CN114571834B - Manufacturing method of die-cut piece containing acetate cloth - Google Patents
Manufacturing method of die-cut piece containing acetate cloth Download PDFInfo
- Publication number
- CN114571834B CN114571834B CN202011372164.9A CN202011372164A CN114571834B CN 114571834 B CN114571834 B CN 114571834B CN 202011372164 A CN202011372164 A CN 202011372164A CN 114571834 B CN114571834 B CN 114571834B
- Authority
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- China
- Prior art keywords
- knife line
- die
- material belt
- die cutting
- waste
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 48
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 title claims abstract description 44
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 238000005520 cutting process Methods 0.000 claims abstract description 55
- 239000000463 material Substances 0.000 claims abstract description 47
- 239000002699 waste material Substances 0.000 claims abstract description 41
- 238000004080 punching Methods 0.000 claims abstract description 26
- 238000007599 discharging Methods 0.000 claims abstract description 16
- 238000005096 rolling process Methods 0.000 claims abstract description 7
- 238000009940 knitting Methods 0.000 claims abstract description 3
- 238000000034 method Methods 0.000 claims description 7
- 230000001681 protective effect Effects 0.000 claims description 4
- 238000010030 laminating Methods 0.000 claims description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims 6
- 230000015572 biosynthetic process Effects 0.000 abstract 1
- 230000035882 stress Effects 0.000 description 6
- 230000007547 defect Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 239000000835 fiber Substances 0.000 description 4
- 239000010410 layer Substances 0.000 description 4
- 230000001788 irregular Effects 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 230000032683 aging Effects 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0004—Cutting, tearing or severing, e.g. bursting; Cutter details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/06—Interconnection of layers permitting easy separation
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Treatment Of Fiber Materials (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The invention relates to a manufacturing method of a die-cut piece containing acetate cloth, wherein the acetate cloth (3) comprises well-shaped knitting lines which are arranged horizontally and vertically, and the manufacturing method is characterized by comprising the following steps: (1) attaching a first-stage material belt; (2) a die cutting waste; (3) cutting and discharging waste by a double die: carrying out secondary punching die cutting on the secondary material belt in a secondary punching die cutting machine, discharging secondary waste materials to form a finished product containing acetate cloth die cutting pieces, wherein a cutter line b matched with a secondary punching die cutting pattern is arranged on the secondary punching die cutting machine, the cutter line b comprises a cutter line b 3 which forms an included angle of 30-60 degrees with the running direction of the material belt, and the cutter line b 3 is positioned on one side of waste discharge firstly; and (4) rolling the die-cut piece product. Compared with the prior art, the invention has the advantages of no formation of fuzzing on the product, low product reject ratio and the like.
Description
Technical Field
The invention relates to the field of die-cutting piece processing, in particular to a manufacturing method of a die-cutting piece containing acetate cloth.
Background
The acetate cloth base material has strong moisture absorption and ventilation capability, good rebound resilience, easy washing and drying, no static electricity and hair bulb, and excellent aging resistance, and can reach more than 15 years. Meanwhile, the acetate cloth adhesive tape processed by the acetate cloth base material has the characteristics of high temperature resistance, ageing resistance, softness, good shape, easy punching, easy unwinding, acid resistance, alkali resistance, mildew resistance and the like, has better insulating property than common glass fiber cloth and glass cloth, and is widely applied to the manufacturing fields of televisions, transformers, air conditioners, computers and the like.
The insulating material is often applied to interlayer insulation of motors and transformers, in particular to high-frequency transformers, microwave oven transformers, capacitors and variable-frequency power adapters; winding and bundling the coil and the wire harness; the oven local parts, the deflection coil ceramic chip, the ceramic heater and the quartz tube are fixed; the method is widely applied to television and monitor matching products.
In the process of manufacturing the die-cut piece containing the acetate cloth, the broken filaments on the acetate cloth are often brought out when waste is discharged, so that the product is poor, the product needs to be manually trimmed later, labor is wasted, and the efficiency is low.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a manufacturing method of a die-cut piece containing acetate cloth, which can not form broken filaments on products and has low product reject ratio.
The aim of the invention can be achieved by the following technical scheme:
Because the weaving lines on the acetate cloth are often groined, the acetate cloth is difficult to cut off completely like a common material belt when die-cut, when the waste discharge direction is nearly vertical to the side frame of the die-cut piece, which means that the waste discharge direction is opposite to that of a line when waste discharge, each fiber yarn to be torn breaks down the force of breaking the fiber yarn when waste discharge, and the situation of hard tearing can occur due to insufficient waste discharge tension caused by the toughness of the acetate cloth fiber yarn, so that irregular break points, namely 'broken yarn', are formed, the broken yarn can be adhered to a product, the defect of the product is formed, the bad product is all caused, and manual screening or trimming is needed in the later stage, so that the production efficiency is rapidly reduced.
The inventor knows that the situation of the defect is that the waste discharge direction is vertical to the side frame of the die-cutting piece, even the phenomenon that the waste discharge direction is nearly vertical to the side frame of the die-cutting piece, and the inventor tries to adjust the angle between the waste discharge direction and the side frame of the die-cutting piece, and after a plurality of tests, the inventor obtains the following specific scheme:
the manufacturing method of the die-cut piece containing the acetate cloth comprises the steps of:
(1) Laminating of first-stage material belt: sequentially attaching the release film and the acetate cloth on the protective film to form a first-stage material belt;
(2) A die cuts and discharges waste: carrying out one-shot die cutting on the primary material belt in one-shot die cutting machine, and discharging one-shot waste material to form a secondary material belt;
(3) Cutting and discharging waste by a secondary die: carrying out secondary punching die cutting on the secondary material belt in a secondary punching die cutting machine, discharging secondary waste materials to form a finished product containing acetate cloth die cutting pieces, wherein a cutter line b matched with a secondary punching die cutting pattern is arranged on the secondary punching die cutting machine, the cutter line b comprises a cutter line b 3 which forms an included angle of 30-60 degrees with the running direction of the material belt, and the cutter line b 3 is positioned on one side of waste discharge firstly; the included angle cannot be too large or too small, and if the product edge is in a nearly vertical state with the material belt running direction when the product edge is in 0-30 degrees or 60-90 degrees with the material belt running direction, the problem cannot be fundamentally solved.
(4) And (3) rolling a die cutting piece product: and rolling the finished product of the acetate-containing cloth die-cut piece.
Further, a knife line a matched with a die cutting pattern is arranged on the die cutting machine, and the die cutting layer of the knife line a is acetate cloth.
Further, the knife line a comprises a knife line a 1, a knife line a 2 and a knife line a 3 which are sequentially connected, and the knife line a 2 forms an included angle of 30-60 degrees with the running direction of the material belt.
Further, the waste punching material comprises edge line waste material obtained by punching the acetate cloth.
Further, the punching layer of the knife line b sequentially comprises acetate cloth and a release film from top to bottom.
Further, the knife line b comprises a knife line b 1, a knife line b 2, a knife line b 3 and a knife line b 4 which are sequentially and closely connected, and the knife line b 1 and/or the knife line b 3 form an included angle of 30-60 degrees with the running direction of the material belt.
Further, the secondary punching waste comprises acetate cloth and frame waste obtained by punching the release film.
Further, the knife line a 2 forms an included angle of 30 degrees with the running direction of the material belt, and the knife line a 1 and the knife line a 3 form an included angle of 60 degrees with the running direction of the material belt. Knife line b 1 and knife line b 3 form an included angle of 60 degrees with the running direction of the material belt, and knife line b 2 and knife line b 4 form an included angle of 30 degrees with the running direction of the material belt.
Taking this case as an example, after die cutting, because the die cutting piece is discharged at first and has formed certain angle with the material area direction of operation of one side frame, when having led to discharging, first facing is a point, but not a line, the condition that stress concentration can appear for the cellosilk is broken fast very easily, along with the continuation of discharging, stress concentration's phenomenon can continue to sweep remaining part, just so do not have a complete cellosilk to hang at the product edge, because when discharging, can not leave over irregular breakpoint.
A cut comprising acetate cloth made by the method described above with reference to figures 7-8. Through tests, the manufactured product is inclined, and the waste discharge force can be increased by utilizing the concept of stress concentration, so that the broken filaments are not formed, and the defect generated by the broken filaments of the product is solved.
Compared with the prior art, the invention has the following advantages:
(1) After die cutting, as the frame on the waste discharge side and the running direction of the material belt form a certain angle, the fiber on the edge is easily and rapidly broken, and no broken filaments are hung on the edge of the product;
(2) By adopting the technology of the invention, the problem of broken filaments is solved, and broken filaments do not need to be manually trimmed, thereby improving the productivity, reducing the labor and improving the qualification rate of products.
Drawings
FIG. 1 is a flow chart of a die cut in an embodiment;
FIG. 2 is a drawing of a die cutter according to an embodiment;
FIG. 3 is a die cut hierarchy diagram of an embodiment;
FIG. 4 is a flow chart of two die cuts in an embodiment;
FIG. 5 is a diagram of a two-punch cutter in an embodiment;
FIG. 6 is a two die cut hierarchical diagram of an embodiment;
FIG. 7 is a schematic diagram of a die cut in an embodiment;
FIG. 8 is a schematic view of a cloth acetate used in the present invention and a cross grain;
the reference numerals in the figures indicate: a protective film 1, a release film 2, acetate cloth 3 and edge scrap 31.
Detailed Description
The invention will now be described in detail with reference to the drawings and specific examples.
Examples
As shown in fig. 8, the acetate cloth 3 comprises well-shaped knitting lines which are arranged alternately horizontally and vertically, and the method comprises the following steps:
(1) Laminating of first-stage material belt: sequentially attaching a release film 2 and acetate cloth 3 to a protective film 1 to form a first-stage material belt;
(2) A die cuts and discharges waste: as shown in fig. 1, a primary material belt is subjected to one-shot die cutting in one-shot die cutting machine, and one-shot waste is discharged to form a secondary material belt; as shown in fig. 2, a cutting line a matched with a cutting pattern of a die is arranged on a die cutting machine, and as shown in fig. 3, the cutting layer of the cutting line a is acetate cloth 3. The knife line a comprises a knife line a 1, a knife line a 2 and a knife line a 3 which are sequentially connected, and the knife line a 2 forms an included angle of 30 degrees with the running direction of the material belt. Knife line a 1 and knife line a 3 form an included angle of 60 degrees with the running direction of the material belt. One of the scrap pieces includes the edge scrap 31 from which the acetate cloth 3 is punched.
(3) Cutting and discharging waste by a secondary die: carrying out secondary punching die cutting on the secondary material belt in a secondary punching die cutting machine, and discharging secondary waste materials to form a finished product containing acetate cloth die cutting pieces, wherein a cutter line b matched with the secondary punching die cutting pattern is arranged on the secondary punching die cutting machine, and comprises a cutter line b 3 which forms an included angle of 30-60 degrees with the running direction of the material belt, and the cutter line b 3 is positioned on one side of the waste materials which are discharged first, as shown in fig. 5; the included angle can not be too large or too small, and if the included angle alpha is more than or equal to 0 degree and less than or equal to 30 degrees or more than 60 degrees and less than or equal to 90 degrees with the running direction of the material belt, the edge of the product is still in a nearly vertical state with the running direction of the material belt, so that the problem can not be fundamentally solved. The cutter line b comprises a cutter line b 1, a cutter line b 2, a cutter line b 3 and a cutter line b 4 which are sequentially and closely connected, and the cutter line b 1 and the cutter line b 3 form an included angle of 60 degrees with the running direction of the material belt. Knife line b 2 and knife line b 4 form an included angle of 30 degrees with the running direction of the material belt. As shown in fig. 6, the punching layer of the knife line b sequentially comprises an acetate cloth 3 and a release film 2 from top to bottom. The secondary punching waste comprises acetate cloth 3 and frame waste punched by the release film 2.
(4) And (3) rolling a die cutting piece product: and rolling the finished product of the acetate-containing cloth die-cut piece.
In this embodiment, after die cutting, because the die cutting piece is discharged at first and has formed certain angle with the material area direction of operation of one side frame, when having led to discharging, first facing is a point, but not a line, the condition that stress concentration can appear for the cellosilk is broken fast very easily, along with the continuation of discharging, stress concentration's phenomenon can continue to sweep remaining part, just so do not have a complete cellosilk to hang at the product edge, because when discharging, can not leave over irregular breakpoint.
A cut comprising acetate cloth made by the method described above with reference to figures 7-8. Through tests, the manufactured product is inclined, and the waste discharge force can be increased by utilizing the concept of stress concentration, so that the broken filaments are not formed, and the defect generated by the broken filaments of the product is solved.
The defective rate of the product of this example was almost 0. And when the included angle alpha between the cutter line b 3 and the running direction of the material belt is more than or equal to 0 degree and less than 30 degrees or more than or equal to 60 degrees and less than or equal to 90 degrees, the reject ratio of the product is generally more than 30 percent.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the invention in any way, and any person skilled in the art may make modifications or alterations to the disclosed technical content to the equivalent embodiments. However, any simple modification, equivalent variation and variation of the above embodiments according to the technical substance of the present invention still fall within the protection scope of the technical solution of the present invention.
Claims (3)
1. The manufacturing method of the acetic acid cloth-containing die-cut piece is characterized in that the acetic acid cloth (3) comprises well-shaped knitting lines which are arranged horizontally and vertically, and the manufacturing method comprises the following steps:
(1) Laminating of first-stage material belt: sequentially attaching the release film (2) and the acetate cloth (3) on the protective film (1) to form a first-stage material belt;
(2) A die cuts and discharges waste: carrying out one-shot die cutting on the primary material belt in one-shot die cutting machine, and discharging one-shot waste material to form a secondary material belt;
(3) Cutting and discharging waste by a secondary die: carrying out secondary punching die cutting on the secondary material belt in a secondary punching die cutting machine, and discharging secondary waste materials to form a finished product containing acetate cloth die cutting pieces, wherein a cutter line b matched with a secondary punching die cutting pattern is arranged on the secondary punching die cutting machine;
(4) And (3) rolling a die cutting piece product: rolling the finished product of the acetate-containing cloth die-cut piece;
The cutting machine is provided with a cutter line a matched with a die cutting pattern, and the cutting layer of the cutter line a is acetate cloth (3);
The knife line a comprises a knife line a 1, a knife line a 2 and a knife line a 3 which are sequentially connected;
the waste punching material comprises edge waste materials (31) which are punched out of the acetate cloth (3);
The punching layer of the knife line b sequentially comprises an acetate cloth (3) and a release film (2) from top to bottom;
The knife line b comprises a knife line b 1, a knife line b 2, a knife line b 3 and a knife line b 4 which are sequentially and closely connected, and the knife line b 3 is positioned at one side of waste discharge at first;
The knife line a 2 forms an included angle of 30 degrees with the running direction of the material belt, and the knife line a 1 and the knife line a 3 form an included angle of 60 degrees with the running direction of the material belt;
Knife line b 1 and knife line b 3 form an included angle of 60 degrees with the running direction of the material belt, and knife line b 2 and knife line b 4 form an included angle of 30 degrees with the running direction of the material belt.
2. The method for manufacturing the die-cut piece containing the acetate cloth according to claim 1, wherein the two-shot waste comprises the acetate cloth (3) and the frame waste punched by the release film (2).
3. A cut piece comprising acetate cloth made by the method of claim 1 or 2.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011372164.9A CN114571834B (en) | 2020-11-30 | 2020-11-30 | Manufacturing method of die-cut piece containing acetate cloth |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011372164.9A CN114571834B (en) | 2020-11-30 | 2020-11-30 | Manufacturing method of die-cut piece containing acetate cloth |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114571834A CN114571834A (en) | 2022-06-03 |
| CN114571834B true CN114571834B (en) | 2024-05-28 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011372164.9A Active CN114571834B (en) | 2020-11-30 | 2020-11-30 | Manufacturing method of die-cut piece containing acetate cloth |
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| Country | Link |
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| CN (1) | CN114571834B (en) |
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|---|---|---|---|---|
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| EP2492067A1 (en) * | 2011-02-24 | 2012-08-29 | URSA Insulation, S.A. | Device for forming at least one line of weakness in a mineral wool blanket, corresponding method and product obtained by applying said method as well as specific use of such product |
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| CN107877578A (en) * | 2016-09-29 | 2018-04-06 | 南卜电子科技（上海）有限公司 | A kind of die-cutting apparatus for porous ultra-thin one side glue |
| CN211335010U (en) * | 2019-11-25 | 2020-08-25 | 昊佰电子科技（上海）有限公司 | Production system of hollow-out special-shaped double-faced adhesive tape die cutting piece |
| CN111873065A (en) * | 2020-06-02 | 2020-11-03 | 深圳市佰瑞兴实业有限公司 | Die cutting method of gauze film layer |
-
2020
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| JPH11347998A (en) * | 1998-06-01 | 1999-12-21 | Fuso Sangyo Kk | Punching die for soft sheet material and package manufacturing device |
| EP2492067A1 (en) * | 2011-02-24 | 2012-08-29 | URSA Insulation, S.A. | Device for forming at least one line of weakness in a mineral wool blanket, corresponding method and product obtained by applying said method as well as specific use of such product |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN114571834A (en) | 2022-06-03 |
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