CN109686560A - A kind of reactor kludge and assemble method comprising bucket paint removing device - Google Patents
A kind of reactor kludge and assemble method comprising bucket paint removing device Download PDFInfo
- Publication number
- CN109686560A CN109686560A CN201811630721.5A CN201811630721A CN109686560A CN 109686560 A CN109686560 A CN 109686560A CN 201811630721 A CN201811630721 A CN 201811630721A CN 109686560 A CN109686560 A CN 109686560A
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- Prior art keywords
- reactor
- removing device
- conveyer belt
- depainting
- plate
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/10—Connecting leads to windings
Abstract
The invention discloses a kind of reactor kludge comprising bucket paint removing device, including workbench, it is provided on the workbench and cuts out mechanism, the side for cutting out mechanism is provided with conveyer belt, described cut out is provided with transfer mechanism between mechanism and the conveyer belt, the conveyer belt side is provided with Paint-removing device, the Paint-removing device includes the painting stripping mechanism being set on front side of the conveyer belt, the wire rod hold-down mechanism being set on rear side of conveyer belt, the painting stripping mechanism includes the slide plate being connected on the workbench by anterior-posterior translation mechanism, the lifter plate of the workbench is connected to by the first elevating mechanism, it is set to the motor of the lifting plate top surface, it is sequentially connected in the depainting portion of the motor output end, the present invention, which cuts down and merge reactor automatic shearing, to be delivered at Paint-removing device, by compressing, depainting is carried out again after the processes such as positioning, ensure that depainting is imitated Fruit, and reduce manual operation, it realizes automation processing, effectively increases depainting processing efficiency.
Description
Technical field
The present invention relates to a kind of reactor production equipment more particularly to a kind of reactor kludge comprising bucket paint removing device and
Assemble method.
Background technique
It during processing assembles reactor, needs first to be cut out the terminals of reactor, then carry out stripping paint, pass
The needs of cutting out of system first manually align the terminals of reactor, compress and cut out again after the completion of contraposition, machining accuracy and effect
Rate is difficult to improve, and stripping paint mode needs manually to scrape paint, time-consuming and laborious, existing to occur some paint stripping devices on the market, can be carried out
Simple stripping Qi Jiagong, but it is bad to shell Qi Xiaoguo, it will usually there is remaining paint or scrape into too deep problem, and needs on artificial
Material, does not align wire rod first, enters directly into stripping paint in paint stripping device, it is difficult to improve processing quality and efficiency.
Summary of the invention
The technical problem to be solved by the present invention is needing to cut out in a kind of achievable reactor assembling process, depainting process
Device, improve processing quality and efficiency.
The solution that the present invention solves its technical problem is: a kind of reactor kludge comprising bucket paint removing device, including
Workbench is provided on the workbench and cuts out mechanism, and the side for cutting out mechanism is provided with conveyer belt, described to cut out mechanism
Transfer mechanism is provided between the conveyer belt, the conveyer belt is extended in left-right direction, is arranged on the conveyer belt
There is no less than one conveying station, the conveyer belt side is provided with no less than one Paint-removing device, and the Paint-removing device includes
The wire rod hold-down mechanism for being set to the painting stripping mechanism on front side of the conveyer belt, being set on rear side of conveyer belt, the painting stripping mechanism packet
It includes the slide plate being connected on the workbench by anterior-posterior translation mechanism, be connected to the liter of the slide plate by the first elevating mechanism
Drop plate, the motor for being set to the lifting plate top surface, transmission connection are in the depainting portion of the motor output end.
The present invention provides a kind of reactor bucket paint removing device, including workbench, is provided on workbench 1 and cuts out mechanism, warp
It crosses and cuts out in the conveying station that the reactor winding after mechanism is cut out is placed into conveyer belt after the transfer of transfer mechanism, then carry out
Depainting work, due to the reactor winding after cutting out wiring circle after cutting length it is consistent, to de- when simplifying depainting
The adjustment of Qi Changdu is provided with the conveyer belt extended in left-right direction on the table, reactor is placed in conveying station,
By the drive of conveyer belt, reactor is made to be moved to Paint-removing device, Paint-removing device includes being set to painting stripping mechanism on front side of conveyer belt, setting
The wire rod hold-down mechanism being placed on rear side of conveyer belt, wire rod hold-down mechanism is used to compress reactor and position, and after compressing reactor, takes off
Paint portion is by anterior-posterior translation mechanism to close to the movement of the direction of conveyer belt, and the terminals of reactor are inserted into the process of moving
In depainting portion, so that depainting portion carries out depainting to the terminals of reactor, the amount of moving back in depainting portion is controlled at this time, can control to electricity
The depainting length of anti-device, after the completion of depainting, the Forward of control depainting portion makes the terminals of reactor be detached from depainting portion, then passes through
Reactor to be processed is moved to depainting radical side by conveyer belt, and repeating above-mentioned depainting process can pass through before preparing depainting
First elevating mechanism control depainting portion moves up and down, and the terminals of reactor is enable to be properly inserted in depainting portion, therefore, this hair
It is bright can automatically to reactor complete depainting processing, and operate it is tight orderly, pass through compress positioning, it can be ensured that reactor is in depainting
Position is stablized in the process, is improved processing quality, is reduced manual operation, by machine automatization transport, depainting, is added to improve
Work efficiency rate.
As a further improvement of the above technical scheme, the mechanism of cutting out includes first be set on the workbench
The front side of pedestal, the second pedestal being set in front of first pedestal, first pedestal passes through the first or so flat-removing air cyclinder
It is connected with horizontal shelf, the front side of first pedestal is connected with push plate by the front and back cylinder that is translatable, after second pedestal
Lateral roof is connected with first by the 4th lifting cylinder and rises and falls plate, described first rise and fall plate bottom surface on front side of be provided with cut-off knife, institute
It states the bottom surface back that first rises and falls plate and is provided with lower platen, be provided with bearing plate, the water in the middle part of the rear side of second pedestal
Lifts plate is set to the lower section of the lower platen, the transfer mechanism include be set to the conveyer belt and second pedestal it
Between third pedestal, be connected to by the second or so flat-removing air cyclinder third pedestal side translation plates, by the 5th lifting
Cylinder be connected to the translation plates side second rise and fall plate, be set to the described second clamping cylinder for rising and falling plate side.
As a further improvement of the above technical scheme, the wire rod hold-down mechanism includes being fixedly installed on the workbench
On support plate, the pressing plate of the support plate one side is connected to by the second elevating mechanism, is connected by third elevating mechanism
In the level board of the support plate one side, one side of the level board close to the depainting portion is provided with wire rod and clamps dress
It sets, the pressing plate, wire rod clamping device are all set in the top of the conveyer belt.
As a further improvement of the above technical scheme, the depainting portion includes the main shaft extended along the longitudinal direction, described
The output end of main shaft and the motor is sequentially connected, and the lateral wall of the main shaft is successively socketed with flange, torsional spring, connection from front to back
Moving plate, limited block, mounting blocks, an arm of force of the torsional spring are fixedly connected on the flange, another arm of force of the torsional spring
It is fixedly connected on the linkage disk, the top surface of the linkage disk is evenly arranged with no less than three first through hole, and described first
Through-hole runs through the periphery wall of the linkage disk, and the surface loop of mounting blocks has no less than around the central axes of the main shaft along all arrays
Three sub- axis are evenly arranged with no less than three clump weights between the linkage disk and the limited block, the sub- axis
Front end both passes through the limited block, and the front end of the sub- axis corresponds respectively to be interspersed in the clump weight, the clump weight
It is inside interspersed with trundle, the front end of the trundle is protruded into the first through hole, the first screw is provided in the clump weight,
The end of first screw and the front end of the sub- axis offset, and the second screw, second spiral shell are provided in the limited block
The end of silk and the rear end of the trundle offset, and the rear end of the sub- axis both passes through the mounting blocks, the outside of the sub- axis
Wall is socketed with the first axle sleeve, and the rear end face of first axle sleeve and the mounting blocks offsets, and the lateral wall of the sub- axis is socketed with
The front end face of second axle sleeve, second axle sleeve and the mounting blocks offsets, and the rear end of the sub- axis is connected with blade.
As a further improvement of the above technical scheme, the side of the lifter plate is provided with coating removal box, the sub- axis
Rear end is protruded into the coating removal box, and the trailing flank of the coating removal box is provided with pilot hole, and the bottom surface of the coating removal box is right against
The position of the blade, which is provided with, collects hole, and the center line of the pilot hole and the central axes of the main shaft overlap.
As a further improvement of the above technical scheme, the wire rod clamping device includes being connected to institute by clamping cylinder
The fixed block of level board leading flank is stated, there are two the fixed block settings, and two fixed blocks are set to one to one respectively
Two movable ends of the clamping cylinder, two fixed blocks one side facing each other are clamping face, and the clamping face is set
It is equipped with locating slot, two fixed blocks are bilateral symmetry.
As a further improvement of the above technical scheme, first elevating mechanism, the second elevating mechanism, third elevator
Structure is cylinder driving, and the anterior-posterior translation mechanism is motor lead screw driving.
As a further improvement of the above technical scheme, the conveying station includes the conveying being set on the conveyer belt
Plate, the coil limited block being set on the delivery board.
As a further improvement of the above technical scheme, there are two the Paint-removing device settings.
Reactor winding is successively passed through following process: for the first time by a kind of reactor assemble method comprising bucket paint removing device
It forms, forms, cuts out for the second time, depainting, ultrasonic wave ward off tin, third time molding, coil assembling, adhesive tape wrapping, adhesive plaster pressing, terminal
Crimping, ultrasonic bonding are cut out and are carried out using above-mentioned mechanism of cutting out, and depainting is carried out using above-mentioned Paint-removing device.
Beneficial effect using above-mentioned further scheme is: structure cooperates, and stable, beat is quickly compact, into
One step improve wire rod cut out, depainting when quality and efficiency, and a kind of assemble method of reactor is provided, according to the method
Quick, stable assembling is carried out to reactor winding.
Detailed description of the invention
To describe the technical solutions in the embodiments of the present invention more clearly, make required in being described below to embodiment
Attached drawing is briefly described.Obviously, described attached drawing is a part of the embodiments of the present invention, rather than is all implemented
Example, those skilled in the art without creative efforts, can also be obtained according to these attached drawings other designs
Scheme and attached drawing.
Fig. 1 is overall perspective view of the invention；
Fig. 2 is of the invention to cut out mechanism perspective view；
Fig. 3 is painting stripping mechanism perspective view of the invention；
Fig. 4 is depainting portion perspective view of the invention；
Fig. 5 is wire rod clamping device perspective view of the invention.
In figure: 1- workbench, 2- conveyer belt, 3- conveying station, 4- painting stripping mechanism, 5- wire rod hold-down mechanism, 6- motor, 7-
Depainting portion, 8- pressing plate, 9- main shaft, 10- flange, 11- torsional spring, 12- linkage disk, 13- limited block, 14- mounting blocks, 15- first are logical
Hole, 16- trundle, 17- axis, 18- clump weight, the first screw of 19-, the second screw of 20-, the first axle sleeve of 21-, the second axis of 22-
Set, 23- blade, 24- coating removal box, 25- pilot hole, 26- clamping cylinder, 27- fixed block, 28- locating slot, 29- cut out mechanism,
30- transfer mechanism, the first pedestal of 31-, the second pedestal of 32-, 33- horizontal shelf, 34- cut-off knife, 35- lower platen, 36- bearing plate.
Specific embodiment
It is carried out below with reference to technical effect of the embodiment and attached drawing to design of the invention, specific structure and generation clear
Chu is fully described by, to be completely understood by the purpose of the present invention, feature and effect.Obviously, described embodiment is this hair
Bright a part of the embodiment, rather than whole embodiments, based on the embodiment of the present invention, those skilled in the art are not being paid
Other embodiments obtained, belong to the scope of protection of the invention under the premise of creative work.In addition, be previously mentioned in text
All connection relationships not singly refer to that component directly connects, and referring to can be according to specific implementation situation, by adding or reducing connection
Auxiliary, Lai Zucheng more preferably connection structure.Each technical characteristic in the invention, under the premise of not conflicting conflict
It can be with combination of interactions.
Referring to Fig.1~Fig. 5, a kind of reactor kludge comprising bucket paint removing device, including workbench 1, on the workbench 1
It is provided with and cuts out mechanism 29, the side for cutting out mechanism 29 is provided with conveyer belt 2, described to cut out mechanism 29 and the conveyer belt
Between be provided with transfer mechanism 30, the conveyer belt 2 is extended in left-right direction, is provided with no less than on the conveyer belt 2
One conveying station 3,2 side of conveyer belt are provided with no less than one Paint-removing device, and the Paint-removing device includes being set to
The painting stripping mechanism 4 of 2 front side of conveyer belt, the wire rod hold-down mechanism 5 for being set to 2 rear side of conveyer belt, the painting stripping mechanism 4 include
The slide plate that is connected on the workbench 1 by anterior-posterior translation mechanism, the liter that the slide plate is connected to by the first elevating mechanism
Drop plate, the motor 6 for being set to the lifting plate top surface, transmission connection are in the depainting portion 7 of 6 output end of motor.
It can be seen from the above, the present invention provides a kind of reactor kludge comprising bucket paint removing device, including workbench 1, in work
Make to be provided on platform 1 and cut out mechanism 29, the reactor winding after cutting out mechanism 29 and cutting out is after the transfer of transfer mechanism 30
It is placed into the conveying station 3 of conveyer belt 2, then carries out depainting work, since the wiring circle of the reactor winding after cutting out passes through
Length is consistent after cutting, and adjustment when simplifying depainting to depainting length is provided on workbench 1 and extends in left-right direction
Conveyer belt 2, reactor is placed in conveying station 3, by the drive of conveyer belt 2, reactor is made to be moved to Paint-removing device, take off
Lacquerware includes the painting stripping mechanism 4 for being set to 2 front side of conveyer belt, the wire rod hold-down mechanism 5 for being set to 2 rear side of conveyer belt, wire rod pressure
Tight mechanism 5 is used to compress reactor and position, and after compressing reactor, depainting portion 7 is by anterior-posterior translation mechanism to close to conveyer belt 2
Direction it is mobile, the terminals of reactor are inserted into depainting portion 7 in the process of moving, so that depainting portion 7 is to reactor
Terminals carry out depainting, control the amount of moving back in depainting portion 7 at this time, can control the depainting length to reactor, after the completion of depainting,
It controls depainting portion 7 to move forward, the terminals of reactor is made to be detached from depainting portion 7, then is by conveyer belt 2 that reactor to be processed is mobile
To 7 side of depainting portion, above-mentioned depainting process is repeated, before preparing depainting, can be controlled in depainting portion 7 by the first elevating mechanism
Lower movement, enables the terminals of reactor to be properly inserted in depainting portion 7, and therefore, the present invention can automatically complete reactor de-
Qi Jiagong, and operate it is tight orderly, pass through compress positioning, it can be ensured that reactor during depainting position stablize, improve plus
Working medium amount, reduces manual operation, by machine automatization transport, depainting, to improve processing efficiency.
It is further used as preferred embodiment, the mechanism 29 of cutting out includes first be set on the workbench 1
Pedestal 31, the second pedestal 32 for being set to 31 front of the first pedestal, the front side of first pedestal 31 passes through first or so
Flat-removing air cyclinder is connected with horizontal shelf 33, and the front side of first pedestal 31 is connected with push plate by front and back translation cylinder, described
The backside top of second pedestal 32 is connected with first by the 4th lifting cylinder and rises and falls plate, described first rise and fall plate bottom surface on front side of
It is provided with cut-off knife 34, the described first bottom surface back for rising and falling plate is provided with lower platen 35, the rear side middle part of second pedestal 32
It is provided with bearing plate 36, the horizontal shelf 33 is set to the lower section of the lower platen 35, and the transfer mechanism 30 includes setting
Third pedestal between the conveyer belt 2 and second pedestal 32 is connected to described by the second or so flat-removing air cyclinder
The translation plates of three pedestal sides, be connected to by the 5th lifting cylinder the second of the translation plates side rise and fall plate, be set to institute
The second clamping cylinder for rising and falling plate side is stated, reactor winding is placed on horizontal shelf 33, by the first or so flat-removing air cyclinder
Horizontal shelf 33 is moved between the first pedestal 31 and the second pedestal 32, push plate travels forward reactor winding, limitation electricity
The anterior-posterior translation of anti-device coil, the lower general who has surrendered's reactor winding of lower platen 35 compress, and reactor winding needs the wire rod cut then to put
It sets on bearing plate 36, the lower general who has surrendered's wire rod truncation of cut-off knife 34, completes after cutting first and rise and fall plate lifting, push plate retreats, level support
Plate 33 removes the position between the first pedestal 31 and the second pedestal 32, is at this time again transferred to reactor winding by clamping cylinder defeated
It send at the conveying station of band, carries out depainting work.
It is further used as preferred embodiment, the wire rod hold-down mechanism 5 includes being fixedly installed on the workbench 1
Support plate, the pressing plate 8 of the support plate one side is connected to by the second elevating mechanism, is connected to by third elevating mechanism
The level board of the support plate one side, one side of the level board close to the depainting portion 7 are provided with wire rod clamping device,
The pressing plate 8, wire rod clamping device are all set in the top of the conveyer belt 2, and reactor is delivered to 8 lower section of pressing plate, and pressing plate 8 exists
It is pushed under the drive of second elevating mechanism, reactor is pressed in conveying station 3, wire rod clamping device is in third elevating mechanism
Drive under move down, the terminals of reactor are clamped into positioning, avoids wire rod during depainting from generating vibration, influences to take off
Qi Xiaoguo further increases paint removing effect.
It is further used as preferred embodiment, the depainting portion 7 includes the main shaft 9 extended along the longitudinal direction, the master
The output end of axis 9 and the motor 6 is sequentially connected, and the lateral wall of the main shaft 9 is successively socketed with flange 10, torsional spring from front to back
11, link disk 12, limited block 13, mounting blocks 14, and an arm of force of the torsional spring 11 is fixedly connected on the flange 10, the torsion
Another arm of force of spring 11 is fixedly connected on the linkage disk 12, and the top surface of the linkage disk 12 is evenly arranged with no less than three
First through hole 15, the first through hole 15 through it is described linkage disk 12 periphery wall, the surface loop of mounting blocks 14 is around described
There are no less than three sub- axis 17 in the central axes of main shaft 9 along all arrays, between the linkage disk 12 and the limited block 13 uniformly
It is provided with no less than three clump weights 18, the front end of the sub- axis 17 both passes through the limited block 13, before the sub- axis 17
End corresponds be interspersed in the clump weight 18 respectively, and trundle 16, the trundle 16 are interspersed in the clump weight 18
Front end protrude into the first through hole 15, the first screw 19, the end of first screw 19 are provided in the clump weight 18
It holds and offsets with the front end of the sub- axis 17, the second screw 20, the end of second screw 20 are provided in the limited block 13
It offsets with the rear end of the trundle 16, the rear end of the sub- axis 17 both passes through the mounting blocks 14, the outside of the sub- axis 17
Wall is socketed with the first axle sleeve 21, and the rear end face of first axle sleeve 21 and the mounting blocks 14 offsets, the outside of the sub- axis 17
Wall is socketed with the second axle sleeve 22, and the front end face of second axle sleeve 22 and the mounting blocks 14 offsets, the rear end of the sub- axis 17
It is connected with blade 23, motor 6 drives main shaft 9 to rotate, and drives flange 10 to rotate while main shaft 9 rotates, and flange 10 passes through torsional spring
11 drive linkage disk 12 to rotate, and are inserted into the first through hole 15 of linkage disk 12 due to trundle 16, are driven by linkage disk 12
Trundle 16, so that sub- axis 17 rotates, central axes high-speed rotation of the sub- axis 17 around main shaft 9, the counterweight in sub- 17 outside of axis
Block 18 is mobile to the direction far from main shaft 9 due to centrifugal force under high-speed rotation, so that blade 23 is leaned on to the central axes of main shaft 9
Hold together, to carry out depainting to the wire rod extending between blade 23, rotates flange 10 after back-outing the first screw 19, reset can be reduced
On the contrary torsion increases centrifugation grip, then increase reset torsion, reduces centrifugation grip, by twisting the second screw 20, adjustable knife
Piece 23 at a distance from 14 central axis of mounting blocks, to adjust line-spacing, is conveniently directed to difference close to one end of 14 central axis of mounting blocks
Wire rod depainting be adjusted, flange 10 torsional spring 11 drive linkage disk 12 rotate by way of, provide cushion effect, make blade
23 can gradually draw close to the central axes of main shaft 9, avoid unexpected high-speed rotation from drawing close blade 23 quickly to wire rod, make to wire rod
At damage.
It is further used as preferred embodiment, the side of the lifter plate is provided with coating removal box 24, the sub- axis 17
Rear end is protruded into the coating removal box 24, and the trailing flank of the coating removal box 24 is provided with pilot hole 25, the bottom of the coating removal box 24
The position that face is right against the blade 23, which is provided with, collects hole, the central axes of the center line of the pilot hole 25 and the main shaft 9
It overlaps, wire rod is directed into coating removal box 24 by pilot hole 25, further improves stabilization when wire rod depainting
Property, and the problem not in place of depainting portion 7 that is inserted into is avoided, the waste material after depainting drops out from collecting hole, convenient for collecting.
It is further used as preferred embodiment, the wire rod clamping device is described including being connected to by clamping cylinder 26
The fixed block 27 of level board leading flank, there are two the settings of fixed block 27, and two fixed blocks 27 are set one to one respectively
Two movable ends of the clamping cylinder 26 are placed in, two fixed blocks 27 one side facing each other is clamping face, described
Clamping face is provided with locating slot 28, and two fixed blocks 27 are bilateral symmetry, after reactor is compressed by pressing plate 8, two
Fixed block 27 is drawn close under the drive of clamping cylinder 26 to middle part, and the terminals of reactor are clamped, and wire rod, which is sandwiched in two, to be determined
Between the slot 28 of position, positioning is completed.
It is further used as preferred embodiment, first elevating mechanism, the second elevating mechanism, third elevating mechanism are equal
For cylinder driving, the anterior-posterior translation mechanism is motor lead screw driving, and cylinder drives quick and stable, and motor lead screw driving precisely may be used
Control, convenient for controlling the length of depainting.
It is further used as preferred embodiment, the conveying station 3 includes the conveying being set on the conveyer belt 2
Plate, the coil limited block being set on the delivery board, reactor is placed directly on delivery board, is covered in the outer of coil limited block
Side, feeding are convenient.
It is further used as preferred embodiment, there are two the Paint-removing device settings, respectively to two wiring of reactor
End carries out depainting processing.
Reactor winding is successively passed through following process: for the first time by a kind of reactor assemble method comprising bucket paint removing device
It forms, forms, cuts out for the second time, depainting, ultrasonic wave ward off tin, third time molding, coil assembling, adhesive tape wrapping, adhesive plaster pressing, terminal
Crimping, ultrasonic bonding are cut out and are carried out using above-mentioned mechanism 29 of cutting out, and depainting is carried out using above-mentioned Paint-removing device, by reactance
Device coil successively passes through above-mentioned operation working process, effectively improves the quality of processing quality, and cut out mechanism using above-mentioned
29 are cut out, Paint-removing device carries out depainting, further increase the processing efficiency of reactor, molding is mainly to reactor line for the first time
The terminals of circle carry out 90 degree of bendings, and second of molding mainly carries out shaping to the reactor winding after 90 degree of bendings again, so that
Terminals after bending are more smooth, cut out main docking line end and cut out unified length, depainting mainly docks line end progress
Depainting processing, ultrasonic wave ward off tin and mainly carry out to depainting treated terminals tin plating, and third time forms main docking line end again
90 degree of bendings are carried out, coil assembling mainly assembles reactor winding and terminal, and adhesive tape wrapping mainly utilizes adhesive plaster by coil
Tie together with terminal, adhesive plaster pressing mainly compresses the adhesive plaster in adhesive tape wrapping process, prevents adhesive plaster from tilting, terminal compression joint is main
Terminal and terminals are pressed together, ultrasonic bonding is so completed to electricity mainly by terminal together with soldering terminals
The assembling of anti-device coil.
Better embodiment of the invention is illustrated above, but the invention is not limited to the implementation
Example, those skilled in the art can also make various equivalent modifications on the premise of without prejudice to spirit of the invention or replace
It changes, these equivalent variation or replacement are all included in the scope defined by the claims of the present application.
Claims (10)
1. a kind of reactor kludge comprising bucket paint removing device, it is characterised in that: including workbench (1), on the workbench (1)
It is provided with and cuts out mechanism (29), the side for cutting out mechanism (29) is provided with conveyer belt (2), described to cut out mechanism (29) and institute
It states and is provided between conveyer belt (2) transfer mechanism (30), the conveyer belt (2) is extended in left-right direction, the conveyer belt
(2) no less than one conveying station (3) is provided on, conveyer belt (2) side is provided with no less than one Paint-removing device,
The Paint-removing device includes the wire rod for being set to painting stripping mechanism (4) on front side of the conveyer belt (2), being set on rear side of conveyer belt (2)
Hold-down mechanism (5), the painting stripping mechanism (4) include the slide plate being connected on the workbench (1) by anterior-posterior translation mechanism, lead to
It crosses the first elevating mechanism and is connected to the lifter plate of the slide plate side, the motor (6) for being set to the lifting plate top surface, transmission company
It is connected to the depainting portion (7) of the motor (6) output end.
2. a kind of reactor kludge comprising bucket paint removing device according to claim 1, it is characterised in that: the cutting device
Structure (29) includes the first pedestal (31) being set on the workbench (1), be set in front of first pedestal (31) the
The front side of two pedestals (32), first pedestal (31) is connected with horizontal shelf (33) by the first or so flat-removing air cyclinder, described
The front side of first pedestal (31) is connected with push plate by the front and back cylinder that is translatable, and the backside top of second pedestal (32) passes through the
Four lifting cylinders are connected with first and rise and fall plate, described first rise and fall plate bottom surface on front side of be provided with cut-off knife (34), the first
The bottom surface back for falling plate is provided with lower platen (35), is provided with bearing plate (36), institute in the middle part of the rear side of second pedestal (32)
The lower section that horizontal shelf (33) is set to the lower platen (35) is stated, the transfer mechanism (30) includes being set to the conveyer belt
(2) the third pedestal between second pedestal (32), the third pedestal one is connected to by the second or so flat-removing air cyclinder
The translation plates of side, be connected to by the 5th lifting cylinder the second of the translation plates side rise and fall plate, be set to described second
Fall the clamping cylinder of plate side.
3. a kind of reactor kludge comprising bucket paint removing device according to claim 1, it is characterised in that: the wire rod pressure
Tight mechanism (5) includes the support plate being fixedly installed on the workbench (1), by the second elevating mechanism is connected to the support
The pressing plate (8) of plate one side, the level board that the support plate one side is connected to by third elevating mechanism, the level board lean on
The one side of the nearly depainting portion (7) is provided with wire rod clamping device, and the pressing plate (8), wire rod clamping device are all set in institute
State the top of conveyer belt (2).
4. a kind of reactor kludge comprising bucket paint removing device according to claim 3, it is characterised in that: the depainting portion
It (7) include the main shaft (9) extended along the longitudinal direction, the output end transmission connection of the main shaft (9) and the motor (6) is described
The lateral wall of main shaft (9) is successively socketed with flange (10), torsional spring (11), linkage disk (12), limited block (13), installation from front to back
One arm of force of block (14), the torsional spring (11) is fixedly connected on the flange (10), another arm of force of the torsional spring (11)
It is fixedly connected on the linkage disk (12), the top surface of linkage disk (12) is evenly arranged with no less than three first through hole
(15), the first through hole (15) is through the periphery wall of linkage disk (12), and the surface loop of mounting blocks (14) is around the master
The central axes of axis (9) have no less than three sub- axis (17) along all arrays, the linkage disk (12) and the limited block (13) it
Between be evenly arranged with no less than three clump weights (18), the front end of the sub- axis (17) both passes through the limited block (13), institute
The front end for stating sub- axis (17) corresponds respectively to be interspersed in the clump weight (18), is interspersed with transmission in the clump weight (18)
It sells (16), the front end of the trundle (16) is protruded into the first through hole (15), is provided with first in the clump weight (18)
Screw (19), the end of first screw (19) and the front end of the sub- axis (17) offset, setting in the limited block (13)
Have the second screw (20), the end of second screw (20) and the rear end of the trundle (16) offset, the sub- axis (17)
Rear end both pass through the mounting blocks (14), the lateral wall of the sub- axis (17) is socketed with the first axle sleeve (21), the first axle
Set (21) and the rear end face of the mounting blocks (14) offset, and the lateral wall of the sub- axis (17) is socketed with the second axle sleeve (22), institute
It states the second axle sleeve (22) and the front end face of the mounting blocks (14) offsets, the rear end of the sub- axis (17) is connected with blade (23).
5. a kind of reactor kludge comprising bucket paint removing device according to claim 4, it is characterised in that: the lifter plate
Side be provided with coating removal box (24), the rear end of the sub- axis (17) is protruded into the coating removal box (24), the coating removal box
(24) trailing flank is provided with pilot hole (25), and the bottom surface of the coating removal box (24) is right against the position setting of the blade (23)
There is collection hole, the central axes of the center line and the main shaft (9) of the pilot hole (25) overlap.
6. a kind of reactor kludge comprising bucket paint removing device according to claim 3, it is characterised in that: the wire rod folder
Tight device includes the fixed block (27) that the level board leading flank is connected to by clamping cylinder (26), and the fixed block (27) sets
There are two setting, two fixed blocks (27) are set to two movable ends of the clamping cylinder (26) one to one respectively, and two
A fixed block (27) one side facing each other is clamping face, and the clamping face is provided with locating slot (28), described in two
Fixed block (27) is bilateral symmetry.
7. a kind of reactor kludge comprising bucket paint removing device according to claim 3, it is characterised in that: described first liter
Descending mechanism, the second elevating mechanism, third elevating mechanism are cylinder driving, and the anterior-posterior translation mechanism is motor lead screw driving.
8. a kind of reactor kludge comprising bucket paint removing device according to claim 3, it is characterised in that: the conveying work
Position (3) includes the delivery board being set on the conveyer belt (2), the coil limited block being set on the delivery board.
9. a kind of reactor kludge comprising bucket paint removing device according to claim 3, it is characterised in that: the Paint-removing device
There are two settings.
10. a kind of reactor assemble method comprising bucket paint removing device, it is characterised in that: reactor winding is successively passed through to following work
Sequence: it forms for the first time, forms, cuts out for the second time, depainting, ultrasonic wave ward off tin, third time molding, coil assembling, adhesive tape wrapping, adhesive plaster
Pressing, terminal compression joint, ultrasonic bonding, described cut out cut out mechanism (29) using as of any of claims 1-2
It carries out, the depainting is carried out using Paint-removing device as claimed in any one of claims 1-9 wherein.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811630721.5A CN109686560B (en) | 2018-12-29 | 2018-12-29 | Reactor assembling machine comprising paint removing device and assembling method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811630721.5A CN109686560B (en) | 2018-12-29 | 2018-12-29 | Reactor assembling machine comprising paint removing device and assembling method |
Publications (2)
| Publication Number | Publication Date |
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| CN109686560A true CN109686560A (en) | 2019-04-26 |
| CN109686560B CN109686560B (en) | 2021-08-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201811630721.5A Active CN109686560B (en) | 2018-12-29 | 2018-12-29 | Reactor assembling machine comprising paint removing device and assembling method |
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| Country | Link |
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| CN (1) | CN109686560B (en) |
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| CN114597047A (en) * | 2022-03-10 | 2022-06-07 | 熊鹏 | Reactor iron core cake assembling equipment capable of avoiding deformation of fan-shaped sheet |
| CN114649782A (en) * | 2022-03-22 | 2022-06-21 | 安徽巨一科技股份有限公司 | Flat copper wire paint removing device |
| CN116435087A (en) * | 2023-03-31 | 2023-07-14 | 浙江天正电气股份有限公司 | Automatic processing equipment for mutual inductor |
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|---|---|
| CN109686560B (en) | 2021-08-13 |
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