CN114571834A - Method for manufacturing acetic acid-containing cloth die-cut piece - Google Patents
Method for manufacturing acetic acid-containing cloth die-cut piece Download PDFInfo
- Publication number
- CN114571834A CN114571834A CN202011372164.9A CN202011372164A CN114571834A CN 114571834 A CN114571834 A CN 114571834A CN 202011372164 A CN202011372164 A CN 202011372164A CN 114571834 A CN114571834 A CN 114571834A
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- China
- Prior art keywords
- die
- cutting
- line
- cloth
- material belt
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 title claims abstract description 75
- 239000004744 fabric Substances 0.000 title claims abstract description 55
- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 238000005520 cutting process Methods 0.000 claims abstract description 89
- 239000000463 material Substances 0.000 claims abstract description 49
- 239000002699 waste material Substances 0.000 claims abstract description 40
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 claims abstract description 28
- 238000004080 punching Methods 0.000 claims abstract description 18
- 238000007599 discharging Methods 0.000 claims abstract description 7
- 238000005096 rolling process Methods 0.000 claims abstract description 7
- 230000001681 protective effect Effects 0.000 claims description 4
- 238000010030 laminating Methods 0.000 claims description 3
- 230000035882 stress Effects 0.000 description 6
- 230000007547 defect Effects 0.000 description 4
- 239000000835 fiber Substances 0.000 description 4
- 230000001788 irregular Effects 0.000 description 3
- 230000032683 aging Effects 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000009966 trimming Methods 0.000 description 2
- 238000009941 weaving Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 210000004209 hair Anatomy 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0004—Cutting, tearing or severing, e.g. bursting; Cutter details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/06—Interconnection of layers permitting easy separation
Landscapes
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to a method for manufacturing a die-cut piece containing acetate cloth, wherein the acetate cloth (3) comprises well-shaped woven grains which are arranged in a horizontal-vertical mode at intervals, and the method is characterized by comprising the following steps of: (1) attaching a primary material belt; (2) a die cutting and waste discharge; (3) secondary die cutting and waste discharge: carrying out secondary punching die cutting on the secondary material belt in a secondary die cutting machine, discharging secondary punching waste materials, and forming a finished product of the acetic acid cloth-containing die cutting piece, wherein the secondary die cutting machine is provided with a knife line b matched with a secondary die cutting pattern, and the knife line b comprises a knife line b forming an included angle of 30-60 degrees with the running direction of the material belt3The knife line b3Is positioned at the side which is firstly discharged; (4) and (5) rolling a die-cut product. Compared with the prior art, the invention has the advantages that the product can not be formedBroken filament, low product reject ratio and the like.
Description
Technical Field
The invention relates to the field of die-cut piece processing, in particular to a method for manufacturing a die-cut piece containing acetic acid cloth.
Background
The acetic acid cloth base material has strong moisture absorption and air permeability, good rebound resilience, easy washing and drying, no static electricity and hair bulb, and excellent aging resistance which can reach more than 15 years. Meanwhile, the acetate cloth adhesive tape processed by the acetate cloth base material has the characteristics of high temperature resistance, ageing resistance, softness, good formability, easy punching, easy unwinding, acid, alkali and mildew resistance and the like, has better insulating property than common glass fiber cloth and glass cloth, and is widely applied to the manufacturing fields of televisions, transformers, air conditioners, computers and the like.
But also is often applied to the interlayer insulation of motors and transformers, especially high frequency transformers, microwave oven transformers, capacitors and variable frequency power adapters; winding and bundling a coil and a wire harness; fixing oven local parts, deflection coil ceramic chips, ceramic heaters and quartz tubes; is widely applied to television and monitor matching products.
In the process of manufacturing the acetic acid cloth-containing die-cutting piece, broken filaments on the acetic acid cloth are often brought out during waste discharge, so that the product is poor, manual trimming is required to be performed on the product at the subsequent stage, manpower is wasted, and efficiency is low.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a method for manufacturing a acetic acid-containing cloth die-cut piece, which does not form broken filaments on a product and has low product reject ratio.
The purpose of the invention can be realized by the following technical scheme:
because the weaving lines on the acetate cloth are often in a # -shape, the acetate cloth is difficult to be completely cut off like a common material belt during die cutting, when the waste discharge direction is nearly vertical to the side frame of the die cutting piece which firstly discharges waste, the waste discharge direction means that the waste discharge direction faces to a line, each fiber yarn to be torn is broken when the waste discharge is decomposed, the force for tearing the fiber yarns is generated, due to the toughness of the acetate cloth fiber yarns, the waste discharge tension is insufficient, the situation of 'hard tearing' can occur, irregular breakpoints, namely 'broken filaments', the broken filaments can be stuck to products, the defects of the products are formed, the products are poor, manual screening or trimming is needed in the later period, and the production efficiency is reduced rapidly.
The inventor knows that the waste discharge direction is perpendicular to the side frame of the die-cutting piece which discharges waste firstly, even the # -shaped weaving lines are nearly perpendicular, so the inventor tries to adjust the angle between the waste discharge direction and the side frame, and after a plurality of experiments, the following specific scheme is obtained:
a manufacturing method of a die-cut piece containing acetate cloth, wherein the acetate cloth comprises well-shaped woven grains which are arranged alternately in a horizontal direction and a vertical direction, and the method comprises the following steps:
(1) laminating in one-level material area: sequentially attaching the release film and the acetic acid cloth on the protective film to form a first-grade material belt;
(2) a die cutting and waste discharge: carrying out first stamping and die cutting on the primary material belt in a stamping and die cutting machine, and discharging first stamping waste materials to form a secondary material belt;
(3) secondary die cutting and waste discharge: carrying out secondary punching die cutting on the secondary material belt in a secondary die cutting machine, discharging secondary punching waste materials, and forming a finished product of the acetic acid cloth-containing die cutting piece, wherein the secondary die cutting machine is provided with a knife line b matched with a secondary die cutting pattern, and the knife line b comprises a knife line b forming an included angle of 30-60 degrees with the running direction of the material belt3The knife line b3Is positioned at the side which is firstly discharged; the included angle can not be too large or too small, and if the included angle is 0-30 degrees or 60-90 degrees with the running direction of the material belt, the edge of the product is still nearly vertical to the running direction of the material belt, so that the problem can not be fundamentally solved.
(4) Rolling a die-cut product: and rolling the finished product of the acetic acid-containing cloth die-cut piece.
Furthermore, a cutting line a matched with a cutting pattern of the die is arranged on the die cutting machine, and the cutting level of the cutting line a is acetic acid cloth.
Furthermore, the knife line a comprises the knife lines a which are connected in sequence1Knife line a2And the knife line a3The cutting line a2And forms an included angle of 30-60 degrees with the running direction of the material belt.
Furthermore, the punching waste comprises side line waste punched by the acetate cloth.
Furthermore, the punching layers of the knife line b sequentially comprise acetic acid cloth and a release film from top to bottom.
Furthermore, the knife line b comprises knife lines b which are sequentially sealed and connected1Knife line b2Knife line b3And the cutting line b4The cutting line b1And/or cutting line b3In the direction of the material beltAnd the included angle is 30-60 degrees.
Further, the secondary punching waste comprises acetic acid cloth and frame waste punched by a release film.
Further, the knife line a2The included angle between the cutting line and the running direction of the material belt is 30 degrees, and the cutting line a1And the knife line a3And forms an included angle of 60 degrees with the running direction of the material belt. The knife line b1And the cutting line b3An included angle of 60 degrees is formed between the cutting line b and the running direction of the material belt2And the cutting line b4And forms an included angle of 30 degrees with the running direction of the material belt.
Taking this case as an example, after the cross cutting, because the cross cutting piece first row of giving up a side frame and the material area traffic direction formed certain angle, when having led to giving up, at first the facing is a point, rather than a line, the condition of stress concentration can appear for the cellosilk is broken by the snap fast very easily, along with the continuation of giving up, the phenomenon of stress concentration can continue to wave remaining part, just so can not have a complete cellosilk to hang at the product edge, because when giving up, can not leave over irregular breakpoint.
A sheet die-cut member comprising an acetate cloth manufactured as described above with reference to fig. 7 to 8. Tests show that the manufactured product is inclined, the waste discharge force can be increased by utilizing the concept of stress concentration, so that broken filaments can not be formed, and the defects of the broken filaments of the product are overcome.
Compared with the prior art, the invention has the following advantages:
(1) after die cutting, because a certain angle is formed between the frame at the waste discharge side and the running direction of the material belt, the fiber yarns on the edge are easily and quickly broken, and no wool yarns are hung on the edge of the product;
(2) by adopting the technology of the invention, the problem of broken filaments is solved, and the broken filaments do not need to be trimmed manually, thereby improving the productivity, reducing the labor and improving the qualification rate of products.
Drawings
FIG. 1 is a flow chart of a die-cutting process in the embodiment;
FIG. 2 is a die line drawing of an embodiment;
FIG. 3 is a die cut level view of an embodiment;
FIG. 4 is a flow chart of a second die cutting process in the embodiment;
FIG. 5 is a drawing of a second die line in the example;
FIG. 6 is a diagram of a level of a second die cut of the exemplary embodiment;
FIG. 7 is a schematic view of a die cut piece of an embodiment;
FIG. 8 is a schematic view of an acetic acid cloth and its groined type grain used in the present invention;
the reference numbers in the figures indicate: protective film 1, release film 2, acetic acid cloth 3, sideline waste material 31.
Detailed Description
The invention is described in detail below with reference to the figures and specific embodiments.
Examples
A manufacturing method of a die-cut piece containing acetate cloth is disclosed, as shown in figure 8, the acetate cloth 3 comprises well-shaped woven lines which are arranged in a transverse and vertical mode, and the method comprises the following steps:
(1) laminating in one-level material area: sequentially attaching a release film 2 and an acetic acid cloth 3 on the protective film 1 to form a primary material belt;
(2) a die cutting and waste discharging: as shown in fig. 1, the primary material belt is subjected to a die cutting in a die cutting machine, and a punching waste is discharged to form a secondary material belt; as shown in fig. 2, a die cutting machine is provided with a cutting line a matching with a die cutting pattern, as shown in fig. 3, the cutting level of the cutting line a is an acetate cloth 3. The cutting line a comprises cutting lines a which are connected in sequence1Knife line a2And the knife line a3Cutting line a2And forms an included angle of 30 degrees with the running direction of the material belt. Knife line a1And the knife line a3And forms an included angle of 60 degrees with the running direction of the material belt. The punching waste comprises side line waste 31 punched by the acetate cloth 3.
(3) Secondary die cutting and waste discharge: performing secondary punching and die cutting on the secondary material belt in a secondary die cutting machine and discharging secondary punching waste to form a finished product of the acetic acid cloth-containing die-cut piece, wherein a knife line b matched with the pattern of the secondary die cutting is arranged on the secondary die cutting machine, as shown in figure 4, the knife line b comprises a knife line b forming an included angle of 30-60 degrees with the running direction of the material belt, as shown in figure 53The knife line b3Is located at the mostThe waste side is firstly discharged; the included angle can not be too large or too small, if the included angle alpha with the running direction of the material belt is between 0 degree and alpha < 30 degrees or between 60 degrees and alpha < 90 degrees, the edge of the product is still in a state of being nearly vertical to the running direction of the material belt, and the problem can not be fundamentally solved. The cutting line b comprises cutting lines b which are sequentially sealed and connected1Knife line b2Knife line b3And the cutting line b4Line of cut b1And the cutting line b3And forms an included angle of 60 degrees with the running direction of the material belt. Knife line b2And the cutting line b4And forms an included angle of 30 degrees with the running direction of the material belt. As shown in fig. 6, the punching layer of the knife line b comprises an acetate cloth 3 and a release film 2 from top to bottom. The secondary punching waste comprises frame waste punched by the acetate cloth 3 and the release film 2.
(4) Rolling a die-cut product: and rolling the finished product of the acetic acid-containing cloth die-cut piece.
In this embodiment, after the die cutting, because the side frame that the cross cutting piece was wasted discharge at first has formed certain angle with the material area traffic direction, when having led to wasting discharge, the first one that faces is a point, rather than a line, can appear stress concentration's condition for the cellosilk is broken by the snap very easily, and along with the continuation of wasting discharge, stress concentration's phenomenon can continue to spread remaining part, just so can not have a complete cellosilk to hang at the product edge, because when wasting discharge, can not leave over irregular breakpoint.
A sheet die-cut member comprising an acetate cloth manufactured as described above with reference to fig. 7 to 8. Tests show that the manufactured product is inclined, the waste discharge force can be increased by utilizing the concept of stress concentration, so that broken filaments can not be formed, and the defects of the broken filaments of the product are overcome.
The product reject ratio of this example is almost 0. And the knife line b3When the included angle alpha between the belt and the running direction of the material belt is more than or equal to 0 degrees and less than 30 degrees or more than 60 degrees and less than or equal to 90 degrees, the reject ratio of the product is generally more than 30 percent.
The foregoing is directed to preferred embodiments of the present invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims that follow. However, any simple modification, equivalent change and modification of the above embodiments according to the technical essence of the present invention are within the protection scope of the technical solution of the present invention.
Claims (10)
1. A manufacturing method of a die-cut piece containing acetic acid cloth is characterized in that the acetic acid cloth (3) comprises well-shaped woven lines which are arranged in a transverse and vertical mode at intervals, and the method comprises the following steps:
(1) laminating in one-level material area: sequentially attaching the release film (2) and the acetic acid cloth (3) to the protective film (1) to form a primary material belt;
(2) a die cutting and waste discharge: carrying out first stamping and die cutting on the primary material belt in a stamping and die cutting machine, and discharging first stamping waste materials to form a secondary material belt;
(3) secondary die cutting and waste discharge: carrying out secondary punching die cutting on the secondary material belt in a secondary die cutting machine, discharging secondary punching waste materials to form a finished product of a die cutting piece containing the acetate cloth, wherein the secondary die cutting machine is provided with a knife line b matched with a secondary die cutting pattern, and the knife line b comprises a knife line b forming an included angle of 30-60 degrees with the running direction of the material belt3The knife line b3Is positioned at the side which is firstly discharged;
(4) rolling a die-cut product: and rolling the finished product of the acetic acid-containing cloth die-cut piece.
2. The method for manufacturing the acetic acid cloth-containing die-cut piece as claimed in claim 1, wherein a die-cutting machine is provided with a knife line a matching with a die-cutting pattern, and the die-cutting layer of the knife line a is acetic acid cloth (3).
3. The method for making the acetate-containing cloth die-cut piece according to claim 2, wherein the cutting lines a comprise sequentially connected cutting lines a1Knife line a2And the knife line a3The cutting line a2And forms an included angle of 30-60 degrees with the running direction of the material belt.
4. The method for making the acetate cloth-containing die-cut piece according to claim 1, wherein the scrap punching material comprises edge line scrap (31) of the acetate cloth (3) which is punched.
5. The method for manufacturing the acetate cloth-containing die-cut piece according to claim 1, wherein the die-cut layer of the cutting line b comprises the acetate cloth (3) and the release film (2) from top to bottom in sequence.
6. The method as claimed in claim 5, wherein the cutting lines b include cutting lines b sequentially connected to each other in a closed manner1Knife line b2Knife line b3And the cutting line b4The cutting line b1And/or cutting line b3And forms an included angle of 30-60 degrees with the running direction of the material belt.
7. The method for manufacturing the acetate cloth-containing die-cut piece according to claim 1, wherein the two punching wastes comprise frame wastes punched by the acetate cloth (3) and the release film (2).
8. The method for making the acetate cloth-containing die-cut piece according to claim 3, wherein the cutting line a2An included angle of 30 degrees is formed between the cutting line a and the running direction of the material belt1And the knife line a3And forms an included angle of 60 degrees with the running direction of the material belt.
9. The method as claimed in claim 8, wherein the cutting line b is a line of a knife1And the cutting line b3An included angle of 60 degrees is formed between the cutting line b and the running direction of the material belt2And the cutting line b4And forms an included angle of 30 degrees with the running direction of the material belt.
10. A sheet die-cut containing acetate cloth manufactured by the method according to any one of claims 1 to 9.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011372164.9A CN114571834B (en) | 2020-11-30 | Manufacturing method of die-cut piece containing acetate cloth |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011372164.9A CN114571834B (en) | 2020-11-30 | Manufacturing method of die-cut piece containing acetate cloth |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114571834A true CN114571834A (en) | 2022-06-03 |
| CN114571834B CN114571834B (en) | 2024-05-28 |
Family
ID=
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|---|---|---|---|---|
| JPH11347998A (en) * | 1998-06-01 | 1999-12-21 | Fuso Sangyo Kk | Punching die for soft sheet material and package manufacturing device |
| EP2492067A1 (en) * | 2011-02-24 | 2012-08-29 | URSA Insulation, S.A. | Device for forming at least one line of weakness in a mineral wool blanket, corresponding method and product obtained by applying said method as well as specific use of such product |
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| CN205416056U (en) * | 2016-03-24 | 2016-08-03 | 北新集团建材股份有限公司 | Curve water cutting device based on mineral wool board |
| WO2016176904A1 (en) * | 2015-05-05 | 2016-11-10 | 史旭临 | Platen flat-die cutting tool embedded in frame cutter line |
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| CN107877578A (en) * | 2016-09-29 | 2018-04-06 | 南卜电子科技（上海）有限公司 | A kind of die-cutting apparatus for porous ultra-thin one side glue |
| CN211335010U (en) * | 2019-11-25 | 2020-08-25 | 昊佰电子科技（上海）有限公司 | Production system of hollow-out special-shaped double-faced adhesive tape die cutting piece |
| CN111873065A (en) * | 2020-06-02 | 2020-11-03 | 深圳市佰瑞兴实业有限公司 | Die cutting method of gauze film layer |
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|---|---|---|---|---|
| JPH11347998A (en) * | 1998-06-01 | 1999-12-21 | Fuso Sangyo Kk | Punching die for soft sheet material and package manufacturing device |
| EP2492067A1 (en) * | 2011-02-24 | 2012-08-29 | URSA Insulation, S.A. | Device for forming at least one line of weakness in a mineral wool blanket, corresponding method and product obtained by applying said method as well as specific use of such product |
| CN203071982U (en) * | 2012-12-12 | 2013-07-17 | 深圳市欣恒坤科技有限公司 | Conductive foam used for mobile phone casingS |
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Country or region after: China Address after: 201108 the 1 story 1F101 room 2, 2059 metropolitan Road, Minhang District, Shanghai. Applicant after: Shanghai Haobai Zhizao Precision Electronics Co.,Ltd. Address before: 201108 the 1 story 1F101 room 2, 2059 metropolitan Road, Minhang District, Shanghai. Applicant before: HOPINES ELECTRONIC TECHNOLOGY (SHANGHAI) Co.,Ltd. Country or region before: China |
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