain electrolyte among the lithium cell, when retrieving electrolyte at present, generally adopt crushing equipment to carry out the breakage so that electrolyte flows out to waste lithium cell to filter the solid-state sediment in the electrolyte through the filter screen, then retrieve the electrolyte after filtering, but this kind of recovery processing mode still has following defect at the in-service use in-process: when the filter screen filters electrolyte, the mesh of filter screen is blockked up easily to solid-state thing wherein, is unfavorable for going on smoothly of electrolyte recovery process, and is difficult to in time know the damage of filter screen, and the solid-state sediment that flows out when the filter screen is damaged leads to out the liquid pipeline easily and blocks up, needs the manual work to dredge to going out the liquid pipeline, is difficult to guarantee going on smoothly of electrolyte recovery process.
In view of the above technical drawbacks, a solution is proposed.
Disclosure of Invention
The invention aims to provide an intelligent recovery processing device for waste lithium battery electrolyte, which repeatedly impacts a connecting frame while extruding crushed objects in an extrusion separation chamber through an extrusion impacting mechanism, improves the recovery rate of the electrolyte, can prevent a filter screen from being blocked, simplifies the equipment structure, improves the use effect, can enable operators to timely know the damage risks of the filter screen and the filter screen by generating a blocking signal or a smooth signal through a comprehensive analysis module, automatically dredges a liquid outlet pipe without manual dredging by a pipeline dredging mechanism, ensures the smooth running of recovery operation, is beneficial to use, solves the problems that solid objects in the electrolyte easily block the filter screen in the prior art, is not beneficial to the smooth running of the electrolyte recovery process, is difficult to timely know the damage of the filter screen, and the solid slag flowing out when the filter screen is damaged easily causes the blockage of the liquid outlet pipe, the liquid outlet pipeline needs to be dredged manually, and the smooth proceeding of the electrolyte recovery process is difficult to ensure.
In order to achieve the purpose, the invention provides the following technical scheme:
the intelligent waste lithium battery electrolyte recovery processing device comprises a recovery processing box and a crushing and decomposing mechanism, wherein the crushing and decomposing mechanism is arranged at the top of the recovery processing box, an extrusion separation chamber, a transfer chamber and a filtering separation chamber are arranged in the recovery processing box, the transfer chamber is positioned below the extrusion separation chamber and is separated from the extrusion separation chamber through a filter pressing plate, and the transfer chamber is communicated with the filtering separation chamber through an inclined channel; the top of the recovery processing box is provided with a material conveying port communicated with the crushing and decomposing mechanism, the side wall of the recovery processing box is provided with a slag outlet communicated with the extrusion separation chamber, and the slag outlet is sealed by a first electric door plate;
the device comprises a filtering separation chamber, a recovery processing chamber, a connecting frame, a baffle plate, a pipeline dredging mechanism and a connecting frame, wherein the connecting frame is vertically arranged in the filtering separation chamber through a bolt, a filter screen is arranged on the connecting frame, a splash-proof housing is fixedly arranged on the side wall of the recovery processing chamber through a bolt, a liquid outlet pipe communicated with the filtering separation chamber is arranged on the recovery processing chamber, the liquid outlet end of the liquid outlet pipe extends into the splash-proof housing, a second electric door plate for sealing the liquid inlet end of the liquid outlet pipe is arranged in the filtering separation chamber, the extrusion bumping mechanism is arranged on the recovery processing chamber, the pipeline dredging mechanism is arranged in the splash-proof housing, and extrudes broken objects in the extrusion separation chamber and repeatedly bumps the connecting frame, and the pipeline dredging mechanism dredges the liquid outlet pipe;
the surface mounting of recovery processing case has control panel, control panel includes treater, integrated analysis module, early warning display module and audible-visual alarm module, and the integrated analysis module carries out the analysis and generates jam signal or smooth and easy signal based on the play liquid velocity of flow value of liquid level value and drain pipe in the filtration separation chamber, and the treater will block up signal or smooth and easy signal transmission and show to early warning display module, and sends control command control audible-visual alarm module and sends out the police dispatch newspaper when the treater receives the jam signal to and send control command control pipeline and dredge the mechanism and start and dredge to the drain pipe.
Further, the analysis of the comprehensive analysis module is specifically as follows:
collecting a liquid level value in the filtering and separating chamber and a liquid outlet flow velocity value of the liquid outlet pipe, sequentially marking the liquid level value and the liquid outlet flow velocity value as Zy and Zs, wherein the liquid level value is obtained by installing a liquid level sensor in the filtering and separating chamber, and the liquid outlet flow velocity value is obtained by installing a flow velocity sensor at the liquid outlet end of the liquid outlet pipe;
when the liquid level value Zy is larger than or equal to the liquid level threshold value Zymax, generating a starting signal, when the liquid level value Zy is smaller than the liquid level threshold value Zymax, generating a stopping signal, after the starting signal is generated, obtaining a blockage risk coefficient DSF through analysis, and when the stopping signal is generated, not analyzing the blockage risk;
when the blockage risk coefficient DSF is larger than or equal to the blockage risk coefficient threshold value DSFi, a blockage signal is generated and sent to the processor, and when the blockage risk coefficient DSF is smaller than the blockage risk coefficient threshold value DSFi, a smooth signal is generated and sent to the processor.
Further, the extrusion impact mechanism comprises an extrusion table and an electric push rod, the extrusion table is arranged in the extrusion separation chamber in a sliding mode, the extrusion table is in a right-angle trapezoidal shape, the top of the extrusion table is an inclined plane, the electric push rod is fixedly arranged in the extrusion separation chamber, the electric push rod is arranged along the X direction, and the extending end of the electric push rod is connected with the extrusion table.
Furthermore, the extrusion knocking mechanism also comprises a knocking block and a reciprocating retracting rope, wherein a limit groove is formed in the recovery processing box, a first guide rod is fixedly installed in the limit groove, a cross rod is installed on the knocking block, and one side, back to the cross rod, of the knocking block is in contact with the connecting frame; the top of the cross rod is provided with a vertically arranged guide block, the guide block extends into the limiting groove and is in sliding connection with the first guide rod, the outer peripheral surface of the first guide rod is sleeved with a return spring, and the return spring is connected with the groove wall of the limiting groove and the guide block;
the reciprocating retractable rope is connected with the extrusion table and the cross rod, when the electric push rod is in a continuous extension state, the reciprocating retractable rope pulls the cross rod and enables the knocking block to be continuously away from the connecting frame, when the electric push rod is in a continuous contraction state, the reciprocating retractable rope is continuously loosened, and the knocking block collides with the connecting frame under the action of the reset spring.
Further, the outer wall of recovery processing case has upper and lower two sets of fixed pulleys through mount pad fixed mounting, reciprocal receipts are released the rope and is passed two sets of fixed pulleys, reciprocal receipts are released the rope and is worn out the extrusion separator and the level penetrates the filtration separator under the effect of two sets of fixed pulleys.
Furthermore, the pipeline dredging mechanism comprises a connecting box, a driving motor, a movable shaft, a sleeve, a tamping rod and an advancing gear, wherein the connecting box is positioned in the splash-proof housing, a second guide rod and a fixed rack are fixedly arranged in the splash-proof housing, a connecting block is fixedly arranged on the side wall of the connecting box through a bolt, and the connecting block is connected with the second guide rod in a sliding manner;
the utility model discloses a quick-witted, including connecting box, driving motor, loose axle, tamping bar, connecting box, motor cabinet, connecting box, driving motor, motor cabinet, bearing, connecting box, driving shaft, tamping bar, the connecting box is connected with the fixed rack meshing, the connecting box is connected with the connecting box, the connecting box is connected with the fixed rack meshing, and tamping bar keeps away from telescopic one end and is equipped with the tamping tooth.
Further, telescopic outer peripheral face is equipped with many rings of dead levers along X to, the dead lever is kept away from telescopic one end and is installed the striking ball, and evenly installs the striking tooth on the striking ball.
Further, a buffer slot is formed in the sleeve, a second movable block is installed in the buffer slot, a first movable block is installed on the tamping rod, the first movable block is located in the buffer slot and connected with the second movable block through a buffer spring, a first magnet is installed on one side, opposite to the buffer spring, of the second movable block, a second magnet is installed in the buffer slot correspondingly, and the magnetic poles of the first magnet and the second magnet on the opposite side are the same.
Furthermore, the crushing and decomposing mechanism comprises a crushing box, a driving shaft and a crushing roller, the crushing box is fixedly mounted at the top of the recovery processing box through bolts, a crushing cavity is formed in the crushing box, a feeding hole is formed above the crushing cavity, and a discharging hole is formed below the crushing cavity; the drive shaft sets up side by side, and the drive shaft rotates with the decomposition case to be connected, the crushing roller correspondence is equipped with two sets ofly and with the drive shaft connection, and two sets of crushing rollers are located crushing intracavity, the decomposition case passes through feed opening, material conveying mouth and extrusion separation room intercommunication.
Furthermore, the invention also provides a using method of the intelligent waste lithium battery electrolyte recovery and treatment device, and the using method comprises the following steps:
firstly, putting the waste lithium battery into a crushing and decomposing mechanism through a conveyor or manpower, crushing the waste lithium battery by the crushing and decomposing mechanism, and feeding electrolyte and solid slag generated after crushing into a lower extrusion separation chamber through a material conveying opening;
step two, starting the extrusion impact mechanism, repeatedly extending and shortening the electric push rod so as to push the extrusion table to repeatedly extrude the solid slag in the extrusion separation chamber, enabling electrolyte contained in the solid slag to enter the transfer chamber through the filter pressing plate, and conveying the electrolyte in the transfer chamber into the filtering separation chamber through the inclined channel;
in the process of reciprocating motion of the extrusion table, the cross rod is enabled to transversely reciprocate under the combined action of the reciprocating retraction rope and the return spring, namely, the beating blocks intermittently impact the connecting frame, the connecting frame generates gap vibration, dregs attached to the filter screen are shaken off, and the smooth operation of the filtering process is ensured;
thirdly, the electrolyte in the filtering and separating chamber is filtered by the filter screen, the filtered electrolyte enters one side facing the liquid outlet pipe, when the liquid level in the filtering and separating chamber reaches a certain value, the liquid inlet end of the liquid outlet pipe is not sealed by the second electric door plate any more, and the filtered electrolyte is output through the liquid outlet pipe;
the comprehensive analysis module collects a liquid level value in the filtering separation chamber and a liquid outlet flow rate value of the liquid outlet pipe, generates an opening signal when the liquid level value Zy is larger than or equal to a liquid level threshold value Zymax, generates a stopping signal when the liquid level value Zy is smaller than the liquid level threshold value Zymax, obtains a blockage risk coefficient DSF through analysis after the opening signal is generated, generates a blockage signal and sends the blockage signal to the processor when the blockage risk coefficient DSF is larger than or equal to a blockage risk coefficient threshold value DSFi, and generates a smooth signal and sends the smooth signal to the processor when the blockage risk coefficient DSF is smaller than the blockage risk coefficient threshold value DSFi;
step five, the comprehensive analysis module sends a blocking signal or a smooth signal to the processor, and when the processor receives the blocking signal, the processor sends a control instruction to control the acousto-optic alarm module to send out an alarm and send a control instruction to control the pipeline dredging mechanism to start and dredge the liquid outlet pipe;
and the treater will block up signal and smooth and easy signal transmission to early warning display module, and when early warning display module received smooth and easy signal, early warning display module showed the text message that "the processing procedure is normal", and when early warning display module received and blockked up the signal, early warning display module showed "the processing procedure is unusual," dredge the drain pipe, and filter-pressing board and filter screen have the damage risk, ask operating personnel in time to overhaul "the text message.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the extrusion bumping mechanism is arranged, the extrusion platform repeatedly extrudes solid slag in the extrusion separation chamber, so that the electrolyte can completely flow out, the transverse rod can transversely reciprocate under the combined action of the reciprocating rope and the return spring, and the knocking block intermittently bumps the connecting frame, so that dregs attached to the filter screen can be shaken off, and the smooth operation process is ensured;
2. according to the invention, the comprehensive analysis module generates a blocking signal or a smooth signal based on analysis and sends the blocking signal or the smooth signal to the processor, when the processor receives the blocking signal, a control instruction is sent out to control the acousto-optic alarm module to give an alarm, and a control instruction is sent out to control the pipeline dredging mechanism to start and dredge the liquid outlet pipe, the pipeline dredging mechanism dredges the liquid outlet pipe, so that the liquid outlet pipe is automatically dredged without manual dredging, an operator can timely know the damage risk of the filter pressing plate and the filter screen, the recovery operation is more intelligent, the recovery operation is ensured to be carried out smoothly, and the use is facilitated;
3. according to the invention, the pipeline dredging mechanism is arranged, the rotating shaft drives the movable shaft to rotate, the advancing gear further moves towards the liquid outlet pipe under the action of the fixed rack in the process of rotating along with the advancing gear, the tamping rod continuously moves along with the sleeve and gradually enters the liquid outlet pipe, the liquid outlet pipe is dredged under the combined action of the tamping rod and the tamping teeth, the tamping rod further rotates along with the sleeve in the process of advancing, the pipeline is broken and dredged under the combined action of the impact ball and the impact teeth, and the dredging effect and the dredging efficiency are obviously improved.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings;
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a schematic view of the pressing impact mechanism of the present invention;
FIG. 4 is a perspective view of the extrusion table of the present invention;
FIG. 5 is a schematic view of the structure of the pipe dredging mechanism according to the present invention;
FIG. 6 is a side view of the sleeve of the present invention;
FIG. 7 is a top view of the junction box of the present invention;
FIG. 8 is a system block diagram of a control panel of the present invention;
FIG. 9 is a schematic view of the connection of the sleeve and the ram of the present invention;
fig. 10 is a schematic structural view of the crushing and disintegrating mechanism of the present invention.
Reference numerals are as follows: 1. a recovery processing box; 2. a crushing and decomposing mechanism; 3. an extrusion separation chamber; 4. a transfer chamber; 5. a filtration separation chamber; 6. pressing the filter plate; 7. filtering with a screen; 8. an extrusion impact mechanism; 9. a pipeline dredging mechanism; 10. a splash guard housing; 11. a liquid outlet pipe; 12. a first electrically powered door panel; 13. a second motorized door panel; 14. a slag outlet; 15. a control panel; 16. a connecting frame; 17. a material conveying port; 18. an inclined channel; 21. a decomposition box; 22. a feed inlet; 23. a grinding chamber; 24. a feeding port; 25. a drive shaft; 26. a crushing roller; 801. an extrusion table; 802. an electric push rod; 803. a knock block; 804. a cross bar; 805. the rope is retracted and released in a reciprocating way; 806. a guide block; 807. a limiting groove; 808. a return spring; 809. a first guide bar; 810. a fixed pulley; 901. a connecting box; 902. a drive motor; 903. a rotating shaft; 904. a movable shaft; 905. a transmission chamber; 906. a second guide bar; 907. a sleeve; 908. a tamping rod; 909. a forward gear; 910. fixing a rack; 911. fixing the rod; 912. striking a ball; 913. impact teeth; 914. connecting blocks; 915. tamping teeth; 916. a first movable block; 917. a buffer tank; 918. a buffer spring; 919. a second movable block; 920. a first magnet; 921. a second magnet.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The first embodiment is as follows:
as shown in fig. 1-8, the intelligent recycling device for waste lithium battery electrolyte provided by the present invention comprises a recycling processing box 1, a crushing and decomposing mechanism 2 is disposed at the top of the recycling processing box 1, the crushing and decomposing mechanism 2 crushes the waste lithium battery so as to allow the electrolyte inside to flow out, the recycling processing box 1 is internally provided with an extrusion separation chamber 3, a transit chamber 4 and a filtering and separation chamber 5, the top of the recycling processing box 1 is provided with a material conveying port 17 communicated with the crushing and decomposing mechanism 2, the solid and electrolyte generated after crushing fall into the extrusion separation chamber 3 falling into the lower part through the material conveying port 17, the transit chamber 4 is located below the extrusion separation chamber 3 and separated from the extrusion separation chamber 3 through a filter press plate 6, when the solid electrolyte is extruded, the extruded electrolyte enters the transit chamber 4 through the filter press plate 6, and the transit chamber 4 is communicated with the filtering and separation chamber 5 through an inclined channel 18, the electrolyte in the transfer cavity 4 flows into the filtering separation chamber 5 through the inclined channel 18; a slag hole 14 communicated with the extrusion separation chamber 3 is formed in the side wall of the recovery processing box 1, the slag hole 14 is used for discharging solid compressed matters after extrusion, and the slag hole 14 is sealed through a first electric door panel 12; the first electric door panel 12 comprises an air cylinder and a gate plate, wherein the air cylinder acts on the gate plate, and the gate plate is lifted through the expansion and contraction of the air cylinder, so that the slag outlet 14 is sealed and opened;
a connecting frame 16 is fixedly arranged in the filtering separation chamber 5 through bolts, the connecting frame 16 is vertically arranged, a filter screen 7 is arranged on the connecting frame 16, a splash-proof cover shell 10 is fixedly arranged on the side wall of the recovery processing box 1 through bolts, a liquid outlet pipe 11 communicated with the filtering separation chamber 5 is arranged on the recovery processing box 1, the liquid outlet end of the liquid outlet pipe 11 extends into the splash-proof housing 10, the splash-proof housing 10 prevents the output electrolyte from splashing, a second electric door panel 13 for sealing the liquid inlet end of the liquid outlet pipe 11 is installed in the filtering and separating chamber 5, the structure and the working principle of the second electric door panel 13 are the same as those of the first electric door panel 12, the extrusion impacting mechanism 8 is installed on the recovery processing box 1, the extrusion impacting mechanism 8 comprises an extrusion table 801 and an electric push rod 802, the extrusion table 801 is slidably arranged in the extrusion separating chamber 3, and the electric push rod 802 is fixedly installed in the extrusion separating chamber 3;
the electric push rod 802 is arranged along the X direction, the electric push rod 802 is driven by electric power to extend or shorten, and the extending end of the electric push rod 802 is connected with the extrusion table 801; the electric push rod 802 is repeatedly extended and shortened, so that the extrusion table 801 is pushed to repeatedly extrude solid slag in the extrusion separation chamber 3, electrolyte contained in the solid slag enters the transfer chamber 4 through the filter pressing plate 6, the inclined channel 18 conveys the electrolyte in the transfer chamber 4 to the filtration separation chamber 5, the electrolyte is completely output, and the electrolyte is more thoroughly recovered; the extrusion table 801 is in a right-angled trapezoid shape, and the top of the extrusion table 801 is an inclined surface, so that the influence on the broken objects and output above the extrusion table 801 in the extrusion process can be prevented, and the operation process is smoother;
a pipeline dredging mechanism 9 is installed in the splash guard housing 10, the pipeline dredging mechanism 9 dredges the liquid outlet pipe 11, the pipeline dredging mechanism 9 comprises a connecting box 901, the connecting box 901 is located in the splash guard housing 10, a second guide rod 906 and a fixed rack 910 are fixedly installed in the splash guard housing 10, the fixed rack 910 and the second guide rod 906 are transversely arranged, the fixed rack 910 is located above the second guide rod 906, a connecting block 914 is fixedly installed on the side wall of the connecting box 901 through a bolt, and the connecting block 914 is in sliding connection with the second guide rod 906; preferably, the number of the second guide rods 906 is two, the connecting block 914 is correspondingly provided with two groups, a transmission chamber 905 is arranged in the connecting box 901, the driving motor 902 is fixedly mounted on the connecting box 901 through a motor base, the output end of the driving motor 902 is provided with a rotating shaft 903, the driving motor 902 is used for rotating the rotating shaft 903, one end of the rotating shaft 903 far away from the driving motor 902 penetrates through the connecting box 901 and is connected with the sleeve 907, and the rotating shaft 903 can drive the sleeve 907 to rotate together when rotating;
the movable shaft 904 is rotatably mounted on the connecting box 901 through a bearing, the movable shaft 904 is vertically arranged, the bottom end of the movable shaft 904 extends into the transmission chamber 905 and is in meshing transmission connection with the rotating shaft 903 through a bevel gear set, the advancing gear 909 is mounted at the top end of the movable shaft 904, the advancing gear 909 is in meshing connection with the fixed rack 910, when the pipeline is dredged, the rotating shaft 903 drives the movable shaft 904 to rotate through the bevel gear set, the advancing gear 909 also moves towards the direction of the liquid outlet pipe 11 through the action of the fixed rack 910 in the process of rotating along with the rotating shaft, thereby driving the sleeve 907 to be close to the liquid outlet pipe 11 continuously, the tamping rod 908 is arranged on the sleeve 907, the tamping rod 908 moves along with the sleeve 907 and gradually enters the liquid outlet pipe 11, one end of the tamping rod 908 far away from the sleeve 907 is provided with tamping teeth 915, the liquid outlet pipe 11 is dredged under the combined action of the tamping rod 908 and the tamping teeth 915; furthermore, a plurality of circles of fixing rods 911 are arranged on the outer peripheral surface of the sleeve 907 along the X direction, one end, far away from the sleeve 907, of each fixing rod 911 is provided with an impact ball 912, in the advancing process of the tamping rod 908, the tamping rod 908 rotates along with the sleeve 907, impact teeth 913 are uniformly arranged on the impact balls 912, and the pipeline is broken and dredged under the combined action of the impact balls 912 and the impact teeth 913, so that the dredging effect and the dredging efficiency are remarkably improved, manual dredging is not needed, and time and labor are saved;
the outer surface of the recovery processing box 1 is provided with a control panel 15, the control panel 15 comprises a processor, a comprehensive analysis module, an early warning display module and an audible and visual alarm module, the comprehensive analysis module acquires a liquid level value in the filtering and separating chamber 5 (the liquid level value is detected by installing a liquid level sensor in the filtering and separating chamber 5, the data acquisition method is the prior art) and a liquid outlet flow rate value of the liquid outlet pipe 11 (the liquid outlet flow rate value is detected by installing a flow rate sensor at the liquid outlet end of the liquid outlet pipe 11, the data acquisition method is the prior art), and the values are marked as Zy and Zs in sequence; when the liquid level value Zy is larger than or equal to the liquid level threshold value Zymax (the liquid level threshold value is preset by an operator, and Zymax is a positive number), a starting signal is generated, and after the starting signal is generated, a formula is used for
Figure BDA0003504303670000111
Analyzing and calculating to finally obtain the blockage risk coefficient DSF and the number of the blockage risk coefficient DSFThe larger the value is, the higher the possibility of the existence of the blockage is, wherein a1 and a2 are preset proportionality coefficients, a1 is more than a2 is more than 0, the formula is a dimensionless numerical calculation, the formula is a formula which is obtained by acquiring a large amount of data and performing software simulation to obtain the closest real situation, and the preset parameters in the formula are set by a person skilled in the art according to the actual situation;
when the liquid level value Zy is smaller than the liquid level threshold value Zymax, generating a stop signal, and when the stop signal is generated, not carrying out blockage risk analysis; when the blockage risk coefficient DSF is larger than or equal to a blockage risk coefficient threshold value DSFi (the blockage risk coefficient threshold value is preset by an operator, and the DSFi is a positive number), a blockage signal is generated and sent to the processor, when the blockage risk coefficient DSF is smaller than the blockage risk coefficient threshold value DSFi, a smooth signal is generated and sent to the processor, the processor sends the blockage signal or the smooth signal to the early warning display module for displaying, when the processor receives the blockage signal, the processor sends a control instruction to control the acousto-optic alarm module to send out an alarm, and sends a control instruction to control the pipeline dredging mechanism 9 to start and dredge the liquid outlet pipe 11, specifically, when the early warning display module receives the smooth signal, text information of 'normal processing process' is displayed, when the early warning display module receives the blockage signal, the 'abnormal processing process' is displayed, the liquid outlet pipe 11 is being dredged, and the filter press plate 6 and the filter screen 7 have damage risks, please examine and repair' text message in time, play the warning effect to operating personnel, be favorable to operating personnel in time to know the damage risk that filter-pressing board 6 and filter screen 7 probably exist, it is more intelligent.
Example two:
as shown in fig. 1 and fig. 3, the difference between the present embodiment and embodiment 1 is that the pressing and striking mechanism 8 further includes a striking block 803 and a reciprocating rope 805, a limiting groove 807 is formed on the recycling treatment box 1, a first guide rod 809 is fixedly installed in the limiting groove 807, a cross rod 804 is installed on the striking block 803, and one side of the striking block 803, which is opposite to the cross rod 804, is in contact with the connecting frame 16; preferably, the beating block 803 is spherical, the beating block 803 is made of rubber materials, the rubber materials have certain elasticity to play a role in buffering and are not easy to damage, a guide block 806 vertically arranged is installed at the top of the cross rod 804, the guide block 806 extends into the limiting groove 807 and is in sliding connection with the first guide rod 809, the limiting groove 807 limits the movement range of the guide block 806, the first guide rod 809 guides the movement process of the guide block 806, a reset spring 808 is sleeved on the outer peripheral surface of the first guide rod 809, and the reset spring 808 is connected with the groove wall of the limiting groove 807 and the guide block 806;
the reciprocating retracting rope 805 is connected with the extrusion table 801 and the cross rod 804, when the electric push rod 802 is in a continuous extension state, the reciprocating retracting rope 805 pulls the cross rod 804 and enables the knocking block 803 to be continuously away from the connecting frame 16, when the electric push rod 802 is in a continuous contraction state, the reciprocating retracting rope 805 is continuously loosened, the knocking block 803 collides the connecting frame 16 under the action of the return spring 808, namely, in the process of reciprocating motion of the extrusion table 801, the cross rod 804 is transversely reciprocated under the combined action of the reciprocating retracting rope 805 and the return spring 808, namely, the knocking block 803 intermittently collides the connecting frame 16, the connecting frame 16 generates intermittent vibration, dregs attached to the filter screen 7 are shaken off, the smooth process of the filtering process is ensured, and the using effect of the device is improved;
the outer wall of recovery processing case 1 passes through mount pad fixed mounting and has last, two sets of fixed pulley 810 down, fixed pulley 810 plays the guide effect, reciprocal receipts and release rope 805 passes two sets of fixed pulley 810, it is preferred, reciprocal receipts and release rope 805 is the wire rope of outward appearance parcel rubber sleeve, difficult fracture and damage, long service life, reciprocal receipts and release rope 805 level under the effect of two sets of fixed pulley 810 is worn out extrusion separating chamber 3 and level is penetrated and is filtered separating chamber 5, through combining together extrusion structure and impact structure, make extrusion impact mechanism 8 still bump frame 16 repeatedly when carrying out the extrusion to the broken thing in the extrusion separating chamber 3, the equipment structure has been simplified, equipment cost and running cost have been reduced, use effect has been improved.
Example three:
as shown in fig. 10, the present embodiment is different from embodiments 1 and 2 in that the crushing and decomposing mechanism 2 includes a decomposing tank 21, the decomposing tank 21 is fixedly mounted on the top of the recovery processing tank 1 through bolts, a crushing cavity 23 is formed in the decomposing tank 21, a driving shaft 25 is arranged in parallel and rotatably connected with the decomposing tank 21, two groups of crushing rollers 26 are correspondingly arranged and connected with the driving shaft 25, the two groups of crushing rollers 26 are located in the crushing cavity 23, two sides of the crushing cavity 23 are arc-shaped and matched with the crushing rollers 26, a feeding hole 22 is formed above the crushing cavity 23, the upper diameter of the feeding hole 22 is larger than the lower diameter of the feeding hole 22, a discharging hole 24 is formed below the crushing cavity 23, and the decomposing tank 21 is communicated with the extrusion separation chamber 3 through the discharging hole 24 and the feeding hole 17;
in specific use, in throwing crushing chamber 23 with old and useless lithium cell through feed inlet 22, make drive shaft 25 rotate through electric power, two sets of drive shafts 25 drive the crushing roller 26 of being connected rather than rotating, old and useless lithium cell is thrown into between two sets of crushing rollers 26, carry out the breakage to old and useless lithium cell when two sets of crushing rollers 26 rotate, in order to produce electrolyte and solid-state sediment, the electrolyte and the solid-state sediment of production pass through feed opening 24, in the extrusion separation room 3 of defeated material mouth 17 entering below, crushing effect is good.
Example four:
as shown in fig. 9, the present embodiment is different from embodiments 1, 2, and 3 in that a buffer tank 917 is formed in the sleeve 907, a second movable block 919 is installed in the buffer tank 917, the opening of the buffer tank 917 is smaller than the internal dimension thereof, the side view of the buffer tank 917 is rectangular, the first movable block 916 is installed on the tamper 908, the first movable block 916 is located in the buffer tank 917, the first movable block 916 and the second movable block 919 are connected through a buffer spring 918, the first movable block 916 and the second movable block 919 are rectangular blocks, the buffer tank 917 limits and guides the movable block to prevent the movable block from rotating and from separating from the buffer tank 917, a first magnet 920 is installed on a side of the second movable block 919 facing away from the buffer spring 918, a second magnet 921 is correspondingly installed in the buffer tank 917, and the magnetic poles of the first magnet 920 and the second magnet 921 on opposite sides are the same, based on like poles repel each other and keep away from, produce repulsion force between first magnet 920 and the second magnet 921, constantly stretch into the drain pipe 11 in the pole 908, when inside plug is comparatively hard, buffer spring 918 plays preliminary cushioning effect, and first magnet 920 and second magnet 921 play cushioning effect once more, and the buffering is effectual, can dredge mechanism 9 to the pipeline and play the guard action, excellent in use effect.
The working principle of the invention is as follows: when the crushing and decomposing mechanism 2 is used, the waste lithium batteries are crushed, electrolyte and solid slag generated after crushing enter the extrusion separation chamber 3 below through the material conveying port 17, the electric push rod 802 repeatedly extends and shortens to push the extrusion platform 801 to repeatedly extrude the solid slag in the extrusion separation chamber 3, the electrolyte contained in the solid slag enters the transfer chamber 4 through the filter pressing plate 6, the electrolyte in the transfer chamber 4 is conveyed into the filter separation chamber 5 through the inclined channel 18, in the reciprocating motion process of the extrusion platform 801, the cross rod 804 is transversely reciprocated under the combined action of the reciprocating retraction rope 805 and the return spring 808, the knocking block 803 intermittently collides with the connecting frame 16, the connecting frame 16 generates gap vibration to shake off the slag attached to the filter screen 7, the smooth filtration process is ensured, namely, the extrusion impacting mechanism 8 repeatedly collides the connecting frame 16 while extruding crushed materials in the extrusion separation chamber 3, the equipment structure is simplified, the equipment cost and the operation cost are reduced, and the use effect is improved;
the filter screen 7 filters the electrolyte in the filtering and separating chamber 5, the filtered electrolyte enters one side facing the liquid outlet pipe 11 and is output through the liquid outlet pipe 11, the comprehensive analysis module generates a blocking signal or a smooth signal through analysis and sends the blocking signal or the smooth signal to the processor, when the processor receives the blocking signal, the processor sends a control instruction to control the acousto-optic alarm module to give an alarm, and sends a control instruction to control the pipeline dredging mechanism 9 to start and dredge the liquid outlet pipe 11, and the pipeline dredging mechanism 9 dredges the liquid outlet pipe 11, so that the liquid outlet pipe 11 is dredged automatically without manual dredging, the operation is simple, and the use is convenient;
the text information that shows "the processing procedure is normal" when smooth and easy signal is received to early warning display module, show "the processing procedure is unusual when early warning display module receives the jam signal," dredge drain pipe 11 being, filter-pressing board 6 and filter screen 7 have the damage risk, ask operating personnel in time to overhaul "text information, and can make operating personnel in time know the damage risk that filter-pressing board 6 and filter screen 7 exist, guaranteed going on smoothly of recovery operation, it is more intelligent.
The foregoing is merely illustrative and explanatory of the present invention and various modifications, additions or substitutions may be made to the specific embodiments described by those skilled in the art without departing from the scope of the invention as defined in the accompanying claims.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims (9)

1. The intelligent waste lithium battery electrolyte recovery processing device comprises a recovery processing box (1) and a crushing decomposition mechanism (2), wherein the crushing decomposition mechanism (2) is arranged at the top of the recovery processing box (1), and is characterized in that an extrusion separation chamber (3), a transfer chamber (4) and a filtration separation chamber (5) are arranged in the recovery processing box (1), the transfer chamber (4) is positioned below the extrusion separation chamber (3) and is separated from the extrusion separation chamber (3) through a filter pressing plate (6), and the transfer chamber (4) is communicated with the filtration separation chamber (5) through an inclined channel (18); the top of the recovery processing box (1) is provided with a material conveying port (17) communicated with the crushing and decomposing mechanism (2), the side wall of the recovery processing box (1) is provided with a slag outlet (14) communicated with the extrusion separation chamber (3), and the slag outlet (14) is sealed through a first electric door panel (12);
the device is characterized in that a vertically arranged connecting frame (16) is fixedly arranged in the filtering and separating chamber (5) through a bolt, a filter screen (7) is arranged on the connecting frame (16), a splash-proof housing (10) is fixedly arranged on the side wall of the recycling and treating tank (1) through the bolt, a liquid outlet pipe (11) communicated with the filtering and separating chamber (5) is arranged on the recycling and treating tank (1), the liquid outlet end of the liquid outlet pipe (11) extends into the splash-proof housing (10), a second electric door panel (13) for sealing the liquid inlet end of the liquid outlet pipe (11) is arranged in the filtering and separating chamber (5), an extrusion impacting mechanism (8) is arranged on the recycling and treating tank (1), and a pipeline dredging mechanism (9) is arranged in the splash-proof housing (10);
the surface mounting of recovery processing case (1) has control panel (15), control panel (15) are including treater, integrated analysis module, early warning display module and audible-visual alarm module, the integrated analysis module carries out the analysis and generates jam signal or smooth and easy signal based on the play liquid velocity of flow value of liquid level value in filtering separation room (5) and drain pipe (11), the treater will block up signal or smooth and easy signal transmission and show to early warning display module, and send control command control audible-visual alarm module and send out the police dispatch newspaper when the treater receives the jam signal to and send control command control pipeline to dredge mechanism (9) and dredge drain pipe (11).
2. The intelligent recycling device for electrolyte of waste lithium batteries according to claim 1, wherein the comprehensive analysis module specifically analyzes as follows:
collecting a liquid level value in the filtering and separating chamber (5) and a liquid outlet flow velocity value of the liquid outlet pipe (11), sequentially marking the liquid level value and the liquid outlet flow velocity value as Zy and Zs, detecting the liquid level value by installing a liquid level sensor in the filtering and separating chamber (5), and detecting the liquid outlet flow velocity value by installing a flow velocity sensor at the liquid outlet end of the liquid outlet pipe (11);
when the liquid level value Zy is larger than or equal to the liquid level threshold value Zymax, generating a starting signal, when the liquid level value Zy is smaller than the liquid level threshold value Zymax, generating a stopping signal, after the starting signal is generated, obtaining a blockage risk coefficient DSF through analysis, and when the stopping signal is generated, not analyzing the blockage risk;
and when the blockage risk coefficient DSF is larger than or equal to the blockage risk coefficient threshold DSFi, generating a blockage signal and sending the blockage signal to the processor, and when the blockage risk coefficient DSF is smaller than the blockage risk coefficient threshold DSFi, generating a smooth signal and sending the smooth signal to the processor.
3. The intelligent recycling device for electrolyte of waste lithium batteries according to claim 1, wherein the extrusion impacting mechanism (8) comprises an extrusion table (801) and an electric push rod (802), the extrusion table (801) is slidably disposed in the extrusion separation chamber (3), the extrusion table (801) is in a right trapezoid shape, the top of the extrusion table (801) is an inclined surface, the electric push rod (802) is fixedly mounted in the extrusion separation chamber (3), the electric push rod (802) is disposed along the X direction, and the extending end of the electric push rod (802) is connected with the extrusion table (801).
4. The intelligent recycling device for electrolyte of waste lithium batteries according to claim 3, wherein the pressing and impacting mechanism (8) further comprises a knocking block (803) and a reciprocating retracting rope (805), a limiting groove (807) is formed in the recycling processing box (1), a first guide rod (809) is fixedly installed in the limiting groove (807), a cross rod (804) is installed on the knocking block (803), and one side, opposite to the cross rod (804), of the knocking block (803) is in contact with the connecting frame (16); guide block (806) of vertical setting are installed to the top of horizontal pole (804), and guide block (806) stretch into spacing groove (807) and with first guide bar (809) sliding connection, the outer peripheral face cover of first guide bar (809) is equipped with reset spring (808), and reset spring (808) connect the cell wall and the guide block (806) of spacing groove (807), reciprocal receipts are put rope (805) and are connected extrusion platform (801) and horizontal pole (804).
5. The intelligent waste lithium battery electrolyte recovery and treatment device according to claim 4, wherein the outer wall of the recovery and treatment box (1) is fixedly provided with an upper fixed pulley (810) and a lower fixed pulley (810) through a mounting seat, the reciprocating take-up and pay-off rope (805) passes through the two fixed pulleys (810), and the reciprocating take-up and pay-off rope (805) horizontally passes through the extrusion separation chamber (3) and horizontally passes through the filtration separation chamber (5) under the action of the two fixed pulleys (810).
6. The intelligent recycling device for the electrolyte of the waste lithium battery as claimed in claim 1, wherein the pipeline dredging mechanism (9) comprises a connecting box (901), a driving motor (902), a movable shaft (904), a sleeve (907), a tamping rod (908) and a forward gear (909), the connecting box (901) is located in the splash-proof housing (10), a second guide rod (906) and a fixed rack (910) are fixedly installed in the splash-proof housing (10), a connecting block (914) is fixedly installed on the side wall of the connecting box (901) through a bolt, and the connecting block (914) is slidably connected with the second guide rod (906); a transmission chamber (905) is formed in the connecting box (901), and the driving motor (902) is fixedly installed on the connecting box (901) through a motor base;
the output end of the driving motor (902) is provided with a rotating shaft (903), one end, far away from the driving motor (902), of the rotating shaft (903) penetrates through the connecting box (901) and is connected with the sleeve (907), the movable shaft (904) is rotatably arranged on the connecting box (901) through a bearing, the movable shaft (904) is vertically arranged and is in meshing transmission connection with the rotating shaft (903) through a bevel gear set, the advancing gear (909) is arranged at the top end of the movable shaft (904), the advancing gear (909) is in meshing connection with the fixed rack (910), the tamper (908) is arranged on the sleeve (907), and one end, far away from the sleeve (907), of the tamper (908) is provided with tamper teeth (915).
7. The intelligent recovery and treatment device for the electrolyte of the waste lithium battery as claimed in claim 6, wherein the outer circumferential surface of the sleeve (907) is provided with a plurality of circles of fixing rods (911) along the X direction, one end of each fixing rod (911) far away from the sleeve (907) is provided with the impact ball (912), and the impact ball (912) is uniformly provided with the impact teeth (913).
8. The intelligent recycling device for electrolyte of waste lithium batteries according to claim 6, wherein a buffer tank (917) is formed in the sleeve (907), a second movable block (919) is installed in the buffer tank (917), a first movable block (916) is installed on the tamping rod (908), the first movable block (916) is located in the buffer tank (917), the first movable block (916) and the second movable block (919) are connected through a buffer spring (918), a first magnet (920) is installed on one side of the second movable block (919) opposite to the buffer spring (918), a second magnet (920) is correspondingly installed in the buffer tank (917), and the magnetic poles of the opposite surfaces of the first magnet (921) and the second magnet (921) are the same.
9. The intelligent waste lithium battery electrolyte recovery and treatment device according to claim 1, wherein the crushing and decomposing mechanism (2) comprises a decomposing tank (21), a driving shaft (25) and a crushing roller (26), the decomposing tank (21) is fixedly mounted at the top of the recovery and treatment tank (1) through bolts, a crushing cavity (23) is formed in the decomposing tank (21), a feeding hole (22) is formed above the crushing cavity (23), and a discharging hole (24) is formed below the crushing cavity (23); drive shaft (25) set up side by side, and drive shaft (25) rotate with decomposition case (21) and be connected, crushing roller (26) correspond be equipped with two sets ofly and be connected with drive shaft (25), and two sets of crushing roller (26) are located smash chamber (23), decomposition case (21) are through feed opening (24), defeated material mouth (17) and extrusion separation room (3) intercommunication.
CN202210135120.7A 2022-02-14 2022-02-14 Intelligent waste lithium battery electrolyte recovery processing device Withdrawn CN114597434A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115318800A (en) * 2022-08-11 2022-11-11 成都客车股份有限公司 Scrap hydrogen can commercial car fuel cell recovery plant
CN115365273A (en) * 2022-09-14 2022-11-22 安徽超威环保科技有限公司 Waste lead-acid storage battery crusher

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115318800A (en) * 2022-08-11 2022-11-11 成都客车股份有限公司 Scrap hydrogen can commercial car fuel cell recovery plant
CN115318800B (en) * 2022-08-11 2023-11-21 成都客车股份有限公司 Scrapped hydrogen energy commercial vehicle fuel cell recovery equipment
CN115365273A (en) * 2022-09-14 2022-11-22 安徽超威环保科技有限公司 Waste lead-acid storage battery crusher
CN115365273B (en) * 2022-09-14 2023-11-07 安徽超威环保科技有限公司 Crusher for waste lead-acid storage batteries

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