CN115323681B - Color matching printing and dyeing device and method for spinning - Google Patents
Color matching printing and dyeing device and method for spinning Download PDFInfo
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- CN115323681B CN115323681B CN202210789282.2A CN202210789282A CN115323681B CN 115323681 B CN115323681 B CN 115323681B CN 202210789282 A CN202210789282 A CN 202210789282A CN 115323681 B CN115323681 B CN 115323681B
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- storage tank
- color matching
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation for adding or mixing constituents of the treating material
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/30—Means for cleaning apparatus or machines, or parts thereof
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
Abstract
The invention discloses a color matching printing and dyeing device and a method for spinning, wherein the lower end of a color matching box is fixedly connected with two symmetrically distributed supporting columns, the lower end of each supporting column is fixedly connected with a supporting disc, one side of the lower end of the color matching box is provided with two symmetrically distributed material taking doors, each material taking door is provided with a buckle, the upper end of the color matching box is rotationally connected with a feeding mechanism, the feeding mechanism is arranged, a rotary motor is started by a remote controller to drive a red storage tank, a yellow storage tank, a blue storage tank and a clear water storage tank to rotate, when the pigment to be blended is needed, a flow pump can be started to send the pigment to the stirring box through a feeding pipe in proportion, a proper amount of clear water can be dripped into the pigment to be blended when necessary, the pigment can be blended into any color according to different proportions, the waste and purchase cost of the pigment can be reduced, the feeding procedure can be reduced, and the color matching efficiency can be accelerated.
Description
Technical Field
The invention relates to the technical field of textile equipment, in particular to a color matching printing and dyeing device and method for textile.
Background
The textile is a generic term of spinning and weaving, but with the continuous development and perfection of a textile knowledge system and a subject system, especially after the production of technologies such as non-woven textile materials and three-dimensional composite weaving, the textile is not only the traditional hand spinning and weaving, but also the textile for clothing, industry and decoration produced by the non-woven textile technology, the modern three-dimensional weaving technology, the modern electrostatic nano-networking technology and the like. Modern spinning therefore refers to a multi-scale structural processing technique for fibers or fiber aggregates.
The color matching is to meet the requirements of various aspects of consumers by changing the comfort level of the space and the ambient atmosphere.
In daily life, textile products used by people all need to be dyed, and pigment with different proportions is required to be dyed by a color matching device, however, the existing color matching printing and dyeing device needs to use a plurality of pigment tanks with different colors when in color matching, so that the pigment waste and the purchase cost are increased, the feeding procedure is increased, and the color matching efficiency is slowed down; the pigments with different proportions cannot be fully mixed, so that the quality of the pigments cannot be guaranteed, automation cannot be completely realized, the labor force of workers is greatly increased, and the practicability is reduced; in addition, the existing color matching printing and dyeing device cannot clean a stirring box, a U-shaped rod and a spiral stirring blade after color matching, so that the quality of mixed pigment is affected in the next color matching.
Therefore, there is a need for a color printing device and method for textile, which solves the above problems.
Disclosure of Invention
The invention aims to provide a color matching printing and dyeing device and method for textile, which are used for solving the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the color matching printing and dyeing device for textiles comprises a color matching box, wherein the lower end of the color matching box is fixedly connected with two symmetrically-distributed support columns, the lower end of each support column is fixedly connected with a support disc, one side of the lower end of the color matching box is provided with two symmetrically-distributed material taking doors, the material taking doors are provided with buckles, and the upper end of the color matching box is rotationally connected with a feeding mechanism;
the feeding mechanism comprises a rotating motor, the lower end of the rotating motor is fixedly connected with a color matching box, the upper end of the rotating motor is provided with a rotating motor shaft, the outer side of the rotating motor shaft is rotationally connected with the color matching box, one end of the rotating motor shaft, which is far away from the rotating motor, is fixedly connected with a fan-shaped wheel, a concave part, which is close to the lower end, of the fan-shaped wheel is fixedly connected with a round groove rod, a chute is arranged in the round groove rod, a round groove block is connected in a sliding manner, two symmetrically distributed lugs are fixedly connected at the two ends of the round groove block, the lugs are connected with lug grooves in a sliding manner, the lug grooves are arranged in the round groove rod, a cylinder is inserted in the round groove block and fixedly connected with the lower end of the cylinder in a sliding manner, the special-shaped groove is arranged in the color matching box, the inside of the fan-shaped wheel is inserted with a rotating and fixedly connected with the motor shaft, the fan-shaped wheel is characterized in that the outer side of the fan-shaped wheel, which is close to the upper end, is in contact connection with a plurality of evenly distributed circular arc grooves, the circular arc grooves are formed in a grooved wheel, one end of the grooved wheel, which is close to the circular arc grooves, is provided with a plurality of evenly distributed circular arc grooves, the upper end of the grooved wheel is connected with a rotating shaft, the outer side of the rotating shaft, which is close to the grooved wheel, is rotationally connected with a limiting block, one end of the limiting block is fixedly connected with a color matching box, the outer side of the middle section of the rotating shaft is rotationally connected with a color matching box, the upper end of the rotating shaft is fixedly connected with a feeding disc, the upper end of the rotating shaft is fixedly connected with a red storage tank, a yellow storage tank, a blue storage tank and a clear water storage tank respectively and evenly distributed, the red storage tank, the yellow storage tank, the blue storage tank and the clear water storage tank are in threaded connection with a storage tank cover at the upper end of the red storage tank, the yellow storage tank Flow pumps are arranged at the outlets of the lower ends of the blue storage tank and the clear water storage tank;
the lower end of the feeding mechanism is provided with a feeding pipe, the upper end of the feeding pipe is fixedly connected with a color matching box, a collecting box is arranged in the material taking door, the lower end of the collecting box is in contact with the color matching box, and the upper end of the collecting box is provided with a stirring mechanism;
the utility model provides a stirring mechanism includes the rotating electrical machines, the one end fixed connection of rotating electrical machines matches the look case, the one end of rotating electrical machines is equipped with the rotating electrical machines, the one end of keeping away from the rotating electrical machines of rotating electrical machines alternates in the worm, the one end meshing of worm is connected the worm wheel, the upper end fixed connection agitator tank of worm wheel, the lower extreme fixed connection swivel pin of worm wheel, the one end rotation that keeps away from the worm wheel of swivel pin is connected the look case, the lower extreme of agitator tank is equipped with pipe and rotates to be connected, pipe fixed connection matches the look case and rotates and connect the swivel pin, the lower extreme fixed connection discharge gate of pipe, the one end that keeps away from the worm of rotating electrical machines alternates there is first belt pulley and fixed connection, the outside meshing of first belt pulley is connected the belt, the one end meshing of keeping away from first belt pulley is connected the second belt pulley, the inside fixed connection axis of rotation of second belt pulley, the both ends rotation axis is rotated the one end of keeping away from the second belt pulley alternates there is first gear, the one end of first gear is connected the second gear, the one end meshing of first gear is connected with the second gear, the third gear is kept away from the third side of third gear is connected with the third side of spiral shell's joint, the third side is kept away from the third side of first side of spiral shell's gear with the third side, the third side is connected with the third side of the third side, the third side is kept away from the third side in the spiral joint with the first side, the inner side is connected with the third side, and is kept away from the inside the first side, and is connected.
Preferably, the width of the circular groove is consistent with the width of the cylinder.
Preferably, the grooved wheels are provided with four circular grooves and arc grooves which are uniformly distributed.
Preferably, the round grooves are staggered with the storage tank grooves on the feeding tray.
Preferably, the second gear is equal in size to the third gear and is consistent with the hinged position of the U-shaped rod.
Preferably, a pigment pump is arranged in the middle section of the conduit.
Preferably, the turning motor, the rotating motor and the plurality of flow pumps are controlled by a remote controller to start, stop and close.
Preferably, the thickness of the sector wheel is equal to the thickness of the grooved wheel plus the thickness of the round grooved rod.
Preferably, the thickness of the round groove block is equal to the thickness of the round groove rod.
A color matching printing and dyeing method for textile comprises the following steps:
step one: the method comprises the steps of storing, namely adding red pigment, yellow pigment, blue pigment and clear water into a red storage tank, a yellow storage tank, a blue storage tank and a clear water storage tank respectively in proper amounts, and sealing by rotating a storage tank cover;
step two: according to the color to be blended, a rotary motor is started to drive a red storage tank, a yellow storage tank, a blue storage tank and a clear water storage tank to rotate through a remote controller, when the color to be blended is obtained, a flow pump can be started to enable the color to be fed into a stirring tank through a feeding pipe in proportion, if necessary, a proper amount of clear water can be dripped into the color to be blended, the color blending is facilitated, the rotary motor rotates to drive a rotary motor shaft to rotate, the rotary motor shaft rotates to drive a sector wheel to rotate in an arc groove, the sector wheel rotates in the arc groove to drive a circular groove rod to rotate, the circular groove rod rotates to drive a circular groove block to slide in a sliding groove, the circular groove block slides in the sliding groove to drive a cylinder to slide in the sliding groove, and the cylinder slides in the sliding groove due to the limitation of the special groove, and the grooved wheel can drive a grooved wheel to rotate intermittently to drive a feeding disc to rotate intermittently, the red storage tank, the yellow storage tank, the blue storage tank and the clear water storage tank are driven to rotate intermittently, and the color flow can be controlled intermittently to the color to the feeding pipe to realize a proper amount of the color can be controlled when the color is required to be fed into the feeding pipe;
step three: the method comprises the steps that pigment is mixed, a rotating motor is controlled to be started through a remote controller, the rotating motor rotates to drive a worm and a first belt pulley to rotate respectively, the worm rotates to drive a stirring box to rotate, the first belt pulley rotates to drive a U-shaped rod to do up-and-down reciprocating stirring motion in the stirring box so as to drive a spiral stirring blade to do up-and-down reciprocating stirring motion in the stirring box, required pigment and clear water are stirred by the stirring blade while rotating in the stirring box, the rotating motor rotates to drive a rotating motor shaft to rotate, the rotating motor shaft rotates to drive the worm and the first belt pulley to rotate respectively, the worm rotates to drive a worm wheel to rotate, the worm wheel rotates to drive the stirring box to rotate, the stirring box rotates to drive required pigment to rotate, the first belt pulley rotates to drive a belt to move, the belt moves to drive a second belt pulley to rotate, the second belt pulley rotates to drive a rotating shaft to rotate, the rotating shaft drives the first gear to rotate to drive the second gear and the third gear to rotate, the second gear and the third gear rotates to drive the U-shaped rod to do up-and-down reciprocating stirring motion in the stirring box, the U-shaped rod reciprocates up-and-down stirring motion in the stirring box, and the spiral stirring blade is driven to do up-and-down reciprocating stirring motion in the stirring blade to perform full stirring motion in the stirring box, and the required pigment can complete the required pigment to stir, and the pigment to complete the functions of a stirring mechanism;
step four: when the pigment with different colors and different proportions is stirred with clear water to form the required pigment, a pigment pump can be started through a remote controller, and the required pigment can flow into a collecting box through a guide pipe and a discharge hole;
step five: and (3) feeding, wherein people can open the material taking door through a buckle and convey the collecting box to a dyeing machine for the next process.
Preferably, the red pigment, the yellow pigment and the blue pigment in the red storage tank, the yellow storage tank and the blue storage tank are three primary colors of pigments, and can be mixed into any color by controlling the proportion of different pigments and clear water.
Preferably, in the fifth step, the stirring tank, the U-shaped rod and the spiral stirring blade can be cleaned by clean water after feeding so as not to influence the quality of the mixed pigment in the next use.
Compared with the prior art, the invention has the beneficial effects that: compared with other inventions, the color matching printing and dyeing device and method for textile use have the advantages that the invention is provided with the feeding mechanism, the rotating motor is started by the remote controller to drive the red storage tank, the yellow storage tank, the blue storage tank and the clear water storage tank to rotate, when the pigment to be blended is reached, the flow pump can be started to send the pigment to the stirring tank through the feeding pipe according to the proportion, and if necessary, a proper amount of clear water can be dripped into the pigment to be blended, thereby facilitating the blending of the pigment, and the pigment can be mixed into any color according to different proportions by setting the pigment with three primary colors of red, yellow and blue, reducing the waste and purchase cost of the pigment, reducing the feeding procedure and accelerating the color matching efficiency; the device is also provided with a stirring mechanism, the stirring mechanism can be controlled by a remote controller to be started, the rotating motor rotates to drive the worm and the first belt pulley to rotate respectively, the worm rotates to drive the stirring box to rotate, the first belt pulley rotates to drive the U-shaped rod to reciprocate up and down in the stirring box to drive the spiral stirring blade to reciprocate up and down in the stirring box, and the required pigment and clear water are stirred by the stirring blade while rotating in the stirring box, so that the pigments with different proportions can be fully mixed, the quality of the required pigment is increased, automation is realized, the labor force of workers is greatly reduced, and the practicability is increased; the clear water of the device can be used for mixing with the participated pigment, and can also be used for cleaning the stirring box, the U-shaped rod and the spiral stirring blade after feeding, so that the quality of the mixed pigment is not affected when the pigment is mixed next time.
Drawings
FIG. 1 is a schematic diagram of the main structure of a color matching printing and dyeing device for textile use;
FIG. 2 is a side view of a color printing apparatus for textile use according to the present invention;
FIG. 3 is a cross-sectional view taken at A-A of FIG. 2;
FIG. 4 is an enlarged view of a portion of FIG. 3 at B;
FIG. 5 is an enlarged view of a portion of FIG. 3 at C;
FIG. 6 is a partial enlarged view at D of FIG. 3;
FIG. 7 is an enlarged view of a portion of FIG. 3 at E;
FIG. 8 is an enlarged view of a portion of FIG. 3 at F;
FIG. 9 is an enlarged view of a portion of FIG. 3 at G;
FIG. 10 is a schematic view of a part of a feeding mechanism of a color printing apparatus for textile use according to the invention;
FIG. 11 is a top view of a portion of the feed mechanism of a color printing apparatus for textile use according to the invention;
fig. 12 is a partial enlarged view at H of fig. 11.
In the figure: 1. the color matching box, 2, support column, 3, support disc, 4, material taking gate, 5, clasp, 6, rotating motor, 7, rotating shaft, 8, feeding tray, 9, red storage tank, 10, storage tank cover, 11, yellow storage tank, 12, blue storage tank, 13, clear water storage tank, 14, grooved pulley, 15, round slot, 16, circular arc slot, 17, sector wheel, 18, rotating motor shaft, 19, round slot rod, 20, cylinder, 21, rotating motor, 22, rotating motor shaft, 23, first pulley, 24, belt, 25, worm, 26, worm wheel, 27, second pulley, 28, rotating shaft, 29, first gear, 30, second gear, 31, U-shaped rod, 32, second gear shaft, 33, third gear, 34, third gear shaft, 35, stirring box, 36, conduit, 37, discharge port, 38, collection box, 39, feed pipe, 40, flow pump, 41, spiral stirring blade, 42, rotating pin, 43, special slot, 44, chute, 45, circular slot block, 46, bump, 48.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-12, the present invention provides a technical solution:
the color matching printing and dyeing device for textiles comprises a color matching box 1, wherein the lower end of the color matching box 1 is fixedly connected with two symmetrically distributed support columns 2, the lower end of each support column 2 is fixedly connected with a support disc 3, one side of the lower end of the color matching box 1 is provided with two symmetrically distributed material taking doors 4, the material taking doors 4 are provided with buckles 5, and the upper end of the color matching box 1 is rotatably connected with a feeding mechanism;
the feeding mechanism comprises a rotary motor 21, the lower end of the rotary motor 21 is fixedly connected with a color matching box 1, the upper end of the rotary motor 21 is provided with a rotary motor shaft 18, the outer side of the rotary motor shaft 18 is rotationally connected with the color matching box 1, one end, far away from the rotary motor 21, of the rotary motor shaft 18 is fixedly connected with a sector wheel 17, a concave part, close to the lower end, of the sector wheel 17 is fixedly connected with a round groove rod 19, a chute 44 is arranged in the round groove rod 19, a round groove block 45 is connected in a sliding manner, two symmetrically distributed lugs 47 are fixedly connected at the two ends of the round groove block 45, the lugs 47 are connected with lug grooves 46 in a sliding manner, the lug grooves 46 are arranged in the round groove rod 19, a cylinder 20 is inserted in the round groove block 45 and fixedly connected with the lower end of the cylinder 20 in a sliding manner, the special-shaped groove 43 is arranged in the color matching box 1, the inner side of the sector wheel 17 is inserted with the rotary motor shaft 18 and fixedly connected with a plurality of evenly distributed circular arc grooves 16 in a contact manner, close to the outer side of the sector wheel 17 to the upper end, the circular arc groove 16 is arranged on the grooved pulley 14, one end of the grooved pulley 14, which is close to the circular arc groove 16, is provided with a plurality of uniformly distributed circular grooves 15, the upper end of the grooved pulley 14 is fixedly connected with the rotating shaft 7, the outer side of the rotating shaft 7, which is close to the grooved pulley 14, is rotationally connected with the limiting block 48, one end of the limiting block 48 is fixedly connected with the color matching box 1, the outer side of the middle section of the rotating shaft 7 is rotationally connected with the color matching box 1, the upper end of the rotating shaft 7 is fixedly connected with the feeding disc 8, the red storage tank 9, the yellow storage tank 11, the blue storage tank 12 and the clean water storage tank 13 are respectively and uniformly distributed in the feeding disc 8, the red storage tank 9, the yellow storage tank 11, the blue storage tank 12 and the clean water storage tank 13 are in threaded connection with the storage tank cover 10, the red storage tank 9, the yellow storage tank 11, the blue storage tank 12 and the clean water storage tank 13 are respectively provided with the flow pump 40 at the lower end outlets, the rotating motor 21 rotates to drive the rotating motor shaft 18 to rotate, the rotating motor shaft 18 rotates to drive the sector wheel 17 to rotate in the circular arc groove 16, the sector wheel 17 rotates in the circular arc groove 16 to drive the circular groove rod 19 to rotate, the circular groove rod 19 rotates to drive the circular groove block 45 to slide in the sliding groove 44, the circular groove block 45 slides in the sliding groove 44 to drive the cylinder 20 to slide in the sliding groove 44 and the special-shaped groove 43 due to the limitation of the special-shaped groove 43, the cylinder 20 slides in the sliding groove 44 and slides in the special-shaped groove 43 to drive the grooved wheel 14 to perform intermittent rotation, the grooved wheel 14 rotates intermittently to drive the feeding disc 8 to perform intermittent rotation, the feeding disc 8 rotates intermittently to drive the red storage tank 9, the yellow storage tank 11, the blue storage tank 12 and the clean water storage tank 13, and a proper amount of clean water is added by controlling the proportion of the required pigment by controlling the flow pump 40 to be started by controlling the remote controller when the required pigment tank rotates above the feeding pipe 39, and the function of the feeding mechanism is realized;
the lower end of the feeding mechanism is provided with a feeding pipe 39, the upper end of the feeding pipe 39 is fixedly connected with the color matching box 1, a collecting box 38 is arranged in the material taking door 4, the lower end of the collecting box 38 is in contact with the color matching box 1, and the upper end of the collecting box 38 is provided with a stirring mechanism;
the stirring mechanism comprises a rotating motor 6, one end of the rotating motor 6 is fixedly connected with a color matching box 1, one end of the rotating motor 6 is provided with a rotating motor shaft 22, one end of the rotating motor shaft 22, which is far away from the rotating motor 6, is inserted into a worm 25, one end of the worm 25 is in meshed connection with a worm wheel 26, the upper end of the worm wheel 26 is fixedly connected with a stirring box 35, the lower end of the worm wheel 26 is fixedly connected with a rotating pin 42, one end of the rotating pin 42, which is far away from the worm wheel 26, is rotationally connected with the color matching box 1, the lower end of the stirring box 35 is provided with a guide pipe 36 and is rotationally connected, the guide pipe 36 is fixedly connected with the color matching box 1 and is rotationally connected with the rotating pin 42, the lower end of the guide pipe 36 is fixedly connected with a discharge hole 37, one end of the rotating motor shaft 22, which is far away from the worm 25, is inserted with a first belt pulley 23 and is fixedly connected with a belt 24, the outer side of the first belt pulley 23 is meshed with the belt 24, one end of the belt 24, which is far away from the first belt 23, is meshed with a second belt 27, the inside of the second belt pulley 27 is fixedly connected with a rotating shaft 28, two ends of the rotating shaft 28 are rotationally connected with the color matching box 1, one end, far away from the second belt pulley 24, of the rotating shaft 28 is penetrated with a first gear 29, one end, far away from the second belt pulley 24, of the first gear 29 is in meshed connection with a second gear 30, one end, far away from the second gear 30, of the first gear 29 is in meshed connection with a third gear 33, the second gear 30 and the third gear 33 are respectively rotationally connected with a second gear shaft 32 and a third gear shaft 34, two ends of the second gear shaft 32 and the third gear shaft 34 are respectively and fixedly connected with the color matching box 1, one ends, far away from the center, of the second gear 30 and the third gear 33 are respectively provided with a U-shaped rod 31 and hinged, one end, far away from the second gear 30, of the U-shaped rod 31 is fixedly connected with a spiral stirring blade 41 and is arranged in a stirring box 35, and the rotation motor 6 rotates to drive a rotation motor shaft 22, the rotation of the rotary motor shaft 22 drives the worm 25 and the first belt pulley 23 to rotate respectively, the worm 25 rotates to drive the worm wheel 26 to rotate, the worm wheel 26 rotates to drive the stirring box 35 to rotate, the stirring box 35 rotates to drive the required pigment to rotate, the first belt pulley 23 rotates to drive the belt 24 to move, the belt 24 moves to drive the second belt pulley 27 to rotate, the second belt pulley 27 rotates to drive the rotation shaft 28 to rotate, the rotation shaft 28 rotates to drive the first gear 29, the rotation of the first gear 29 drives the second gear 30 and the third gear 33 to rotate respectively, the rotation of the second gear 30 and the third gear 33 drives the U-shaped rod 31 to reciprocate in the stirring box 35, the up-down reciprocation stirring motion of the U-shaped rod 31 in the stirring box 35 drives the spiral stirring blade 41 to reciprocate up-down, the pigment can be sufficiently stirred, the pigment is further mixed into the required pigment, and the stirring mechanism function is completed.
The width of the round groove 15 is consistent with the width of the cylinder 20, four round grooves 15 and circular arc grooves 16 are arranged on the grooved pulley 14 and are uniformly distributed, the round grooves 15 are staggered with the storage tank grooves on the feeding disc 8, the thickness of the sector wheel 17 is equal to the thickness of the grooved pulley 14 plus the thickness of the round groove rod 19, and the thickness of the round groove block 45 is equal to the thickness of the round groove rod 19, so that the feeding mechanism function is realized.
The second gear 30 and the third gear 33 are equal in size and consistent with the hinge joint of the U-shaped rod 31, so that the stirring mechanism function is realized.
The middle section of the conduit 36 is provided with a pigment pump which can block pigment during stirring and can also convey pigment into a collection box 39 after stirring.
The turning motor 6, the turning motor 21 and the plurality of flow pumps 40 are controlled by a remote controller to start, stop and close, so that the degree of automation is increased, the labor force of workers is greatly reduced, and the practicability is improved.
A color matching printing and dyeing method for textile comprises the following steps:
step one: the red pigment, the yellow pigment, the blue pigment and clear water are respectively added into a red storage tank 9, a yellow storage tank 11, a blue storage tank 12 and a clear water storage tank 13 in proper amounts, and the storage tank is sealed by rotating a storage tank cover 10;
step two: according to the color to be blended, the rotary motor 21 is started to drive the red storage tank 9, the yellow storage tank 11, the blue storage tank 12 and the clear water storage tank 13 to rotate through the remote controller, when the color to be blended is reached, the flow pump 40 can be started to enable the color to be blended to be fed into the stirring tank 35 through the feeding pipe 39 in proportion, if necessary, a proper amount of clear water can be dripped into the color to be blended, the color blending is facilitated, the rotary motor 21 rotates to drive the rotary motor shaft 18 to rotate, the rotary motor shaft 18 rotates to drive the sector wheel 17 to rotate in the circular arc groove 16, the sector wheel 17 rotates in the circular arc groove 16 to drive the circular groove rod 19 to rotate, the circular groove rod 19 rotates to drive the circular groove block 45 to slide in the sliding groove 44, the circular groove block 45 slides in the sliding groove 44, the cylinder 20 slides in the sliding groove 44 due to the limitation of the special-shaped groove 43, the cylinder 20 slides in the sliding groove 43, the grooved wheel 14 can be driven to rotate intermittently, the grooved wheel 14 is driven to rotate intermittently, the feeding disk 8 is driven to rotate intermittently, the color is driven by the blue storage tank 11 and the color is driven to rotate intermittently, and the color is controlled to rotate the color to be required to be fed into the color storage tank 13, and the color is controlled to rotate by the color to be a proper amount of color to be color, and the color is required to be intermittently controlled to be fed by the color to be a color to be color by the color to be blended, and the color;
step three: the method comprises the steps that pigment is mixed, a rotating motor 6 is controlled to be started through a remote controller, the rotating motor 6 rotates to drive a worm 25 and a first belt pulley 23 to rotate respectively, the worm 25 rotates to drive a stirring box 35 to rotate, the first belt pulley 23 rotates to drive a U-shaped rod 31 to reciprocate up and down in the stirring box 35 to stir, a spiral stirring blade 41 is driven to reciprocate up and down in the stirring box 35, required pigment and clear water are stirred by the stirring blade 41 while rotating in the stirring box 35, the rotating motor 6 rotates to drive a rotating motor shaft 22 to rotate, the rotating motor shaft 22 rotates to drive the worm 25 and the first belt pulley 23 to rotate respectively, the worm 25 rotates to drive a worm wheel 26 to rotate, the worm wheel 26 rotates to drive the stirring box 35, the stirring box 35 rotates to drive the required pigment to rotate, the first belt pulley 23 rotates to drive a belt 24 to move, the belt 24 moves to drive a second belt pulley 27 to rotate to drive a rotating shaft 28, the rotating shaft 28 rotates to drive a first gear 29 to rotate, the first gear 29 rotates to drive a second gear 30 and a third gear 33 to reciprocate up and down in the stirring box 35, the second gear 30 and the third gear 33 rotates to drive the U-shaped rod 31 to reciprocate up and down in the stirring box 35, the stirring mechanism reciprocates up and down the stirring box 31 to stir the required pigment, and the required pigment can reciprocate up and down in the stirring box 35, and the stirring mechanism is stirred by the stirring mechanism is completed;
step four: when the pigment with different colors and different proportions is stirred with clear water to form the required pigment, a pigment pump can be started through a remote controller, and the required pigment can flow into a collecting box 38 through a guide pipe 36 and a discharge hole 37;
step five: for feeding, one can open the take-out door 4 by the clasp 5 and transport the collection bin 38 to the printer for the next process.
The red pigment, the yellow pigment and the blue pigment in the red storage tank 9, the yellow storage tank 11 and the blue storage tank 12 are three primary colors of pigments, and can be mixed into any color by controlling the proportion of different pigments and clear water.
In step five, the stirring tank 35, the U-shaped rod 31 and the spiral stirring blade 41 can be cleaned by clean water after feeding so as not to affect the quality of the mixed pigment when the mixed pigment is used next time.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (12)
1. The utility model provides a textile color matching printing and dyeing device, includes color matching box (1), its characterized in that: the lower end of the color matching box (1) is fixedly connected with two symmetrically distributed support columns (2), the lower end of each support column (2) is fixedly connected with a support disc (3), two symmetrically distributed material taking doors (4) are arranged on one side of the lower end of the color matching box (1), a buckle (5) is arranged on each material taking door (4), and the upper end of the color matching box (1) is rotationally connected with a feeding mechanism;
the feeding mechanism comprises a rotating motor (21), the lower end of the rotating motor (21) is fixedly connected with a color matching box (1), the upper end of the rotating motor (21) is provided with a rotating motor shaft (18), the outer side of the rotating motor shaft (18) is rotationally connected with the color matching box (1), one end, far away from the rotating motor (21), of the rotating motor shaft (18) is fixedly connected with a sector wheel (17), a concave part, close to the lower end, of the sector wheel (17) is fixedly connected with a circular groove rod (19), a sliding groove (44) is formed in the circular groove rod (19), a circular groove block (45) is connected in the sliding groove (44), two symmetrically distributed lugs (47) are fixedly connected with two ends of the circular groove block (45), the lugs (47) are in sliding connection with lug grooves (46), the lug grooves (46) are formed in the circular groove rod (19), a cylinder (20) is fixedly connected in the circular groove block (45), the lower end of the cylinder (20) is in sliding connection with a special-shaped groove (43), the special-shaped groove (43) is formed in the motor shaft (45), the circular groove block (45) is in sliding connection with a circular groove (16), and the circular groove (16) is uniformly connected with the circular groove (16) in the radial direction, and the circular groove (16) is uniformly arranged in the circular groove (16), the device is characterized in that one end, close to the circular arc groove (16), of the grooved wheel (14) is provided with a plurality of evenly distributed circular grooves (15), the upper end of the grooved wheel (14) is fixedly connected with a rotating shaft (7), the outer side, close to the grooved wheel (14), of the rotating shaft (7) is rotationally connected with a limiting block (48), one end of the limiting block (48) is fixedly connected with a color matching box (1), the outer side, in the middle section, of the rotating shaft (7) is rotationally connected with the color matching box (1), the upper end of the rotating shaft (7) is fixedly connected with a feeding disc (8), the feeding disc (8) is respectively and evenly distributed with a red storage tank (9), a yellow storage tank (11), a blue storage tank (12) and a clear water storage tank (13), the upper ends of the red storage tank (9), the yellow storage tank (11), the blue storage tank (12) and the clear water storage tank (13) are in threaded connection, and flow pumps (40) are respectively arranged at outlets at the lower ends of the red storage tank (9), the yellow storage tank (11), the blue storage tank (12) and the clear water storage tank (13).
The lower end of the feeding mechanism is provided with a feeding pipe (39), the upper end of the feeding pipe (39) is fixedly connected with a color matching box (1), a collecting box (38) is arranged in the material taking door (4), the lower end of the collecting box (38) is in contact with the color matching box (1), and the upper end of the collecting box (38) is provided with a stirring mechanism;
the stirring mechanism comprises a rotating motor (6), one end of the rotating motor (6) is fixedly connected with a color matching box (1), one end of the rotating motor (6) is provided with a rotating motor shaft (22), one end of the rotating motor shaft (22) far away from the rotating motor (6) is inserted in a worm (25), one end of the worm (25) is meshed with a worm wheel (26), the upper end of the worm wheel (26) is fixedly connected with a stirring box (35), the lower end of the worm wheel (26) is fixedly connected with a rotating pin (42), one end of the rotating pin (42) far away from the worm wheel (26) is rotationally connected with the color matching box (1), the lower end of the stirring box (35) is provided with a guide pipe (36) and is rotationally connected with the rotating pin (42), the lower end of the guide pipe (36) is fixedly connected with a discharge hole (37), one end of the rotating motor shaft (22) far away from the worm (25) is inserted with a first belt pulley (23) and is fixedly connected with a second belt pulley (24), the outer side of the first belt pulley (23) is meshed with a second belt pulley (24), the second belt pulley (27) is meshed with the second belt pulley (27), the utility model discloses a color matching box (1) is connected in rotation at both ends of axis of rotation (28), the one end that keeps away from second belt pulley (27) of axis of rotation (28) alternates has first gear (29), second gear (30) are connected in the one end meshing of first gear (29), third gear (33) are connected in the one end meshing of keeping away from second gear (30) of first gear (29), second gear (30) and third gear (33) are connected second gear shaft (32) and third gear shaft (34) respectively in rotation, the both ends of second gear shaft (32) and third gear shaft (34) are all fixed connection color matching box (1), the one end that keeps away from central department of second gear (30) and third gear (33) all is equipped with U type pole (31) and hinge connection, the one end that keeps away from second gear (30) of U type pole (31) is fixed connection helical stirring vane (41) and is established in agitator tank (35).
2. The color matching printing apparatus for textile according to claim 1, wherein: the width of the circular groove (15) is consistent with the width of the cylinder (20).
3. The color matching printing apparatus for textile according to claim 1, wherein: four circular grooves (15) and circular arc grooves (16) are formed in the grooved pulley (14) and are uniformly distributed.
4. The color matching printing apparatus for textile according to claim 1, wherein: the round grooves (15) are staggered with the storage tank grooves on the feeding plate (8).
5. The color matching printing apparatus for textile according to claim 1, wherein: the second gear (30) is equal in size to the third gear (33) and is consistent with the hinge joint of the U-shaped rod (31).
6. The color matching printing apparatus for textile according to claim 1, wherein: the middle section of the conduit (36) is provided with a pigment pump.
7. The color matching printing apparatus for textile according to claim 1, wherein: the start, stop and close of the rotating motor (6), the rotating motor (21) and the flow pumps (40) are controlled by a remote controller.
8. The color matching printing apparatus for textile according to claim 1, wherein: the thickness of the sector wheel (17) is equal to the thickness of the grooved wheel (14) plus the thickness of the round grooved rod (19).
9. The color matching printing apparatus for textile according to claim 1, wherein: the thickness of the round groove block (45) is equal to the thickness of the round groove rod (19).
10. A printing method of a color matching printing apparatus for textile according to any one of claims 1 to 9, characterized in that: the method comprises the following steps:
step one: the method comprises the steps of storing materials, namely adding red pigment, yellow pigment, blue pigment and clear water into a red storage tank (9), a yellow storage tank (11), a blue storage tank (12) and a clear water storage tank (13) respectively in proper amounts, and sealing by rotating a storage tank cover (10);
step two: according to the color to be blended, a rotary motor (21) is started to drive a red storage tank (9), a yellow storage tank (11) and a blue storage tank (12) to rotate with a clear water storage tank (13) through a remote controller, when the color to be blended is reached, a flow pump (40) is started to enable the color to be fed into a stirring tank (35) through a feeding pipe (39) in proportion, if necessary, a proper amount of clear water is dripped into the color to be blended, the color blending is facilitated, the rotary motor (21) rotates to drive a rotary motor shaft (18) to rotate, the rotary motor shaft (18) rotates to drive a sector wheel (17) to rotate in a circular arc groove (16), the sector wheel (17) rotates in the circular arc groove (16) to drive a circular groove rod (19) to rotate, a circular groove block (45) slides in a sliding groove (44), the circular groove block (45) slides in the sliding groove (44) to drive a cylinder (20) to slide in the sliding groove (44), the special-shaped groove (43) is limited to enable the cylinder (20) to slide in the sliding groove (44) to drive a discontinuous groove (14) to rotate, the grooved wheel (14) rotates intermittently, the grooved wheel (43) rotates intermittently in the groove (14), the feeding disc (8) intermittently rotates to drive the red storage tank (9), the yellow storage tank (11), the blue storage tank (12) and the clean water storage tank (13) to intermittently rotate until the required pigment tank rotates above the feeding pipe (39), the proportion of the required pigment is controlled by controlling the remote controller to start the flow pump (40), and a proper amount of clean water is added to realize the function of the feeding mechanism;
step three: the mixing pigment, turn on through the rotary electric machine (6) of remote controller control, the rotary electric machine (6) rotates and drives worm (25) and first belt pulley (23) to rotate respectively, worm (25) rotate and drive agitator tank (35) rotate, first belt pulley (23) rotate and drive U type pole (31) to reciprocate stirring motion about in agitator tank (35) thereby drive spiral stirring vane (41) to reciprocate stirring motion about in agitator tank (35), required pigment and clear water are stirred by stirring vane (41) while rotating in agitator tank (35), rotary electric machine (6) rotate and drive rotary motor shaft (22) rotate, rotary motor shaft (22) rotate and drive worm (25) and first belt pulley (23) rotate respectively, worm (25) rotate and drive worm wheel (26) rotate, first belt pulley (23) rotate and drive belt (24) move, belt (24) move and drive second belt pulley (27) rotate, second belt pulley (27) rotate and drive rotary shaft (28) rotate and first gear (29) rotate respectively, third gear (30) rotate and drive first gear (29) rotate, the second gear (30) and the third gear (33) rotate to drive the U-shaped rod (31) to reciprocate up and down in the stirring box (35), the U-shaped rod (31) reciprocates up and down in the stirring box (35) to drive the spiral stirring blade (41) to reciprocate up and down to stir the pigment fully, and then the pigment is mixed into the required pigment, so that the function of the stirring mechanism is completed;
step four: collecting the required pigment, and when the pigment with different colors and different proportions is stirred with clear water to form the required pigment, starting a pigment pump through a remote controller, so that the required pigment flows into a collecting box (38) through a guide pipe (36) and a discharge hole (37);
step five: and feeding, wherein a person opens the material taking door (4) through the buckle (5) and conveys the collecting box (38) to the dyeing machine for the next process.
11. The printing method of claim 10 wherein: the red pigment, the yellow pigment and the blue pigment in the red storage tank (9), the yellow storage tank (11) and the blue storage tank (12) are three primary colors of pigments, and any color is obtained by controlling the proportion of different pigments and mixing clear water.
12. The printing method of claim 10 wherein: in the fifth step, the stirring box (35), the U-shaped rod (31) and the spiral stirring blade (41) are cleaned by clear water after feeding, so that the quality of the mixed pigment is not affected when the mixed pigment is used next time.
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| CN202210789282.2A CN115323681B (en) | 2022-07-06 | 2022-07-06 | Color matching printing and dyeing device and method for spinning |
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| CN115323681A (en) | 2022-11-11 |
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Effective date of registration: 20230728 Address after: 311200 Yaqian Road, Yaqian Town, Xiaoshan District, Hangzhou City, Zhejiang Province, 267 Applicant after: Hangzhou Dadong Dyeing and Finishing Co.,Ltd. Address before: 6th Floor, No. 81, Yanping Road, Jing'an District, Shanghai 200040 Applicant before: Chen Tianshu |
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