CN114578662A - Overlay mark - Google Patents
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- CN114578662A CN114578662A CN202210185959.1A CN202210185959A CN114578662A CN 114578662 A CN114578662 A CN 114578662A CN 202210185959 A CN202210185959 A CN 202210185959A CN 114578662 A CN114578662 A CN 114578662A
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- 238000005259 measurement Methods 0.000 claims abstract description 58
- 239000004065 semiconductor Substances 0.000 claims abstract description 7
- 239000000758 substrate Substances 0.000 claims abstract description 5
- 238000000034 method Methods 0.000 abstract description 18
- 230000008569 process Effects 0.000 abstract description 13
- 238000001259 photo etching Methods 0.000 abstract 1
- 238000001459 lithography Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 229920002120 photoresistant polymer Polymers 0.000 description 5
- 238000000206 photolithography Methods 0.000 description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 3
- 238000005530 etching Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 229910052710 silicon Inorganic materials 0.000 description 3
- 239000010703 silicon Substances 0.000 description 3
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 230000006872 improvement Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F9/00—Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically
- G03F9/70—Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically for microlithography
- G03F9/7088—Alignment mark detection, e.g. TTR, TTL, off-axis detection, array detector, video detection
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/70483—Information management; Active and passive control; Testing; Wafer monitoring, e.g. pattern monitoring
- G03F7/70605—Workpiece metrology
- G03F7/70616—Monitoring the printed patterns
- G03F7/70633—Overlay, i.e. relative alignment between patterns printed by separate exposures in different layers, or in the same layer in multiple exposures or stitching
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/708—Construction of apparatus, e.g. environment aspects, hygiene aspects or materials
- G03F7/7085—Detection arrangement, e.g. detectors of apparatus alignment possibly mounted on wafers, exposure dose, photo-cleaning flux, stray light, thermal load
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/544—Marks applied to semiconductor devices or parts, e.g. registration marks, alignment structures, wafer maps
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2223/00—Details relating to semiconductor or other solid state devices covered by the group H01L23/00
- H01L2223/544—Marks applied to semiconductor devices or parts
- H01L2223/54426—Marks applied to semiconductor devices or parts for alignment
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Abstract
Description
技术领域technical field
本发明涉及半导体制造技术领域,具体涉及一种套刻标记。The invention relates to the technical field of semiconductor manufacturing, in particular to an overlay mark.
背景技术Background technique
光刻工艺是半导体集成电路制造中的关键步骤,光刻的套刻精度(overlay)是衡量光刻工艺的关键参数之一,它是指晶圆的上下两层图形之间的偏移量,也即套刻误差。通常通过测量上下两层套刻标记之间的偏移量来测量套刻误差以评估套刻精度。The lithography process is a key step in the manufacture of semiconductor integrated circuits. The overlay accuracy of lithography is one of the key parameters to measure the lithography process. It refers to the offset between the upper and lower layers of the wafer. Also called overlay error. Overlay error is usually measured by measuring the offset between the upper and lower overlay marks to evaluate overlay accuracy.
随着集成电路芯片中电路的叠加层数的增加和出于降低成本的考虑,在进行光刻制程中的叠加工艺时,需要使用厚度大于3μm的光阻,这就对套刻精度的检测提出了巨大的挑战。With the increase in the number of superimposed layers of circuits in integrated circuit chips and the consideration of cost reduction, photoresist with a thickness greater than 3 μm needs to be used when performing the superimposition process in the lithography process. a huge challenge.
在现有的厚胶光刻工艺中,因套刻标记周边图案密度不均匀,而光阻中含有大量溶剂,经曝光和烘烤后气体膨胀释放,造成光阻图型的轮廓会向一侧倾斜,如图1所示,显示为现有套刻标记图形发生倾斜的剖面示意图,当然,图1中所示仅为向右倾斜的示意图,还有其他方向的倾斜。在发生倾斜后,会导致套刻标记的轮廓不对称,进而在套刻测量时量测得到的位置与实际的位置并不相同,引入测量误差,影响测量出的数据,从而会导致量测得到的套刻精度不准确,严重影响器件的良率。In the existing thick-resist lithography process, due to the uneven density of the pattern around the overlay mark, and the photoresist contains a large amount of solvent, the gas expands and releases after exposure and baking, causing the outline of the photoresist pattern to move to one side Inclination, as shown in FIG. 1 , is shown as a schematic cross-sectional view of the existing overlay mark pattern being tilted. Of course, what is shown in FIG. 1 is only a schematic diagram of tilting to the right, and there are other directions of tilting. After the inclination occurs, the outline of the overlay mark will be asymmetric, and the measured position during overlay measurement will be different from the actual position, which will introduce measurement errors and affect the measured data, which will result in The overlay accuracy is inaccurate, which seriously affects the yield of the device.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明提供一种套刻标记,用以解决现有工艺过程中会产生套刻标记轮廓不对称进而导致套刻精度不准确的问题。In view of this, the present invention provides an overlay mark to solve the problem that the outline of the overlay mark is asymmetrical in the prior art process, resulting in inaccurate overlay accuracy.
本发明提供一种套刻标记,所述套刻标记形成在半导体衬底中,包括:The present invention provides an overlay mark formed in a semiconductor substrate, comprising:
第一测量标记,形成在第一层中;a first measurement mark formed in the first layer;
第二测量标记,形成在第二层中,所述第二层形成在所述第一层之后的同一位置;以及a second measurement mark formed in a second layer formed at the same location after the first layer; and
辅助图形,均匀分布在所述第一测量标记的外侧周围,与所述第一测量标记位于同一层。The auxiliary graphics are evenly distributed around the outer side of the first measurement mark, and are located on the same layer as the first measurement mark.
优选地,所述第一测量标记的图案为方环形。Preferably, the pattern of the first measurement mark is a square ring.
优选地,所述第二测量标记的图案为方块形。Preferably, the pattern of the second measurement mark is square.
优选地,所述第一测量标记的方环形图形比所述第二测量标记的块状图形的面积大。Preferably, the square ring pattern of the first measurement mark has a larger area than the block figure of the second measurement mark.
优选地,所述辅助图形由密集对称分布的直线型图形构成。Preferably, the auxiliary graphics are composed of densely distributed straight-line graphics.
优选地,所述辅助图形包括四组直线型图形,分别为两组X方向的直线型图形和两组Y方向的直线型图形。Preferably, the auxiliary graphics include four sets of linear graphics, which are two sets of linear graphics in the X direction and two sets of linear graphics in the Y direction.
优选地,所述每组直线型图形包括多个分布均匀平行的直线型图形。Preferably, each group of linear graphics includes a plurality of evenly distributed and parallel linear graphics.
优选地,所述Y方向的直线型图形的长度大于所述X方向的直线型图形的长度。Preferably, the length of the linear pattern in the Y direction is greater than the length of the linear pattern in the X direction.
本发明提供的叠层标记除了包括用于量测套刻精度的第一测量标记和第二测量标记,还在第一测量标记外侧设置了辅助图形,使得叠层标记的图形更均匀,避免第一测量标记和第二测量标记的图形发生畸变影响测量精度,提高了测量精度和器件良率。The laminated mark provided by the present invention not only includes the first measurement mark and the second measurement mark for measuring the overlay accuracy, but also provides auxiliary graphics outside the first measurement mark, so that the graphics of the laminated mark is more uniform and avoids the need for a second measurement mark. The distortion of the patterns of the first measurement mark and the second measurement mark affects the measurement accuracy, thereby improving the measurement accuracy and the device yield.
附图说明Description of drawings
通过以下参照附图对本发明实施例的描述,本发明的上述以及其它目的、特征和优点将更为清楚,在附图中:The above and other objects, features and advantages of the present invention will become more apparent from the following description of embodiments of the present invention with reference to the accompanying drawings, in which:
图1显示为现有套刻标记图形发生倾斜的示意图;Fig. 1 shows the schematic diagram that the existing overlay mark pattern is inclined;
图2显示为一种现有套刻标记的示意图;Figure 2 shows a schematic diagram of a conventional overlay mark;
图3显示为本发明实施例的套刻标记的示意图。FIG. 3 is a schematic diagram of an overlay mark according to an embodiment of the present invention.
具体实施方式Detailed ways
以下基于实施例对本发明进行描述,但是本发明并不仅仅限于这些实施例。在下文对本发明的细节描述中,详尽描述了一些特定的细节部分。对本领域技术人员来说没有这些细节部分的描述也可以完全理解本发明。为了避免混淆本发明的实质,公知的方法、过程、流程、元件和电路并没有详细叙述。The present invention is described below based on examples, but the present invention is not limited to these examples only. In the following detailed description of the invention, some specific details are described in detail. The present invention can be fully understood by those skilled in the art without the description of these detailed parts. Well-known methods, procedures, procedures, components and circuits have not been described in detail in order to avoid obscuring the essence of the present invention.
此外,本领域普通技术人员应当理解,在此提供的附图都是为了说明的目的,并且附图不一定是按比例绘制的。Furthermore, those of ordinary skill in the art will appreciate that the drawings provided herein are for illustrative purposes and are not necessarily drawn to scale.
除非上下文明确要求,否则整个申请文件中的“包括”、“包含”等类似词语应当解释为包含的含义而不是排他或穷举的含义;也就是说,是“包括但不限于”的含义。Unless clearly required by the context, words such as "including", "comprising" and the like throughout this application should be construed in an inclusive rather than an exclusive or exhaustive sense; that is, in the sense of "including but not limited to".
在本发明的描述中,需要理解的是,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性。此外,在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "first", "second" and the like are used for descriptive purposes only, and should not be construed as indicating or implying relative importance. Also, in the description of the present invention, unless otherwise specified, "plurality" means two or more.
套刻精度(overlay,OVL)是指在光刻制造工艺中当层图形和前层图形的叠对位置精度。通常使用套刻标记(overlay mark)量测两层之间的套刻精度(overlay)。具体的,如图2所示,显示为一种现有的叠层标记的示意图,硅片上具有方环形的套刻标记图形10和当前层光刻图形20。套刻标记图形10是之前工序在硅片上形成的,例如采用光刻和刻蚀工艺,用于给即将形成的新的一层图形提供对准的基准。方环形是一种典型的套刻标记的形状。具有套刻标记图形10的这一层硅片图形称为被对准层。测量套刻精度,就是分别测量当前层光刻图形20与被对准层套刻标记图形10内部四条边界的距离a、b、c、d,当前层与被对准层在x轴方向的偏移值为(d-c)/2,在y轴方向的偏移值为(a-b)/2。Overlay (overlay, OVL) refers to the overlapping position accuracy of the current layer pattern and the previous layer pattern in the photolithography manufacturing process. Generally, overlay marks are used to measure the overlay accuracy between two layers. Specifically, as shown in FIG. 2 , which is a schematic diagram of an existing stack mark, the silicon wafer has a square ring-shaped
当然,图2所示只是最通用的一种内外箱型(box-in-box)套刻标记,还有其它类型的套刻标记,如内外条型(bar-in-bar),先进图像量度型(advanced imagine mrtology,AIM)。下面以图2所示的内外箱型(box-in-box)套刻标记为例,结合附图并通过具体实施方式来进一步说明本发明的技术方案。Of course, what is shown in Figure 2 is just one of the most common box-in-box overlay marks, there are other types of overlay marks, such as bar-in-bar, advanced image measurement Type (advanced imagine mrtology, AIM). Taking the box-in-box engraving mark shown in FIG. 2 as an example below, the technical solutions of the present invention will be further described with reference to the accompanying drawings and through specific embodiments.
图3显示为本发明实施例的套刻标记的示意图。如图3所示,本发明实施例套刻标记包括第一测量标记11、第二测量标记12和辅助图形13。具体地,本发明实施例的套刻标记形成在半导体衬底中,第一测量标记11形成在第一层中。第二测量标记12形成在第二层中,第二层形成在第一层之后的同一位置。也即,第一测量标记11是半导体衬底中某一层中的前层测量标记,第二测量标记12是该层后一层中同一位置的后层测量标记。辅助图形13均匀分布在第一测量标记11的外侧周围,与第一测量标记11位于同一层。辅助图形13使得叠层标记的图案均匀,从而第一测量标记11和第二测量标记12的图形不会发生倾斜。FIG. 3 is a schematic diagram of an overlay mark according to an embodiment of the present invention. As shown in FIG. 3 , the overlay mark according to the embodiment of the present invention includes a
本发明实施例中,第一测量标记11的图案为方环形,第二测量标记12的图案为方块形。在其他实施例中,第一测量标记与第二测量标记的图案也可为其他图案类型。In the embodiment of the present invention, the pattern of the
本发明实施例中,辅助图形13由密集对称分布的直线型图形构成,包括四组直线型图形,分别为两组X方向的直线型图形和两组Y方向的直线型图形,平行分布于第一测量标记11的方环形图形的外侧周围,每组直线型图形包括多个分布均匀平行的直线型图形,这里,虚设图案可以是其他的图案设计,在本发明的其他实施例中,虚设图案也可以是均匀分布在其他空白部分的其他形状的图案,例如均匀分布的方形图案阵列,也可实现本发明的发明目的。In the embodiment of the present invention, the
本发明实施例的套刻标记基于现有叠层标记的图案由于图案密度不均匀,在厚胶光刻工艺过程中光阻中含有大量溶剂,经曝光和烘烤后气体膨胀释放,导致光阻图型的轮廓会向一侧倾斜下,进而影响量测结果,严重影响器件的良率的技术问题,对现有的套刻标记进行改进,通过在现有套刻标记图形的周围添加密集对称分布的直线型图形辅助图形的方式,避免第一测量标记和第二测量标记的图案发生倾斜,并且对现有的套刻标记没有进行改动,不会对现有量测系统产生影响。位于同一层的叠层标记可以通过同一次光刻和刻蚀工艺形成,在工艺上也无需增加额外的步骤。利用光刻和刻蚀工艺形成对应的图案为本领域技术人员的公知常识和常用手段,在此不再赘述其详细的工艺过程。The overlay mark of the embodiment of the present invention is based on the pattern of the existing stack mark. Due to the uneven pattern density, the photoresist contains a large amount of solvent during the thick-resist lithography process. After exposure and baking, the gas expands and releases, resulting in the photoresist. The outline of the pattern will be inclined to one side, which will affect the measurement results and seriously affect the technical problem of the yield of the device. The existing overlay marks are improved by adding dense symmetry around the existing overlay marks. The distributed straight-line graphic auxiliary graphic method avoids the pattern of the first measurement mark and the second measurement mark from being inclined, and the existing overlay marks are not changed, and the existing measurement system will not be affected. The stacked marks on the same layer can be formed by the same photolithography and etching process, and no additional steps are required in the process. It is common knowledge and common means for those skilled in the art to form corresponding patterns by photolithography and etching processes, and the detailed process is not repeated here.
综上所述,本发明提供的叠层标记,使得叠层标记的图案更均匀,避免第一测量标记和第二测量标记的图案发生倾斜。在不影响现有量测系统的情况下提高了测量精度和器件良率。To sum up, the laminated mark provided by the present invention makes the pattern of the laminated mark more uniform, and avoids the pattern of the first measurement mark and the second measurement mark from being inclined. Improved measurement accuracy and device yield without affecting existing measurement systems.
以上所述仅为本发明的优选实施例,并不用于限制本发明,对于本领域技术人员而言,本发明可以有各种改动和变化。凡在本发明的精神和原理之内所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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WO2024000635A1 (en) * | 2022-06-30 | 2024-01-04 | 长鑫存储技术有限公司 | Measurement pattern and preparation method therefor, and measurement method |
CN115586714A (en) * | 2022-12-13 | 2023-01-10 | 合肥新晶集成电路有限公司 | Alignment pattern and measurement method |
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