CN113818174B - Wastewater circulation dyeing system and method based on ultralow bath ratio dyeing process - Google Patents
Wastewater circulation dyeing system and method based on ultralow bath ratio dyeing process Download PDFInfo
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- CN113818174B CN113818174B CN202111143751.5A CN202111143751A CN113818174B CN 113818174 B CN113818174 B CN 113818174B CN 202111143751 A CN202111143751 A CN 202111143751A CN 113818174 B CN113818174 B CN 113818174B
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- 238000004043 dyeing Methods 0.000 title claims abstract description 123
- 239000002351 wastewater Substances 0.000 title claims abstract description 54
- 238000000034 method Methods 0.000 title claims abstract description 53
- 230000008569 process Effects 0.000 title claims abstract description 29
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 111
- 230000007246 mechanism Effects 0.000 claims abstract description 34
- 238000004140 cleaning Methods 0.000 claims abstract description 25
- 239000012535 impurity Substances 0.000 claims abstract description 21
- 239000007788 liquid Substances 0.000 claims abstract description 21
- 238000001914 filtration Methods 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 15
- 239000002699 waste material Substances 0.000 claims abstract description 13
- 230000005540 biological transmission Effects 0.000 claims description 30
- 238000004364 calculation method Methods 0.000 claims description 13
- 238000007405 data analysis Methods 0.000 claims description 13
- 238000003825 pressing Methods 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims description 6
- 238000007790 scraping Methods 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims 1
- 239000002245 particle Substances 0.000 abstract description 5
- 238000004064 recycling Methods 0.000 abstract description 4
- 239000000975 dye Substances 0.000 description 35
- 239000004744 fabric Substances 0.000 description 9
- 239000000835 fiber Substances 0.000 description 8
- 241000220317 Rosa Species 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 3
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 239000008346 aqueous phase Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000010919 dye waste Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- -1 i.e. Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000004065 wastewater treatment Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation for adding or mixing constituents of the treating material
Abstract
The invention discloses a wastewater circulation dyeing system and a method based on an ultralow bath ratio dyeing process, wherein the wastewater circulation dyeing system comprises a supporting plate, the bottom of the supporting plate is fixedly connected with a supporting frame, the top of the supporting frame is fixedly provided with a circulation box and a dyeing tank, the circulation box is communicated with the dyeing tank through a feeding pipe, a material control mechanism is arranged in the feeding pipe, and a wastewater circulation mechanism is arranged in the circulation box. According to the wastewater circulation dyeing system and the method based on the ultralow bath ratio dyeing process, the wastewater circulation mechanism and the filtering unit are arranged, the first water pump and the second water pump are utilized for transmitting water liquid, the filtering plate filters the water liquid, the filter plate is mounted through the clamping connection rod and the mounting block, the recycling of waste liquid is realized, impurity particles can be prevented from falling into the next use, and the subsequent filtering efficiency is improved through disassembly and cleaning.
Description
Technical Field
The invention relates to the technical field of dyeing processes, in particular to a wastewater circulation dyeing system and a method based on an ultralow bath ratio dyeing process.
Background
The dyeing process is that the clothes are dyed and pre-treated to make the clothes dyed more uniformly and increase the dyeing firmness, the stains on the clothes are cleaned before the clothes are dyed, simultaneously the buttons and ornaments on the clothes are removed to prevent the clothes from being damaged in the dyeing process, the fiber is immersed into the dye aqueous solution at a certain temperature, the dye moves from the aqueous phase to the fiber, the dye amount in the water is gradually reduced, and the fiber reaches an equilibrium state after a period of time; reduced dye in water, i.e., dye that migrates up the fiber; taking out the fiber at any time, even if twisted, the dye remains in the fiber and cannot simply be completely detached from the fiber, a phenomenon in which the dye is incorporated in the fiber is called dyeing; if the sponge is immersed in the dye solution, the dye solution can enter the sponge, however, even if the time is long, the concentration of the dye solution is not changed, and when the sponge is taken out and twisted, the dye and the water are simultaneously extruded from the sponge, so that the sponge is not dyed.
Referring to Chinese patent, the patent name is: the invention discloses an ultralow bath ratio high-pressure quick dyeing machine and a dyeing method thereof (patent publication number: CN103924401A, patent application day: 2014.07.16), wherein the dyeing machine comprises a cloth inlet, a cloth outlet, an observation port, a light lamp, a connecting flange, an overhaul port, a cloth guide wheel, a cloth dyeing barrel, a first-stage adjustable nozzle, a second-stage adjustable nozzle, a flow valve liquid return jacket, a liquid return screen plate, a water pump device and a cloth pouring device, and a cloth feeding wheel is positioned at the left sides of the cloth inlet and the cloth outlet and fixedly arranged in the cloth dyeing barrel, and the ultralow bath ratio high-pressure quick dyeing method comprises the following steps: the five stages of color receiving, coloring, liquid removing, color fixing and steaming can effectively realize the effects of small bath ratio, low energy consumption and high efficiency.
Compared with the patent document 'an ultralow bath temperature high-pressure quick dyeing machine and a dyeing method thereof (patent publication number: CN103924401A, patent application date: 2014.07.16)', the existing dyeing system has the following problems in the wastewater treatment process:
1. after the dyeing agent is processed, the dyeing agent is always continuously lost, most of waste water is directly discharged, so that materials are wasted, when the dyeing agent is recycled, line and particle impurities left by products exist in the waste water, the next use is easily affected, meanwhile, the materials existing in the waste water are relatively high, and the problem of uneven dyeing of the products can be caused by direct use;
2. in the process of removing the line and the particle impurities for a long time, the filter screen is easy to be blocked, repeated disassembly and cleaning are troublesome, and the dyeing efficiency is easy to be low.
Therefore, the invention provides a wastewater circulation dyeing system and a method based on an ultralow bath ratio dyeing process.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a wastewater circulation dyeing system and a method based on an ultralow bath ratio dyeing process, which solve the problems of material waste and environmental pollution caused by direct discharge of wastewater after the use of the existing dyeing system, and the problem that the dyeing efficiency is low due to the influence of particle impurities in the equipment for recycling on the next processing and repeated filter screen replacement is easy to cause.
In order to achieve the above purpose, the invention is realized by the following technical scheme: the utility model provides a waste water circulation dyeing system based on ultralow bath ratio dyeing technology, which comprises a supporting plate, the bottom fixedly connected with support frame of support frame, the top fixedly mounted of support frame has circulation case and dye jar, through the inlet pipe intercommunication between circulation case and the dye jar, the inside of inlet pipe is provided with accuse material mechanism, the inside of circulation case is provided with waste water circulation mechanism, and waste water circulation mechanism passes through waste water circulation dyeing system control, be provided with dyeing mixed mechanism on the dye jar, including water tank and rose box in the waste water circulation mechanism, the inside of rose box is provided with filter unit and impurity cleaning unit, water tank and rose box equal fixed mounting are in the inside of circulation case, fixed mounting has first water pump and second water pump between water tank and the rose box, the water inlet intercommunication of first water pump has first inlet tube, the delivery port intercommunication of first water pump has first outlet pipe, the water inlet intercommunication of second water pump has the second outlet pipe, the delivery port intercommunication of first inlet tube and dye jar intercommunication, and the one end and the dye jar intercommunication of second inlet tube, the filter plate and filter unit intercommunication, filter plate and filter plate have the draw-in groove, the filter plate has the filter plate, the filter plate has the draw-in groove has the filter plate, the side of sliding sleeve has the fixed surface to open, the sliding sleeve has one side of sliding sleeve, the sliding surface to open the sliding part has the sliding part, and the sliding part has the sliding part to open one side, the two ends of the first spring are fixedly connected with the opposite sides of the pressing plate and the limiting plate, one end of the sliding rod is fixedly connected with a supporting rod, one end of the supporting rod is fixedly connected with a clamping rod, and the outer surface of the clamping rod is in sliding connection with the clamping groove and the moving groove.
Preferably, the impurity cleaning unit comprises a transmission plate, a driving motor and a supporting rotating shaft, wherein the driving motor is fixedly arranged at the top of the transmission plate, one end of an output shaft of the driving motor is fixedly connected with the driving rotating shaft through a coupler, and the outer surface of the driving rotating shaft is fixedly connected with a main driving wheel.
Preferably, the outer surface of the supporting rotating shaft is fixedly connected with an auxiliary driving wheel, the outer surfaces of the main driving wheel and the auxiliary driving wheel are in transmission connection through a driving belt, the bottom ends of the driving rotating shaft and the supporting rotating shaft penetrate through and extend to the inside of the filter box, and the bottom ends of the driving rotating shaft and the supporting rotating shaft are fixedly connected with cleaning brushes.
Preferably, the material control mechanism comprises a cylinder and a baffle, one side of the cylinder is fixedly arranged on the surface of a feeding pipe, one side of the cylinder is slidably connected with a piston rod, one end of the piston rod is fixedly connected with a water control plate, the surfaces of the water control plate and the baffle are provided with feeding grooves, the inner wall of the feeding pipe is fixedly connected with a second spring, one end of the second spring is fixedly connected with a buffer plate, and one side of the buffer plate is contacted with one side of the water control plate.
Preferably, the dyeing mixing mechanism comprises a steering box, an auxiliary motor and a transmission rotating shaft, wherein the steering box is fixedly arranged at the bottom of the supporting plate, one end of an output shaft of the auxiliary motor is fixedly connected with the auxiliary motor rotating shaft through a coupling, one end of the auxiliary motor rotating shaft penetrates through the steering box and is fixedly connected with a main bevel gear, and the bottom end of the transmission rotating shaft is rotationally connected with the inner wall of the steering box.
Preferably, the outer surface fixedly connected with auxiliary bevel gear of transmission pivot, the surface of main bevel gear meshes with auxiliary bevel gear's surface, the top of transmission pivot runs through and extends to the inside of dyeing jar, the surface fixedly connected with dwang and spiral leaf of dyeing jar, the one end fixedly connected with scraper blade of dwang.
Preferably, the wastewater circulation dyeing system comprises a data acquisition unit, a data analysis unit, a data comparison unit, a data calculation unit, a data transmission unit and a dyeing bath ratio database, wherein the output end of the data acquisition unit is connected with the input end of the data analysis unit.
Preferably, the output end of the data analysis unit is connected with the input end of the data comparison unit, the output end of the data comparison unit is connected with the input end of the data calculation unit, the output end of the data calculation unit is connected with the input end of the data transmission unit, and the output end of the dyeing bath ratio database is connected with the input end of the data comparison unit.
The invention also discloses a wastewater circulation dyeing method based on the ultralow bath ratio dyeing process, which specifically comprises the following steps:
s1, waste liquid circulation: the waste liquid in the dyeing tank is transmitted to the filter box from the first water inlet pipe through the first water pump, and the water liquid in the water tank is transmitted to the filter box through the second water pump, and is mixed into a required bath ratio and then enters the dyeing tank from the feed pipe;
s2, impurity cleaning: at the moment, the driving motor is started, the driving motor is utilized to drive the rotation of the driving rotating shaft, and the rotation of the main driving wheel and the auxiliary driving wheel is matched, so that the surfaces of the filtering plates are cleaned by the driving rotating shaft and the cleaning brush supporting the bottom end of the rotating shaft;
s3, replacement and installation: at the moment, the sliding rod is pressed, so that the first spring is compressed through the pressing plate, the supporting rod at one end of the sliding rod and the clamping rod are separated from the inside of the clamping groove, and the installation can be performed through reverse operation;
s4, feeding control: the cylinder is started to drive the piston rod to move, the piston rod drives the water control plate to move, and the feeding quantity is controlled through the gap between the water control plate and the feeding groove on the baffle plate;
s4, dyeing and mixing: by starting the auxiliary motor, the auxiliary motor drives the auxiliary rotating shaft to rotate, and the main bevel gear and the auxiliary bevel gear are engaged, so that the transmission rotating shaft is driven to rotate, and the scraping plate and the spiral blade on the rotating rod rotate.
Preferably, in the step S4, during feeding, the dye is collected and detected by the corresponding data collecting unit, the analyzed data is compared with the database data of the dye bath ratio after being analyzed by the data analyzing unit, and if the analyzed data (X) is greater than the database data (T) or the analyzed data (X) is less than the database data (T), the data calculating unit calculates the analyzed data (X) to be equal to the database data (T), so that the dye bath ratio can be used.
Advantageous effects
The invention provides a wastewater circulation dyeing system and method based on an ultralow bath ratio dyeing process. Compared with the prior art, the method has the following beneficial effects:
(1) According to the wastewater circulation dyeing system and the method based on the ultralow bath ratio dyeing process, the wastewater circulation mechanism and the filtering unit are arranged, the first water pump and the second water pump are utilized for transmitting water liquid, the filtering plate is used for filtering the water liquid, the filter plate is mounted through the clamping connection rod and the mounting block, the recycling of waste liquid is realized, impurity particles can be prevented from falling into the next use, and the subsequent filtering efficiency is improved through disassembly and cleaning.
(2) According to the wastewater circulation dyeing system and method based on the ultralow bath ratio dyeing process, the impurity cleaning unit is arranged, the driving motor is used for driving the rotation of the driving rotating shaft, and the main driving wheel and the auxiliary driving wheel are matched for driving, so that the cleaning brush is used for cleaning impurities on the surface of the filter plate, the impurities are prevented from accumulating at the falling port of the waste liquid, and subsequent filtering operation is facilitated.
(3) According to the wastewater circulation dyeing system and the method based on the ultralow bath ratio dyeing process, the material control mechanism is arranged, the cylinder is used for driving the piston rod to move, so that the water control plate slides between the baffles until the gaps generated between the feed tanks flow the dye, the corresponding feeding amount is controlled, the subsequent dyeing is more uniform, and the waste of the dye is avoided.
(4) According to the wastewater circulation dyeing system and the method based on the ultralow bath ratio dyeing process, the wastewater circulation dyeing system is arranged, the data acquisition unit and the data analysis unit are utilized to acquire and analyze the dye, the data comparison unit is used for comparing the dye with the data of the dyeing bath ratio database, and finally the data calculation unit is used for calculating the difference value and transmitting the difference value to the operation end for operation, so that accurate regulation and control can be performed according to the required bath ratio, the subsequent dyeing is more uniform, and the quality is better.
Drawings
FIG. 1 is a perspective view of an external structure of the present invention;
FIG. 2 is a perspective view of the interior of the circulation tank of the present invention;
FIG. 3 is an exploded view of the filter unit of the present invention in a perspective view;
FIG. 4 is an exploded view showing a three-dimensional structure of the impurity cleaning unit of the present invention;
FIG. 5 is an exploded view of the three-dimensional structure of the material control mechanism of the present invention;
FIG. 6 is a perspective view of the dye mixing mechanism of the present invention;
FIG. 7 is a front view showing the internal structure of the steering box of the present invention;
FIG. 8 is a schematic block diagram of a wastewater recycling dyeing system of the present invention;
FIG. 9 is a flow chart of the dyeing method of the present invention;
fig. 10 is a logic determination diagram of the present invention.
In the figure: 1-supporting plate, 2-supporting frame, 3-circulation tank, 4-dyeing tank, 5-feeding pipe, 6-material control mechanism, 61-cylinder, 62-baffle, 63-piston rod, 64-water control plate, 65-feeding tank, 66-second spring, 67-buffer plate, 7-wastewater circulation mechanism, 71-water tank, 72-filtering tank, 73-filtering unit, 73-1-filter plate, 73-2-sliding rod, 73-3-mounting block, 73-4-clamping groove, 73-5-mounting groove, 73-6-moving groove, 73-7-sliding groove, 73-8-pressing plate, 73-9-limiting plate, 73-10-first spring, 73-11-supporting rod 73-12-clamping rod, 74-impurity cleaning unit, 74-1-transmission plate, 74-2-driving motor, 74-3-supporting rotating shaft, 74-4-driving rotating shaft, 74-5-main driving wheel, 74-6-auxiliary driving wheel, 74-7-driving belt, 74-8-cleaning brush, 75-first water pump, 76-second water pump, 77-first water inlet pipe, 78-first water outlet pipe, 79-second water inlet pipe, 710-second water outlet pipe, 8-wastewater circulation dyeing system, 81-data acquisition unit, 82-data analysis unit, 83-data comparison unit, 84-data calculation unit, 85-data transmission unit, and, 86-dyeing bath ratio database, 9-dyeing mixing mechanism, 91-steering box, 92-auxiliary motor, 93-transmission rotating shaft, 94-auxiliary rotating shaft, 95-main bevel gear, 96-auxiliary bevel gear, 97-rotating rod, 98-spiral blade and 99-scraper.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-3, the present invention provides the following technical solutions: the waste water circulation dyeing system based on the ultralow bath ratio dyeing process comprises a supporting plate 1, the bottom of the supporting plate 1 is fixedly connected with a supporting frame 2, the top of the supporting frame 2 is fixedly provided with a circulation box 3 and a dyeing tank 4, the dyeing tank 4 is used for uniformly dyeing products, the circulation box 3 is communicated with the dyeing tank 4 through a feeding pipe 5, a material control mechanism 6 is arranged in the feeding pipe 5, a waste water circulation mechanism 7 is arranged in the circulation box 3, the waste water circulation mechanism 7 is controlled by a waste water circulation dyeing system 8, a dyeing mixing mechanism 9 is arranged on the dyeing tank 4, the waste water circulation mechanism 7 comprises a water tank 71 and a filtering box 72, a filtering unit 73 and an impurity cleaning unit 74 are arranged in the filtering box 72, the water tank 71 and the filtering box 72 are fixedly arranged in the circulation box 3, a first water pump 75 and a second water pump 76 are fixedly arranged between the water tank 71 and the filtering box 72, the first water pump 75 and the second water pump 76 are electrically connected with an external power supply, the water inlet of the first water pump 75 is communicated with a first water inlet pipe 77, the water outlet of the first water pump 75 is communicated with a first water outlet pipe 78, the water inlet of the second water pump 76 is communicated with a second water inlet pipe 79, the water outlet of the second water pump 76 is communicated with a second water outlet pipe 710, one end of the first water inlet pipe 77 is communicated with the dyeing tank 4, one end of the second water inlet pipe 79 is communicated with the water tank 71, the filter unit 73 comprises a filter plate 73-1 and a sliding rod 73-2, two sides of the filter plate 73-1 are fixedly connected with mounting blocks 73-3, sliding clamping connection is realized between the mounting blocks 73-3 and the mounting grooves 73-5, clamping connection grooves 73-4 are formed in one side of the mounting blocks 73-3, sliding clamping connection is realized between the clamping connecting rods 73-12 and the clamping connection grooves 73-4, the surface of the filter box 72 is provided with a mounting groove 73-5, one side of the mounting groove 73-5 is provided with a moving groove 73-6, one side of the filter box 72 is provided with a sliding groove 73-7, the outer surface of the sliding rod 73-2 is fixedly connected with a pressing plate 73-8, the inner surface of the sliding groove 73-7 is fixedly connected with a limiting plate 73-9, one end of the sliding rod 73-2 and the limiting plate 73-9 penetrate and slide, the outer surface of the sliding rod 73-2 is sleeved with a first spring 73-10, two ends of the first spring 73-10 are fixedly connected with the pressing plate 73-8 and the opposite side of the limiting plate 73-9, one end of the sliding rod 73-2 is fixedly connected with a supporting rod 73-11, one end of the supporting rod 73-11 is fixedly connected with a clamping rod 73-12, the outer surface of the clamping rod 73-12 is in sliding connection with the clamping groove 73-4 and the moving groove 73-6, a waste water circulation mechanism 7 and a filter unit 73 are arranged, water is transmitted by a first water pump 75 and a second water pump 76, the filter plate 73-1 filters the water, and the waste water through the clamping rod 73-12 and the clamping rod 73-3 is connected with the clamping rod 73-3, and the filter plate 73-3 is not in use, and the waste water can be removed by the subsequent filtration can be realized.
Referring to fig. 4, the impurity cleaning unit 74 includes a driving plate 74-1, a driving motor 74-2 and a supporting rotating shaft 74-3, the driving motor 74-2 is three asynchronous motors, the driving motor 74-2 is electrically connected with an external power supply, the driving motor 74-2 is fixedly installed at the top of the driving plate 74-1, one end of an output shaft of the driving motor 74-2 is fixedly connected with the driving rotating shaft 74-4 through a coupling, the outer surface of the driving rotating shaft 74-4 is fixedly connected with a main driving wheel 74-5, the outer surface of the supporting rotating shaft 74-3 is fixedly connected with an auxiliary driving wheel 74-6, the outer surfaces of the main driving wheel 74-5 and the auxiliary driving wheel 74-6 are in transmission connection through a transmission belt 74-7, the bottom ends of the driving rotating shaft 74-4 and the supporting rotating shaft 74-3 extend through the inside of the filter box 72, the bottom ends of the driving rotating shaft 74-4 and the supporting rotating shaft 74-3 are fixedly connected with a cleaning brush 74-8, and the impurity cleaning unit 74 is arranged, the driving shaft 74-2 is utilized to drive the rotation of the driving rotating shaft 74-4, and the main driving wheel 74-5 and the auxiliary driving wheel 74-6 are matched, so that the surface of the filter plate 74-6 is cleaned by the driving brush 74-5, and impurities are prevented from accumulating on the surface of the filter plate, and the waste liquid after the waste liquid is filtered.
Referring to fig. 5, the material control mechanism 6 includes a cylinder 61 and a baffle 62, the cylinder 61 is electrically connected with an external power source, one side of the cylinder 61 is fixedly installed on the surface of the material feeding pipe 5, one side of the cylinder 61 is slidably connected with a piston rod 63, one end of the piston rod 63 is fixedly connected with a water control plate 64, the water control plate 64 is in close contact with the two baffles 62, the surfaces of the water control plate 64 and the baffles 62 are provided with feeding grooves 65, the inner wall of the material feeding pipe 5 is fixedly connected with a second spring 66, one end of the second spring 66 is fixedly connected with a buffer plate 67, one side of the buffer plate 67 is in contact with one side of the water control plate 64, and the cylinder 61 is utilized to drive the piston rod 63 to move through the material control mechanism 6, so that the water control plate 64 slides between the baffles 62 until a gap generated between the baffles 65 carries out dye flowing, thereby controlling corresponding feeding amount, further dyeing is more uniform, and dye waste cannot be caused.
Referring to fig. 6-7, the dyeing mixing mechanism 9 includes a steering box 91, an auxiliary motor 92 and a transmission rotating shaft 93, the auxiliary motor 92 is three asynchronous motors, the auxiliary motor 92 is electrically connected with an external power supply, the steering box 91 is fixedly installed at the bottom of the supporting plate 1, one end of an output shaft of the auxiliary motor 92 is fixedly connected with the auxiliary rotating shaft 94 through a coupling, one end of the auxiliary rotating shaft 94 penetrates through the steering box 91 and is fixedly connected with a main bevel gear 95, the bottom end of the transmission rotating shaft 93 is rotatably connected with the inner wall of the steering box 91, the outer surface of the transmission rotating shaft 93 is fixedly connected with an auxiliary bevel gear 96, the outer surface of the main bevel gear 95 is meshed with the outer surface of the auxiliary bevel gear 96, the top end of the transmission rotating shaft 93 penetrates through and extends to the inside of the dyeing tank 4, the outer surface of the dyeing tank 4 is fixedly connected with a rotating rod 97 and a spiral blade 98, and one end of the rotating rod 97 is fixedly connected with a scraper 99.
Referring to fig. 8, the wastewater circulation dyeing system 8 includes a data acquisition unit 81, a data analysis unit 82, a data comparison unit 83, a data calculation unit 84, a data transmission unit 85 and a dye bath ratio database 86, wherein an output end of the data acquisition unit 81 is connected with an input end of the data analysis unit 82, an output end of the data analysis unit 82 is connected with an input end of the data comparison unit 83, an output end of the data comparison unit 83 is connected with an input end of the data calculation unit 84, an output end of the data calculation unit 84 is connected with an input end of the data transmission unit 85, an output end of the dye bath ratio database 86 is connected with an input end of the data comparison unit 83, the dye is acquired and analyzed by the data acquisition unit 81 and the data analysis unit 82 through the wastewater circulation dyeing system 8, and data of the dye bath ratio database 86 is compared through the data comparison unit 83, and finally a difference value is calculated and transmitted to an operation end through the data calculation unit 84 for operation, so that accurate regulation and control can be performed according to a required bath ratio, and subsequent dyeing is more uniform and better in quality.
Referring to fig. 9-10, the invention also discloses a wastewater circulation dyeing method based on the ultra-low bath ratio dyeing process, which specifically comprises the following steps:
s1, waste liquid circulation: the waste liquid in the dyeing tank 4 is conveyed to the upper part of the filter box 72 from the first water inlet pipe 77 through the first water pump 75, and the water liquid in the water tank 71 is conveyed to the filter box 72 through the second water pump 76, and is mixed into a required bath ratio and then enters the dyeing tank 4 from the feed pipe 5;
s2, impurity cleaning: at this time, the driving motor 74-2 is started, the driving motor 74-2 is utilized to drive the driving rotating shaft 74-4 to rotate, and the main driving wheel 74-5 and the auxiliary driving wheel 74-6 are matched to rotate, so that the surface of the filter plate 73-1 is cleaned by the driving rotating shaft 74-4 and the cleaning brush 74-8 supporting the bottom end of the rotating shaft 74-3;
s3, replacement and installation: at this time, the sliding rod 73-2 is pressed, so that the first spring 73-10 is compressed by the pressing plate 73-8, the supporting rod 73-11 and the clamping rod 73-12 at one end of the sliding rod 73-2 are separated from the inside of the clamping groove 73-4, and the installation can be performed by reverse operation;
s4, feeding control: the cylinder 61 is started to drive the piston rod 63 to move, the piston rod 63 drives the water control plate 64 to move, and the feeding amount is controlled through the gap between the water control plate 64 and the feeding groove 65 on the baffle plate 62;
s4, dyeing and mixing: by starting the auxiliary motor 92, the auxiliary motor 92 is utilized to drive the auxiliary rotating shaft 94 to rotate, and the main bevel gear 95 and the auxiliary bevel gear 96 are engaged, so that the transmission rotating shaft 93 is driven to rotate, and the scraping plate 99 and the spiral blade 98 on the rotating rod 97 rotate.
In the embodiment of the present invention, in S4, during feeding, the corresponding data acquisition unit 81 is used to acquire and detect the dye, the data analysis unit 82 is used to analyze the dye, and the analyzed data is compared with the data of the database 86 of the dye bath ratio, and if the analysis data X is greater than the database data T or the analysis data X is less than the database data T, the data calculation unit 84 is used to calculate the analysis data X to be equal to the database data T.
And all that is not described in detail in this specification is well known to those skilled in the art.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. Waste water circulation dyeing system based on ultralow bath ratio dyeing process, including backup pad (1), the bottom fixedly connected with support frame (2) of backup pad (1), the top fixed mounting of support frame (2) has circulation case (3) and dyeing jar (4), its characterized in that: the circulation box (3) is communicated with the dyeing tank (4) through a feed pipe (5), a material control mechanism (6) is arranged in the feed pipe (5), a wastewater circulation mechanism (7) is arranged in the circulation box (3), the wastewater circulation mechanism (7) is controlled by a wastewater circulation dyeing system (8), and a dyeing mixing mechanism (9) is arranged on the dyeing tank (4);
the waste water circulation mechanism (7) comprises a water tank (71) and a filter tank (72), wherein a filter unit (73) and an impurity cleaning unit (74) are arranged in the filter tank (72), the water tank (71) and the filter tank (72) are fixedly arranged in the circulation tank (3), a first water pump (75) and a second water pump (76) are fixedly arranged between the water tank (71) and the filter tank (72), a water inlet of the first water pump (75) is communicated with a first water inlet pipe (77), a water outlet of the first water pump (75) is communicated with a first water outlet pipe (78), a water inlet of the second water pump (76) is communicated with a second water inlet pipe (79), a water outlet of the second water pump (76) is communicated with a second water outlet pipe (710), one end of the first water inlet pipe (77) is communicated with the dyeing tank (4), one end of the second water inlet pipe (79) is communicated with the water tank (71), and one ends of the first water outlet pipe (78) and the second water outlet pipe (710) are communicated with the filter tank (72).
The filter unit (73) comprises a filter plate (73-1) and a sliding rod (73-2), wherein two sides of the filter plate (73-1) are fixedly connected with a mounting block (73-3), one side of the mounting block (73-3) is provided with a clamping groove (73-4), the surface of the filter box (72) is provided with a mounting groove (73-5), one side of the mounting groove (73-5) is provided with a moving groove (73-6), one side of the filter box (72) is provided with a sliding groove (73-7), the outer surface of the sliding rod (73-2) is fixedly connected with a pressing plate (73-8), one end of the sliding rod (73-7) is fixedly connected with a limiting plate (73-9), one end of the sliding rod (73-2) and the limiting plate (73-9) are in penetrating sliding, the outer surface of the sliding rod (73-2) is sleeved with a first spring (73-10), two ends of the first spring (73-10) are fixedly connected with a supporting rod (73-11) on the opposite side of the pressing plate (73-8) and the limiting plate (73-9), one end of the sliding rod (73-12) is fixedly connected with a supporting rod (73-11), the outer surface of the clamping connection rod (73-12) is in sliding connection with the clamping groove (73-4) and the moving groove (73-6);
the impurity cleaning unit (74) comprises a transmission plate (74-1), a driving motor (74-2) and a supporting rotating shaft (74-3), wherein the driving motor (74-2) is fixedly arranged at the top of the transmission plate (74-1), one end of an output shaft of the driving motor (74-2) is fixedly connected with a driving rotating shaft (74-4) through a coupler, the outer surface of the driving rotating shaft (74-4) is fixedly connected with a main driving wheel (74-5), the outer surface of the supporting rotating shaft (74-3) is fixedly connected with an auxiliary driving wheel (74-6), the outer surfaces of the main driving wheel (74-5) and the auxiliary driving wheel (74-6) are in transmission connection through a driving belt (74-7), the bottom ends of the driving rotating shaft (74-4) and the supporting rotating shaft (74-3) are all penetrated and extend into the interior of a filter box (72), and the bottom ends of the driving rotating shaft (74-4) and the supporting rotating shaft (74-3) are fixedly connected with a cleaning brush (74-8);
the feeding mechanism is characterized in that the feeding mechanism (6) comprises an air cylinder (61) and a baffle plate (62), one side of the air cylinder (61) is fixedly arranged on the surface of the feeding pipe (5), one side of the air cylinder (61) is slidably connected with a piston rod (63), one end of the piston rod (63) is fixedly connected with a water control plate (64), the surfaces of the water control plate (64) and the baffle plate (62) are provided with feeding grooves (65), the inner wall of the feeding pipe (5) is fixedly connected with a second spring (66), one end of the second spring (66) is fixedly connected with a buffer plate (67), and one side of the buffer plate (67) is in contact with one side of the water control plate (64).
2. The wastewater circulation dyeing system based on the ultra-low bath ratio dyeing process according to claim 1, wherein: the dyeing mixing mechanism (9) comprises a steering box (91), an auxiliary motor (92) and a transmission rotating shaft (93), wherein the steering box (91) is fixedly arranged at the bottom of a supporting plate (1), one end of an output shaft of the auxiliary motor (92) is fixedly connected with an auxiliary rotating shaft (94) through a coupler, one end of the auxiliary rotating shaft (94) penetrates through the steering box (91) and is fixedly connected with a main bevel gear (95), and the bottom end of the transmission rotating shaft (93) is rotatably connected with the inner wall of the steering box (91).
3. The wastewater circulation dyeing system based on the ultra-low bath ratio dyeing process according to claim 2, wherein: the outer surface fixedly connected with auxiliary bevel gear (96) of transmission pivot (93), the surface of main bevel gear (95) and the surface meshing of auxiliary bevel gear (96), the top of transmission pivot (93) runs through the inside that extends to dyeing jar (4), the surface fixedly connected with dwang (97) and helical blade (98) of dyeing jar (4), the one end fixedly connected with scraper blade (99) of dwang (97).
4. The wastewater circulation dyeing system based on the ultra-low bath ratio dyeing process according to claim 1, wherein: the waste water circulation dyeing system (8) comprises a data acquisition unit (81), a data analysis unit (82), a data comparison unit (83), a data calculation unit (84), a data transmission unit (85) and a dyeing bath ratio database (86), wherein the output end of the data acquisition unit (81) is connected with the input end of the data analysis unit (82).
5. The wastewater circulation dyeing system based on the ultra-low bath ratio dyeing process according to claim 4, wherein the system comprises the following components: the output end of the data analysis unit (82) is connected with the input end of the data comparison unit (83), the output end of the data comparison unit (83) is connected with the input end of the data calculation unit (84), the output end of the data calculation unit (84) is connected with the input end of the data transmission unit (85), and the output end of the dyeing bath ratio database (86) is connected with the input end of the data comparison unit (83).
6. The dyeing method of the wastewater circulation dyeing system based on the ultra-low bath ratio dyeing process according to any one of claims 1 to 5, wherein: the method specifically comprises the following steps:
s1, waste liquid circulation: the waste liquid in the dyeing tank (4) is transmitted to the filter box (72) from the first water inlet pipe (77) through the first water pump (75), and the water liquid in the water tank (71) is transmitted to the filter box (72) through the second water pump (76), and is mixed into a required bath ratio and then enters the dyeing tank (4) from the feed pipe (5);
s2, impurity cleaning: at the moment, the driving motor (74-2) is started, the driving motor (74-2) is utilized to drive the driving rotating shaft (74-4) to rotate, and the main driving wheel (74-5) and the auxiliary driving wheel (74-6) are matched to rotate, so that the surfaces of the filtering plate (73-1) are cleaned by the driving rotating shaft (74-4) and a cleaning brush (74-8) supporting the bottom end of the rotating shaft (74-3);
s3, replacement and installation: at the moment, the sliding rod (73-2) is pressed, so that the first spring (73-10) is compressed through the pressing plate (73-8), the supporting rod (73-11) at one end of the sliding rod (73-2) and the clamping rod (73-12) are separated from the clamping groove (73-4), and the installation can be performed through reverse operation;
s4, feeding control: the cylinder (61) is started to drive the piston rod (63) to move, the piston rod (63) drives the water control plate (64) to move, and the feeding amount is controlled through a gap between the water control plate (64) and the feeding groove (65) on the baffle plate (62);
s4, dyeing and mixing: by starting the auxiliary motor (92), the auxiliary motor (92) is utilized to drive the auxiliary rotating shaft (94) to rotate, and the main bevel gear (95) and the auxiliary bevel gear (96) are engaged, so that the transmission rotating shaft (93) is driven to rotate, and the scraping plate (99) and the spiral blade (98) on the rotating rod (97) rotate.
7. The dyeing method of the wastewater circulation dyeing system based on the ultra-low bath ratio dyeing process according to claim 6, which is characterized in that: in the step S4, during feeding, the dye is collected and detected by the corresponding data collecting unit (81), the analyzed data is compared with the data of the dye bath ratio database (86) after being analyzed by the data analyzing unit (82), and if the analyzed data (X) is larger than the database data (T) or the analyzed data (X) is smaller than the database data (T), the data calculating unit (84) calculates the analyzed data (X) to be equal to the database data (T), so that the dye bath ratio database can be used.
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| CN114264796A (en) * | 2021-12-29 | 2022-04-01 | 国网浙江省电力有限公司嘉兴供电公司 | Gas detection device, control system and control method in transformer oil |
| CN114592299B (en) * | 2022-02-28 | 2023-12-05 | 杭州航民美时达印染有限公司 | Dyeing liquid modulation control system and method based on polyester-cotton fabric |
| CN115403179A (en) * | 2022-08-18 | 2022-11-29 | 天津天元新材料科技有限公司 | Water treatment system adopting graded filtering component |
| CN117602783A (en) * | 2024-01-24 | 2024-02-27 | 烟台市海洋经济研究院(烟台市渔业技术推广站、烟台市海洋捕捞增殖管理站) | Sea cucumber is bred with high-efficient circulating water treatment facilities |
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