CN114592299A - Dyeing liquid modulation control system and method based on polyester-cotton fabric - Google Patents
Dyeing liquid modulation control system and method based on polyester-cotton fabric Download PDFInfo
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- CN114592299A CN114592299A CN202210187659.7A CN202210187659A CN114592299A CN 114592299 A CN114592299 A CN 114592299A CN 202210187659 A CN202210187659 A CN 202210187659A CN 114592299 A CN114592299 A CN 114592299A
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- 239000007788 liquid Substances 0.000 title claims abstract description 112
- 238000004043 dyeing Methods 0.000 title claims abstract description 59
- 229920000742 Cotton Polymers 0.000 title claims abstract description 34
- 239000004744 fabric Substances 0.000 title claims abstract description 30
- 238000000034 method Methods 0.000 title claims abstract description 28
- 230000007246 mechanism Effects 0.000 claims abstract description 32
- 238000003756 stirring Methods 0.000 claims abstract description 28
- 238000007790 scraping Methods 0.000 claims abstract description 22
- 238000002156 mixing Methods 0.000 claims abstract description 12
- 238000002360 preparation method Methods 0.000 claims description 19
- 240000007643 Phytolacca americana Species 0.000 claims description 11
- 238000003825 pressing Methods 0.000 claims description 10
- 230000008569 process Effects 0.000 claims description 8
- 238000000926 separation method Methods 0.000 claims description 6
- 230000001360 synchronised effect Effects 0.000 claims description 4
- 239000000243 solution Substances 0.000 claims description 3
- 239000012192 staining solution Substances 0.000 claims description 3
- 230000008878 coupling Effects 0.000 claims description 2
- 238000010168 coupling process Methods 0.000 claims description 2
- 238000005859 coupling reaction Methods 0.000 claims description 2
- 239000012530 fluid Substances 0.000 claims 2
- 230000000149 penetrating effect Effects 0.000 claims 1
- 239000002994 raw material Substances 0.000 abstract description 5
- 239000000049 pigment Substances 0.000 abstract description 3
- 230000008844 regulatory mechanism Effects 0.000 abstract description 2
- 238000005192 partition Methods 0.000 description 7
- 230000009471 action Effects 0.000 description 3
- 229920000728 polyester Polymers 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 239000000975 dye Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 229920004933 Terylene® Polymers 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a dyeing liquid modulation control system and method based on polyester-cotton fabric, and the system comprises a modulation tank, wherein the bottom of the modulation tank is fixedly connected with a base, the top of the modulation tank is fixedly connected with a liquid inlet tank, the surface of the liquid inlet tank is fixedly provided with a proportioning tank through a placing plate, a mixing modulation mechanism is arranged inside the modulation tank, the surface of the liquid inlet tank is provided with a liquid inlet control mechanism, and the inside of the proportioning tank is provided with a proportioning regulation mechanism. According to the dyeing liquid modulation control system and method based on the polyester-cotton fabric, the mixed modulation mechanism is arranged, the driving assembly is used for driving the center sleeve to rotate, the stirring plate rotates by taking the center sleeve as the center, meanwhile, the stirring plate is driven to rotate by taking the connecting rod as the center, the dyeing liquid is more uniform in modulation, the inner wall of the modulation tank is rubbed by the wall scraping pieces, the problem that pigments are accumulated is solved, and the utilization rate of raw materials is improved.
Description
Technical Field
The invention relates to the technical field of dyeing processing, in particular to a dyeing liquor modulation control system and method based on polyester-cotton fabric.
Background
Various fabrics woven by polyester staple fiber and cotton fiber blended yarns; has the advantages of stiff and smooth appearance, wear resistance, durability, stable size, easy washing, quick drying and the like, but has poorer hygroscopicity and air permeability than pure cotton fabrics. The polyester/cotton blended yarn is suitable for manufacturing various clothes, and the most common ratio of the polyester/cotton blended yarn is 65/35, and 50/50, 35/65, 80/20 and the like are also available. The commonly used 13.1 # polyester-cotton blended yarn (45 English counts) is generally made into sliver by using 1.5 denier and 38 mm terylene staple fiber, and is blended with a combed cotton sliver and spun.
The invention provides a dyeing liquid modulation control system and method based on polyester-cotton fabric, which aims to solve the problems that the required dyeing liquid effect is poor due to uneven mixing of dyes in the modulation process of the existing dyeing liquid of the polyester-cotton fabric, the corresponding proportion of the dyeing liquid cannot be controlled well, the material waste is easy to generate, or the color is not correct.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a dyeing liquid modulation control system and method based on polyester-cotton fabric, and solves the problems that the mixing of dyes is not uniform and the corresponding ratio of the dyeing liquid cannot be well controlled in the modulation process of the dyeing liquid of the existing polyester-cotton fabric.
In order to achieve the purpose, the invention is realized by the following technical scheme: the dyeing liquid modulation control system based on the polyester-cotton fabric comprises a modulation tank, wherein the bottom of the modulation tank is fixedly connected with a base, the top of the modulation tank is fixedly connected with a liquid inlet tank, the surface of the liquid inlet tank is fixedly provided with a proportioning tank through a placing plate, the interior of the modulation tank is provided with a mixing modulation mechanism, the surface of the liquid inlet tank is provided with a liquid inlet control mechanism, the interior of the proportioning tank is provided with a proportioning regulation mechanism, the mixing modulation mechanism comprises a central sleeve driven by a driving assembly, the top of the central sleeve is penetrated and rotated with a central rod, the top end of the central rod is fixedly connected with the bottom of the liquid inlet tank, the surface of the central rod is fixedly connected with a plurality of bevel gears, the surfaces of the bevel gears are meshed with rotating gears, the surfaces of the rotating gears are fixedly connected with connecting rods, and one ends of the connecting rods penetrate through the central sleeve and extend to the outside of the central sleeve, the one end fixedly connected with stirring board of connecting rod, one side of stirring board is provided with scrapes the wall unit, including scraping the wall piece in scraping the wall unit, and scrape the surface of wall piece and the inner wall contact of modulation jar, scrape one side fixedly connected with lug of wall piece, one side of stirring board is seted up flutedly, the surface of lug and the internal surface sliding connection of recess.
Preferably, including driving motor in the drive assembly, and driving motor fixed mounting is in the bottom of modulation jar, shaft coupling fixedly connected with drive pivot is passed through to the one end of driving motor output shaft, the one end of drive pivot runs through the modulation jar and extends to the inside of modulation jar, the top of drive pivot and the bottom fixed connection of center cover.
Preferably, including the pulling rod among the feed liquor control mechanism, the top fixedly connected with pulling plate of pulling rod, and the bottom fixedly connected with of pulling rod keeps off the liquid board, the surface of influent tank is seted up and is run through the groove, and runs through the inside fixedly connected with limiting plate in groove.
Preferably, the surface of the pulling rod is fixedly connected with a pressing plate, a return spring is fixedly connected between the limiting plate and the opposite side of the pressing plate, and a liquid inlet groove is formed in the liquid inlet tank, the placing plate and the proportioning tank.
Preferably, the surface of the liquid inlet tank, the top and the bottom of the liquid inlet tank are both provided with an extending groove, the surface of the liquid baffle plate is in sliding connection with the extending groove and the surface of the liquid inlet tank, and a filter screen is fixedly communicated with the joint of the liquid inlet tank and the modulation tank.
Preferably, including bracing piece and poker rod in the ratio adjustment mechanism, the bottom of bracing piece is rotated with the bottom of placing the board inner chamber and is connected, the standing groove has been seted up on the surface of placing the board, the fixed surface of bracing piece is connected with the regulation ratchet, the top of bracing piece runs through the inside and the fixedly connected with separation plate that extend to the ratio jar, and the surface of separation plate and the inner wall contact of ratio jar.
Preferably, the inside fixedly connected with baffle of ratio jar, and one side of baffle and the surperficial rotation of bracing piece are connected, the one end of poker rod extends to the inside of standing groove and makes the ratchet rotate through rotating assembly, the ratchet is with the surperficial in close contact with of adjusting the ratchet.
Preferably, including the rotating pin in the runner assembly, the both ends of rotating pin and the internal surface fixed connection of standing groove, and the surface cover of rotating pin is equipped with the wrench movement spring, the both ends of wrench movement spring and the internal surface fixed connection of standing groove, the surface of ratchet and the surface of wrench movement spring run through fixedly.
The invention also discloses a dyeing liquor modulation control method based on the polyester-cotton fabric, which specifically comprises the following steps:
s1, proportioning of dyeing liquid: firstly, rotating a poke rod according to the required dyeing liquid proportion, driving a ratchet to rotate by taking a rotating pin as a center by utilizing the poke rod, and simultaneously driving an adjusting ratchet wheel to rotate by a proper angle, wherein the position of the ratchet is recovered by twisting a spring, the poke rod is enabled to move in a placing groove, the rotation of the adjusting ratchet wheel synchronously drives a separating plate to rotate, and the proportional relation of the dyeing liquid between the proportioning tanks at two sides is controlled by the volume generated between the separating plate and a partition plate;
s2, liquid inlet control: after the proportioning is finished, the pulling plate pulls the pulling rod to move, so that the pressing plate is matched with the limiting plate to drive the reset spring to contract, the liquid baffle plate is driven to move into the extension groove, and the liquid inlet groove is opened to enable dyeing liquid on two sides to enter the liquid inlet tank;
s3, preparation of staining solution: the dyeing liquid enters the modulating tank after being filtered by the filter screen, and drives the synchronous rotation of the driving rotating shaft and the central sleeve by starting the driving motor, so that the rotation of the stirring plate is driven, and meanwhile, in the rotation process of the central sleeve, the rotating gear at one end of the stirring plate can be driven to rotate on the surface of the bevel gear, and the synchronous rotation of the stirring plate by taking the connecting rod as the center is realized.
Preferably, in S3, when the stirring plate rotates around the central sleeve and synchronously rotates around the connecting rod, the scraping plate continuously performs rotational movement on the inner wall of the brewing tank, and the protrusion moves inside the groove.
Advantageous effects
The invention provides a dyeing liquid modulation control system and method based on polyester-cotton fabric. Compared with the prior art, the method has the following beneficial effects:
(1) according to the dyeing liquid modulation control system and method based on the polyester-cotton fabric, the mixed modulation mechanism is arranged, the driving assembly is used for driving the center sleeve to rotate, the stirring plate rotates by taking the center sleeve as the center, and meanwhile, the stirring plate is driven to rotate by taking the connecting rod as the center, so that the dyeing liquid is more uniform during modulation, the inner wall of the modulation tank is scraped by the wall scraping piece, the problem that pigment is accumulated is avoided, and the utilization rate of raw materials is improved.
(2) According to the dyeing liquid modulation control system and method based on the polyester-cotton fabric, the liquid inlet control mechanism is arranged, the pulling plate is used for pulling the pulling rod to move, the liquid baffle plate is driven to move into the extension groove, the liquid inlet groove is opened, the dyeing liquid on two sides enters the liquid inlet tank, the liquid inlet speed can be controlled conveniently, and meanwhile, the dyeing liquid can be stored conveniently during proportioning.
(3) This dyeing liquor modulation control system and method based on polyester-cotton fabric, through being provided with ratio adjustment mechanism, utilize the poker rod to drive the ratchet and use the rotating pin to rotate as the center, the suitable angle of regulation ratchet rotation has been driven simultaneously, wherein realize the recovery of ratchet position through wrench movement spring, and make the poker rod move in the inside of standing groove, and the rotation of adjusting the ratchet has driven the rotation of separation plate in step, and control the dyeing liquor proportional relation between the ratio jar of both sides through the volume that produces between separation plate and the baffle, thereby make the ratio of different dyeing liquors more accurate during the modulation, the waste of raw materials has been avoided.
Drawings
FIG. 1 is an external perspective view of the present invention;
FIG. 2 is a perspective view of the interior of the brewing canister according to the present invention;
FIG. 3 is a perspective view of the interior of the core wrap of the present invention;
FIG. 4 is a perspective view of the hybrid modulating mechanism of the present invention;
FIG. 5 is an exploded perspective view of the wall scraping unit of the present invention;
FIG. 6 is a perspective view of the liquid inlet control mechanism of the present invention;
FIG. 7 is a perspective view of the proportioning adjustment mechanism of the present invention;
FIG. 8 is an exploded perspective view of the proportioning actuator of the present invention;
FIG. 9 is an enlarged view of a portion of the structure of FIG. 8A in accordance with the present invention;
FIG. 10 is a process flow diagram of a modulation control method according to the present invention.
In the figure: 1-a blending tank, 2-a base, 3-a liquid inlet tank, 4-a placing plate, 5-a proportioning tank, 6-a mixing and modulating mechanism, 61-a driving component, 61-1-a driving motor, 61-2-a driving rotating shaft, 62-a center sleeve, 63-a center rod, 64-a bevel gear, 65-a rotating gear, 66-a connecting rod, 67-a stirring plate, 68-a wall scraping unit, 68-1-a wall scraping sheet, 68-2-a bump, 68-3-a groove, 7-a liquid inlet control mechanism, 71-a pulling rod, 72-a pulling plate, 73-a liquid baffle plate, 74-a through groove, 75-a limiting plate, 76-a pressing plate, 77-a reset spring, 78-a liquid inlet groove, 79-an extending groove, 710-filter screen, 8-proportioning adjusting mechanism, 81-support rod, 82-poke rod, 83-placing groove, 84-adjusting ratchet wheel, 85-separating plate, 86-clapboard, 87-rotating component, 87-1-rotating pin, 87-2-twisting spring and 88-ratchet.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides the following technical solutions: a dyeing liquor modulation control system based on polyester-cotton fabric comprises a modulation tank 1, wherein the modulation tank 1 is used for mixing and modulating dyeing liquor of the polyester-cotton fabric, the bottom of the modulation tank 1 is fixedly connected with a base 2, the top of the modulation tank 1 is fixedly connected with a liquor inlet tank 3, the surface of the liquor inlet tank 3 is fixedly provided with a proportioning tank 5 through a placing plate 4, the interior of the modulation tank 1 is provided with a mixing and modulating mechanism 6, the surface of the liquor inlet tank 3 is provided with a liquor inlet control mechanism 7, the interior of the proportioning tank 5 is provided with a proportioning regulating mechanism 8, the mixing and modulating mechanism 6 comprises a central sleeve 62 driven by a driving component 61, the driving component 61 comprises a driving motor 61-1, the driving motor 61-1 is a three-phase asynchronous motor, the driving motor 61-1 is electrically connected with an external power supply, and the driving motor 61-1 is fixedly arranged at the bottom of the modulation tank 1, one end of an output shaft of the driving motor 61-1 is fixedly connected with a driving rotating shaft 61-2 through a coupler, one end of the driving rotating shaft 61-2 penetrates through the modulation tank 1 and extends to the interior of the modulation tank 1, the top end of the driving rotating shaft 61-2 is fixedly connected with the bottom of the central sleeve 62, the top of the central sleeve 62 is rotatably penetrated by a central rod 63, the top end of the central rod 63 is fixedly connected with the bottom of the liquid inlet tank 3, the bottom of the central rod 63 is rotatably connected with the bottom of an inner cavity of the central sleeve 62, the surface of the central rod 63 is fixedly connected with a plurality of bevel gears 64, the surfaces of the bevel gears 64 are meshed with rotating gears 65, the surfaces of the rotating gears 65 are fixedly connected with connecting rods 66, the joints of the connecting rods 66 and the central sleeve 62 are fixedly connected through rotating bearings, one end of each connecting rod 66 penetrates through the central sleeve 62 and extends to the exterior of the central sleeve 62, one end of each connecting rod 66 is fixedly connected with a stirring plate 67, a wall scraping unit 68 is arranged on one side of the stirring plate 67, the wall scraping unit 68 comprises a wall scraping sheet 68-1, the wall scraping sheet 68-1 is in close contact with the inner wall of the preparation tank 1, the surface of the wall scraping sheet 68-1 is in contact with the inner wall of the preparation tank 1, a convex block 68-2 is fixedly connected to one side of the wall scraping sheet 68-1, the convex block 68-2 is in sliding clamping connection with the groove 68-3, a groove 68-3 is formed in one side of the stirring plate 67, the outer surface of the convex block 68-2 is in sliding connection with the inner surface of the groove 68-3, the driving assembly 61 is used for driving the rotation of the central sleeve 62 through the mixed modulation mechanism 6, so that the stirring plate 67 rotates by taking the central sleeve 62 as the center, meanwhile, the stirring plate 67 is driven to rotate by taking the connecting rod 66 as the center, so that the dyeing liquid is more uniformly prepared, and the inner wall of the preparation tank 1 is rubbed by the wall scraping sheet 68-1, therefore, the problem of accumulation of the pigment is avoided, and the utilization rate of the raw materials is improved.
Referring to fig. 6, the liquid inlet control mechanism 7 includes a pulling rod 71, a pulling plate 72 is fixedly connected to a top end of the pulling rod 71, a diameter of the pulling plate 72 is larger than a diameter of the through groove 74, the pulling rod 71 is prevented from completely immersing in the through groove 74, a liquid blocking plate 73 is fixedly connected to a bottom end of the pulling rod 71, the through groove 74 is formed in a surface of the liquid inlet tank 3, a position limiting plate 75 is fixedly connected to an inside of the through groove 74, a pressing plate 76 is fixedly connected to a surface of the pulling rod 71, a return spring 77 is fixedly connected between the position limiting plate 75 and an opposite side of the pressing plate 76, the return spring 77 is used for applying force to control the liquid blocking plate 73 on the liquid inlet groove 78, a liquid inlet groove 78 is formed in each of the liquid inlet tank 3, the placing plate 4 and the proportioning tank 5, an extending groove 79 is formed in a top and a bottom of the liquid inlet groove 78 on a surface of the liquid inlet tank 3, and surfaces of the extending groove 79 and the liquid inlet groove 78 are slidably connected, fixed intercommunication in the junction of feed liquor jar 3 and modulation jar 1 has filter screen 710, filter screen 710 is arranged in filtering the granule in the dyeing liquid, the influence to the sequent processing has been reduced, through being provided with feed liquor control mechanism 7, utilize pulling plate 72 pulling to pull the removal of pole 71, and driven liquid baffle plate 73 and removed to extension groove 79, open feed liquor groove 78 and realize that the dyeing liquid of both sides enters into feed liquor jar 3, thereby can be convenient in the speed of control feed liquor, be convenient for the storage when the dyeing liquid is proportioned simultaneously.
Referring to fig. 7-9, the proportioning adjusting mechanism 8 includes a supporting rod 81 and a poking rod 82, the bottom end of the supporting rod 81 is rotatably connected with the bottom of the inner cavity of the placing plate 4, the surface of the placing plate 4 is provided with a placing groove 83, the surface of the supporting rod 81 is fixedly connected with an adjusting ratchet 84, the top end of the supporting rod 81 extends into the proportioning tank 5 and is fixedly connected with a separating plate 85, the surface of the separating plate 85 is in contact with the inner wall of the proportioning tank 5, the separating plate 85 is in contact with the inner wall of the proportioning tank 5 and is watertight, the inner part of the proportioning tank 5 is fixedly connected with a partition plate 86, one side of the partition plate 86 is fixedly connected with the inner wall of the proportioning tank 5, the other side of the partition plate 86 is in contact with the surface of the supporting rod 81 and is watertight, one side of the partition plate 86 is rotatably connected with the surface of the supporting rod 81, one end of the poking rod 82 extends into the placing groove 83 to rotate the ratchet 88 through a rotating assembly 87, the ratchet 88 is closely contacted with the surface of the adjusting ratchet 84, the rotating assembly 87 comprises a rotating pin 87-1, two ends of the rotating pin 87-1 are fixedly connected with the inner surface of the placing groove 83, a twisting spring 87-2 is sleeved on the surface of the rotating pin 87-1, two ends of the twisting spring 87-2 are fixedly connected with the inner surface of the placing groove 83, the surface of the ratchet 88 is fixedly penetrated with the surface of the twisting spring 87-2, the poke rod 82 is used for driving the ratchet 88 to rotate around the rotating pin 87-1 as the center through the arrangement of the proportioning adjusting mechanism 8, the adjusting ratchet 84 is driven to rotate by a proper angle, wherein the position of the ratchet 88 is restored through the twisting spring 87-2, the poke rod 82 moves in the placing groove 83, and the rotation of the adjusting ratchet 84 synchronously drives the separating plate 85 to rotate, and the proportional relation of the dyeing liquid between the proportioning tanks 5 at the two sides is controlled by the volume generated between the separating plate 85 and the partition plate 86, so that the proportioning of different dyeing liquids is more accurate during the preparation, and the waste of raw materials is avoided.
Referring to fig. 10, the invention also discloses a dyeing liquid modulation control method based on polyester-cotton fabric, which specifically comprises the following steps:
s1, proportioning of dyeing liquid: firstly, rotating a poke rod 82 according to a required dyeing liquid proportion, driving a ratchet 88 to rotate by taking a rotating pin 87-1 as a center by utilizing the poke rod 82, and simultaneously driving an adjusting ratchet 84 to rotate by a proper angle, wherein the position of the ratchet 88 is recovered by twisting a spring 87-2, the poke rod 82 is enabled to move in a placing groove 83, the rotation of the adjusting ratchet 84 synchronously drives a separating plate 85 to rotate, and the proportional relation of the dyeing liquid between the proportioning tanks 5 at two sides is controlled by the volume generated between the separating plate 85 and a partition plate 86;
s2, liquid inlet control: after the proportioning is finished, the pulling plate 72 pulls the pulling rod 71 to move, so that the pressing plate 76 is matched with the limiting plate 75 to drive the reset spring 77 to contract, the liquid baffle plate 73 is driven to move into the extension groove 79, and the liquid inlet groove 78 is opened to enable dyeing liquid on two sides to enter the liquid inlet tank 3;
s3, preparation of staining solution: at the moment, the dyeing liquid enters the preparation tank 1 after being filtered by the filter screen 710, the driving motor 61-1 is started to drive the driving rotating shaft 61-2 and the central sleeve 62 to synchronously rotate, so that the stirring plate 67 is driven to rotate, and meanwhile, in the rotating process of the central sleeve 62, the rotating gear 65 at one end of the stirring plate 67 is driven to rotate on the surface of the bevel gear 64, so that the synchronous rotation of the stirring plate 67 by taking the connecting rod 66 as the center is realized.
In the embodiment of the invention, when the stirring plate 67 rotates around the central sleeve 62 and synchronously rotates around the connecting rod 66 in S3, the scraping sheet 68-1 continuously rotates and moves on the inner wall of the brewing tank 1, and the projection 68-2 moves inside the groove 68-3.
And those not described in detail in this specification are well within the skill of those in the art.
It should be noted that, in this document, relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. Dyeing liquor modulation control system based on polyester-cotton fabric, including modulation jar (1), bottom fixedly connected with base (2) of modulation jar (1), the top fixedly connected with of modulation jar (1) advances fluid reservoir (3), the surface of advancing fluid reservoir (3) has ratio jar (5), its characterized in that through placing board (4) fixed mounting: a mixing and modulating mechanism (6) is arranged in the modulating tank (1), a liquid inlet control mechanism (7) is arranged on the surface of the liquid inlet tank (3), and a proportioning adjusting mechanism (8) is arranged in the proportioning tank (5);
the mixing and modulating mechanism (6) comprises a central sleeve (62) driven by a driving assembly (61), the top of the central sleeve (62) is provided with a central rod (63) in a penetrating and rotating mode, the top end of the central rod (63) is fixedly connected with the bottom of the liquid inlet tank (3), the surface of the central rod (63) is fixedly connected with a plurality of bevel gears (64), the surface of each bevel gear (64) is meshed with a rotating gear (65), the surface of each rotating gear (65) is fixedly connected with a connecting rod (66), one end of each connecting rod (66) penetrates through the central sleeve (62) and extends to the outside of the central sleeve (62), one end of each connecting rod (66) is fixedly connected with a stirring plate (67), and one side of each stirring plate (67) is provided with a wall scraping unit (68);
the wall scraping unit (68) comprises a wall scraping sheet (68-1), the surface of the wall scraping sheet (68-1) is in contact with the inner wall of the preparation tank (1), a convex block (68-2) is fixedly connected to one side of the wall scraping sheet (68-1), a groove (68-3) is formed in one side of the stirring plate (67), and the outer surface of the convex block (68-2) is in sliding connection with the inner surface of the groove (68-3).
2. The dyeing liquid preparation control system based on polyester-cotton fabric according to claim 1, characterized in that: including driving motor (61-1) in drive assembly (61), and driving motor (61-1) fixed mounting is in the bottom of modulation jar (1), shaft coupling fixedly connected with drive pivot (61-2) is passed through to the one end of driving motor (61-1) output shaft, the one end of drive pivot (61-2) is run through modulation jar (1) and is extended to the inside of modulation jar (1), the top of drive pivot (61-2) and the bottom fixed connection of center cover (62).
3. The dyeing liquid preparation control system based on polyester-cotton fabric according to claim 1, characterized in that: including pulling rod (71) in feed liquor control mechanism (7), the top fixedly connected with pulling plate (72) of pulling rod (71), and the bottom fixedly connected with of pulling rod (71) keeps off liquid board (73), the surface of liquid inlet jar (3) is seted up and is run through groove (74), and runs through inside fixedly connected with limiting plate (75) of groove (74).
4. The dyeing liquid modulation control system based on polyester-cotton fabric, according to claim 3, characterized in that: the surface of the pulling rod (71) is fixedly connected with a pressing plate (76), a return spring (77) is fixedly connected between the limiting plate (75) and the opposite side of the pressing plate (76), and a liquid inlet groove (78) is formed in the liquid inlet tank (3), the placing plate (4) and the proportioning tank (5).
5. The dyeing liquid preparation control system based on polyester-cotton fabric according to claim 4, characterized in that: the surface of the liquid inlet tank (3) is positioned at the top and the bottom of the liquid inlet groove (78) and is provided with an extension groove (79), the surface of the liquid baffle plate (73) is in sliding connection with the surface of the extension groove (79) and the surface of the liquid inlet groove (78), and a filter screen (710) is fixedly communicated with the joint of the liquid inlet tank (3) and the preparation tank (1).
6. The dyeing liquid preparation control system based on polyester-cotton fabric according to claim 1, characterized in that: including bracing piece (81) and poker rod (82) in ratio adjustment mechanism (8), the bottom of bracing piece (81) is rotated with the bottom of placing board (4) inner chamber and is connected, standing groove (83) have been seted up on the surface of placing board (4), the fixed surface of bracing piece (81) is connected with adjusts ratchet (84), the top of bracing piece (81) runs through the inside and the fixedly connected with separation plate (85) that extend to ratio jar (5), and the surface of separation plate (85) and the inner wall contact of ratio jar (5).
7. The dyeing liquid preparation control system based on polyester-cotton fabric according to claim 6, characterized in that: the inside fixedly connected with baffle (86) of ratio jar (5), and one side of baffle (86) is connected with the surface rotation of bracing piece (81), the one end of poker rod (82) extends to the inside of standing groove (83) and makes ratchet (88) rotate through rotating assembly (87), ratchet (88) and the surperficial in close contact with of adjusting ratchet (84).
8. The dyeing liquid preparation control system based on polyester-cotton fabric according to claim 7, characterized in that: the rotating assembly (87) comprises a rotating pin (87-1), the two ends of the rotating pin (87-1) are fixedly connected with the inner surface of the placing groove (83), the surface of the rotating pin (87-1) is sleeved with a twisting spring (87-2), the two ends of the twisting spring (87-2) are fixedly connected with the inner surface of the placing groove (83), and the surface of the ratchet (88) is fixedly penetrated with the surface of the twisting spring (87-2).
9. The dyeing liquid modulation control method based on the polyester-cotton fabric is characterized by comprising the following steps: the method specifically comprises the following steps:
s1, proportioning of dyeing liquid: firstly, a poke rod (82) is rotated according to the required dyeing liquid proportion, the poke rod (82) is utilized to drive a ratchet (88) to rotate by taking a rotating pin (87-1) as a center, and meanwhile, an adjusting ratchet wheel (84) is driven to rotate by a proper angle, wherein the position of the ratchet (88) is restored by twisting a spring (87-2), the poke rod (82) is enabled to move in a placing groove (83), the rotation of the adjusting ratchet wheel (84) synchronously drives a separating plate (85) to rotate, and the dyeing liquid proportion relation between proportioning tanks (5) at two sides is controlled through the volume generated between the separating plate (85) and a separating plate (86);
s2, liquid inlet control: after proportioning is finished, the pulling plate (72) pulls the pulling rod (71) to move, so that the pressing plate (76) is matched with the limiting plate (75) to drive the reset spring (77) to contract, the liquid baffle plate (73) is driven to move into the extending groove (79), and the liquid inlet groove (78) is opened to enable dyeing liquid on two sides to enter the liquid inlet tank (3);
s3, preparation of staining solution: at the moment, the dyeing liquid enters the preparation tank (1) after being filtered by the filter screen (710), the driving rotating shaft (61-2) and the central sleeve (62) are driven to synchronously rotate by starting the driving motor (61-1), so that the stirring plate (67) is driven to rotate, meanwhile, in the rotating process of the central sleeve (62), the rotating gear (65) at one end of the stirring plate (67) can be driven to rotate on the surface of the bevel gear (64), and the synchronous rotation of the stirring plate (67) by taking the connecting rod (66) as the center is realized.
10. The method for controlling the preparation of a dyeing solution based on polyester-cotton fabric according to claim 9, characterized in that: in the S3, when the stirring plate (67) rotates around the central sleeve (62) and synchronously rotates around the connecting rod (66), the wall scraping sheet (68-1) continuously rotates and moves on the inner wall of the preparation tank (1), and the lug (68-2) moves inside the groove (68-3).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210187659.7A CN114592299B (en) | 2022-02-28 | 2022-02-28 | Dyeing liquid modulation control system and method based on polyester-cotton fabric |
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| CN202210187659.7A CN114592299B (en) | 2022-02-28 | 2022-02-28 | Dyeing liquid modulation control system and method based on polyester-cotton fabric |
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| CN114592299B CN114592299B (en) | 2023-12-05 |
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| CN110947321A (en) * | 2019-12-17 | 2020-04-03 | 王灼义 | Dyeing auxiliary proportioning device for textile printing and dyeing |
| CN113123052A (en) * | 2021-03-09 | 2021-07-16 | 张敏捷 | Dyeing liquid heating device based on printing and dyeing processing |
| CN113262701A (en) * | 2021-05-18 | 2021-08-17 | 安徽双盈纺织有限公司 | Cloth dyeing slurry preparation stirring device and slurry mixing stirring method |
| CN113818174A (en) * | 2021-09-28 | 2021-12-21 | 杭州萧越染织有限公司 | Wastewater circulating dyeing system and method based on ultra-low bath ratio dyeing process |
| CN215481720U (en) * | 2021-07-06 | 2022-01-11 | 浙江诺亿毛纺印染有限公司 | Polyester-cotton fabric environment-friendly dye-loading equipment |
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- 2022-02-28 CN CN202210187659.7A patent/CN114592299B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110947321A (en) * | 2019-12-17 | 2020-04-03 | 王灼义 | Dyeing auxiliary proportioning device for textile printing and dyeing |
| CN113123052A (en) * | 2021-03-09 | 2021-07-16 | 张敏捷 | Dyeing liquid heating device based on printing and dyeing processing |
| CN113262701A (en) * | 2021-05-18 | 2021-08-17 | 安徽双盈纺织有限公司 | Cloth dyeing slurry preparation stirring device and slurry mixing stirring method |
| CN215481720U (en) * | 2021-07-06 | 2022-01-11 | 浙江诺亿毛纺印染有限公司 | Polyester-cotton fabric environment-friendly dye-loading equipment |
| CN113818174A (en) * | 2021-09-28 | 2021-12-21 | 杭州萧越染织有限公司 | Wastewater circulating dyeing system and method based on ultra-low bath ratio dyeing process |
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