CN112779712A - Textile printing and dyeing liquid dyeing agent blending system and blending method - Google Patents
Textile printing and dyeing liquid dyeing agent blending system and blending method Download PDFInfo
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- CN112779712A CN112779712A CN202011563278.1A CN202011563278A CN112779712A CN 112779712 A CN112779712 A CN 112779712A CN 202011563278 A CN202011563278 A CN 202011563278A CN 112779712 A CN112779712 A CN 112779712A
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- 238000004043 dyeing Methods 0.000 title claims abstract description 77
- 239000007788 liquid Substances 0.000 title claims abstract description 77
- 238000002156 mixing Methods 0.000 title claims abstract description 39
- 239000000975 dye Substances 0.000 title claims abstract description 31
- 239000004753 textile Substances 0.000 title claims abstract description 25
- 238000000034 method Methods 0.000 title claims abstract description 10
- 230000007246 mechanism Effects 0.000 claims abstract description 70
- 238000003756 stirring Methods 0.000 claims abstract description 65
- 239000000049 pigment Substances 0.000 claims abstract description 42
- 238000009434 installation Methods 0.000 claims abstract description 36
- 239000000843 powder Substances 0.000 claims abstract description 30
- 238000004140 cleaning Methods 0.000 claims abstract description 28
- 238000007599 discharging Methods 0.000 claims abstract description 6
- 239000000463 material Substances 0.000 claims description 32
- 230000000670 limiting effect Effects 0.000 claims description 20
- 239000000243 solution Substances 0.000 claims description 12
- 239000003086 colorant Substances 0.000 claims description 5
- 239000003795 chemical substances by application Substances 0.000 claims description 3
- 238000002347 injection Methods 0.000 claims description 3
- 239000007924 injection Substances 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 238000009941 weaving Methods 0.000 claims 1
- 239000002699 waste material Substances 0.000 abstract description 4
- 230000008878 coupling Effects 0.000 description 10
- 238000010168 coupling process Methods 0.000 description 10
- 238000005859 coupling reaction Methods 0.000 description 10
- 230000010405 clearance mechanism Effects 0.000 description 6
- 230000009471 action Effects 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 230000008602 contraction Effects 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000002000 scavenging effect Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/30—Means for cleaning apparatus or machines, or parts thereof
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to a blending system and a blending method of a dyeing agent of a textile printing and dyeing liquid. The invention can solve the problems that when the traditional dyeing agent of the textile printing and dyeing liquid is prepared, partial pigment powder is remained on the inner wall of the tank body and a mechanism for extruding the printing and dyeing liquid, so that the quality of the printing and dyeing liquid is reduced, the partial pigment powder can be mixed with the printing and dyeing liquid to be prepared next time, so that the color of the printing and dyeing liquid has larger deviation, and the problems that the steps are often completed by a plurality of drives due to the stirring of the dyeing agent and the discharging and cleaning of the printing and dyeing liquid, the resource waste can be caused, the installation is inconvenient due to more drives, the integral work of the device is difficult, and the like are often solved.
Description
Technical Field
The invention relates to the technical field of dye manufacturing, in particular to a system and a method for blending a dyeing agent of a textile printing and dyeing liquid.
Background
Dyeing and finishing, also known as dyeing and finishing, is a processing mode and is a general name of pretreatment, dyeing, printing, after finishing, washing and the like, different dyeing agents are required to be prepared according to a certain proportion during dyeing and finishing, a solution or a dispersion liquid of a certain medium is prepared, and the fiber is dyed by utilizing the physical, chemical or physical and chemical combination effect between the dye and the fiber. In textile printing and dyeing, different printing and dyeing liquids can be prepared by mixing and blending pigment powders and liquids with different colors according to different proportions in order to obtain coloring agents with different colors.
At present, when a dyeing agent of textile printing and dyeing liquid is prepared, the following defects generally exist: 1. when a traditional dyeing agent of the textile printing and dyeing liquid is prepared, pigment powder needs to enter a closed tank body to be mixed with liquid, and after the pigment powder enters the closed tank body, part of the pigment powder remains on the inner wall of the tank body and a mechanism for extruding the printing and dyeing liquid, so that the quality of the printing and dyeing liquid is reduced, and the pigment powder can be mixed with the printing and dyeing liquid to be prepared next time, so that the color of the printing and dyeing liquid has large deviation, and the quality of the textile printing and dyeing liquid can be seriously influenced; 2. traditional textile printing and dyeing liquid dyeing agent is when the modulation, because the stirring of dyeing agent, the ejection of compact and the clearance of printing and dyeing liquid need be carried out, consequently often need a plurality of drives to accomplish foretell step, can cause the waste of resource, and the drive is more also be convenient for install, can cause the difficulty to the whole work of device.
Disclosure of Invention
Technical problem to be solved
The invention can solve the problems that when the traditional dyeing agent of the textile printing and dyeing liquid is prepared, pigment powder needs to enter a closed tank body to be mixed with the liquid, part of the pigment powder remains on the inner wall of the tank body and a mechanism for extruding the printing and dyeing liquid after the pigment powder enters the closed tank body, so that the quality of the printing and dyeing liquid is reduced, the pigment powder can be mixed with the printing and dyeing liquid to be prepared next time, the color of the printing and dyeing liquid has large deviation, the quality of the textile printing and dyeing liquid can be seriously influenced, and the steps are often finished by a plurality of drives due to the need of stirring of the dyeing agent, discharging and cleaning of the printing and dyeing liquid, so that the waste of resources can be caused, the number of drives is more, the installation is inconvenient, the integral work of the device is difficult, and the like.
(II) technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme that the blending system for the dyeing agent of the textile printing and dyeing liquid comprises a fixed base, an installation frame, connecting plates, working rollers and a blending device, wherein the installation frame is fixed in the middle of the upper end of the fixed base, the connecting plates are symmetrically installed in the left and right of the middle of the installation frame, the working rollers are connected between the connecting plates, and the blending device is arranged in the working rollers.
The fixed base comprises a fixed base plate, a sliding rail and a collecting box, the sliding rail is installed on the front side of the middle portion of the upper end of the fixed base plate, the collecting box is connected to the sliding rail in a sliding fit mode, the collecting box is located under the working roller, the collecting box is pushed to the position under the mounting roller through the sliding rail during specific work, after stirring is completed, the material baffle is pulled out, printing and dyeing liquid flows into the collecting box to be collected, and then the collecting box is pulled out to perform subsequent treatment.
The mounting bracket include the installing support, driving motor and power coupling mechanism, PMKD's upper end middle part is fixed with the installing support, there is driving motor at the upper end middle part of installing support through motor base installation, even there is power coupling mechanism on driving motor's the output shaft, concrete during operation, it rotates to drive power coupling mechanism through driving motor, and then at first drive stirring clearance mechanism and stir, after stirring for a certain time, make driving motor drive crowded material mechanism of synchronous drive carry out work through power coupling mechanism, extrude and clear up the printing and dyeing liquid in the installation roller.
The working roll include the installation roller, feed mechanism, the working chamber, discharge gate and striker plate, even there is the installation roller between the connecting plate, feed mechanism is evenly installed along its circumference in the outer wall middle part of installation roller, the working chamber has been seted up to the inside of installation roller, the lower extreme intercommunication of working chamber has the discharge gate, the upside right-hand member of discharge gate slides and is provided with the striker plate, concrete during operation, pour into the pigment powder and the solution that dispose in to the installation roller through feed mechanism, make it enter into the working chamber, and stir and mix, extrude the clearance again, and finally, take out the striker plate, make the printing and dyeing liquid flow out from the discharge gate, flow in the collecting box.
Blending device including crowded material mechanism and stirring clearance mechanism, the upside in the work cavity is provided with crowded material mechanism, the lower extreme of crowded material mechanism even has stirring clearance mechanism, concrete during operation, when extruding through crowded material mechanism auxiliary printing and dyeing liquid, will install remaining pigment powder of roller inner wall and printing and dyeing liquid and promote downwards, make its downflow, flow out from the discharge gate, prevent that the inner wall from remaining pigment powder and printing and dyeing liquid, and through stirring clearance mechanism, stir earlier pigment powder and the solution in the installation roller and make its mix, strike off pigment powder and printing and dyeing liquid that probably remain on the crowded material plectane again, make it flow out from the discharge gate, avoid remaining, promotion printing and dyeing liquid accuracy and quality.
The power connecting mechanism comprises a connecting shaft, a sliding groove, a sliding block, a clamping ring, a trapezoidal block, a rectangular rod, a limiting ball, a connecting spring, a driving gear and a clamping groove, wherein the output shaft of the driving motor is connected with the connecting shaft, the upper end of the connecting shaft is rotatably arranged at the upper end of the mounting bracket, the middle part of the connecting shaft is rotatably arranged on the mounting roller, the left end and the right end of the upper side of the connecting shaft are symmetrically provided with the sliding groove, the sliding block is arranged in the sliding groove in a sliding manner, one end of the sliding block, far away from the sliding groove, is arranged on the inner wall of the clamping ring, the trapezoidal block is uniformly arranged on the outer wall of the clamping ring along the circumferential direction of the clamping ring, the rectangular rod is symmetrically fixed at the left side and the right side of the upper end of the clamping ring, the rectangular rod is slidably arranged in the annular sliding groove, the upper end surface of the driving gear is provided with a clamping groove.
When the device works specifically, prepared pigment powder and solution are poured into the installation roller, the connecting shaft is driven to rotate through the driving motor, the first lead screw is driven to rotate, the rotating column is driven to rotate synchronously, the containing tank and the stirring rod rotate simultaneously under the driving of the rotating column, the pigment powder and the solution in the working cavity are stirred and mixed, the stirring rods on two sides are always kept at a certain angle under the limiting action of the limiting spring, the limiting ball at the moment is tightly attached to the inner wall of the annular sliding groove under the elastic action of the connecting spring, the connecting shaft rotates to drive the sliding groove to rotate, the clamping ring is tightly attached to the lower side of the upper end of the installation support to rotate under the limiting action of the rectangular rod, and the rectangular rod, the limiting ball and the connecting spring are designed to ensure that the clamping ring can move up and down in the sliding groove and can keep a certain height position when the clamping ring does not work, the I-shaped ring is conveniently drawn out and clamped into the clamping groove to transfer the force, the driving is reduced, the practicability of the whole device is optimized, the I-shaped ring is connected with the first lead screw in a threaded mode, the I-shaped ring is arranged on the extruding circular plate in a sliding mode, and therefore the I-shaped ring only rotates at the moment.
When the stirring is finished, the driving motor stops working, the clamping ring is downwards drawn out to be contacted with the clamping groove and clamped into the clamping groove through the trapezoid block, the driving motor is operated at the moment, the driving motor drives the connecting shaft to rotate, the extruding circular plate is further synchronously driven to move downwards through the extruding mechanism, the printing and dyeing liquid in the mounting roller is extruded and cleaned, the first lead screw rotates, the extruding circular plate moves downwards, the I-shaped ring moves downwards while rotating, residues on the bottom wall of the extruding circular plate are scraped through the cleaning rod, the rotating column still rotates at the moment, the cleaning rod also rotates, residues remained on the stirring rod are thrown out under the action of centrifugal force and flow out along the inner wall of the mounting roller, the I-shaped ring moves downwards to be contacted with the rotating stirring rod, and the rotating stirring rod is further pushed to gradually shrink inwards the holding tank, through the retractable stirring rod, the residue on the inner wall of the mounting roller can be scraped by the extruding circular plate as much as possible.
Stirring clearance mechanism include the lead screw No. one, the worker's word ring, the scavenging pole, the rotation post, the holding tank, puddler and spacing spring, the lower extreme of connecting axle even has the lead screw No. one, the upside threaded connection of lead screw has the worker's word ring, the I-shaped ring rotates and sets up on crowded material mechanism, the scavenging pole is installed to the left and right sides symmetry of I-shaped ring lower extreme, the lower extreme of a lead screw even has the rotation post, the holding tank has been seted up to both ends symmetry about the rotation post, the puddler is installed through the round pin axle to the upside of holding tank, through spacing spring coupling between the puddler, the middle part of spacing spring slides and sets up in the logical inslot that.
Preferably, feed mechanism include communicating pipe, check valve and inlet pipe, the outer wall middle part of installation roller has communicating pipe along its even intercommunication of circumference, the upper end threaded connection of communicating pipe has the check valve, the upper end threaded connection of check valve has the inlet pipe.
Preferably, crowded material mechanism include the axis of rotation, No. two lead screws, remove the post, crowded material plectane, driven gear and drive belt, the axis of rotation is installed through the bearing symmetry in the left and right sides of installing support upper end downside, the downside of axis of rotation rotates and sets up on the installation roller, the lower extreme of axis of rotation even has No. two lead screws, threaded connection has the removal post on No. two lead screws, the lower extreme of removing the post even has crowded material plectane, and crowded material plectane is connected through normal running fit's mode with the I-shaped ring, driven gear is installed to the upside of axis of rotation, the meshing has the drive belt between the driven gear, the middle part.
Preferably, the shape of the clamping groove is the same as that of the clamping ring, and the clamping groove and the clamping ring are correspondingly matched.
Preferably, the stirring rod is evenly provided with the arc-shaped convex blocks, so that the stirring effect of the stirring rod is enhanced while the contraction of the stirring rod is not influenced.
In addition, the invention also provides a blending method of the textile printing and dyeing liquid dye agent blending system, which comprises the following steps:
s1, raw material injection: injecting the metered pigment powder into the mounting roller through the feeding mechanisms, and selecting one of the feeding mechanisms to inject a proper amount of solution into the mounting roller;
s2, mixing pigments: the connecting shaft is driven to rotate by the driving motor, so that the stirring and cleaning mechanism firstly stirs and mixes the pigment in the mounting roller;
s3, extruding and cleaning: after stirring for a certain time, stopping the operation of the driving motor, drawing out the clamping ring to be clamped into the clamping groove, continuously operating the driving motor, further moving the extruding circular plate downwards, cleaning the pigment on the inner wall and the lower end face of the extruding circular plate, and assisting the pigment to flow out;
s4, dye liquor collection: and drawing out the baffle plate to enable the prepared printing and dyeing liquid to flow out of the discharge hole and flow into a collection box for collection.
(III) advantageous effects
1. According to the blending system and the blending method of the dyeing agent of the textile printing and dyeing liquid, the design is carried out aiming at the problem that pigment powder and the printing and dyeing liquid are easy to remain on the inner wall of the tank body and a mechanism for extruding the printing and dyeing liquid, the residue of the printing and dyeing liquid is avoided, the quality of the printing and dyeing liquid is ensured, meanwhile, a mechanism for cutting off and transmitting power is designed, the stirring of the dyeing agent, the discharging and the cleaning of the printing and dyeing liquid are completed by using the least driving, the utilization efficiency of the whole device is improved, and the resource waste is reduced;
2. according to the blending system and the blending method of the dyeing agent of the textile printing and dyeing liquid, the printing and dyeing liquid in the mounting roller is stirred and cleaned through the stirring and cleaning mechanism, so that the printing and dyeing liquid enters the collecting box as much as possible, the influence of the residual printing and dyeing liquid on the next work is prevented, and the color deviation is reduced;
3. according to the blending system and the blending method of the dyeing agent of the textile printing and dyeing liquid, the driving motor is used for controlling stirring through the power connecting mechanism, meanwhile, the extruding and cleaning of the printing and dyeing liquid can be controlled, and resources are greatly saved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a cross-sectional view of the present invention;
FIG. 3 is a schematic perspective view of a portion of the present invention from a first perspective;
FIG. 4 is a schematic perspective view of a portion of the present invention from a second perspective;
FIG. 5 is a schematic perspective view of the present invention between the driving gear and the locking groove;
FIG. 6 is a schematic perspective view of a portion of the power coupling mechanism of the present invention;
FIG. 7 is an enlarged view of the invention in section X of FIG. 2;
FIG. 8 is an enlarged view of the Y-direction portion of FIG. 2 in accordance with the present invention;
fig. 9 is a partial enlarged view of fig. 3 taken in the direction Z according to the present invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 9, a textile printing and dyeing liquid colorant blending system comprises a fixed base 1, an installation frame 2, connecting plates 3, working rollers 4 and a blending device 5, wherein the installation frame 2 is fixed in the middle of the upper end of the fixed base 1, the connecting plates 3 are symmetrically installed in the middle of the installation frame 2 in the left-right direction, the working rollers 4 are connected between the connecting plates 3, and the blending device 5 is arranged in each working roller 4.
The fixed base 1 comprises a fixed base plate 11, a sliding rail 12 and a collecting box 13, the sliding rail 12 is installed on the front side of the middle portion of the upper end of the fixed base plate 11, the collecting box 13 is connected to the sliding rail 12 in a sliding fit mode, the collecting box 13 is located under the working roller 4, during specific work, the collecting box 13 is pushed to the position under the mounting roller 41 through the sliding rail 12, after stirring is completed, the material baffle 45 is drawn out, printing and dyeing liquid flows into the collecting box 13 to be collected, and then the collecting box 13 is drawn out to perform subsequent treatment.
Mounting bracket 2 include installing support 21, driving motor 22 and power coupling mechanism 23, the upper end middle part of PMKD 11 is fixed with installing support 21, there is driving motor 22 in the upper end middle part of installing support 21 through motor base installation, even there is power coupling mechanism 23 on driving motor 22's the output shaft, concrete during operation, it rotates to drive power coupling mechanism 23 through driving motor 22, and then at first drive stirring clearance mechanism 52 and stir, after stirring for a certain period, make driving motor 22 drive crowded material mechanism 51 in step through power coupling mechanism 23 and carry out work, extrude and clear up the printing and dyeing liquid in the installation roller 41.
The power connecting mechanism 23 comprises a connecting shaft 231, sliding grooves 232, sliding blocks 233, a clamping ring 234, trapezoidal blocks 235, rectangular rods 236, a limiting ball 237, a connecting spring 238, a driving gear 239 and a clamping groove 2310, a connecting shaft 231 is connected to an output shaft of the driving motor 22, the upper end of the connecting shaft 231 is rotatably arranged at the upper end of the mounting bracket 21, the middle of the connecting shaft 231 is rotatably arranged on the mounting roller 41, the sliding grooves 232 are symmetrically arranged at the left end and the right end of the upper side of the connecting shaft 231, the sliding blocks 233 are slidably arranged in the sliding grooves 232, one ends of the sliding blocks 233 far away from the sliding grooves 232 are arranged on the inner wall of the clamping ring 234, the trapezoidal blocks 235 are uniformly arranged on the outer wall of the clamping ring 234 along the circumferential direction of the outer wall, the rectangular rods 236 are symmetrically fixed at the left side and the right side of the upper end of the clamping ring 234, a limiting ball 237 is arranged in the groove in a sliding manner, the limiting ball 237 is connected with the groove through a connecting spring 238, a driving gear 239 is rotatably arranged on the outer wall of the middle part of the connecting shaft 231, and a clamping groove 2310 is formed in the upper end surface of the driving gear 239; the shape of the locking groove 2310 is the same as that of the locking ring 234, and the locking groove 2310 is correspondingly matched with the locking ring 234.
During specific work, the prepared pigment powder and solution are poured into the installation roller 41, the connection shaft 231 is driven to rotate by the driving motor 22, the first lead screw 521 is driven to rotate, the rotation column 524 is driven to rotate synchronously, the accommodating groove 525 and the stirring rod 526 rotate simultaneously under the drive of the rotation column 524 to stir and mix the pigment powder and the solution in the working cavity 43, the stirring rods 526 on both sides are always maintained at a certain angle under the limiting action of the limiting spring 527, the limiting ball 237 is tightly attached to the inner wall of the annular sliding groove under the elastic action of the connecting spring 238 at the moment, the connection shaft 231 rotates to drive the sliding groove 232 to rotate, the clamping ring 234 is tightly attached to the lower side of the upper end of the installation bracket 21 under the limiting action of the rectangular rod 236, and the rectangular rod 236, the limiting ball 237 and the connecting spring 238 are designed to ensure that the clamping ring 234 can move up and down in the sliding groove 232, the I-shaped ring 522 can be kept at a certain height position when not in work, the I-shaped ring is convenient to draw out and clamp into the clamping groove 2310 to transfer force, the driving is reduced, the practicability of the whole device is optimized, at the moment, the I-shaped ring 522 is in threaded connection with the first lead screw 521, but the I-shaped ring 522 is arranged on the extruding circular plate 514 in a sliding mode, and therefore the I-shaped ring 522 only rotates at the moment.
After the stirring is completed, the driving motor 22 is stopped, the retaining ring 234 is drawn out downwards, the retaining ring 234 is in contact with the retaining groove 2310 and is clamped into the retaining groove 2310 through the trapezoidal block 235, the driving motor 22 is operated at the moment, the driving motor 22 drives the connecting shaft 231 to rotate, the extruding circular plate 514 is driven to move downwards through the extruding mechanism 51 synchronously, the printing and dyeing liquid in the mounting roller 41 is extruded and cleaned, the first lead screw 521 rotates, the extruding circular plate 514 moves downwards at the same time, the I-shaped ring 522 moves downwards while rotating, residues on the bottom wall of the extruding circular plate 514 are scraped through the cleaning rod 523, the rotating column 524 rotates while the cleaning rod 523 rotates, residues remained on the stirring rod 526 are thrown out under the action of centrifugal force and flow out along the inner wall of the mounting roller 41, the I-shaped ring 522 moves downwards to be in contact with the rotating stirring rod 526, the rotating stirring rod 526 is further pushed to gradually shrink into the holding tank 525, and the residue on the inner wall of the mounting roller 41 can be scraped as much as possible by the squeezing disk 514 through the shrinking stirring rod 526.
Working roll 4 include installation roller 41, feed mechanism 42, working chamber 43, discharge gate 44 and striker plate 45, even there is installation roller 41 between connecting plate 3, feed mechanism 42 is evenly installed along its circumference in the outer wall middle part of installation roller 41, working chamber 43 has been seted up to the inside of installation roller 41, the lower extreme intercommunication of working chamber 43 has discharge gate 44, the upside right-hand member of discharge gate 44 slides and is provided with striker plate 45, during specific work, pour into prepared pigment powder and solution in to installation roller 41 through feed mechanism 42, make it enter into working chamber 43, and stir and mix, extrude the clearance again, finally, take out striker plate 45, make the printing and dyeing liquid flow out from discharge gate 44, flow into in collecting box 13.
The blending device 5 comprises an extruding mechanism 51 and a stirring cleaning mechanism 52, the extruding mechanism 51 is arranged on the upper side in the working cavity 43, the lower end of the extruding mechanism 51 is connected with the stirring cleaning mechanism 52, during specific work, pigment powder and printing and dyeing liquid remaining on the inner wall of the mounting roller 41 are pushed downwards to flow downwards and flow out of the discharge hole 44 while the extruding mechanism 51 assists in extruding the printing and dyeing liquid, the pigment powder and the printing and dyeing liquid remaining on the inner wall are prevented from remaining on the inner wall, the pigment powder and the printing and dyeing liquid in the mounting roller 41 are stirred to be mixed through the stirring cleaning mechanism 52, and then the pigment powder and the printing and dyeing liquid possibly remaining on the extruding circular plate 514 are scraped off to flow out of the discharge hole 44, so that the remaining is avoided, and the color accuracy and quality of the printing and dyeing liquid are improved.
The material extruding mechanism 51 comprises a rotating shaft 511, a second screw 512, a moving column 513, an extruding circular plate 514, a driven gear 515 and a transmission belt 516, the rotating shaft 511 is symmetrically installed on the left side and the right side of the lower side of the upper end of the installation support 21 through bearings, the lower side of the rotating shaft 511 is rotatably arranged on the installation roller 41, the second screw 512 is connected to the lower end of the rotating shaft 511, the moving column 513 is connected to the second screw 512 through threads, the extruding circular plate 514 is connected to the lower end of the moving column 513, the extruding circular plate 514 is connected with the I-shaped ring 522 through a rotating matching mode, the driven gear 515 is installed on the upper side of the rotating shaft 511, the transmission belt 516 is meshed between the driven gears 515, the driving gear 239 is meshed to the middle part of the transmission belt 516, when the material extruding mechanism works specifically, after the clamping ring 234 is in contact with the clamping groove 2310 and clamped into the clamping groove 2310 through the trapezoidal block 235, thereby driving the transmission belt 516 to move and driving the driven gears 515 at both sides to rotate, and the rotating shaft 511 at this time rotates synchronously, thereby driving the second lead screws 512 at both sides to rotate synchronously, so that the moving column 513 moves downwards, and further the extruding circular plate 514 is pushed to move downwards, and the printing and dyeing liquid is extruded and cleaned.
The stirring cleaning mechanism 52 comprises a first lead screw 521, an I-shaped ring 522, a material cleaning rod 523, a rotating column 524, an accommodating groove 525, a stirring rod 526 and a limiting spring 527, the lower end of the connecting shaft 231 is connected with the first lead screw 521, the upper side of the first lead screw 521 is in threaded connection with the I-shaped ring 522, the I-shaped ring 522 is rotatably arranged on the extruding mechanism 51, the material cleaning rod 523 is symmetrically arranged on the left side and the right side of the lower end of the I-shaped ring 522, the lower end of the first lead screw 521 is connected with the rotating column 524, the accommodating groove 525 is symmetrically formed in the left end and the right end of the rotating column 524, the stirring rod 526 is arranged on the upper side of the accommodating groove 525 through a pin shaft, the stirring rods 526 are connected through the limiting spring 527, and; the stirring rod 526 is evenly provided with arc-shaped convex blocks, so that the stirring effect of the stirring rod 526 is enhanced while the contraction of the stirring rod 526 is not influenced.
In addition, the invention also provides a blending method of the textile printing and dyeing liquid dye agent blending system, which comprises the following steps:
s1, raw material injection: injecting metered pigment powder into the mounting roller 41 through the feeding mechanisms 42, and selecting one feeding mechanism 42 to inject a proper amount of solution into the mounting roller 41;
s2, mixing pigments: the driving motor 22 drives the connecting shaft 231 to rotate, so that the stirring and cleaning mechanism 52 firstly stirs and mixes the pigment in the mounting roller 41;
s3, extruding and cleaning: after stirring for a certain time, stopping the operation of the driving motor 22, pulling out the clamping ring 234 and clamping the clamping ring into the clamping groove 2310, continuing to operate the driving motor 22, further moving the extruding circular plate 514 downwards, and simultaneously cleaning the pigment on the inner wall and the lower end face of the extruding circular plate 514 and assisting the pigment to flow out;
s4, dye liquor collection: the baffle plate 45 is pulled out, and the produced printing liquid flows out from the discharge port 44 and flows into the collection tank 13 to be collected.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The utility model provides a weaving printing and dyeing liquid dyeing agent allotment system, includes unable adjustment base (1), mounting bracket (2), connecting plate (3), work roll (4) and blending device (5), its characterized in that: an installation frame (2) is fixed in the middle of the upper end of the fixed base (1), connecting plates (3) are symmetrically installed in the middle of the installation frame (2) in the left-right direction, working rollers (4) are connected among the connecting plates (3), and a blending device (5) is arranged in each working roller (4); wherein:
the fixed base (1) comprises a fixed bottom plate (11), a sliding rail (12) and a collecting box (13), the sliding rail (12) is installed on the front side of the middle part of the upper end of the fixed bottom plate (11), the collecting box (13) is connected to the sliding rail (12) in a sliding fit mode, and the collecting box (13) is located right below the working roller (4);
the mounting frame (2) comprises a mounting bracket (21), a driving motor (22) and a power connecting mechanism (23), the mounting bracket (21) is fixed in the middle of the upper end of the fixed bottom plate (11), the driving motor (22) is mounted in the middle of the upper end of the mounting bracket (21) through a motor base, and the power connecting mechanism (23) is connected to an output shaft of the driving motor (22);
the working roll (4) comprises mounting rolls (41), a feeding mechanism (42), a working cavity (43), a discharging port (44) and a material baffle plate (45), the mounting rolls (41) are connected between the connecting plates (3), the feeding mechanism (42) is uniformly mounted in the middle of the outer wall of each mounting roll (41) along the circumferential direction of the outer wall, the working cavity (43) is formed in each mounting roll (41), the lower end of each working cavity (43) is communicated with the discharging port (44), and the material baffle plate (45) is arranged at the right end of the upper side of each discharging port (44) in a sliding mode;
the blending device (5) comprises a material extruding mechanism (51) and a stirring cleaning mechanism (52), the material extruding mechanism (51) is arranged on the upper side in the working cavity (43), and the lower end of the material extruding mechanism (51) is connected with the stirring cleaning mechanism (52);
the power connecting mechanism (23) comprises a connecting shaft (231), sliding grooves (232), sliding blocks (233), a clamping ring (234), trapezoidal blocks (235), rectangular rods (236), a limiting ball (237), a connecting spring (238), a driving gear (239) and clamping grooves (2310), the connecting shaft (231) is connected to an output shaft of the driving motor (22), the upper end of the connecting shaft (231) is rotatably arranged at the upper end of the mounting bracket (21), the middle of the connecting shaft (231) is rotatably arranged on the mounting roller (41), the sliding grooves (232) are symmetrically arranged at the left end and the right end of the upper side of the connecting shaft (231), the sliding blocks (233) are slidably arranged in the sliding grooves (232), one ends, far away from the sliding grooves (232), of the sliding blocks (233) are arranged on the inner wall of the clamping ring (234), the trapezoidal blocks (235) are uniformly arranged on the outer wall of the clamping ring (234) along the circumferential direction of the clamping ring, the rectangular rods (236, the rectangular rod (236) is arranged in an annular sliding groove formed in the lower side of the upper end of the mounting bracket (21) in a sliding mode, a groove is formed in the upper side of the rectangular rod (236), a limiting ball (237) is arranged in the groove in a sliding mode, the limiting ball (237) is connected with the groove through a connecting spring (238), a driving gear (239) is rotatably arranged on the outer wall of the middle of the connecting shaft (231), and a clamping groove (2310) is formed in the upper end face of the driving gear (239);
the stirring cleaning mechanism (52) comprises a first lead screw (521), an I-shaped ring (522), a material cleaning rod (523), a rotating column (524), an accommodating groove (525), a stirring rod (526) and a limiting spring (527), the lower extreme of connecting axle (231) even has lead screw (521), the upside threaded connection of lead screw (521) has worker's word ring (522), worker's word ring (522) rotate to set up on crowded material mechanism (51), clear material pole (523) are installed to the left and right sides symmetry of worker's word ring (522) lower extreme, the lower extreme of a lead screw (521) even has rotation post (524), holding tank (525) have been seted up to the left and right sides both ends symmetry of rotation post (524), puddler (526) are installed through the round pin axle to the upside of holding tank (525), connect through spacing spring (527) between puddler (526), the middle part of spacing spring (527) slides and sets up in the logical inslot that holding tank (525) upside was seted up.
2. The textile printing and dyeing liquid dye blending system of claim 1, characterized in that: feed mechanism (42) including communicating pipe (421), check valve (422) and inlet pipe (423), the outer wall middle part of installation roller (41) has evenly communicated communicating pipe (421) along its circumference, the upper end threaded connection of communicating pipe (421) has check valve (422), the upper end threaded connection of check valve (422) has inlet pipe (423).
3. The textile printing and dyeing liquid dye blending system of claim 1, characterized in that: crowded material mechanism (51) including axis of rotation (511), No. two lead screw (512), remove post (513), crowded material plectane (514), driven gear (515) and drive belt (516), axis of rotation (511) are installed through the bearing symmetry to the left and right sides of installing support (21) upper end downside, the downside rotation of axis of rotation (511) sets up on installation roller (41), the lower extreme of axis of rotation (511) even has No. two lead screw (512), threaded connection has removal post (513) on No. two lead screw (512), the lower extreme of removing post (513) even has crowded material plectane (514), and crowded material plectane (514) is connected through normal running fit's mode with I-shaped ring (522), driven gear (515) are installed to the upside of axis of rotation (511), the meshing has drive belt (516) between driven gear (515), the middle part meshing of drive belt (516) has drive gear (239).
4. The textile printing and dyeing liquid dye blending system of claim 1, characterized in that: the shape of the clamping groove (2310) is the same as that of the clamping ring (234), and the clamping groove and the clamping ring are correspondingly matched.
5. The textile printing and dyeing liquid dye blending system of claim 1, characterized in that: arc-shaped convex blocks are uniformly arranged on the stirring rod (526).
6. A textile printing and dyeing liquid colorant mixing system as defined in claim 3, wherein: the application method of the textile printing and dyeing liquid dye agent mixing system comprises the following steps:
s1, raw material injection: injecting metered pigment powder into the mounting roller (41) through the feeding mechanisms (42), and selecting one of the feeding mechanisms (42) to inject a proper amount of solution into the mounting roller (41);
s2, mixing pigments: the driving motor (22) drives the connecting shaft (231) to rotate, and then the stirring and cleaning mechanism (52) firstly stirs and mixes the pigment in the mounting roller (41);
s3, extruding and cleaning: after stirring for a certain time, stopping the operation of the driving motor (22), pulling out the clamping ring (234) and clamping the clamping ring into the clamping groove (2310), continuing to operate the driving motor (22), further moving the extruding circular plate (514) downwards, and simultaneously cleaning the pigment on the inner wall and the lower end face of the extruding circular plate (514) and assisting the pigment to flow out;
s4, dye liquor collection: the material baffle plate (45) is drawn out, so that the prepared printing and dyeing liquid flows out from the material outlet (44) and flows into the collecting box (13) for collection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011563278.1A CN112779712A (en) | 2020-12-25 | 2020-12-25 | Textile printing and dyeing liquid dyeing agent blending system and blending method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011563278.1A CN112779712A (en) | 2020-12-25 | 2020-12-25 | Textile printing and dyeing liquid dyeing agent blending system and blending method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112779712A true CN112779712A (en) | 2021-05-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011563278.1A Withdrawn CN112779712A (en) | 2020-12-25 | 2020-12-25 | Textile printing and dyeing liquid dyeing agent blending system and blending method |
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| Country | Link |
|---|---|
| CN (1) | CN112779712A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113550091A (en) * | 2021-07-21 | 2021-10-26 | 孙冶 | Cloth dyeing machine |
| CN115323681A (en) * | 2022-07-06 | 2022-11-11 | 陈天舒 | Color matching printing and dyeing device and method for spinning |
-
2020
- 2020-12-25 CN CN202011563278.1A patent/CN112779712A/en not_active Withdrawn
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113550091A (en) * | 2021-07-21 | 2021-10-26 | 孙冶 | Cloth dyeing machine |
| CN113550091B (en) * | 2021-07-21 | 2023-10-27 | 孙冶 | Cloth dyeing machine |
| CN115323681A (en) * | 2022-07-06 | 2022-11-11 | 陈天舒 | Color matching printing and dyeing device and method for spinning |
| CN115323681B (en) * | 2022-07-06 | 2023-08-25 | 杭州大栋染整有限公司 | Color matching printing and dyeing device and method for spinning |
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Application publication date: 20210511 |
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