CN114597047B - Can avoid fan-shaped piece to warp reactor core cake equipment - Google Patents
Can avoid fan-shaped piece to warp reactor core cake equipment Download PDFInfo
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- CN114597047B CN114597047B CN202210229846.7A CN202210229846A CN114597047B CN 114597047 B CN114597047 B CN 114597047B CN 202210229846 A CN202210229846 A CN 202210229846A CN 114597047 B CN114597047 B CN 114597047B
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- fixedly connected
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- sliding
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 125
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 25
- 239000003292 glue Substances 0.000 claims description 33
- 238000002360 preparation method Methods 0.000 claims description 20
- 239000000463 material Substances 0.000 claims description 16
- 230000000712 assembly Effects 0.000 claims description 12
- 238000000429 assembly Methods 0.000 claims description 12
- 238000003860 storage Methods 0.000 claims description 12
- 238000010030 laminating Methods 0.000 claims description 7
- 230000002146 bilateral effect Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 4
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 238000001125 extrusion Methods 0.000 abstract description 2
- 229910052742 iron Inorganic materials 0.000 description 13
- 238000005507 spraying Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- PMVSDNDAUGGCCE-TYYBGVCCSA-L Ferrous fumarate Chemical group [Fe+2].[O-]C(=O)\C=C\C([O-])=O PMVSDNDAUGGCCE-TYYBGVCCSA-L 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
- H01F41/0233—Manufacturing of magnetic circuits made from sheets
- H01F41/024—Manufacturing of magnetic circuits made from deformed sheets
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E30/00—Energy generation of nuclear origin
- Y02E30/30—Nuclear fission reactors
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Warehouses Or Storage Devices (AREA)
- Automatic Assembly (AREA)
Abstract
The invention relates to the technical field of processing of reactor iron core cakes, in particular to reactor iron core cake assembling equipment capable of avoiding deformation of sector sheets. The technical problems of the invention are as follows: because the number of the fan-shaped pieces is more and the sizes are different, the fan-shaped areas are fully inserted into the fan-shaped pieces, the time is long, the working efficiency is low, and if the inserted fan-shaped pieces are not firm, the extrusion deformation of the fan-shaped pieces can be caused, so that the product quality is affected. The technical scheme of the invention is as follows: a reactor iron core cake assembly device capable of avoiding sector piece deformation comprises a frame, a carrying and attaching system and the like; the rear part of the upper surface of the frame is connected with a carrying and attaching system. The invention designs a carrying and attaching system, realizes that the iron core cake mould is carried to the working positions of the positioning inserting sheet system, the gluing system and the tabletting system, and the fan-shaped piece placed in the iron core cake mould by the tabletting system is firmly attached to the fan-shaped piece placed in the prior art, so that the phenomenon that the fan-shaped piece and the fan-shaped piece are mutually extruded and deformed due to the fact that the fan-shaped piece is not firmly attached is avoided.
Description
Technical Field
The invention relates to the technical field of processing of reactor iron core cakes, in particular to reactor iron core cake assembling equipment capable of avoiding deformation of sector sheets.
Background
The manufacturing method of the currently used reactor iron core cake comprises the following steps: firstly manufacturing an iron core cake mould, then inserting six iron core sheets into the iron core cake mould to form six equally-divided sector areas, then fully inserting the sector sheets into the six equally-divided sector areas, assembling into an integral iron core cake, flattening the iron core sheets in the equally-divided sector blocks and the end faces of the sector sheets, and then pouring glue into the iron core cake mould to fix the iron core sheets and the sector sheets together to form a fan-shaped iron core cake of the reactor;
when the existing equipment is fully inserted into six equally-divided fan-shaped areas, the number of the fan-shaped areas is large and the sizes of the fan-shaped areas are different, so that the fan-shaped areas are fully inserted, the time is long, the working efficiency is low, if the fan-shaped areas inserted into the fan-shaped areas are not firmly attached to the previously inserted fan-shaped areas, the inserted fan-shaped areas are inclined or clamped in the fan-shaped areas, the subsequently inserted fan-shaped areas and the previously inserted fan-shaped areas are mutually extruded and deformed, and the product quality is seriously affected.
Disclosure of Invention
In order to overcome the defects that the number of the fan-shaped sheets is large and the sizes of the fan-shaped sheets are different, the fan-shaped areas are fully inserted into the fan-shaped sheets, the time is long, the working efficiency is low, if the inserted fan-shaped sheets are not firm, the extrusion deformation of the fan-shaped sheets can be caused, and the product quality is affected, the invention provides the reactor iron core cake assembly equipment capable of avoiding the deformation of the fan-shaped sheets.
The technical scheme of the invention is as follows: a reactor iron core cake assembly device capable of avoiding sector piece deformation comprises a rack, a carrying and attaching system, a positioning inserting sheet system, a gluing system and a tabletting system; the rear part of the upper surface of the frame is connected with a carrying and attaching system which is used for carrying the iron core cake mould and attaching the sector piece placed in the sector area with the iron core piece; the left part of the upper surface of the frame is connected with a positioning inserting piece system which is used for inserting the iron core chip into the iron core cake mould; the positioning inserting piece system is connected with a gluing system, and the gluing system is used for gluing iron chips in the iron core cake mould; the right part of the upper surface of the frame is connected with a tabletting system, the tabletting system is used for coating glue solution on the left side surface of the sector pieces, and the six sector areas are fully filled with the sector pieces.
As a preferable technical scheme of the invention, the carrying and attaching system comprises a first electric sliding rail, a first electric sliding block, a placing plate and an attaching assembly; two first electric sliding rails are fixedly connected to the rear part of the upper surface of the frame; two first electric sliding blocks are connected to the outer surface of each first electric sliding rail in a sliding manner; the upper surfaces of the four first electric sliding blocks are fixedly connected with a placing plate; the left part and the right part of the placing plate are respectively connected with a laminating assembly, and the two laminating assemblies are distributed in bilateral symmetry.
As a preferable technical scheme of the invention, the attaching assembly positioned at the left comprises a second electric sliding rail, a second electric sliding block, a first mounting plate, a first electric push rod, an arc limiting plate, an arc rack, an L-shaped round rod and a power assembly; the front part and the rear part of the placing plate are fixedly connected with a second electric sliding rail respectively; the outer surfaces of the two second electric sliding rails are respectively connected with a second electric sliding block in a sliding way; the upper surfaces of the two second electric sliding blocks are fixedly connected with first mounting plates; the front part of the upper surface and the rear part of the upper surface of the first mounting plate are fixedly connected with a first electric push rod respectively; the two first electric push rod telescopic parts are fixedly connected with an arc limiting plate respectively; arc racks are connected to the two arc limiting plates in a sliding manner; three L-shaped round rods are fixedly connected to the inner ring surface of the arc-shaped rack and are distributed at equal intervals; the middle part of the upper surface of the placing plate is connected with a power component.
As a preferable technical scheme of the invention, the power assembly comprises a first mounting bracket, a first motor and a spur gear; the middle part of the upper surface of the placing plate is fixedly connected with a first mounting bracket; a first motor is fixedly connected to the first mounting bracket; the first motor penetrates through the first mounting bracket through the output shaft and is rotationally connected with the first mounting bracket; the output shaft of the first motor is fixedly connected with a spur gear; the spur gear is meshed with the arc-shaped rack.
As a preferable technical scheme of the invention, the positioning and inserting system comprises a stock preparation box, a cover plate, a spring telescopic rod, a first push plate, a guide cylinder, a limit sleeve, an L-shaped plate, a second electric push rod, a second push plate and an inserting assembly; the left part of the upper surface of the frame is fixedly connected with a material preparation box, and the material preparation box is positioned in front of the two first electric sliding rails; the upper part of the material preparation box is connected with a cover plate in a sliding way; two spring telescopic rods are fixedly connected to the inner wall of the material preparation box; the right sides of the two spring telescopic rods are fixedly connected with first push plates; the left side surface of the first push plate is fixedly connected with a guide cylinder; the guide cylinder is connected with the material preparation box in a sliding way; the middle part of the outer surface of the guide cylinder is rotationally connected with a limit sleeve; an L-shaped plate is fixedly connected to the right lower part of the material preparation box; two second electric push rods are fixedly connected to the L-shaped plate; the two second electric push rod telescopic parts are fixedly connected with second push plates; the left part of the upper surface of the frame is connected with an inserting piece component.
As a preferable technical scheme of the invention, the inserting piece assembly comprises a first portal frame, a second mounting plate, a third electric sliding rail, a third electric sliding block, a second mounting bracket, a second motor, a first disc, a third electric push rod and an electric clamping jaw; the left part of the upper surface of the frame is fixedly connected with a first portal frame, and the first portal frame is positioned on the right side of the material preparation box; the left side surface of the first portal frame is fixedly connected with a second mounting plate; a third electric sliding rail is fixedly connected to the left side surface of the second mounting plate; the outer surface of the third electric sliding rail is connected with two third electric sliding blocks in a sliding way; the left side surfaces of the two third electric sliding blocks are fixedly connected with second mounting brackets; a second motor is fixedly connected to the second mounting bracket; the second motor penetrates through the second mounting bracket through the output shaft and is rotationally connected with the second mounting bracket; the output shaft of the second motor is fixedly connected with a first disc; six third electric push rods are fixedly connected to the lower surface of the first disc, and are in an annular array; each third electric push rod telescopic part is fixedly connected with an electric clamping jaw; the right side face of the first portal frame is connected with a gluing system.
As a preferable technical scheme of the invention, the gluing system comprises a third mounting bracket, a fourth electric push rod, a connecting frame, a sliding column, a fourth electric sliding block and a sprayer; a third mounting bracket is fixedly connected to the right side surface of the first portal frame; the lower surface of the third mounting bracket is fixedly connected with two fourth electric push rods; the two fourth electric push rod telescopic parts are fixedly connected with connecting frames; six first linear sliding grooves are formed in the horizontal plate at the lower part of the connecting frame, and the six first linear sliding grooves are in an annular array; six slide columns are connected with the connecting frame in a sliding way; a fourth electric sliding block is fixedly connected to the middle part of each sliding column; the fourth electric sliding block slides in the first linear sliding groove; the lower surface of each sliding column is fixedly connected with a sprayer.
As a preferable technical scheme of the invention, the tabletting system comprises a second portal frame, a fourth electric sliding rail, a fifth electric sliding block, a third mounting plate, a third motor, a rotary table, an arc magnet, a T-shaped plate, a fifth electric push rod, a bearing plate, a second disc and a tabletting assembly; the right part of the upper surface of the frame is fixedly connected with two second portal frames; the upper surfaces of the two second portal frames are fixedly connected with a fourth electric sliding rail respectively; two fifth electric sliding blocks are connected to the outer surface of each fourth electric sliding rail in a sliding manner; the upper surfaces of the four fifth electric sliding blocks are fixedly connected with a third mounting plate; the upper surface of the third mounting plate is fixedly connected with a third motor; the third motor penetrates through the third mounting plate through the output shaft and is rotationally connected with the third mounting plate; the output shaft of the third motor is fixedly connected with a turntable; five arc sliding grooves are formed in the rotary table; the left part of the lower surface and the right part of the lower surface of the third mounting plate are fixedly connected with an arc-shaped magnet respectively; the right part of the upper surface of the frame is fixedly connected with two T-shaped plates which are distributed in a bilateral symmetry manner; the two T-shaped plates are positioned between the two second portal frames; a fifth electric push rod is fixedly connected to each of the two T-shaped plates; the two fifth electric push rod telescopic parts are fixedly connected with a bearing disc; six tabletting assemblies are arranged on the upper surface of the bearing disc, and the six tabletting assemblies are distributed in an annular array; the upper parts of the six pressing sheet assemblies are connected with a second disc.
As a preferable technical scheme of the invention, the second disc is provided with six first rectangular grooves and six second linear sliding grooves.
As a preferable technical scheme of the invention, the foremost tabletting component comprises a chute plate, an E-shaped sliding block, a sliding rod, a rectangular placing box, a fifth electric sliding rail, a sixth electric sliding block, a connecting plate, a fourth mounting plate, a sixth electric push rod, a third push plate, a glue storage box, rollers and an elastic piece; the outer surface of the rotating shaft of the second disc is fixedly connected with a chute plate; the sliding groove plate is connected with an E-shaped sliding block in a sliding way; the upper surface of the E-shaped sliding block is fixedly connected with a sliding rod, and the sliding rod is positioned in the second linear sliding groove to slide; the front side surface of the E-shaped sliding block is fixedly connected with a rectangular placement box; the lower surface of the rectangular placing box is contacted with the bearing plate; a fifth electric sliding rail is fixedly connected to the right side surface of the rectangular placement box; the right part of the rectangular placement box is provided with a second rectangular groove; the outer surface of the fifth electric sliding rail is connected with a sixth electric sliding block in a sliding way; a connecting plate is fixedly connected to the right side surface of the sixth electric sliding block; a fourth mounting plate is fixedly connected to the left side surface of the connecting plate; a sixth electric push rod is fixedly connected to the right side surface of the fourth mounting plate; a third push plate is fixedly connected to the telescopic part of the sixth electric push rod; the third push plate is spliced with the fourth mounting plate; the left side surface of the rectangular placement box is fixedly connected with a glue storage box; the inner wall of the glue storage box is rotationally connected with a roller; the inner wall of the rectangular placing box is fixedly connected with an elastic sheet.
Compared with the prior art, the invention has the advantages that: (1) The invention designs the carrying and attaching system, realizes that the iron core cake mould is carried to the working positions of the positioning inserting sheet system, the gluing system and the tabletting system, and the fan-shaped piece placed in the iron core cake mould by the tabletting system is firmly attached to the fan-shaped piece placed in the prior art, so that the phenomenon that the fan-shaped piece and the fan-shaped piece are mutually extruded and deformed due to the fact that the fan-shaped piece is not firmly attached is avoided.
(2) The invention designs the positioning inserting sheet system, realizes that six iron core sheets are clamped and moved above the iron core cake mould, and the six iron core sheets are inserted into the iron core cake mould, so that the iron core cake mould is divided into six equal-part sector areas, and the sector sheets are conveniently placed by the tabletting system.
(3) The invention designs the gluing system, realizes the spraying of glue solution on six iron core sheets in the iron core cake mould, and is convenient for the first sector sheet to be firmly attached to the corresponding iron core sheet.
(4) The invention designs the tabletting system, realizes that the left side surface of each sector piece is coated with the glue solution, is convenient for the sector pieces to be mutually and firmly attached, simultaneously inserts six sector areas into the sector pieces, saves a great amount of time and improves the working efficiency.
Drawings
Fig. 1 is a schematic view showing a first perspective structure of a reactor core cake assembly apparatus capable of avoiding deformation of a segment according to the present invention;
fig. 2 is a schematic view showing a second perspective structure of a reactor core cake assembly apparatus capable of avoiding deformation of a segment according to the present invention;
fig. 3 is a schematic perspective view of a conveying and attaching system of a reactor core cake assembly device capable of avoiding deformation of a sector plate according to the present invention;
fig. 4 is a schematic view of a partial perspective view of a handling and attaching system of a reactor core cake assembly apparatus capable of avoiding deformation of a segment according to the present invention;
fig. 5 is a schematic perspective view of a positioning insert system of a reactor core cake assembly apparatus capable of avoiding deformation of a segment according to the present invention;
fig. 6 is a first partial perspective view of a positioning tab system of a reactor core cake assembly apparatus of the present invention that avoids deformation of the segments;
fig. 7 is a second partial perspective view of a positioning tab system of a reactor core cake assembly apparatus of the present invention that avoids deformation of the segments;
fig. 8 is a first perspective view of a gluing system of a reactor core cake assembly apparatus capable of avoiding deformation of a segment according to the present invention;
fig. 9 is a second perspective view of a glue spreading system of a reactor core cake assembly apparatus capable of avoiding deformation of a segment according to the present invention;
Fig. 10 is a schematic view showing a partial perspective structure of a glue coating system of a reactor core cake assembly apparatus capable of avoiding deformation of a segment according to the present invention;
fig. 11 is a schematic perspective view of a tabletting system of a reactor core cake assembly apparatus capable of avoiding deformation of a segment according to the present invention;
fig. 12 is a first partial perspective view of a tabletting system of a reactor core cake assembly apparatus according to the present invention that avoids deformation of the segments;
fig. 13 is a second partial perspective view of a tabletting system of the reactor core cake assembly apparatus of the present invention that avoids deformation of the segments;
fig. 14 is a schematic view showing a third partial perspective view of a tabletting system of a reactor core cake assembly apparatus capable of avoiding deformation of a segment according to the present invention;
fig. 15 is a schematic view showing a fourth partial perspective view of a tabletting system of a reactor core cake assembly apparatus capable of avoiding deformation of a segment according to the present invention;
fig. 16 is a fifth partial perspective view of a tabletting system of a reactor core cake assembly apparatus according to the present invention, which is capable of avoiding deformation of the segments;
fig. 17 is a sixth partial perspective view of a tabletting system of a reactor core cake assembly apparatus according to the present invention, which can avoid deformation of the segments;
fig. 18 is a schematic perspective view of a stepped segment mold and an iron core cake mold according to the present invention.
Marked in the figure as: 1-a frame, 2-a carrying and attaching system, 3-a positioning inserting sheet system, 4-a gluing system, 5-a tabletting system, 7-a stepped fan-shaped sheet model, 8-an iron core cake model, 201-a first electric sliding rail, 202-a first electric sliding block, 203-a placing plate, 204-a second electric sliding rail, 205-a second electric sliding block, 206-a first mounting plate, 207-a first electric push rod, 208-an arc limiting plate, 209-an arc rack, 210-an L-shaped round rod, 211-a first mounting bracket, 212-a first motor, 213-a straight gear, 301-a stock box, 302-a cover plate, 303-a spring telescopic rod, 304-a first push plate, 305-a guide cylinder, 306-a limiting sleeve and 307-L-shaped plates, 308-second electric push rod, 309-second push plate, 310-first portal frame, 311-second mounting plate, 312-third electric sliding rail, 313-third electric slide block, 314-second mounting bracket, 315-second motor, 316-first disk, 317-third electric push rod, 318-electric clamping jaw, 401-third mounting bracket, 402-fourth electric push rod, 403-connecting frame, 404-slide column, 405-fourth electric slide block, 406-sprayer, 501-second portal frame, 502-fourth electric sliding rail, 503-fifth electric slide block, 504-third mounting plate, 505-third motor, 506-turntable, 507-arc magnet, 508-T template, 509-fifth electric push rod, 510-a receiving disc, 511-a second disc, 512-a sliding groove plate, 513-E-shaped sliding blocks, 514-a sliding rod, 515-a rectangular placing box, 516-a fifth electric sliding rail, 517-a sixth electric sliding block, 518-a connecting plate, 519-a fourth mounting plate, 520-a sixth electric push rod, 521-a third push plate, 522-a glue storing box, 523-a roller, 524-an elastic piece, 203 a-a circular groove, 403 a-a first linear sliding groove, 506 a-an arc sliding groove, 511 a-a first rectangular groove, 511 b-a second linear sliding groove, 515 a-a second rectangular groove, 801 a-a positioning groove.
Detailed Description
The invention will now be described in more detail with reference to the drawings and specific examples, which are not intended to limit the invention thereto.
Example 1
The reactor iron core cake assembling equipment capable of avoiding sector piece deformation comprises a frame 1, a carrying and attaching system 2, a positioning inserting piece system 3, a gluing system 4 and a tabletting system 5, as shown in fig. 1-18; the rear part of the upper surface of the frame 1 is connected with a carrying and attaching system 2; the left part of the upper surface of the frame 1 is connected with a positioning inserting sheet system 3; the positioning inserting sheet system 3 is connected with a gluing system 4; the right part of the upper surface of the frame 1 is connected with a tabletting system 5.
The working process comprises the following steps: when the electric reactor core cake assembling device capable of avoiding sector piece deformation is firstly placed at a required position, a rack 1 is placed at a stable position, firstly, an operator places iron chips in a positioning insert system 3, glue pipes are externally connected in a gluing system 4, then, sector pieces are placed in a tabletting system 5 and glue is injected, after preparation is completed, the operator places the iron core cake mold in a carrying and attaching system 2, the carrying and attaching system 2 is controlled to carry the iron core cake mold below the positioning insert system 3, then, the positioning insert system 3 is controlled to insert six iron core pieces into the iron core cake mold, the iron core cake mold is divided into six sector areas, after the six iron core pieces are inserted, the carrying and attaching system 2 is controlled to continue to carry the iron core cake mold below the gluing system 4, the gluing system 4 is controlled to glue the six iron core pieces in the iron core cake mold, after the gluing of the six iron core pieces in the iron core cake mold is completed, the carrying and attaching system 2 is controlled to move to the lower side of the tabletting system 5, then, the parts in the carrying and attaching system 2 are controlled to move to the iron core cake mold, and then, the six iron core pieces are controlled to be placed in the sector pieces and the sector pieces are mutually attached to the sector pieces after the sector pieces are respectively placed in the sector pieces and the sector pieces are mutually attached to the sector pieces 2.
Example 2
1-18, the carrying and attaching system 2 comprises a first electric sliding rail 201, a first electric sliding block 202, a placing plate 203 and an attaching assembly; two first electric sliding rails 201 are connected to the rear part of the upper surface of the frame 1 through bolts; two first electric sliding blocks 202 are connected to the outer surface of each first electric sliding rail 201 in a sliding manner; the upper surfaces of the four first electric sliding blocks 202 are fixedly connected with a placing plate 203; the left part and the right part of the placing plate 203 are respectively connected with a laminating component, and the two laminating components are distributed in bilateral symmetry.
The attaching assembly positioned at the left comprises a second electric sliding rail 204, a second electric sliding block 205, a first mounting plate 206, a first electric push rod 207, an arc limiting plate 208, an arc rack 209, an L-shaped round rod 210 and a power assembly; the front part and the rear part of the placing plate 203 are respectively connected with a second electric sliding rail 204 through bolts; the outer surfaces of the two second electric sliding rails 204 are respectively connected with a second electric sliding block 205 in a sliding way; the upper surfaces of the two second electric sliding blocks 205 are fixedly connected with a first mounting plate 206; a first electric push rod 207 is fixedly connected to the front part of the upper surface and the rear part of the upper surface of the first mounting plate 206; the telescopic parts of the two first electric push rods 207 are fixedly connected with an arc limiting plate 208 respectively; the two arc limiting plates 208 are connected with arc racks 209 in a sliding manner; three L-shaped round bars 210 are fixedly connected to the inner ring surface of the arc-shaped rack 209, and the three L-shaped round bars 210 are distributed at equal intervals; a power assembly is connected to the middle of the upper surface of the placing plate 203.
The power assembly comprises a first mounting bracket 211, a first motor 212 and a straight gear 213; a first mounting bracket 211 is fixedly connected in the middle of the upper surface of the placing plate 203; the first mounting bracket 211 is connected with a first motor 212 through bolts; the first motor 212 penetrates through the first mounting bracket 211 through an output shaft and is rotationally connected with the first mounting bracket; the output shaft of the first motor 212 is fixedly connected with a straight gear 213; the spur gear 213 is engaged with the arc-shaped rack 209.
The positioning inserting sheet system 3 comprises a stock box 301, a cover plate 302, a spring telescopic rod 303, a first push plate 304, a guide cylinder 305, a limit sleeve 306, an L-shaped plate 307, a second electric push rod 308, a second push plate 309 and an inserting sheet assembly; a material preparation box 301 is fixedly connected to the left part of the upper surface of the frame 1, and the material preparation box 301 is positioned in front of the two first electric sliding rails 201; the upper part of the stock box 301 is connected with a cover plate 302 in a sliding way; two spring telescopic rods 303 are fixedly connected to the inner wall of the stock box 301; the right sides of the two spring telescopic rods 303 are fixedly connected with a first push plate 304; the left side surface of the first push plate 304 is fixedly connected with a guide cylinder 305; the guide cylinder 305 is slidably connected with the stock box 301; a limiting sleeve 306 is rotatably connected to the middle part of the outer surface of the guide cylinder 305; an L-shaped plate 307 is fixedly connected to the right lower part of the stock box 301; two second electric push rods 308 are fixedly connected to the L-shaped plate 307; the telescopic parts of the two second electric push rods 308 are fixedly connected with a second push plate 309; the left part of the upper surface of the frame 1 is connected with an inserting piece component.
The inserting piece assembly comprises a first portal frame 310, a second mounting plate 311, a third electric sliding rail 312, a third electric sliding block 313, a second mounting bracket 314, a second motor 315, a first disc 316, a third electric push rod 317 and an electric clamping jaw 318; the left part of the upper surface of the frame 1 is fixedly connected with a first portal frame 310, and the first portal frame 310 is positioned on the right side of the stock box 301; a second mounting plate 311 is fixedly connected to the left side surface of the first portal frame 310; the left side surface of the second mounting plate 311 is connected with a third electric sliding rail 312 through bolts; the outer surface of the third electric sliding rail 312 is connected with two third electric sliding blocks 313 in a sliding way; the left side surfaces of the two third electric sliding blocks 313 are fixedly connected with a second mounting bracket 314; a second motor 315 is connected to the second mounting bracket 314 through bolts; the second motor 315 penetrates through the second mounting bracket 314 through an output shaft and is rotationally connected with the second mounting bracket; the output shaft of the second motor 315 is fixedly connected with a first disc 316; six third electric push rods 317 are fixedly connected to the lower surface of the first disc 316, and the six third electric push rods 317 are in an annular array; each expansion part of the third electric push rod 317 is fixedly connected with an electric clamping jaw 318; the right side of the first portal frame 310 is connected with a gluing system 4.
The gluing system 4 comprises a third mounting bracket 401, a fourth electric push rod 402, a connecting frame 403, a sliding column 404, a fourth electric sliding block 405 and a sprayer 406; a third mounting bracket 401 is fixedly connected to the right side surface of the first portal frame 310; two fourth electric push rods 402 are fixedly connected to the lower surface of the third mounting bracket 401; the telescopic parts of the two fourth electric push rods 402 are fixedly connected with a connecting frame 403; six first linear sliding grooves 403a are formed in a horizontal plate at the lower part of the connecting frame 403, and the six first linear sliding grooves 403a are in an annular array; six slide posts 404 are slidably connected to the connecting frame 403; a fourth electric sliding block 405 is fixedly connected to the middle part of each sliding column 404; the fourth electric slider 405 slides in the first linear chute 403 a; a sprayer 406 is fixedly connected to the lower surface of each slide column 404.
The tabletting system 5 comprises a second portal frame 501, a fourth electric slide rail 502, a fifth electric slide block 503, a third mounting plate 504, a third motor 505, a turntable 506, an arc magnet 507, a T-shaped plate 508, a fifth electric push rod 509, a receiving disc 510, a second disc 511 and a tabletting assembly; two second portal frames 501 are fixedly connected to the right part of the upper surface of the frame 1; a fourth electric slide rail 502 is connected to the upper surfaces of the two second portal frames 501 through bolts; the outer surface of each fourth electric sliding rail 502 is connected with two fifth electric sliding blocks 503 in a sliding way; the upper surfaces of the four fifth electric sliders 503 are fixedly connected with a third mounting plate 504; a third motor 505 is bolted to the upper surface of the third mounting plate 504; the third motor 505 penetrates through the third mounting plate 504 through an output shaft and is rotationally connected with the third mounting plate; the output shaft of the third motor 505 is fixedly connected with a turntable 506; five arc sliding grooves 506a are formed in the turntable 506; the left part of the lower surface and the right part of the lower surface of the third mounting plate 504 are fixedly connected with an arc-shaped magnet 507 respectively; the right part of the upper surface of the frame 1 is fixedly connected with two T-shaped plates 508, and the two T-shaped plates 508 are symmetrically distributed left and right; two T-shaped plates 508 are located between the two second gantry frames 501; a fifth electric push rod 509 is fixedly connected to each of the two T-shaped plates 508; the telescopic parts of the two fifth electric push rods 509 are fixedly connected with a receiving disc 510; six tabletting assemblies are arranged on the upper surface of the bearing disc 510, and the six tabletting assemblies are distributed in an annular array; the upper parts of the six tablet assemblies are connected with second discs 511.
The second disc 511 is provided with six first rectangular grooves 511a and six second linear sliding grooves 511b.
The working process comprises the following steps: the foremost tabletting component comprises a chute plate 512, an E-shaped sliding block 513, a sliding rod 514, a rectangular placement box 515, a fifth electric sliding rail 516, a sixth electric sliding block 517, a connecting plate 518, a fourth mounting plate 519, a sixth electric push rod 520, a third push plate 521, a glue storage box 522, a roller 523 and an elastic piece 524; the outer surface of the rotating shaft of the second disc 511 is fixedly connected with a chute plate 512; e-shaped sliding blocks 513 are connected to the sliding groove plates 512 in a sliding manner; the upper surface of the E-shaped sliding block 513 is fixedly connected with a sliding rod 514, and the sliding rod 514 is positioned in the second linear sliding groove 511b to slide; the front side surface of the E-shaped sliding block 513 is fixedly connected with a rectangular placement box 515; the lower surface of the rectangular placement box 515 is in contact with the receiving tray 510; a fifth electric sliding rail 516 is connected to the right side surface of the rectangular placement box 515 through bolts; a second rectangular groove 515a is formed in the right part of the rectangular placement box 515; the outer surface of the fifth electric sliding rail 516 is connected with a sixth electric sliding block 517 in a sliding way; a connecting plate 518 is fixedly connected to the right side surface of the sixth electric slider 517; a fourth mounting plate 519 is fixedly connected to the left side surface of the connecting plate 518; a sixth electric push rod 520 is fixedly connected to the right side surface of the fourth mounting plate 519; a third push plate 521 is fixedly connected with the telescopic part of the sixth electric push rod 520; the third push plate 521 is inserted with the fourth mounting plate 519; the left side surface of the rectangular placement box 515 is fixedly connected with a glue storage box 522; the inner wall of the glue storage box 522 is rotatably connected with a roller 523; an elastic piece 524 is fixedly connected to the inner wall of the rectangular placement box 515.
Firstly, an operator pulls a cover plate 302 left to put iron chips in a material preparation box 301, pushes the cover plate 302 to move right to cover the iron chips in the material preparation box 301 after the iron chips are put, rotates a limit sleeve 306 from a vertical state to a horizontal state, externally connects a glue solution pipe on a sprayer 406, places six fan-shaped pieces in each rectangular box 515 and fills glue solution in a glue storage box 522, and the six fan-shaped pieces in the rectangular boxes 515 need to feed according to the state of a stepped fan-shaped piece model 7, after preparation work is finished, the operator places an iron core cake die in a circular groove 203a of a placing plate 203 according to an iron core cake die model 8 to control a first electric sliding block 202 to move right on the outer surface of a first electric sliding rail 201, the four first electric sliders 202 drive the placing plate 203, the second electric slide rail 204, the second electric sliders 205, the first mounting plate 206, the first electric push rod 207, the arc limiting plate 208, the arc rack 209, the L-shaped round bar 210, the first mounting bracket 211, the first motor 212, the straight gear 213 and the iron cake mold move rightwards together, when the iron cake mold moves to the rear lower part of the six electric clamping jaws 318, the four first electric sliders 202 are controlled to stop moving, then the two second electric push rods 308 are controlled to push out, the second push plate 309 is driven to move upwards, the iron core piece above the second push plate 309 is forced to move upwards, then the first electric clamping jaw 318 above the iron core piece is controlled to open, after the first electric clamping jaw 318 is opened, the third electric push rod 317 above the first electric clamping jaw 318 is controlled to push out, the first electric clamping jaw 318 is driven to move downwards, after the first electric clamping jaw 318 is opened moves to the two sides of the iron core piece below, the first electric clamping jaw 318 is controlled to close, clamping the iron core, and then controlling the third electric push rod 317 to shrink to drive the first electric clamping jaw 318 and the iron core to move upwards;
When the iron core leaves the stock box 301, the two second electric push rods 308 are controlled to shrink to drive the second push plates 309 to move downwards, after the second push plates 309 are reset, the iron core sheets in the stock box 301 are forced to move rightwards by the stretching and resetting force of the two spring telescopic rods 303, the iron core sheets at the rightmost position are stopped above the second push plates 309, the two second electric push rods 308 are controlled to push out to drive the iron core sheets to move upwards, meanwhile, the output shafts of the second motors 315 are controlled to rotate to drive the first disc 316, the third electric push rods 317, the electric clamping jaws 318 and one iron core sheet to rotate together, after the second electric clamping jaws 318 rotate above the iron core sheets, the output shafts of the second motors 315 are controlled to stop rotating, then the other five electric clamping jaws 318 are controlled to operate according to the clamping working mode of the first electric clamping jaws 318, so that each electric clamping jaw 318 clamps a core piece, after six electric clamping jaws 318 clamp one core piece, the third electric sliding block 313 is controlled to move backwards on the outer surface of the third electric sliding rail 312, the two third electric sliding blocks 313 drive the second mounting bracket 314, the second motor 315, the first disc 316, the third electric push rod 317, the electric clamping jaws 318 and the core piece to move backwards together, when six core pieces move above the core cake mold, the two third electric sliding blocks 313 are controlled to stop moving, then the six third electric push rods 317 are controlled to push out, the six electric clamping jaws 318 and the six core pieces are driven to move downwards together, the six core pieces are inserted into six positioning grooves 801a of the lower core cake mold, after the six core pieces are inserted into the six positioning grooves 801a, the core cake mold is divided into six equal-part sector areas, the six electric clamping jaws 318 are controlled to open, the six third electric push rods 317 are controlled to contract, the connected components are driven to move upwards, and the two third electric sliding blocks 313 are controlled to drive the connected components to reset.
When six iron chips are inserted into the iron cake mold, the four first electric sliders 202 are controlled to drive the connected components and the iron cake mold to move to the right, when the iron cake mold moves to the lower part of the connecting frame 403, the four first electric sliders 202 are controlled to stop moving, then the fourth electric push rod 402 is controlled to push out, the connecting frame 403, the slide column 404, the fourth electric sliders 405 and the sprayer 406 are driven to move downwards together, when the six sprayers 406 move into the iron cake mold, taking the forefront iron chip in the iron cake mold as an example, the forefront sprayer 406 is positioned on the right of the forefront iron chip, each sprayer 406 is positioned on the right of the corresponding iron chip, the six fourth electric sliders 405 are controlled to synchronously move to the center in the six first linear slide grooves 403a, and simultaneously, the six sprayers 406 are controlled to spray glue solution, so that the right side surface of each iron chip is sprayed with the glue solution for sticking the first inserted sector piece, the first sector piece is prevented from tilting after the placement, after the glue solution spraying of the six iron chips is finished, the six sprayers 406 are controlled to stop spraying the glue solution, and then the four electric sprayers are controlled to drive the two push rods 402 to move to reset.
When glue solution is sprayed on the right side surface of each iron core plate in the iron core cake mold, controlling four first electric sliders 202 to drive connected components and the iron core cake mold to move rightwards, controlling four first electric sliders 202 to stop moving after the iron core cake mold moves below the turntable 506, then controlling the fifth electric sliders 503 to move forwards on the outer surface of the fourth electric sliding rail 502, controlling the fourth fifth electric sliders 503 to drive the third mounting plate 504, the third motor 505, the turntable 506 and the arc magnets 507 to move forwards together, controlling the fourth fifth electric sliders 503 to stop moving when the two arc magnets 507 move above the second circular disc 511, controlling the two first electric push rods 207 to push out by taking a left attaching component as an example, driving the arc limiting plate 208, the arc racks 209 and the L-shaped round rods 210 to move upwards together, so that the arc racks 209 are in open engagement with the spur gears 213, after the three L-shaped round bars 210 are higher than the iron core cake mold, the second electric sliding blocks 205 are controlled to move rightwards on the outer surface of the second electric sliding rail 204, the two second electric sliding blocks 205 drive the first mounting plate 206, the first electric push rod 207, the arc limiting plate 208, the arc rack 209, the L-shaped round bars 210, the first mounting bracket 211, the first motor 212 and the spur gear 213 to move rightwards together, when the first mounting plate 206 is attached to the iron core cake mold, the two second electric sliding blocks 205 are controlled to stop moving, the two first electric push rods 207 are controlled to shrink, the three L-shaped round bars 210 are driven to move downwards together and enter the iron core cake mold, the arc rack 209 is meshed with the spur gear 213, the right attaching assembly is controlled to operate according to the working mode of the left attaching assembly, the other three L-shaped round bars 210 are driven to move into the iron core cake mold, the foremost iron core sheet in the iron core cake mold is taken as an example, the foremost L-shaped round bar 210 is positioned at the left of the foremost iron chip, each L-shaped round bar 210 is positioned at the left of the corresponding iron chip, and the left arc-shaped rack 209 and the right arc-shaped rack 209 are combined to form an annular rack;
Then, the two fifth electric push rods 509 are controlled to push out, the bearing disc 510, the second disc 511 and the tabletting assembly are driven to move upwards together, so that six sliding rods 514 in the tabletting assembly are inserted into six second linear sliding grooves 511b on the second disc 511, after the second disc 511 moves to be in contact with the two arc magnets 507, the two arc magnets 507 are controlled to attract the second disc 511, the two fifth electric push rods 509 are controlled to shrink, the bearing disc 510 is driven to move downwards, then the four fifth electric sliding blocks 503 are controlled to drive the third mounting plate 504, the third motor 505, the turntable 506, the arc magnets 507, the second disc 511 and the tabletting assembly to move backwards together, after the second disc 511 and the tabletting assembly move above the iron core cake mould, the four fifth electric sliding blocks 503 are controlled to stop moving at the moment, six tabletting assemblies synchronously run, taking the foremost tabletting assembly as an example, the corresponding iron core cake mould sector area below the tabletting assembly is simply called a first sector area, the lower part of the rectangular placement box 515 is correspondingly positioned at the leftmost part of the first sector area, the sixth electric push rod 520 is controlled to push out, the third push rod 521 is driven to move leftwards and move to the position above the uppermost sector piece in the rectangular placement box 515, then the sixth electric slide block 517 is controlled to move downwards on the outer surface of the fifth electric slide rail 516, and the sixth electric slide block 517 drives the connecting plate 518, the fourth mounting plate 519, the sixth electric push rod 520 and the third push plate 521 to move downwards together to push the six sector pieces positioned in the rectangular placement box 515 to move downwards, and the bottommost sector piece in the rectangular placement box 515 is simply called the first sector piece;
In the downward moving process of the first sector piece, the elastic piece 524 is forced to press to the right, the protruding part of the roller 523 in the glue storage box 522 is positioned at the lower part of the rectangular placing box 515, so that the first sector piece can touch the roller 523, the roller 523 is forced to rotate, one surface of the first sector piece, which is contacted with the roller 523, is coated with glue solution, the first sector piece moves leftmost in the first sector area, after the lower part of the first sector piece is separated from the rectangular placing box 515, the elastic piece 524 does not prop against the first sector piece, so that the first sector piece falls leftmost in the first sector area, the sixth electric sliding block 517 is controlled to stop moving, when the first sector piece is separated from the rectangular placing box 515, the elastic piece 524 props against the second sector piece which is positioned at the lower part of the rectangular placing box 515, so that the first sector piece cannot continuously fall downwards, because the first sector piece falls in the first sector area, therefore, the sector piece can incline or lean against the included angle formed by the two iron core pieces, not be completely attached to the iron core pieces, the subsequent insertion of the sector piece is affected, at this time, the operation of the two attaching components is controlled, the output shaft of the first motor 212 is controlled to rotate anticlockwise based on the basis of looking from top to bottom, the spur gear 213 is driven to rotate, the spur gear 213 drives the two arc racks 209 to rotate in the four arc limiting plates 208, the two arc racks 209 drive the six L-shaped round bars 210 to rotate anticlockwise together, the first sector piece falling in the first sector area is pushed to move to one side of the left iron core piece, the surface of the first sector piece coated with glue solution is attached to the surface of the iron core piece sprayed with the glue solution, the first sector piece is firmly glued with the iron core piece, the output shaft of the first motor 212 is controlled to stop rotating, after the first fan-shaped sheet and the iron core sheet are firmly adhered, the output shaft of the first motor 212 is controlled to rotate clockwise to drive the connected parts to reset;
When the first segment is firmly adhered to the iron core and the reset of the six L-shaped round bars 210 is completed, based on the condition that the top is seen from the bottom, the output shaft of the third motor 505 is controlled to rotate clockwise to drive the turntable 506 to rotate, the turntable 506 forces the slide rod 514 to slide outwards in the arc chute 506a, and simultaneously the slide rod 514 also slides outwards in the second straight chute 511b, the slide rod 514 drives the E-shaped slide block 513, the rectangular placement box 515, the fifth electric slide rail 516, the sixth electric slide block 517, the connecting plate 518, the fourth mounting plate 519, the sixth electric push rod 520, the third push plate 521, the glue storage box 522, the roller 523, the elastic piece 524 and the five segments to slide outwards together, the E-shaped slide block 513 slides in the chute of the chute plate 512, and when the rectangular placement box 515 moves to the next position for placing the segments, the output shaft of the third motor 505 is controlled to stop rotating, then controlling the foremost tabletting component and the two laminating components to run according to the first fan-shaped piece placing working mode, placing the second fan-shaped piece to the fifth fan-shaped piece in the rectangular placing box 515 in the first fan-shaped area, and after each fan-shaped piece is placed, pushing the second fan-shaped piece to be laminated with the previous fan-shaped piece, after the current five fan-shaped pieces are placed in the first fan-shaped area, only a partial area is left in the first fan-shaped area, the size of the left area is limited, the sixth fan-shaped piece is directly placed in the first fan-shaped area, the sixth fan-shaped piece can be blocked by the previously placed fan-shaped piece and the iron core piece, so that the first fan-shaped piece cannot be completely inserted into the first fan-shaped area, therefore, the sixth electric sliding block 517 needs to be controlled to drive connected components to push the sixth fan-shaped piece to move downwards until the sixth fan-shaped piece is pressed into the first fan-shaped area, then controlling the sixth electric sliding block 517 to stop moving, after the first fan-shaped area is fully inserted into the fan-shaped piece, the other five tablet assemblies also fill the other sector area with segments;
After the six fan-shaped areas of the iron core cake mold are fully inserted with the fan-shaped pieces, the control tabletting system 5 drives the connected components to reset, the second disc 511 and the tabletting components are placed on the receiving disc 510 again, after the tabletting system 5 is reset, the two first electric push rods 207 are controlled to push out to drive the connected components to move upwards, after the three L-shaped round rods 210 are higher than the iron core cake mold, the two attaching components in the carrying attaching system 2 are controlled to reset, and then the four first electric slide blocks 202 are controlled to drive the connected components and the iron core cake mold fully inserted with the fan-shaped pieces to move to the right, and after the two first electric slide rails 201 are moved to the rightmost end, an operator takes away the iron core cake mold fully inserted with the fan-shaped pieces.
It is to be understood that the above description is intended to be illustrative only and is not intended to be limiting. Those skilled in the art will appreciate variations of the present invention that are intended to be included within the scope of the claims herein.
Claims (2)
1. The reactor iron core cake assembling equipment capable of avoiding the deformation of the sector plates comprises a rack (1) and a carrying and attaching system (2); the rear part of the upper surface of the frame (1) is connected with a carrying and attaching system (2), the carrying and attaching system (2) is used for carrying an iron core cake mould and attaching a sector piece placed in a sector area with the iron core piece; the method is characterized in that: the device also comprises a positioning inserting sheet system (3), a gluing system (4) and a tabletting system (5); the left part of the upper surface of the frame (1) is connected with a positioning inserting sheet system (3), and the positioning inserting sheet system (3) is used for inserting the iron core sheet into the iron core cake mould; the positioning inserting piece system (3) is connected with a gluing system (4), and the gluing system (4) is used for gluing iron chips in the iron core cake mould; the right part of the upper surface of the frame (1) is connected with a tabletting system (5), the tabletting system (5) is used for coating glue solution on the left side surface of the sector-shaped sheet, and the six sector-shaped areas are fully filled with the sector-shaped sheet;
The carrying and attaching system (2) comprises a first electric sliding rail (201), a first electric sliding block (202), a placing plate (203) and an attaching assembly; two first electric sliding rails (201) are fixedly connected to the rear part of the upper surface of the frame (1); the outer surface of each first electric sliding rail (201) is connected with two first electric sliding blocks (202) in a sliding way; the upper surfaces of the four first electric sliding blocks (202) are fixedly connected with a placing plate (203); the left part and the right part of the placing plate (203) are respectively connected with a laminating component, and the two laminating components are distributed in a bilateral symmetry manner;
the attaching assembly positioned at the left side comprises a second electric sliding rail (204), a second electric sliding block (205), a first mounting plate (206), a first electric push rod (207), an arc limiting plate (208), an arc rack (209), an L-shaped round rod (210) and a power assembly; the front part and the rear part of the placing plate (203) are fixedly connected with a second electric sliding rail (204) respectively; the outer surfaces of the two second electric sliding rails (204) are respectively connected with a second electric sliding block (205) in a sliding way; the upper surfaces of the two second electric sliding blocks (205) are fixedly connected with a first mounting plate (206); the front part of the upper surface and the rear part of the upper surface of the first mounting plate (206) are fixedly connected with a first electric push rod (207) respectively; the telescopic parts of the two first electric push rods (207) are fixedly connected with an arc limiting plate (208) respectively; the two arc-shaped limiting plates (208) are connected with arc-shaped racks (209) in a sliding manner; three L-shaped round bars (210) are fixedly connected to the inner ring surface of the arc-shaped rack (209), and the three L-shaped round bars (210) are distributed at equal intervals; the middle part of the upper surface of the placing plate (203) is connected with a power assembly;
The power assembly comprises a first mounting bracket (211), a first motor (212) and a straight gear (213); the middle part of the upper surface of the placing plate (203) is fixedly connected with a first mounting bracket (211); a first motor (212) is fixedly connected to the first mounting bracket (211); the first motor (212) penetrates through the first mounting bracket (211) through the output shaft and is rotationally connected with the first mounting bracket; the output shaft of the first motor (212) is fixedly connected with a straight gear (213); the straight gear (213) is meshed with the arc-shaped rack (209);
the positioning inserting sheet system (3) comprises a material preparation box (301), a cover plate (302), a spring telescopic rod (303), a first pushing plate (304), a guide cylinder (305), a limiting sleeve (306), an L-shaped plate (307), a second electric push rod (308), a second pushing plate (309) and an inserting sheet assembly; a material preparation box (301) is fixedly connected to the left part of the upper surface of the frame (1), and the material preparation box (301) is positioned in front of the two first electric sliding rails (201); the upper part of the stock box (301) is connected with a cover plate (302) in a sliding way; two spring telescopic rods (303) are fixedly connected to the inner wall of the stock box (301); the right sides of the two spring telescopic rods (303) are fixedly connected with a first push plate (304); a guide cylinder (305) is fixedly connected to the left side surface of the first push plate (304); the guide cylinder (305) is in sliding connection with the material preparation box (301); a limit sleeve (306) is rotationally connected to the middle part of the outer surface of the guide cylinder (305); an L-shaped plate (307) is fixedly connected to the right lower part of the material preparation box (301); two second electric push rods (308) are fixedly connected to the L-shaped plate (307); the telescopic parts of the two second electric push rods (308) are fixedly connected with a second push plate (309); the left part of the upper surface of the frame (1) is connected with an inserting piece assembly;
The inserting piece assembly comprises a first portal frame (310), a second mounting plate (311), a third electric sliding rail (312), a third electric sliding block (313), a second mounting bracket (314), a second motor (315), a first disc (316), a third electric push rod (317) and an electric clamping jaw (318); the left part of the upper surface of the frame (1) is fixedly connected with a first portal frame (310), and the first portal frame (310) is positioned on the right side of the stock preparation box (301); a second mounting plate (311) is fixedly connected to the left side surface of the first portal frame (310); a third electric sliding rail (312) is fixedly connected to the left side surface of the second mounting plate (311); the outer surface of the third electric sliding rail (312) is connected with two third electric sliding blocks (313) in a sliding way; the left side surfaces of the two third electric sliding blocks (313) are fixedly connected with a second mounting bracket (314); a second motor (315) is fixedly connected to the second mounting bracket (314); the second motor (315) penetrates through the second mounting bracket (314) through an output shaft and is rotationally connected with the second mounting bracket; the output shaft of the second motor (315) is fixedly connected with a first disc (316); six third electric push rods (317) are fixedly connected to the lower surface of the first disc (316), and the six third electric push rods (317) are in an annular array; each telescopic part of the third electric push rod (317) is fixedly connected with an electric clamping jaw (318); the right side surface of the first portal frame (310) is connected with a gluing system (4);
The gluing system (4) comprises a third mounting bracket (401), a fourth electric push rod (402), a connecting frame (403), a sliding column (404), a fourth electric sliding block (405) and a sprayer (406); a third mounting bracket (401) is fixedly connected to the right side surface of the first portal frame (310); the lower surface of the third mounting bracket (401) is fixedly connected with two fourth electric push rods (402); the telescopic parts of the two fourth electric push rods (402) are fixedly connected with a connecting frame (403); six first linear sliding grooves (403 a) are formed in a horizontal plate at the lower part of the connecting frame (403), and the six first linear sliding grooves (403 a) are in an annular array; six slide columns (404) are connected with the connecting frame (403) in a sliding way; a fourth electric sliding block (405) is fixedly connected to the middle part of each sliding column (404); the fourth electric sliding block (405) slides in the first linear sliding groove (403 a); the lower surface of each sliding column (404) is fixedly connected with a sprayer (406);
the tabletting system (5) comprises a second portal frame (501), a fourth electric slide rail (502), a fifth electric slide block (503), a third mounting plate (504), a third motor (505), a rotary table (506), an arc magnet (507), a T-shaped plate (508), a fifth electric push rod (509), a receiving disc (510), a second disc (511) and a tabletting assembly; two second portal frames (501) are fixedly connected to the right part of the upper surface of the frame (1); the upper surfaces of the two second portal frames (501) are fixedly connected with a fourth electric slide rail (502) respectively; the outer surface of each fourth electric sliding rail (502) is connected with two fifth electric sliding blocks (503) in a sliding way; the upper surfaces of the four fifth electric sliding blocks (503) are fixedly connected with a third mounting plate (504); the upper surface of the third mounting plate (504) is fixedly connected with a third motor (505); the third motor (505) penetrates through the third mounting plate (504) through the output shaft and is rotationally connected with the third mounting plate; the output shaft of the third motor (505) is fixedly connected with a turntable (506); five arc sliding grooves (506 a) are formed in the turntable (506); the left part of the lower surface and the right part of the lower surface of the third mounting plate (504) are fixedly connected with an arc-shaped magnet (507) respectively; two T-shaped plates (508) are fixedly connected to the right part of the upper surface of the frame (1), and the two T-shaped plates (508) are symmetrically distributed left and right; two T-shaped plates (508) are positioned between the two second portal frames (501); a fifth electric push rod (509) is fixedly connected to each of the two T-shaped plates (508); the telescopic parts of the two fifth electric push rods (509) are fixedly connected with a receiving disc (510); six tabletting assemblies are arranged on the upper surface of the bearing disc (510), and the six tabletting assemblies are distributed in an annular array; the upper parts of the six tabletting assemblies are connected with a second disc (511);
The forefront tabletting assembly comprises a chute plate (512), an E-shaped sliding block (513), a sliding rod (514), a rectangular placement box (515), a fifth electric sliding rail (516), a sixth electric sliding block (517), a connecting plate (518), a fourth mounting plate (519), a sixth electric push rod (520), a third push plate (521), a glue storage box (522), a roller (523) and an elastic sheet (524); the outer surface of the rotating shaft of the second disc (511) is fixedly connected with a chute plate (512); an E-shaped sliding block (513) is connected to the chute plate (512) in a sliding manner; a sliding rod (514) is fixedly connected to the upper surface of the E-shaped sliding block (513), and the sliding rod (514) is positioned in the second linear sliding groove (511 b) to slide; the front side surface of the E-shaped sliding block (513) is fixedly connected with a rectangular placement box (515); the lower surface of the rectangular placement box (515) is contacted with the bearing disc (510); a fifth electric sliding rail (516) is fixedly connected to the right side surface of the rectangular placement box (515); the right part of the rectangular placement box (515) is provided with a second rectangular groove (515 a); the outer surface of the fifth electric sliding rail (516) is connected with a sixth electric sliding block (517) in a sliding way; a connecting plate (518) is fixedly connected to the right side surface of the sixth electric sliding block (517); a fourth mounting plate (519) is fixedly connected to the left side surface of the connecting plate (518); a sixth electric push rod (520) is fixedly connected to the right side surface of the fourth mounting plate (519); a third push plate (521) is fixedly connected with the telescopic part of the sixth electric push rod (520); the third push plate (521) is spliced with the fourth mounting plate (519); the left side surface of the rectangular placement box (515) is fixedly connected with a glue storage box (522); the inner wall of the glue storage box (522) is rotationally connected with a roller (523); an elastic sheet (524) is fixedly connected to the inner wall of the rectangular placement box (515).
2. A reactor core cake assembly apparatus that avoids sector plate deformation as claimed in claim 1, wherein: six first rectangular grooves (511 a) and six second linear sliding grooves (511 b) are formed in the second disc (511).
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| CN202210229846.7A CN114597047B (en) | 2022-03-10 | 2022-03-10 | Can avoid fan-shaped piece to warp reactor core cake equipment |
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| CN114597047B true CN114597047B (en) | 2023-12-22 |
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| CN109686560A (en) * | 2018-12-29 | 2019-04-26 | 广东昭信智能装备有限公司 | A kind of reactor kludge and assemble method comprising bucket paint removing device |
| CN214012682U (en) * | 2021-01-12 | 2021-08-20 | 江西科旺科技有限公司 | Glue dispensing and tabletting device for reactor core column |
| CN113500743A (en) * | 2021-08-05 | 2021-10-15 | 广东顺德三合工业自动化设备股份有限公司 | Motor rotor injection molding production line and production method thereof |
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| CN114597047A (en) | 2022-06-07 |
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Effective date of registration: 20231123 Address after: 311899 No. 96 Genta West Road, Taozhu Street, Zhuji City, Shaoxing City, Zhejiang Province Applicant after: ZHUJI DONGBAI ELECTRIC POWER INSTALLATION ENGINEERING Co.,Ltd. Applicant after: State Grid Zhejiang Electric Power Co., Ltd. Zhuji power supply Co. Applicant after: STATE GRID ZHEJIANG ELECTRIC POWER CO., LTD. SHAOXING POWER SUPPLY Co. Address before: 037000 No. 152, Dongxin International Plaza, north side of Kaiyuan street, Pingcheng District, Datong City, Shanxi Province Applicant before: Xiong Peng |
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