CN115323681A - Color matching printing and dyeing device and method for spinning - Google Patents
Color matching printing and dyeing device and method for spinning Download PDFInfo
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- CN115323681A CN115323681A CN202210789282.2A CN202210789282A CN115323681A CN 115323681 A CN115323681 A CN 115323681A CN 202210789282 A CN202210789282 A CN 202210789282A CN 115323681 A CN115323681 A CN 115323681A
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- storage tank
- rotate
- color matching
- pigment
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation for adding or mixing constituents of the treating material
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/30—Means for cleaning apparatus or machines, or parts thereof
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
Abstract
The invention discloses a textile color matching printing and dyeing device and method, wherein the lower end of a color matching box is fixedly connected with two symmetrically distributed support columns, the lower ends of the support columns are fixedly connected with a support disc, one side of the lower end of the color matching box is provided with two symmetrically distributed material taking doors, the material taking doors are provided with handles, the upper end of the color matching box is rotatably connected with a feeding mechanism, the textile color matching printing and dyeing device is provided with a feeding mechanism, a rotating motor is started through a remote controller to drive a red storage tank, a yellow storage tank, a blue storage tank and a clear water storage tank to rotate, when the required pigment is required to be matched, a flow pump can be started to feed the required pigment into a stirring box through a feeding pipe in proportion, and a proper amount of clear water can be dripped into the required pigment as necessary, so that the pigment is beneficial to be matched, the pigment waste and the purchase cost are reduced, the feeding process is reduced, and the color matching efficiency is accelerated.
Description
Technical Field
The invention relates to the technical field of textile equipment, in particular to a color matching printing and dyeing device and method for textile.
Background
The textile origin is a general name taken from spinning and weaving, but with the continuous development and perfection of a textile knowledge system and a subject system, particularly after non-woven textile materials and three-dimensional compound weaving and other technologies are produced, the textile is not only produced by traditional hand spinning and weaving, but also produced by non-woven fabric technology, modern three-dimensional weaving technology, modern electrostatic nano-web forming technology and the like, and is used for clothing, industry and decoration. Modern spinning therefore refers to a technique for the multi-scale structural processing of fibers or fiber assemblies.
The color matching functions to satisfy various aspects of consumers by changing the comfort level and the environmental atmosphere of the space.
Textile articles used by people in daily life all need to be dyed, and a color matching device is needed to match colors for pigments with different proportions during dyeing, but the existing color matching printing and dyeing device needs a plurality of pigment tanks with different colors during color matching, so that the pigment waste and the purchase cost are increased, the feeding process is increased, and the color matching efficiency is slowed down; the pigments with different proportions cannot be fully mixed, so that the quality of the pigments cannot be guaranteed, the automation cannot be completely realized, the labor force of workers is greatly increased, and the practicability is reduced; moreover, the existing color matching printing and dyeing device cannot clean the stirring box, the U-shaped rod and the spiral stirring blade after color matching, so that the quality of mixed pigment is influenced when the color is matched next time.
Therefore, there is a need for a color matching printing apparatus and method for textile that solves the above problems.
Disclosure of Invention
The invention aims to provide a device and a method for color matching printing and dyeing for textile, which aim to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the lower end of the color matching box is fixedly connected with two symmetrically distributed support columns, the lower ends of the support columns are fixedly connected with a support disc, one side of the lower end of the color matching box is provided with two symmetrically distributed material taking doors, the material taking doors are provided with handles, and the upper end of the color matching box is rotatably connected with a feeding mechanism;
the feeding mechanism comprises a rotating motor, the lower end of the rotating motor is fixedly connected with the color matching box, the upper end of the rotating motor is provided with a rotating motor shaft, the outer side of the rotating motor shaft is rotationally connected with the color matching box, one end of the rotating motor shaft far away from the rotating motor is fixedly connected with the sector wheel, a circular groove rod is fixedly connected at the sunken part of the sector wheel close to the lower end, a sliding groove is arranged in the circular groove rod, the sliding groove is connected with a circular groove block in a sliding way, two ends of the circular groove block are fixedly connected with two symmetrically distributed convex blocks, the convex block is connected with a convex block groove in a sliding way, the convex block groove is arranged in the circular groove rod, a cylinder is inserted in the circular groove rod and fixedly connected with the circular groove rod, the lower end of the cylinder is connected with a special-shaped groove in a sliding way, the special-shaped groove is arranged in the color matching box, a rotating motor shaft is inserted in the sector wheel and is fixedly connected with the sector wheel, the outer side of the sector wheel close to the upper end is in contact connection with a plurality of arc grooves which are uniformly distributed and are arranged on the grooved wheel, one end of the grooved wheel close to the arc groove is provided with a plurality of evenly distributed circular grooves, the upper end of the grooved wheel is fixedly connected with a rotating shaft, the outer side of the rotating shaft close to the grooved pulley is rotatably connected with a limiting block, one end of the limiting block is fixedly connected with a color matching box, the outer side of the middle section of the rotating shaft is rotatably connected with a color matching box, the upper end of the rotating shaft is fixedly connected with a feeding tray, the feed tray is internally and respectively fixedly connected with a red storage tank, a yellow storage tank, a blue storage tank and a clear water storage tank and is uniformly distributed, the upper ends of the red storage tank, the yellow storage tank, the blue storage tank and the clear water storage tank are connected with a storage tank cover through screw threads, flow pumps are arranged at the outlets of the lower ends of the red storage tank, the yellow storage tank, the blue storage tank and the clear water storage tank;
the lower end of the feeding mechanism is provided with a feeding pipe, the upper end of the feeding pipe is fixedly connected with a color matching box, a collecting box is arranged in the material taking door, the lower end of the collecting box is in contact connection with the color matching box, and the upper end of the collecting box is provided with a stirring mechanism;
the stirring mechanism comprises a rotating motor, one end of the rotating motor is fixedly connected with a color matching box, one end of the selected drilling motor is provided with a rotating motor shaft, one end of the rotating motor shaft, far away from the rotating motor, is inserted into a worm, one end of the worm is meshed with a turbine, the upper end of the turbine is fixedly connected with a stirring box, the lower end of the turbine is fixedly connected with a rotating pin, one end of the rotating pin, far away from the turbine, is rotatably connected with the color matching box, the lower end of the stirring box is provided with a guide pipe and is rotatably connected with the guide pipe, the guide pipe is fixedly connected with the color matching box and is rotatably connected with the rotating pin, the lower end of the guide pipe is fixedly connected with a discharge port, one end of the rotating motor shaft, far away from the worm, is inserted with a first belt pulley and is fixedly connected with the outer side of the first belt pulley, the belt is characterized in that one end, far away from the first belt pulley, of the belt is meshed with a second belt pulley, a rotating shaft is fixedly connected inside the second belt pulley, two ends of the rotating shaft are rotatably connected with a color matching box, a first gear is inserted into one end, far away from the second belt pulley, of the rotating shaft, one end of the first gear is meshed with a second gear, one end, far away from the second gear, of the first gear is meshed with a third gear, the second gear and the third gear are respectively rotatably connected with a second gear shaft and a third gear shaft, two ends of the second gear shaft and two ends of the third gear shaft are fixedly connected with the color matching box, one ends, far away from the center, of the second gear and the third gear are respectively provided with a U-shaped rod and hinged joint, and one end, far away from the second gear, of the U-shaped rod is fixedly connected with a spiral stirring blade and is arranged in the stirring box.
Preferably, the width of the circular groove is consistent with the width of the cylinder.
Preferably, the grooved wheel is provided with four circular grooves and arc grooves which are uniformly distributed.
Preferably, the circular grooves are distributed in a staggered mode with the storage tank grooves on the feeding plate.
Preferably, the second gear and the third gear are equal in size and are consistent with the hinge joint of the U-shaped rod.
Preferably, a pigment pump is arranged in the middle section of the conduit.
Preferably, the starting, stopping and closing of the rotating motor, the rotating motor and the plurality of flow pumps are controlled by a remote controller.
Preferably, the thickness of the sector wheel is equal to the thickness of the grooved wheel plus the thickness of the grooved rod.
Preferably, the thickness of the round groove block is equal to that of the round groove rod.
A textile color matching printing and dyeing method comprises the following steps:
the method comprises the following steps: storing materials, namely adding a proper amount of red pigment, yellow pigment, blue pigment and clear water into a red storage tank, a yellow storage tank, a blue storage tank and a clear water storage tank respectively, and sealing by rotating a storage tank cover;
step two: feeding according to the color to be blended, firstly, a rotary motor is started through a remote controller to drive a red storage tank, a yellow storage tank, a blue storage tank and a clear water storage tank to rotate, when the pigment to be blended is obtained, a flow pump can be started to enable the required pigment to be fed into a stirring box through a feeding pipe in proportion, if necessary, a proper amount of clear water can be dripped into the pigment to be blended, the blending of the pigment is facilitated, the rotary motor rotates to drive a rotary motor shaft to rotate, the rotary motor shaft rotates to drive a fan-shaped wheel to rotate in an arc groove, the fan-shaped wheel rotates in the arc groove to drive a circular groove rod to rotate, the circular groove rod rotates to drive a circular groove block to slide in the sliding groove, the circular groove block slides in the sliding groove to drive a cylinder to slide in the sliding groove, due to the limitation of a special-shaped groove, the cylinder slides in the sliding groove and also slides in the special-shaped groove to drive a grooved pulley to rotate in a discontinuous manner, the grooved pulley rotates in a discontinuous manner to drive a feeding tray to rotate in a discontinuous manner, the red storage tank, the yellow storage tank and the blue storage tank and the clear water storage tank and the feed the pigment to control the proper amount of the pigment to be added into the clear water storage tank when the pigment to reach the required flow rate;
step three: mixing pigments, controlling a rotating motor to be started through a remote controller, enabling the rotating motor to rotate to respectively drive a worm and a first belt pulley to rotate, enabling the worm to rotate to drive a stirring box to rotate, enabling the first belt pulley to rotate to drive a U-shaped rod to do vertical reciprocating stirring motion in the stirring box so as to drive a spiral stirring blade to do vertical reciprocating stirring motion in the stirring box, enabling the required pigments and clean water to be stirred by the stirring blade while rotating in the stirring box, enabling the rotating motor to rotate to drive a rotating motor shaft to rotate, enabling the rotating motor shaft to respectively drive the worm and the first belt pulley to rotate, enabling the worm to rotate to drive a turbine to rotate, enabling the turbine to drive the stirring box to rotate, enabling the stirring box to rotate to drive the required pigments to rotate, enabling the first belt pulley to rotate to drive a belt to move, enabling the belt to move to drive a second belt pulley to rotate, enabling the second belt pulley to rotate to drive a rotating shaft to rotate, enabling the first gear to respectively drive a second gear and a third gear to rotate, enabling the U-shaped rod to do vertical reciprocating stirring motion in the stirring box, and achieving a function of fully stirring the pigments;
step four: collecting the required pigment, and starting a pigment pump through a remote controller when the required pigment is formed by stirring the pigments with different colors and different proportions with clear water, so that the required pigment can flow into the collecting box through the guide pipe and the discharge port;
step five: and feeding, people can open the material taking door through the handle, and convey the collecting box to the dyeing machine for the next procedure.
Preferably, the red pigment, the yellow pigment and the blue pigment in the red storage tank, the yellow storage tank and the blue storage tank are the three primary colors of the pigment, and can be mixed into any color by controlling the proportion of different pigments and clear water.
Preferably, in the fifth step, the stirring box, the U-shaped rod and the spiral stirring blade can be cleaned by clean water after feeding, so that the quality of the mixed pigment is not influenced when the pigment is used next time.
Compared with the prior art, the invention has the beneficial effects that: compared with other inventions, the textile color matching printing and dyeing device and the textile color matching printing and dyeing method have the advantages that the textile color matching printing and dyeing device is provided with the feeding mechanism, the rotating motor is started through the remote controller to drive the red storage tank, the yellow storage tank, the blue storage tank and the clear water storage tank to rotate, when the required pigment is obtained, the flow pump can be started to enable the required pigment to be sent into the stirring box through the feeding pipe in proportion, a proper amount of clear water can be dripped into the required pigment in necessary time, the pigment is favorably blended, the pigments with three primary colors of red, yellow and blue can be mixed and synthesized into any color according to different proportions, the waste and purchase cost of the pigment are reduced, the feeding process is reduced, and the color matching efficiency is accelerated; the device is also provided with a stirring mechanism, the rotation motor can be controlled to be started through a remote controller, the rotation motor rotates to respectively drive the worm and the first belt pulley to rotate, the worm rotates to drive the stirring box to rotate, the first belt pulley rotates to drive the U-shaped rod to do vertical reciprocating stirring motion in the stirring box so as to drive the spiral stirring blade to do vertical reciprocating stirring motion in the stirring box, the required pigment and clean water are stirred by the stirring blade while rotating in the stirring box, pigments with different proportions can be fully mixed, the quality of the required pigment is improved, automation is realized, the labor force of workers is greatly reduced, and the practicability is improved; the clear water of the device can be used for mixing with the participated pigment, and can also clean the stirring box, the U-shaped rod and the spiral stirring blade after feeding so as not to influence the quality of the mixed pigment when matching colors next time.
Drawings
FIG. 1 is a schematic diagram of a main structure of a color matching printing and dyeing device for textile according to the present invention;
FIG. 2 is a side view of a color matching printing and dyeing device for textile according to the present invention;
FIG. 3 isbase:Sub>A cross-sectional view taken at A-A of FIG. 2;
FIG. 4 is a partial enlarged view of FIG. 3 at B;
FIG. 5 is an enlarged view of a portion of FIG. 3 at C;
FIG. 6 is an enlarged view of a portion of FIG. 3 at D;
FIG. 7 is an enlarged view of a portion of FIG. 3 at E;
FIG. 8 is an enlarged view of a portion of FIG. 3 at F;
FIG. 9 is an enlarged view of a portion of FIG. 3 at G;
FIG. 10 is a schematic view of a main structure of a part of a feeding mechanism of a color matching printing and dyeing apparatus for textile according to the present invention;
FIG. 11 is a top view of a portion of a feed mechanism of a color matching printing and dyeing apparatus for textile according to the present invention;
fig. 12 is a partial enlarged view of fig. 11 at H.
In the figure: 1. color matching box, 2, support column, 3, support disc, 4, material taking door, 5, handle, 6, rotating motor, 7, rotating shaft, 8, feed tray, 9, red storage tank, 10, storage tank cover, 11, yellow storage tank, 12, blue storage tank, 13, clear water storage tank, 14, grooved wheel, 15, circular groove, 16, circular groove, 17, sector wheel, 18, rotating motor shaft, 19, circular groove rod, 20, cylinder, 21, rotating motor, 22, rotating motor shaft, 23, first belt wheel, 24, belt, 25, worm, 26, turbine, 27, second belt wheel, 28, rotating shaft, 29, first gear, 30, second gear, 31, U-shaped rod, 32, second gear shaft, 33, third gear, 34, third gear shaft, 35, stirring box, 36, conduit, 37, discharge port, 38, collection box, 39, feed pipe, 40, flow pump, 41, spiral stirring blade, 42, rotating pin, 43, 44, special-shaped groove, 48 groove, bump, stopper block, 48, and bump.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-12, the present invention provides a technical solution:
a textile color matching printing and dyeing device comprises a color matching box 1, wherein the lower end of the color matching box 1 is fixedly connected with two symmetrically distributed support columns 2, the lower ends of the support columns 2 are fixedly connected with a support disc 3, one side of the lower end of the color matching box 1 is provided with two symmetrically distributed material taking doors 4, the material taking doors 4 are provided with buckles 5, and the upper end of the color matching box 1 is rotatably connected with a feeding mechanism;
the feeding mechanism comprises a rotating motor 21, the lower end of the rotating motor 21 is fixedly connected with a color matching box 1, the upper end of the rotating motor 21 is provided with a rotating motor shaft 18, the outer side of the rotating motor shaft 18 is rotatably connected with the color matching box 1, one end of the rotating motor shaft 18, far away from the rotating motor 21, is fixedly connected with a sector wheel 17, the concave part of the sector wheel 17, close to the lower end, is fixedly connected with a circular groove rod 19, a sliding groove 44 is arranged in the circular groove rod 19, a circular groove block 45 is slidably connected in the sliding groove 44, two symmetrically distributed convex blocks 47 are fixedly connected at two ends of the circular groove block 45, the convex blocks 47 are slidably connected with convex block grooves 46, the convex block grooves 46 are arranged in the circular groove rod 19, a cylinder 18 is inserted in the circular groove block 45 and is fixedly connected, the lower end of the cylinder 18 is slidably connected with a special-shaped groove 43, the special-shaped groove 43 is arranged in the color matching box 1, the rotating motor shaft 18 is inserted in the sector wheel 17 and is fixedly connected, the outer side of the sector wheel 17, close to the upper end, is in contact with a plurality of uniformly distributed circular groove 16, the arc groove 16 is arranged on the grooved pulley 14, one end of the grooved pulley 14 close to the arc groove 16 is provided with a plurality of evenly distributed circular grooves 15, the upper end of the grooved pulley 14 is fixedly connected with a rotating shaft 7, the outer side of the rotating shaft 7 close to the grooved pulley 14 is rotatably connected with a limiting block 48, one end of the limiting block 48 is fixedly connected with a color matching box 1, the outer side of the middle section of the rotating shaft 7 is rotatably connected with the color matching box 1, the upper end of the rotating shaft 7 is fixedly connected with a feeding tray 8, a red storage tank 9, a yellow storage tank 11, a blue storage tank 12 and a clear water storage tank 13 are respectively fixedly connected in the feeding tray 8 and evenly distributed, the upper ends of the red storage tank 9, the yellow storage tank 11, the blue storage tank 12 and the clear water storage tank 13 are in threaded connection with a storage tank cover 10, flow pumps 40 are arranged at the lower end outlets of the red storage tank 9, the yellow storage tank 11, the blue storage tank 12 and the clear water storage tank 13, the rotary motor 21 rotates to drive the rotary motor shaft 18 to rotate, the rotary motor shaft 18 rotates to drive the sector wheel 17 to rotate in the arc groove 16, the sector wheel 17 rotates in the arc groove 16 to drive the arc groove rod 19 to rotate, the arc groove rod 19 rotates to drive the arc groove block 45 to slide in the sliding groove 44, the arc groove block 45 slides in the sliding groove 44 to drive the cylinder 20 to slide in the sliding groove 44, due to the limitation of the special-shaped groove 43, the cylinder 20 slides in the sliding groove 44 and the special-shaped groove 43 to drive the grooved pulley 14 to perform discontinuous rotation, the grooved pulley 14 performs discontinuous rotation to drive the feeding disc 8 to perform discontinuous rotation, the feeding disc 8 performs discontinuous rotation to drive the red storage tank 9, the yellow storage tank 11, the blue storage tank 12 and the clear water storage tank 13 to perform discontinuous rotation, and when a required pigment tank rotates to the position above the feeding pipe 39, the flow pump 40 can be started by controlling a remote controller to control the proportion of required pigment, and a proper amount is added, so that the function of a feeding mechanism is realized;
the lower end of the feeding mechanism is provided with a feeding pipe 39, the upper end of the feeding pipe 39 is fixedly connected with the color matching box 1, the material taking door 4 is internally provided with a collecting box 38, the lower end of the collecting box 38 is in contact connection with the color matching box 1, and the upper end of the collecting box 38 is provided with a stirring mechanism;
the stirring mechanism comprises a rotating motor 6, one end of the rotating motor 6 is fixedly connected with a color matching box 1, one end of a selected drill motor 6 is provided with a rotating motor shaft 22, one end of the rotating motor shaft 22, which is far away from the rotating motor 6, is inserted into a worm 25, one end of the worm 25 is meshed with a turbine 26, the upper end of the turbine 26 is fixedly connected with a stirring box 35, the lower end of the turbine 26 is fixedly connected with a rotating pin 42, one end of the rotating pin 42, which is far away from the turbine 26, is rotatably connected with the color matching box 1, the lower end of the stirring box 35 is provided with a guide pipe 36 and is rotatably connected with the guide pipe 36, the color matching box 1 is fixedly connected with the rotating pin 42 in a rotating way, the lower end of the guide pipe 36 is fixedly connected with a discharge port 37, one end of the rotating motor shaft 22, which is far away from the worm 25, is inserted with a first belt pulley 23 and is fixedly connected with the outer side of the first belt pulley 23, one end of the belt 24, which is far away from the first pulley 23, is meshed with a second pulley 27, a rotating shaft 28 is fixedly connected inside the second belt pulley 27, two ends of the rotating shaft 28 are rotatably connected with the color matching box 1, one end of the rotating shaft 28 far away from the second belt pulley 24 is inserted with a first gear 29, one end of the first gear 29 is engaged with a second gear 30, one end of the first gear 29 far away from the second gear 30 is engaged with a third gear 33, the second gear 30 and the third gear 33 are respectively rotatably connected with a second gear shaft 32 and a third gear shaft 34, two ends of the second gear shaft 32 and the third gear shaft 34 are respectively fixedly connected with the color matching box 1, one ends of the second gear 30 and the third gear 33 far away from the center are respectively provided with a U-shaped rod 31 and hinged, one end of the U-shaped rod 31 far away from the second gear 30 is fixedly connected with a spiral stirring blade 41 and arranged in the stirring box 35, the rotating motor 6 rotates to drive the rotating motor shaft 22 to rotate, the rotating motor shaft 22 rotates to respectively drive the worm 25 to rotate with the first belt pulley 23, the worm 25 rotates to drive the turbine 26 to rotate, the turbine 26 rotates to drive the stirring box 35 to rotate, the stirring box 35 rotates to drive the required pigment to rotate, the first belt pulley 23 rotates to drive the belt 24 to move, the belt 24 moves to drive the second belt pulley 27 to rotate, the second belt pulley 27 rotates to drive the rotating shaft 28 to rotate, the rotating shaft 28 rotates to drive the first gear 29 to rotate, the first gear 29 rotates to drive the second gear 30 and the third gear 33 to rotate respectively, the second gear 30 and the third gear 33 rotate to drive the U-shaped rod 31 to do up-and-down reciprocating stirring motion in the stirring box 35, the U-shaped rod 31 does up-and-down reciprocating stirring motion in the stirring box 35 to drive the spiral stirring blade 41 to do up-and-down reciprocating stirring motion, the pigment can be fully stirred, and then mixed into the required pigment, and the function of the stirring mechanism is completed.
The width of circular groove 15 will be unanimous with the width of cylinder 20, is equipped with four circular grooves 15, circular arc groove 16 and evenly distributed on the sheave 14, and circular groove 15 will distribute with the holding vessel groove on the feed table 8 is crisscross, and the thickness of sector wheel 17 equals the thickness of sheave 14 plus the thickness of slot pole 19, and the thickness of slot piece 45 equals the thickness of slot pole 19, is favorable to realizing the feeding mechanism function.
The second gear 30 and the third gear 33 are the same in size and are consistent with the hinged position of the U-shaped rod 31, and the function of the stirring mechanism is favorably realized.
The middle section of the conduit 36 is provided with Yan Liaobeng which can block the pigment during stirring and can convey the pigment into the collection box 39 after stirring.
The starting, stopping and closing of the rotating motor 6, the rotating motor 21 and the flow pumps 40 are controlled by a remote controller, the automation degree is increased, the labor force of workers is greatly reduced, and the practicability is improved.
A textile color matching printing and dyeing method comprises the following steps:
the method comprises the following steps: storing materials, namely adding a proper amount of red pigment, yellow pigment, blue pigment and clear water into a red storage tank 9, a yellow storage tank 11, a blue storage tank 12 and a clear water storage tank 13 respectively, and sealing by rotating a storage tank cover 10;
step two: feeding according to the color to be blended, firstly, a remote controller is used for starting a rotating motor 21 to drive a red storage tank 9, a yellow storage tank 11, a blue storage tank 12 and a clear water storage tank 13 to rotate, when the color to be blended is obtained, a flow pump 40 can be started to enable the needed color to be fed into a stirring box 35 through a feeding pipe 39 in proportion, if necessary, a proper amount of clear water can be dripped into the color to be blended, the blending of the color is facilitated, the rotating motor 21 rotates to drive a rotating motor shaft 18 to rotate, the rotating motor shaft 18 rotates to drive a sector wheel 17 to rotate in an arc groove 16, the sector wheel 17 rotates in the arc groove 16 to drive a circular groove rod 19 to rotate, the circular groove rod 19 rotates to drive a circular groove block 45 to slide in a sliding groove 44, the circular groove block 45 slides in the sliding groove 44 to drive a cylinder 20 to slide in the sliding groove 44, due to the limitation of a special-shaped groove 43, the cylinder 20 slides in the sliding groove 44 and also slides in the special-shaped groove 43 to drive a grooved pulley 14 to perform intermittent rotation, the intermittent rotation of the feeding disc 8, the feeding disc 8 performs the intermittent rotation, the intermittent rotation of the red storage tank 9 and the clear water storage tank 13, the flow pump is controlled by the remote controller, and the clear water storage tank 13, and the color to control the flow pump to control the needed color to be fed into the color;
step three: mixing pigments, controlling a rotating motor 6 to be started through a remote controller, rotating the rotating motor 6 to respectively drive a worm 25 and a first belt pulley 23 to rotate, rotating the worm 25 to drive a stirring box 35 to rotate, rotating the first belt pulley 23 to drive a U-shaped rod 31 to do vertical reciprocating stirring motion in the stirring box 35 so as to drive a spiral stirring blade 41 to do vertical reciprocating stirring motion in the stirring box 35, stirring the required pigments and clean water in the stirring box 35 by the stirring blade 41 while rotating, rotating the rotating motor 6 to drive a rotating motor shaft 22 to rotate, rotating the rotating motor shaft 22 to respectively drive the worm 25 and the first belt pulley 23 to rotate, rotating the worm 25 to drive a turbine 26 to rotate, rotating the turbine 26 to drive the stirring box 35 to rotate, rotating the stirring box 35 to drive the required pigments to rotate, rotating the first belt pulley 23 to drive a belt 24 to move, moving the belt 24 to drive a second belt pulley 27 to rotate, rotating the second belt pulley 27 to drive a rotating shaft 28 to rotate, rotating the rotating shaft 28 to rotate to drive a first gear 29 to rotate, rotating the first gear 29 to respectively drive a second gear 30 and a third gear 33 to rotate, rotating the U-shaped rod 33 to respectively to do vertical reciprocating stirring motion in the stirring box 35, and stirring mechanism to fully stir the pigments to do vertical reciprocating stirring motion;
step four: collecting the required pigment, and when the pigment with different colors and different proportions is stirred with clean water to form the required pigment, starting a pigment pump through a remote controller, so that the required pigment can flow into a collecting box 38 through a conduit 36 and a discharge port 37;
step five: and feeding, wherein people can open the material taking door 4 through the button 5 and convey the collecting box 38 to the dyeing machine for the next process.
The red pigment, the yellow pigment and the blue pigment in the red storage tank 9, the yellow storage tank 11 and the blue storage tank 12 are the three primary colors of the pigment, and can be mixed into any color by controlling the proportion of different pigments and clear water.
In the fifth step, after feeding, the stirring box 35, the U-shaped rod 31 and the spiral stirring blade 41 can be cleaned by clean water so as not to affect the quality of the mixed pigment when used next time.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (12)
1. The utility model provides a weaving is with printing and dyeing device that matches colors, includes color matching box (1), its characterized in that: the lower end of the color matching box (1) is fixedly connected with two symmetrically distributed supporting columns (2), the lower ends of the supporting columns (2) are fixedly connected with a supporting disc (3), one side of the lower end of the color matching box (1) is provided with two symmetrically distributed material taking doors (4), each material taking door (4) is provided with a buckle handle (5), and the upper end of the color matching box (1) is rotatably connected with a feeding mechanism;
the feeding mechanism comprises a rotating motor (21), the lower end of the rotating motor (21) is fixedly connected with a color matching box (1), the upper end of the rotating motor (21) is provided with a rotating motor shaft (18), the outer side of the rotating motor shaft (18) is rotatably connected with the color matching box (1), one end of the rotating motor shaft (18) far away from the rotating motor (21) is fixedly connected with a sector wheel (17), the sector wheel (17) is close to a sunken part of the lower end and is fixedly connected with a circular groove rod (19), a sliding groove (44) is arranged in the circular groove rod (19), a circular groove block (45) is slidably connected in the sliding groove (44), two symmetrically distributed convex blocks (47) are fixedly connected at the two ends of the circular groove block (45), the convex blocks (47) are slidably connected with convex block grooves (46), the convex block grooves (46) are arranged in the circular groove rod (19), a cylinder (18) and a fixed connection are inserted in the circular groove block (45), the lower end of the cylinder (18) is slidably connected with a special-shaped groove (43), the special-shaped groove (43) is arranged in the color matching box (1), the inner side of the circular groove block (17) is fixedly connected with a plurality of the circular groove (17), the circular groove (17) and is uniformly connected with a grooved wheel (16) which is uniformly distributed on the circular groove, and is uniformly connected with the circular groove (17), one end, close to the arc groove (16), of the grooved pulley (14) is provided with a plurality of uniformly distributed circular grooves (15), the upper end of the grooved pulley (14) is fixedly connected with a rotating shaft (7), the outer side, close to the grooved pulley (14), of the rotating shaft (7) is rotatably connected with a limiting block (48), one end of the limiting block (48) is fixedly connected with a color distribution box (1), the outer side of the middle section of the rotating shaft (7) is rotatably connected with the color distribution box (1), the upper end of the rotating shaft (7) is fixedly connected with a feeding disc (8), the feeding disc (8) is internally and fixedly connected with a red storage tank (9), a yellow storage tank (11), a blue storage tank (12) and a clear water storage tank (13) respectively and uniformly distributed, upper ends of the red storage tank (9), the yellow storage tank (11), the blue storage tank (12) and the clear water storage tank (13) are in threaded connection with a storage tank cover (10), and flow pumps (40) are arranged at lower end outlets of the red storage tank (9), the yellow storage tank (11), the blue storage tank (12) and the clear water storage tank (13);
a feeding pipe (39) is arranged at the lower end of the feeding mechanism, the upper end of the feeding pipe (39) is fixedly connected with the color matching box (1), a collecting box (38) is arranged in the material taking door (4), the lower end of the collecting box (38) is in contact connection with the color matching box (1), and a stirring mechanism is arranged at the upper end of the collecting box (38);
the stirring mechanism comprises a rotating motor (6), one end of the rotating motor (6) is fixedly connected with a color matching box (1), one end of the selected drilling motor (6) is provided with a rotating motor shaft (22), one end, far away from the rotating motor (6), of the rotating motor shaft (22) is inserted into a worm (25), one end of the worm (25) is meshed with a turbine (26), the upper end of the turbine (26) is fixedly connected with a stirring box (35), the lower end of the turbine (26) is fixedly connected with a rotating pin (42), one end, far away from the turbine (26), of the rotating pin (42) is rotatably connected with the color matching box (1), the lower end of the stirring box (35) is provided with a guide pipe (36) and is rotatably connected, the guide pipe (36) is fixedly connected with the color matching box (1) and is rotatably connected with the rotating pin (42), the lower end of the guide pipe (36) is fixedly connected with a discharge hole (37), one end, far away from the worm (25), of the rotating motor shaft (22) is inserted with a first belt pulley (23) and is fixedly connected with a rotating shaft, the outer side of the first pulley (23) is meshed with a second pulley (24), and one end of the second pulley (27) is connected with a second pulley (27), the two ends of the rotating shaft (28) are rotatably connected with the color matching box (1), one end, far away from the second belt pulley (24), of the rotating shaft (28) is inserted with a first gear (29), one end of the first gear (29) is meshed with a second gear (30), one end, far away from the second gear (30), of the first gear (29) is meshed with a third gear (33), the second gear (30) and the third gear (33) are respectively and rotatably connected with a second gear shaft (32) and a third gear shaft (34), the two ends, far away from the center, of the second gear shaft (32) and the third gear shaft (34) are fixedly connected with the color matching box (1), one ends, far away from the center, of the second gear (30) and the third gear (33) are respectively provided with a U-shaped rod (31) and hinged with the same, and one end, far away from the second gear (30), of the U-shaped rod (31) is fixedly connected with a spiral stirring blade (41) and is arranged in the stirring box (35).
2. The color matching printing and dyeing device for textile according to claim 1, characterized in that: the width of the circular groove (15) is consistent with the width of the cylinder (20).
3. The color matching printing and dyeing device for textile according to claim 1, characterized in that: four circular grooves (15) and circular grooves (16) are uniformly distributed on the grooved wheel (14).
4. The color matching printing and dyeing device for the textile according to claim 1, characterized in that: the circular grooves (15) are distributed in a staggered way with the storage tank grooves on the feeding tray (8).
5. The color matching printing and dyeing device for textile according to claim 1, characterized in that: the second gear (30) and the third gear (33) are equal in size and are consistent with the hinged position of the U-shaped rod (31).
6. The color matching printing and dyeing device for textile according to claim 1, characterized in that: and the middle section of the conduit (36) is provided with a pigment pump.
7. The color matching printing and dyeing device for textile according to claim 1, characterized in that: the starting, the stopping and the closing of the rotating motor (6), the rotating motor (21) and the flow pumps (40) are all controlled by a remote controller.
8. The color matching printing and dyeing device for textile according to claim 1, characterized in that: the thickness of the sector wheel (17) is equal to the thickness of the grooved wheel (14) plus the thickness of the grooved rod (19).
9. The color matching printing and dyeing device for textile according to claim 1, characterized in that: the thickness of the round groove block (45) is equal to that of the round groove rod (19).
10. The color matching printing and dyeing method for textile according to any one of claims 1 to 9, characterized in that: the method comprises the following steps:
the method comprises the following steps: storing materials, namely adding a proper amount of red pigment, yellow pigment, blue pigment and clear water into a red storage tank (9), a yellow storage tank (11), a blue storage tank (12) and a clear water storage tank (13) respectively, and sealing by rotating a storage tank cover (10);
step two: feeding according to the color to be blended, firstly, a remote controller is used for starting a rotating motor (21) to drive a red storage tank (9), a yellow storage tank (11), a blue storage tank (12) and a clear water storage tank (13) to rotate, when the pigment to be blended is obtained, a flow pump (40) can be started to enable the required pigment to be fed into a stirring box (35) through a feeding pipe (39) in proportion, if necessary, a proper amount of clear water can be dripped into the pigment to be blended, the blending of the pigment is facilitated, the rotating motor (21) rotates to drive a rotating motor shaft (18) to rotate, the rotating motor shaft (18) rotates to drive a sector wheel (17) to rotate in an arc groove (16), the sector wheel (17) rotates in the arc groove (16) to drive a circular groove rod (19) to rotate, the circular groove rod (19) rotates to drive a circular groove block (45) to slide in a sliding groove (44), the circular groove block (45) slides in the sliding groove (44) to drive a cylinder (20) to slide in the sliding groove (44), and the special-shaped groove (43) also slides in the special-shaped chute (14) to drive a special-shaped cylinder (14) to slide in the sliding groove (44) and rotate, the feeding disc (8) rotates discontinuously to drive the red storage tank (9), the yellow storage tank (11), the blue storage tank (12) and the clear water storage tank (13) to rotate discontinuously, and when the required pigment tank rotates to the position above the feeding pipe (39), the flow pump (40) can be started to control the proportion of the required pigment through controlling a remote controller, and a proper amount of clear water is added to realize the function of a feeding mechanism;
step three: mixed pigment, open through remote controller control rotating electrical machines (6), rotating electrical machines (6) rotate and drive worm (25) and first belt pulley (23) respectively and rotate, worm (25) rotate and drive agitator tank (35) rotatory, first belt pulley (23) rotate drive U type pole (31) do up-and-down reciprocating stirring motion in agitator tank (35) thereby drive spiral stirring vane (41) do up-and-down reciprocating stirring motion in agitator tank (35), required pigment and clear water rotate the limit in agitator tank (35) and are stirred by stirring vane (41), rotating electrical machines (6) rotate and drive rotating electrical machines (22) to rotate, rotating electrical machines (22) rotate and drive worm (25) and first belt pulley (23) respectively and rotate, worm (25) rotate and drive turbine (26) and rotate, turbine (26) rotate and drive agitator tank (35) and rotate, agitator tank (35) rotate and drive required pigment and rotate, first belt pulley (23) rotate and drive rotating shaft (24) to move, belt (24) remove and drive second belt pulley (27) to rotate, second belt pulley (29) rotate and second belt pulley (28) rotate, second belt pulley (29) rotate and second belt pulley (29) rotate respectively and second belt pulley (29) drive gear (29) to rotate, the second gear (30) and the third gear (33) rotate to drive the U-shaped rod (31) to do vertical reciprocating stirring motion in the stirring box (35), the U-shaped rod (31) does vertical reciprocating stirring motion in the stirring box (35) to drive the spiral stirring blade (41) to do vertical reciprocating stirring motion, so that the pigment can be fully stirred and further mixed into the required pigment, and the function of a stirring mechanism is completed;
step four: collecting the required pigment, and starting a pigment pump through a remote controller when the required pigment is obtained by stirring the pigments with different colors and different proportions with clean water, so that the required pigment can flow into a collecting box (38) through a guide pipe (36) and a discharge hole (37);
step five: and (3) feeding, wherein people can open the material taking door (4) through the button handle (5) and convey the collecting box (38) to the dyeing machine for the next process.
11. The color matching printing and dyeing method for the textile according to claim 8, characterized in that: the red pigment, the yellow pigment and the blue pigment in the red storage tank (9), the yellow storage tank (11) and the blue storage tank (12) are the three primary colors of the pigment, and can be mixed into any color by controlling the proportion of different pigments and clear water.
12. The color matching printing and dyeing method for the textile according to claim 8, characterized in that: in the fifth step, after feeding, the stirring box (35), the U-shaped rod (31) and the spiral stirring blade (41) can be cleaned by clean water so as not to influence the quality of the mixed pigment in the next use.
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| CN115323681B (en) | 2023-08-25 |
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Effective date of registration: 20230728 Address after: 311200 Yaqian Road, Yaqian Town, Xiaoshan District, Hangzhou City, Zhejiang Province, 267 Applicant after: Hangzhou Dadong Dyeing and Finishing Co.,Ltd. Address before: 6th Floor, No. 81, Yanping Road, Jing'an District, Shanghai 200040 Applicant before: Chen Tianshu |
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