CN113818174A - Wastewater circulating dyeing system and method based on ultra-low bath ratio dyeing process - Google Patents
Wastewater circulating dyeing system and method based on ultra-low bath ratio dyeing process Download PDFInfo
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- CN113818174A CN113818174A CN202111143751.5A CN202111143751A CN113818174A CN 113818174 A CN113818174 A CN 113818174A CN 202111143751 A CN202111143751 A CN 202111143751A CN 113818174 A CN113818174 A CN 113818174A
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- 238000004043 dyeing Methods 0.000 title claims abstract description 138
- 238000000034 method Methods 0.000 title claims abstract description 56
- 239000002351 wastewater Substances 0.000 title claims abstract description 55
- 230000008569 process Effects 0.000 title claims abstract description 31
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 123
- 230000007246 mechanism Effects 0.000 claims abstract description 32
- 238000001914 filtration Methods 0.000 claims abstract description 30
- 239000007788 liquid Substances 0.000 claims abstract description 30
- 238000004140 cleaning Methods 0.000 claims abstract description 26
- 239000012535 impurity Substances 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 19
- 239000002699 waste material Substances 0.000 claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims description 35
- 238000004458 analytical method Methods 0.000 claims description 12
- 238000004364 calculation method Methods 0.000 claims description 12
- 238000007405 data analysis Methods 0.000 claims description 11
- 238000009434 installation Methods 0.000 claims description 9
- 238000003825 pressing Methods 0.000 claims description 7
- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 238000013480 data collection Methods 0.000 claims description 3
- 239000002245 particle Substances 0.000 abstract description 6
- 239000000975 dye Substances 0.000 description 21
- 239000004744 fabric Substances 0.000 description 9
- 239000000835 fiber Substances 0.000 description 8
- 239000000243 solution Substances 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 239000003086 colorant Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000010919 dye waste Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000010813 municipal solid waste Substances 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000004065 wastewater treatment Methods 0.000 description 1
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a wastewater circulating dyeing system based on an ultra-low bath ratio dyeing process and a method thereof, and the wastewater circulating dyeing system comprises a supporting plate, wherein the bottom of the supporting plate is fixedly connected with a supporting frame, the top of the supporting frame is fixedly provided with a circulating box and a dyeing tank, the circulating box is communicated with the dyeing tank through a feeding pipe, a material control mechanism is arranged inside the feeding pipe, and a wastewater circulating mechanism is arranged inside the circulating box. According to the wastewater circulating dyeing system and method based on the ultra-low bath ratio dyeing process, the wastewater circulating mechanism and the filtering unit are arranged, the first water pump and the second water pump are used for transmitting water liquid, the filtering plate is used for filtering the water liquid, the clamping rod and the mounting block are clamped to realize the mounting of the filtering plate, the waste liquid is recycled, the impurity particles can be prevented from falling into the next use, and the subsequent filtering efficiency is improved by disassembling and cleaning.
Description
Technical Field
The invention relates to the technical field of dyeing processes, in particular to a wastewater circulating dyeing system and method based on an ultra-low bath ratio dyeing process.
Background
The dyeing process is that before the clothes are dyed, in order to make the clothes more uniform in color and increase dyeing firmness, stains on the clothes are cleaned before the clothes are dyed, meanwhile, the buttons and ornaments on the clothes are disassembled to prevent the clothes from being damaged in dyeing, the fiber is immersed into a dye aqueous solution at a certain temperature, the dye moves from a water phase to the fiber, the dye amount in the water is gradually reduced, and after a period of time, a balanced state is achieved; reduced dyes in water, i.e. dyes that migrate to the fiber; the fiber is taken out at any time, and even if the fiber is twisted, the dye still remains in the fiber and cannot be simply separated from the fiber completely, and the phenomenon that the dye is combined in the fiber is called dyeing; if the sponge is immersed in the dye solution, the dye solution can also enter the sponge, but even if the time is long, the concentration of the dye solution is not changed, and when the sponge is taken out and twisted, the dye and the water are simultaneously extruded from the sponge, so that the sponge is not dyed.
Referring to chinese patents, the patent names are: a ultra-low bath ratio high-temperature high-pressure rapid dyeing machine and a dyeing method thereof (patent publication No. CN103924401A, patent application date: 2014.07.16) comprise a cloth inlet, a cloth outlet, an observation port, a lighting lamp, a connecting flange, an overhaul port, a cloth guide wheel, a cloth dyeing cylinder, a first-stage adjustable nozzle, a second-stage adjustable nozzle, a flow valve liquid return jacket, a liquid return screen plate, a water pump device and a cloth reversing device, wherein the cloth feed wheel is positioned on the left sides of the cloth inlet and the cloth outlet and is fixedly arranged in the cloth dyeing cylinder, and the ultra-low bath ratio high-temperature high-pressure rapid dyeing method provided by the invention comprises the following steps: the method has five stages of color receiving, coloring, liquid removing, color fixing and steaming, and can effectively realize the effects of small bath ratio, low energy consumption and high efficiency.
In comparison with patent document "an ultra-low bath ratio high temperature and high pressure rapid dyeing machine and its dyeing method (patent publication No. CN103924401A, patent application date: 2014.07.16)", the existing dyeing system has the following problems in the process of wastewater treatment:
1. after the coloring agent is processed, the coloring agent is always continuously lost, most of waste water liquid is directly drained, so that the material is wasted, when the coloring agent is recycled, linear and particle impurities left by a product exist in the waste water liquid, the next use is easily influenced, and meanwhile, the waste water liquid has a high material ratio and is directly used, so that the problem of uneven dyeing of the product is caused;
2. in the process of removing the thread and particle impurities for a long time, the filter screen is easily blocked, the repeated disassembly and cleaning are troublesome, and the dyeing efficiency is low easily.
Therefore, the invention provides a wastewater circulating dyeing system based on an ultra-low bath ratio dyeing process and a method thereof.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a wastewater circulating dyeing system based on an ultra-low bath ratio dyeing process and a method thereof, and solves the problems of material waste and environmental pollution caused by direct discharge of wastewater after the use of the conventional dyeing system, and the problems that the next processing is influenced by particle impurities contained in the wastewater in a circulating utilization device, and the dyeing efficiency is low easily caused by repeated replacement of a filter screen.
In order to achieve the purpose, the invention is realized by the following technical scheme: the wastewater circulating dyeing system based on the ultra-low bath ratio dyeing process comprises a supporting plate, wherein a supporting frame is fixedly connected to the bottom of the supporting plate, a circulating box and a dyeing tank are fixedly mounted at the top of the supporting frame, the circulating box is communicated with the dyeing tank through an inlet pipe, a material control mechanism is arranged inside the inlet pipe, a wastewater circulating mechanism is arranged inside the circulating box and is controlled by the wastewater circulating dyeing system, a dyeing mixing mechanism is arranged on the dyeing tank, the wastewater circulating mechanism comprises a water tank and a filter box, a filtering unit and an impurity cleaning unit are arranged inside the filter box, the water tank and the filter box are both fixedly mounted inside the circulating box, a first water pump and a second water pump are fixedly mounted between the water tank and the filter box, and a water inlet of the first water pump is communicated with a first water inlet pipe, the water outlet of the first water pump is communicated with a first water outlet pipe, the water inlet of the second water pump is communicated with a second water inlet pipe, the water outlet of the second water pump is communicated with a second water outlet pipe, one end of the first water inlet pipe is communicated with the dyeing tank, one end of the second water inlet pipe is communicated with the water tank, the filtering unit comprises a filtering plate and a sliding rod, two sides of the filtering plate are fixedly connected with mounting blocks, one side of each mounting block is provided with a clamping groove, the surface of the filtering box is provided with a mounting groove, one side of the mounting groove is provided with a moving groove, one side of the filtering box is provided with a sliding groove, the outer surface of the sliding rod is fixedly connected with a pressing plate, the inner surface of the sliding groove is fixedly connected with a limiting plate, one end of the sliding rod penetrates through the limiting plate to slide, the outer surface of the sliding rod is sleeved with a first spring, and two ends of the first spring are fixedly connected with the opposite sides of the pressing plate and the limiting plate, one end fixedly connected with branch of slide bar, the one end fixedly connected with joint pole of branch, the surface and the joint groove and the shifting chute sliding connection of joint pole.
Preferably, including driving plate, driving motor and support pivot in the impurity clearance unit, driving motor fixed mounting is at the top of driving plate, shaft coupling fixedly connected with drive pivot is passed through to the one end of driving motor output shaft, the fixed surface of drive pivot is connected with the final drive wheel.
Preferably, the outer surface of the supporting rotating shaft is fixedly connected with an auxiliary driving wheel, the outer surfaces of the main driving wheel and the auxiliary driving wheel are connected through a driving belt, the bottom ends of the driving rotating shaft and the supporting rotating shaft penetrate through the inner part of the filter box and extend to the inside of the filter box, and the bottom ends of the driving rotating shaft and the supporting rotating shaft are fixedly connected with a cleaning brush.
Preferably, including cylinder and baffle in the accuse material mechanism, one side fixed mounting of cylinder is on the surface of inlet pipe, one side sliding connection of cylinder has the piston rod, the one end fixedly connected with accuse water board of piston rod, the feed chute has all been seted up on the surface of accuse water board and baffle, the inner wall fixedly connected with second spring of inlet pipe, and the one end fixedly connected with buffer board of second spring, one side of buffer board contacts with one side of accuse water board.
Preferably, including turning to case, vice movable motor and transmission pivot in the dyeing mixing mechanism, turn to the bottom of case fixed mounting in the backup pad, the vice movable pivot of shaft coupling fixedly connected with is passed through to the one end of vice movable motor output shaft, the one end of vice movable pivot is run through and is turned to case and fixedly connected with main bevel gear, the bottom of transmission pivot is connected with the inner wall rotation that turns to the case.
Preferably, the outer fixed surface of transmission pivot is connected with vice bevel gear, the surface of main bevel gear and the surface meshing of vice bevel gear, the inside that extends to the dyeing jar is run through on the top of transmission pivot, the outer fixed surface of dyeing jar is connected with dwang and spiral leaf, the one end fixedly connected with scraper blade of dwang.
Preferably, the wastewater circulating dyeing system comprises a data acquisition unit, a data analysis unit, a data comparison unit, a data calculation unit, a data transmission unit and a dyeing bath ratio database, and the output end of the data acquisition unit is connected with the input end of the data analysis unit.
Preferably, the output end of the data analysis unit is connected with the input end of the data comparison unit, the output end of the data comparison unit is connected with the input end of the data calculation unit, the output end of the data calculation unit is connected with the input end of the data transmission unit, and the output end of the dyeing bath ratio database is connected with the input end of the data comparison unit.
The invention also discloses a wastewater circulating dyeing method based on the ultra-low bath ratio dyeing process, which specifically comprises the following steps:
s1, waste liquid circulation: the waste liquid in the dyeing tank is transmitted to the filter box from the first water inlet pipe through the first water pump, the water liquid in the water tank is transmitted to the filter box through the second water pump, and the waste liquid is mixed into a required bath ratio and then enters the dyeing tank from the feed pipe;
s2, impurity cleaning: at the moment, the driving motor is started, the driving motor drives the driving rotating shaft to rotate, and the driving rotating shaft and the cleaning brush at the bottom end of the supporting rotating shaft clean the surface of the filter plate in cooperation with the rotation of the main driving wheel and the auxiliary driving wheel;
s3, replacement and installation: at the moment, the sliding rod is pressed, so that the first spring is compressed through the pressing plate, the supporting rod at one end of the sliding rod and the clamping rod are separated from the inside of the clamping groove, and the installation can be carried out through reverse operation;
s4, feeding control: starting the air cylinder to drive the piston rod to move, driving the water control plate to move by the piston rod, and controlling the feeding amount through the gap between the water control plate and the feeding groove on the baffle;
s4, dyeing and mixing: by starting the auxiliary motor, the auxiliary motor is utilized to drive the auxiliary rotating shaft to rotate, and the main bevel gear and the auxiliary bevel gear are engaged to drive the transmission rotating shaft to rotate, so that the scraper and the spiral blade on the rotating rod rotate.
Preferably, in S4, when feeding, the dye material is collected and detected by the corresponding data collection unit, and after analysis by the data analysis unit, the analyzed data is compared with the dye bath ratio database data, and if the analysis data (X) is greater than the database data (T) or the analysis data (X) is smaller than the database data (T), the analysis data (X) and the database data (T) are calculated by the data calculation unit to be equal to each other, so that the dyeing material can be used.
Advantageous effects
The invention provides a wastewater circulating dyeing system based on an ultra-low bath ratio dyeing process and a method thereof. Compared with the prior art, the method has the following beneficial effects:
(1) according to the wastewater circulating dyeing system and method based on the ultra-low bath ratio dyeing process, the wastewater circulating mechanism and the filtering unit are arranged, the first water pump and the second water pump are used for transmitting water liquid, the filtering plate is used for filtering the water liquid, the installation of the filtering plate is realized through the clamping rod and the mounting block in a clamping mode, the recycling of waste liquid is realized, the impurity particles can be prevented from falling into the next use, and the subsequent filtering efficiency is improved through disassembling and cleaning.
(2) According to the wastewater circulating dyeing system and method based on the ultra-low bath ratio dyeing process, the impurity cleaning unit is arranged, the driving motor is used for driving the driving rotating shaft to rotate, the driving of the main driving wheel and the auxiliary driving wheel is matched, so that the cleaning brush is used for cleaning impurities on the surface of the filter plate, the impurities are prevented from being accumulated at the falling opening of the waste liquid, and the subsequent filtering operation is facilitated.
(3) According to the wastewater circulating dyeing system and method based on the ultra-low bath ratio dyeing process, the material control mechanism is arranged, the cylinder is used for driving the piston rod to move, the water control plate slides between the baffles, and the dye flows until gaps generated between the feeding grooves are formed, so that the corresponding feeding amount is controlled, the subsequent dyeing is more uniform, and the dye waste is avoided.
(4) This waste water circulation dyeing system and method based on ultra-low bath ratio dyeing technology through being provided with waste water circulation dyeing system, utilizes data acquisition unit, data analysis unit to carry out the collection analysis to the dyestuff to compare through the data of data contrast unit and dyeing bath ratio database, calculate the difference through the data calculation unit at last and transmit to the operation end and operate, thereby can carry out accurate regulation and control according to required bath ratio, so that subsequent dyeing is more even, and the quality is better.
Drawings
FIG. 1 is a perspective view of the external structure of the present invention;
FIG. 2 is a perspective view of the inside of the circulation box of the present invention;
FIG. 3 is an exploded perspective view of the filter unit of the present invention;
FIG. 4 is an exploded perspective view of the trash cleaning unit of the present invention;
FIG. 5 is an exploded perspective view of the material control mechanism of the present invention;
FIG. 6 is a perspective view of the dye mixing mechanism of the present invention;
FIG. 7 is a front view of the internal structure of the steering box of the present invention;
FIG. 8 is a schematic block diagram of a wastewater circulating dyeing system of the present invention;
FIG. 9 is a flow chart of the dyeing method of the present invention;
FIG. 10 is a logic diagram of the present invention.
In the figure: 1-supporting plate, 2-supporting frame, 3-circulating box, 4-dyeing tank, 5-feeding pipe, 6-material control mechanism, 61-cylinder, 62-baffle, 63-piston rod, 64-water control plate, 65-feeding groove, 66-second spring, 67-buffer plate, 7-waste water circulating mechanism, 71-water tank, 72-filtering box, 73-filtering unit, 73-1-filtering plate, 73-2-sliding rod, 73-3-mounting block, 73-4-clamping groove, 73-5-mounting groove, 73-6-moving groove, 73-7-sliding groove, 73-8-pressing plate, 73-9-limiting plate, 73-10-first spring, etc, 73-11-supporting rod, 73-12-clamping rod, 74-impurity cleaning unit, 74-1-transmission plate, 74-2-driving motor, 74-3-supporting rotating shaft, 74-4-driving rotating shaft, 74-5-main transmission wheel, 74-6-auxiliary transmission wheel, 74-7-transmission belt, 74-8-cleaning brush, 75-first water pump, 76-second water pump, 77-first water inlet pipe, 78-first water outlet pipe, 79-second water inlet pipe, 710-second water outlet pipe, 8-wastewater circulating dyeing system, 81-data acquisition unit, 82-data analysis unit, 83-data comparison unit, 84-data calculation unit, 85-data transmission unit, 86-dyeing bath ratio database, 9-dyeing mixing mechanism, 91-steering box, 92-auxiliary moving motor, 93-transmission rotating shaft, 94-auxiliary moving rotating shaft, 95-main bevel gear, 96-auxiliary bevel gear, 97-rotating rod, 98-spiral blade and 99-scraper.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides the following technical solutions: a wastewater circulating dyeing system based on an ultra-low bath ratio dyeing process comprises a supporting plate 1, a supporting frame 2 is fixedly connected to the bottom of the supporting plate 1, a circulating box 3 and a dyeing tank 4 are fixedly installed at the top of the supporting frame 2, the dyeing tank 4 is used for uniformly dyeing a product, the circulating box 3 is communicated with the dyeing tank 4 through a feeding pipe 5, a material control mechanism 6 is arranged inside the feeding pipe 5, a wastewater circulating mechanism 7 is arranged inside the circulating box 3, the wastewater circulating mechanism 7 is controlled by a wastewater circulating dyeing system 8, a dyeing mixing mechanism 9 is arranged on the dyeing tank 4, the wastewater circulating mechanism 7 comprises a water tank 71 and a filter box 72, a filter unit 73 and an impurity cleaning unit 74 are arranged inside the filter box 72, the water tank 71 and the filter box 72 are fixedly installed inside the circulating box 3, a first water pump 75 and a second water pump 76 are fixedly installed between the water tank 71 and the filter box 72, the first water pump 75 and the second water pump 76 are both electrically connected with an external power supply, a water inlet of the first water pump 75 is communicated with a first water inlet pipe 77, a water outlet of the first water pump 75 is communicated with a first water outlet pipe 78, a water inlet of the second water pump 76 is communicated with a second water inlet pipe 79, a water outlet of the second water pump 76 is communicated with a second water outlet pipe 710, one end of the first water inlet pipe 77 is communicated with the dyeing tank 4, one end of the second water inlet pipe 79 is communicated with the water tank 71, the filtering unit 73 comprises a filtering plate 73-1 and a sliding rod 73-2, two sides of the filtering plate 73-1 are fixedly connected with mounting blocks 73-3, the mounting blocks 73-3 are in sliding clamping connection with the mounting grooves 73-5, one side of the mounting blocks 73-3 is provided with clamping grooves 73-4, and the clamping rods 73-12 are in sliding clamping connection with the clamping grooves 73-4, the surface of the filter box 72 is provided with an installation groove 73-5, one side of the installation groove 73-5 is provided with a moving groove 73-6, one side of the filter box 72 is provided with a sliding groove 73-7, the outer surface of the sliding rod 73-2 is fixedly connected with a pressing plate 73-8, the inner surface of the sliding groove 73-7 is fixedly connected with a limiting plate 73-9, one end of the sliding rod 73-2 is penetrated and slid with the limiting plate 73-9, the outer surface of the sliding rod 73-2 is sleeved with a first spring 73-10, two ends of the first spring 73-10 are fixedly connected with the opposite sides of the pressing plate 73-8 and the limiting plate 73-9, one end of the sliding rod 73-2 is fixedly connected with a support rod 73-11, one end of the support rod 73-11 is fixedly connected with a clamping rod 73-12, the outer surface of the clamping rod 73-12 is slidably connected with the clamping groove 73-4 and the moving groove 73-6, by arranging the wastewater circulating mechanism 7 and the filtering unit 73, the first water pump 75 and the second water pump 76 are used for conveying water liquid, the filtering plate 73-1 is used for filtering water liquid, and the clamping rod 73-12 is clamped with the mounting block 73-3 to realize the mounting of the filtering plate 73-1, so that the recycling of waste liquid is realized, impurity particles can be prevented from falling into the next use, and the subsequent filtering efficiency is improved by disassembling and cleaning.
Referring to fig. 4, the impurity cleaning unit 74 includes a transmission plate 74-1, a driving motor 74-2 and a supporting rotation shaft 74-3, the driving motor 74-2 is a three-phase asynchronous motor, the driving motor 74-2 is electrically connected to an external power source, the driving motor 74-2 is fixedly installed on the top of the transmission plate 74-1, one end of the output shaft of the driving motor 74-2 is fixedly connected to the driving rotation shaft 74-4 through a coupling, the outer surface of the driving rotation shaft 74-4 is fixedly connected to a main transmission wheel 74-5, the outer surface of the supporting rotation shaft 74-3 is fixedly connected to an auxiliary transmission wheel 74-6, the outer surfaces of the main transmission wheel 74-5 and the auxiliary transmission wheel 74-6 are in transmission connection through a transmission belt 74-7, the bottom ends of the driving rotation shaft 74-4 and the supporting rotation shaft 74-3 both extend to the inside of the filter box 72, and the bottom ends of the driving rotating shaft 74-4 and the supporting rotating shaft 74-3 are fixedly connected with a cleaning brush 74-8, and the cleaning brush 74-8 cleans impurities on the surface of the filter plate 73-1 by arranging the impurity cleaning unit 74 and driving the driving rotating shaft 74-4 to rotate by using a driving motor 74-2 in cooperation with the transmission of the main driving wheel 74-5 and the auxiliary driving wheel 74-6, so that the impurities are prevented from being accumulated at the falling opening of the waste liquid, and the subsequent filtering operation is facilitated.
Referring to fig. 5, the material control mechanism 6 includes a cylinder 61 and a baffle 62, the cylinder 61 is electrically connected to an external power source, one side of the cylinder 61 is fixedly installed on the surface of the feeding pipe 5, one side of the cylinder 61 is slidably connected to a piston rod 63, one end of the piston rod 63 is fixedly connected to a water control plate 64, the water control plate 64 is in close contact with the two baffles 62, the surfaces of the water control plate 64 and the baffles 62 are both provided with a feeding chute 65, the inner wall of the feeding pipe 5 is fixedly connected to a second spring 66, one end of the second spring 66 is fixedly connected to a buffer plate 67, one side of the buffer plate 67 is in contact with one side of the water control plate 64, the cylinder 61 is provided with the material control mechanism 6 to drive the piston rod 63 to move, so that the water control plate 64 slides between the baffles 62 until a gap generated between the feeding chutes 65 flows dye, thereby controlling the corresponding feeding amount and making the subsequent dyeing more uniform, and can not cause the waste of the dye.
Referring to fig. 6-7, the dyeing mixing mechanism 9 includes a turn box 91, the dyeing machine comprises an auxiliary motor 92 and a transmission rotating shaft 93, wherein the auxiliary motor 92 is a three-phase asynchronous motor, the auxiliary motor 92 is electrically connected with an external power supply, a steering box 91 is fixedly installed at the bottom of a supporting plate 1, one end of an output shaft of the auxiliary motor 92 is fixedly connected with an auxiliary rotating shaft 94 through a coupler, one end of the auxiliary rotating shaft 94 penetrates through the steering box 91 and is fixedly connected with a main bevel gear 95, the bottom end of the transmission rotating shaft 93 is rotatably connected with the inner wall of the steering box 91, the outer surface of the transmission rotating shaft 93 is fixedly connected with an auxiliary bevel gear 96, the outer surface of the main bevel gear 95 is meshed with the outer surface of the auxiliary bevel gear 96, the top end of the transmission rotating shaft 93 penetrates through and extends into a dyeing tank 4, the outer surface of the dyeing tank 4 is fixedly connected with a rotating rod 97 and a spiral blade 98, and one end of the rotating rod 97 is fixedly connected with a scraper blade 99.
Referring to fig. 8, the wastewater circulating dyeing system 8 includes a data collecting unit 81, a data analyzing unit 82, a data comparing unit 83, a data calculating unit 84, a data transmitting unit 85 and a dyeing bath ratio database 86, an output end of the data collecting unit 81 is connected with an input end of the data analyzing unit 82, an output end of the data analyzing unit 82 is connected with an input end of the data comparing unit 83, an output end of the data comparing unit 83 is connected with an input end of the data calculating unit 84, an output end of the data calculating unit 84 is connected with an input end of the data transmitting unit 85, an output end of the dyeing bath ratio database 86 is connected with an input end of the data comparing unit 83, by providing the wastewater circulating dyeing system 8, the data collecting unit 81 and the data analyzing unit 82 are used for collecting and analyzing the dye, and the data of the dyeing bath ratio database 86 are compared through the data comparing unit 83, and finally, the difference value is calculated by the data calculation unit 84 and transmitted to the operation end for operation, so that accurate regulation and control can be performed according to the required bath ratio, and subsequent dyeing is more uniform and better in quality.
Referring to fig. 9-10, the invention also discloses a wastewater circulating dyeing method based on the ultra-low bath ratio dyeing process, which specifically comprises the following steps:
s1, waste liquid circulation: the waste liquid in the dyeing tank 4 is transmitted to the filter box 72 from a first water inlet pipe 77 through a first water pump 75, the water liquid in the water tank 71 is transmitted to the filter box 72 through a second water pump 76, and the waste liquid is mixed into a required bath ratio and then enters the dyeing tank 4 from the feed pipe 5;
s2, impurity cleaning: at the moment, the driving motor 74-2 is started, the driving motor 74-2 is utilized to drive the driving rotating shaft 74-4 to rotate, and the driving rotating shaft 74-4 and the cleaning brush 74-8 at the bottom end of the supporting rotating shaft 74-3 clean the surface of the filter plate 73-1 in cooperation with the rotation of the main driving wheel 74-5 and the auxiliary driving wheel 74-6;
s3, replacement and installation: at the moment, the sliding rod 73-2 is pressed, so that the first spring 73-10 is compressed through the pressure plate 73-8, the support rod 73-11 at one end of the sliding rod 73-2 and the clamping rod 73-12 are separated from the inside of the clamping groove 73-4, and the installation can be carried out through reverse operation;
s4, feeding control: starting the air cylinder 61 to drive the piston rod 63 to move, driving the piston rod 63 to drive the water control plate 64 to move, and controlling the feeding amount through the gap between the water control plate 64 and the feeding groove 65 on the baffle plate 62;
s4, dyeing and mixing: by starting the auxiliary motor 92, the auxiliary motor 92 drives the auxiliary rotating shaft 94 to rotate, and the main bevel gear 95 and the auxiliary bevel gear 96 are engaged to drive the transmission rotating shaft 93 to rotate, so that the scraper 99 and the spiral blade 98 on the rotating rod 97 rotate.
In the embodiment of the present invention, in S4, when feeding, the dye material is collected and detected by the corresponding data collection unit 81, and after being analyzed by the data analysis unit 82, the analyzed data is compared with the data in the dye bath ratio database 86, and if the analysis data X is greater than the database data T or the analysis data X is smaller than the database data T, the analysis data X and the database data T are calculated by the data calculation unit 84 to be equal to each other, so that the dyeing bath can be used.
And those not described in detail in this specification are well within the skill of those in the art.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. Waste water circulation dyeing system based on ultra-low bath ratio dyeing process, including backup pad (1), the bottom fixedly connected with support frame (2) of backup pad (1), the top fixed mounting of support frame (2) has circulation case (3) and dyeing jar (4), its characterized in that: the circulation box (3) is communicated with the dyeing tank (4) through a feeding pipe (5), a material control mechanism (6) is arranged inside the feeding pipe (5), a wastewater circulation mechanism (7) is arranged inside the circulation box (3), the wastewater circulation mechanism (7) is controlled by a wastewater circulation dyeing system (8), and a dyeing mixing mechanism (9) is arranged on the dyeing tank (4);
the waste water circulating mechanism (7) comprises a water tank (71) and a filter box (72), a filtering unit (73) and an impurity cleaning unit (74) are arranged in the filter box (72), the water tank (71) and the filter box (72) are both fixedly installed in the circulating box (3), a first water pump (75) and a second water pump (76) are fixedly installed between the water tank (71) and the filter box (72), a water inlet of the first water pump (75) is communicated with a first water inlet pipe (77), a water outlet of the first water pump (75) is communicated with a first water outlet pipe (78), a water inlet of the second water pump (76) is communicated with a second water inlet pipe (79), a water outlet of the second water pump (76) is communicated with a second water outlet pipe (710), one end of the first water inlet pipe (77) is communicated with the dyeing tank (4), and one end of the second water inlet pipe (79) is communicated with the water tank (71), one ends of the first water outlet pipe (78) and the second water outlet pipe (710) are communicated with the filter box (72);
the filter unit (73) comprises a filter plate (73-1) and a sliding rod (73-2), mounting blocks (73-3) are fixedly connected to two sides of the filter plate (73-1), a clamping groove (73-4) is formed in one side of each mounting block (73-3), a mounting groove (73-5) is formed in the surface of the filter box (72), a moving groove (73-6) is formed in one side of each mounting groove (73-5), a sliding groove (73-7) is formed in one side of the filter box (72), a pressing plate (73-8) is fixedly connected to the outer surface of the sliding rod (73-2), a limiting plate (73-9) is fixedly connected to the inner surface of each sliding groove (73-7), and one end of the sliding rod (73-2) penetrates through the limiting plate (73-9) to slide, and the outer surface cover of slide bar (73-2) is equipped with first spring (73-10), the both ends of first spring (73-10) and the opposite side fixed connection of clamp plate (73-8) and limiting plate (73-9), the one end fixedly connected with branch (73-11) of slide bar (73-2), the one end fixedly connected with joint pole (73-12) of branch (73-11), the surface and the joint groove (73-4) and shifting chute (73-6) sliding connection of joint pole (73-12).
2. The wastewater circulating dyeing system based on the ultra-low bath ratio dyeing process as claimed in claim 1, characterized in that: the impurity cleaning unit (74) comprises a transmission plate (74-1), a driving motor (74-2) and a supporting rotating shaft (74-3), the driving motor (74-2) is fixedly installed at the top of the transmission plate (74-1), one end of an output shaft of the driving motor (74-2) is fixedly connected with the driving rotating shaft (74-4) through a coupler, and the outer surface of the driving rotating shaft (74-4) is fixedly connected with a main driving wheel (74-5).
3. The wastewater circulating dyeing system based on the ultra-low bath ratio dyeing process as claimed in claim 2, characterized in that: the outer surface of the supporting rotating shaft (74-3) is fixedly connected with an auxiliary driving wheel (74-6), the outer surfaces of the main driving wheel (74-5) and the auxiliary driving wheel (74-6) are in transmission connection through a transmission belt (74-7), the bottom ends of the driving rotating shaft (74-4) and the supporting rotating shaft (74-3) penetrate through and extend into the filter box (72), and the bottom ends of the driving rotating shaft (74-4) and the supporting rotating shaft (74-3) are fixedly connected with a cleaning brush (74-8).
4. The wastewater circulating dyeing system based on the ultra-low bath ratio dyeing process as claimed in claim 1, characterized in that: including cylinder (61) and baffle (62) in accuse material mechanism (6), one side fixed mounting of cylinder (61) is on the surface of inlet pipe (5), one side sliding connection of cylinder (61) has piston rod (63), one end fixedly connected with accuse water board (64) of piston rod (63), feed chute (65) have all been seted up on the surface of accuse water board (64) and baffle (62), the inner wall fixedly connected with second spring (66) of inlet pipe (5), and the one end fixedly connected with buffer board (67) of second spring (66), one side of buffer board (67) and one side contact of accuse water board (64).
5. The wastewater circulating dyeing system based on the ultra-low bath ratio dyeing process as claimed in claim 1, characterized in that: dye mixing mechanism (9) including turning to case (91), vice movable motor (92) and transmission pivot (93), turn to the bottom of case (91) fixed mounting in backup pad (1), shaft coupling fixedly connected with vice movable shaft (94) is passed through to the one end of vice movable motor (92) output shaft, the one end of vice movable shaft (94) is run through and is turned to case (91) and fixedly connected with main bevel gear (95), the bottom of transmission pivot (93) is connected with the inner wall rotation that turns to case (91).
6. The wastewater circulating dyeing system based on the ultra-low bath ratio dyeing process as claimed in claim 5, characterized in that: the outer fixed surface of transmission pivot (93) is connected with vice bevel gear (96), the surface of main bevel gear (95) and the surface engagement of vice bevel gear (96), the inside that extends to dyeing jar (4) is run through on the top of transmission pivot (93), the outer fixed surface of dyeing jar (4) is connected with dwang (97) and spiral leaf (98), the one end fixedly connected with scraper blade (99) of dwang (97).
7. The wastewater circulating dyeing system based on the ultra-low bath ratio dyeing process as claimed in claim 1, characterized in that: the wastewater circulating dyeing system (8) comprises a data acquisition unit (81), a data analysis unit (82), a data comparison unit (83), a data calculation unit (84), a data transmission unit (85) and a dyeing bath ratio database (86), and the output end of the data acquisition unit (81) is connected with the input end of the data analysis unit (82).
8. The wastewater circulating dyeing system based on the ultra-low bath ratio dyeing process as claimed in claim 7, characterized in that: the output end of the data analysis unit (82) is connected with the input end of the data comparison unit (83), the output end of the data comparison unit (83) is connected with the input end of the data calculation unit (84), the output end of the data calculation unit (84) is connected with the input end of the data transmission unit (85), and the output end of the dyeing bath ratio database (86) is connected with the input end of the data comparison unit (83).
9. The wastewater circulating dyeing method based on the ultra-low bath ratio dyeing process is characterized by comprising the following steps: the method specifically comprises the following steps:
s1, waste liquid circulation: the waste liquid in the dyeing tank (4) is transmitted to the upper part of the filter box (72) from a first water inlet pipe (77) through a first water pump (75), the water liquid in the water tank (71) is transmitted to the filter box (72) through a second water pump (76), and the waste liquid and the water liquid are mixed into a required bath ratio and then enter the dyeing tank (4) from the feed pipe (5);
s2, impurity cleaning: at the moment, the driving motor (74-2) is started, the driving motor (74-2) is utilized to drive the driving rotating shaft (74-4) to rotate, and the driving rotating shaft (74-4) and the cleaning brush (74-8) at the bottom end of the supporting rotating shaft (74-3) clean the surface of the filter plate (73-1) in cooperation with the rotation of the main driving wheel (74-5) and the auxiliary driving wheel (74-6);
s3, replacement and installation: at the moment, the sliding rod (73-2) is pressed, so that the first spring (73-10) is compressed through the pressure plate (73-8), the support rod (73-11) at one end of the sliding rod (73-2) and the clamping rod (73-12) are separated from the inside of the clamping groove (73-4), and the installation can be carried out through reverse operation;
s4, feeding control: starting the air cylinder (61) to drive the piston rod (63) to move, driving the water control plate (64) to move by the piston rod (63), and controlling the feeding amount through the gap between the water control plate (64) and the feeding groove (65) on the baffle plate (62);
s4, dyeing and mixing: by starting the auxiliary motor (92), the auxiliary motor (92) is utilized to drive the auxiliary rotating shaft (94) to rotate, and the transmission rotating shaft (93) is driven to rotate by matching with the meshing of the main bevel gear (95) and the auxiliary bevel gear (96), so that the scraper (99) and the spiral blade (98) on the rotating rod (97) rotate.
10. The wastewater circulating dyeing method based on the ultra-low bath ratio dyeing process as claimed in claim 9, characterized in that: in S4, when feeding is performed, the dyeing material is collected and detected through the corresponding data collection unit (81), the data after analysis is compared with the data of the dyeing bath ratio database (86) after being analyzed through the data analysis unit (82), and if the analysis data (X) is larger than the database data (T) or the analysis data (X) is smaller than the database data (T), the analysis data (X) and the database data (T) are equal after being calculated through the data calculation unit (84), and then the dyeing material can be used.
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