CN114571804A - Novel fabric and preparation process thereof - Google Patents
Novel fabric and preparation process thereof Download PDFInfo
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- CN114571804A CN114571804A CN202210150240.4A CN202210150240A CN114571804A CN 114571804 A CN114571804 A CN 114571804A CN 202210150240 A CN202210150240 A CN 202210150240A CN 114571804 A CN114571804 A CN 114571804A
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- 239000004744 fabric Substances 0.000 title claims abstract description 206
- 238000002360 preparation method Methods 0.000 title claims abstract description 25
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 9
- 239000010410 layer Substances 0.000 claims abstract description 70
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 49
- 239000003205 fragrance Substances 0.000 claims abstract description 30
- 230000000840 anti-viral effect Effects 0.000 claims abstract description 29
- 239000002344 surface layer Substances 0.000 claims abstract description 26
- 238000007689 inspection Methods 0.000 claims abstract description 25
- 230000000844 anti-bacterial effect Effects 0.000 claims abstract description 21
- 230000007547 defect Effects 0.000 claims abstract description 16
- 238000001035 drying Methods 0.000 claims abstract description 15
- 239000012535 impurity Substances 0.000 claims abstract description 14
- 238000009941 weaving Methods 0.000 claims abstract description 12
- 230000008439 repair process Effects 0.000 claims abstract description 10
- 230000001680 brushing effect Effects 0.000 claims abstract description 7
- 238000004806 packaging method and process Methods 0.000 claims abstract description 5
- 230000008520 organization Effects 0.000 claims description 53
- 238000004804 winding Methods 0.000 claims description 23
- 239000000835 fiber Substances 0.000 claims description 22
- 238000011282 treatment Methods 0.000 claims description 20
- 238000009940 knitting Methods 0.000 claims description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- 238000007667 floating Methods 0.000 claims description 14
- 239000007788 liquid Substances 0.000 claims description 13
- 238000005096 rolling process Methods 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 12
- 102000004190 Enzymes Human genes 0.000 claims description 9
- 108090000790 Enzymes Proteins 0.000 claims description 9
- 229920000433 Lyocell Polymers 0.000 claims description 9
- 230000003385 bacteriostatic effect Effects 0.000 claims description 9
- 238000004140 cleaning Methods 0.000 claims description 8
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 7
- 229910021389 graphene Inorganic materials 0.000 claims description 7
- 229920000728 polyester Polymers 0.000 claims description 7
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 6
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 6
- 239000004917 carbon fiber Substances 0.000 claims description 6
- 238000010025 steaming Methods 0.000 claims description 6
- 238000005406 washing Methods 0.000 claims description 6
- 229920002101 Chitin Polymers 0.000 claims description 5
- 229920001661 Chitosan Polymers 0.000 claims description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 4
- 235000001453 Glycyrrhiza echinata Nutrition 0.000 claims description 4
- 235000006200 Glycyrrhiza glabra Nutrition 0.000 claims description 4
- 235000017382 Glycyrrhiza lepidota Nutrition 0.000 claims description 4
- 241000220317 Rosa Species 0.000 claims description 4
- 240000000513 Santalum album Species 0.000 claims description 4
- 235000008632 Santalum album Nutrition 0.000 claims description 4
- 239000000853 adhesive Substances 0.000 claims description 4
- 230000001070 adhesive effect Effects 0.000 claims description 4
- 229940010454 licorice Drugs 0.000 claims description 4
- 239000001525 mentha piperita l. herb oil Substances 0.000 claims description 4
- 235000019477 peppermint oil Nutrition 0.000 claims description 4
- 229920001296 polysiloxane Polymers 0.000 claims description 4
- 238000003860 storage Methods 0.000 claims description 4
- 239000002562 thickening agent Substances 0.000 claims description 4
- 239000003109 Disodium ethylene diamine tetraacetate Substances 0.000 claims description 3
- ZGTMUACCHSMWAC-UHFFFAOYSA-L EDTA disodium salt (anhydrous) Chemical compound [Na+].[Na+].OC(=O)CN(CC([O-])=O)CCN(CC(O)=O)CC([O-])=O ZGTMUACCHSMWAC-UHFFFAOYSA-L 0.000 claims description 3
- FOIXSVOLVBLSDH-UHFFFAOYSA-N Silver ion Chemical compound [Ag+] FOIXSVOLVBLSDH-UHFFFAOYSA-N 0.000 claims description 3
- 238000009960 carding Methods 0.000 claims description 3
- 235000019301 disodium ethylene diamine tetraacetate Nutrition 0.000 claims description 3
- 239000002270 dispersing agent Substances 0.000 claims description 3
- 239000003995 emulsifying agent Substances 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 claims description 3
- 230000000415 inactivating effect Effects 0.000 claims description 3
- 230000003647 oxidation Effects 0.000 claims description 3
- 238000007254 oxidation reaction Methods 0.000 claims description 3
- 238000012856 packing Methods 0.000 claims description 3
- 239000002759 woven fabric Substances 0.000 claims description 3
- 240000004670 Glycyrrhiza echinata Species 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 16
- 239000004753 textile Substances 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000012545 processing Methods 0.000 abstract description 2
- 238000009954 braiding Methods 0.000 abstract 1
- 241000894006 Bacteria Species 0.000 description 8
- 241000700605 Viruses Species 0.000 description 8
- 230000008569 process Effects 0.000 description 6
- 241000202807 Glycyrrhiza Species 0.000 description 3
- 230000014759 maintenance of location Effects 0.000 description 3
- 244000005700 microbiome Species 0.000 description 3
- 206010016322 Feeling abnormal Diseases 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009963 fulling Methods 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 210000004243 sweat Anatomy 0.000 description 2
- 230000037303 wrinkles Effects 0.000 description 2
- QXNVGIXVLWOKEQ-UHFFFAOYSA-N Disodium Chemical compound [Na][Na] QXNVGIXVLWOKEQ-UHFFFAOYSA-N 0.000 description 1
- 241000233866 Fungi Species 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 230000003796 beauty Effects 0.000 description 1
- SQVRNKJHWKZAKO-UHFFFAOYSA-N beta-N-Acetyl-D-neuraminic acid Natural products CC(=O)NC1C(O)CC(O)(C(O)=O)OC1C(O)C(O)CO SQVRNKJHWKZAKO-UHFFFAOYSA-N 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 230000002779 inactivation Effects 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 230000005923 long-lasting effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000002207 metabolite Substances 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 150000003904 phospholipids Chemical class 0.000 description 1
- 230000028327 secretion Effects 0.000 description 1
- SQVRNKJHWKZAKO-OQPLDHBCSA-N sialic acid Chemical compound CC(=O)N[C@@H]1[C@@H](O)C[C@@](O)(C(O)=O)OC1[C@H](O)[C@H](O)CO SQVRNKJHWKZAKO-OQPLDHBCSA-N 0.000 description 1
- 208000017520 skin disease Diseases 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 230000000638 stimulation Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/026—Knitted fabric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/06—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by a fibrous or filamentary layer mechanically connected, e.g. by needling to another layer, e.g. of fibres, of paper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
- D02G3/045—Blended or other yarns or threads containing components made from different materials all components being made from artificial or synthetic material
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/38—Threads in which fibres, filaments, or yarns are wound with other yarns or filaments, e.g. wrap yarns, i.e. strands of filaments or staple fibres are wrapped by a helically wound binder yarn
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/44—Yarns or threads characterised by the purpose for which they are designed
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/44—Yarns or threads characterised by the purpose for which they are designed
- D02G3/441—Yarns or threads with antistatic, conductive or radiation-shielding properties
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/16—Other fabrics or articles characterised primarily by the use of particular thread materials synthetic threads
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B17/00—Repairing knitted fabrics by knitting operations
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06G—MECHANICAL OR PRESSURE CLEANING OF CARPETS, RUGS, SACKS, HIDES, OR OTHER SKIN OR TEXTILE ARTICLES OR FABRICS; TURNING INSIDE-OUT FLEXIBLE TUBULAR OR OTHER HOLLOW ARTICLES
- D06G1/00—Beating, brushing, or otherwise mechanically cleaning or pressure cleaning carpets, rugs, sacks, hides, or other skin or textile articles or fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/144—Alcohols; Metal alcoholates
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/01—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M16/00—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/20—Cellulose-derived artificial fibres
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/06—Load-responsive characteristics
- D10B2401/063—Load-responsive characteristics high strength
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/13—Physical properties anti-allergenic or anti-bacterial
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/16—Physical properties antistatic; conductive
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/22—Physical properties protective against sunlight or UV radiation
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Biochemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Microbiology (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
Description
技术领域technical field
本发明涉及纺织面料,更具体地说,它涉及一种新型面料及其制备工艺。The present invention relates to textile fabrics, more particularly, it relates to a novel fabric and its preparation process.
背景技术Background technique
当今社会,面料已不再只是服装的一种简单材质,而是逐渐演化成为服装的一个主体灵魂支柱。从产品风格、产品设计、工艺技术、艺术美感诸方面综合来看,新世纪纺织面料的流行趋势可概括为轻质、舒适、闪光、透明、花色、质感、复合、功能、绿色、保健这二十个字。In today's society, fabric is no longer just a simple material for clothing, but has gradually evolved into a main soul pillar of clothing. From the comprehensive point of view of product style, product design, process technology, and artistic beauty, the fashion trends of textile fabrics in the new century can be summarized as light weight, comfort, sparkle, transparency, color, texture, composite, function, green, and health care. ten words.
目前,现有的面料在制成衣服尤其是运动服进行穿着时,由于人体出汗频繁,导致汗液会持续渗入面料内部,而面料内部的微生物会以人体分泌的汗液、油脂、皮屑或织物本身的分解物质作为营养品迅速繁殖,形成大量有害的细菌,它们能催化代谢产物分解出各种低级脂肪酸和胺类等有臭味的挥发性化合物,加上细菌本身的分泌物和其死骸腐烂的气味,释放出令人恶心的臭味,更为严重的是它们还会对人体皮肤产生异常的刺激,诱发各种皮肤疾病,且由于面料暴露在外界,面料纤维吸附效果好,容易吸附空气中的灰尘、病毒等颗粒物,从而在面料内部滋生病毒,容易危害身体健康,影响面料制成运动服后的使用效果。At present, when the existing fabrics are made into clothes, especially sportswear, due to frequent human perspiration, the sweat will continuously penetrate into the fabric, and the microorganisms inside the fabric will be secreted by the human body as sweat, grease, dander or fabric. Its own decomposed substances multiply rapidly as nutrients, forming a large number of harmful bacteria, which can catalyze the metabolites to decompose into various odorous volatile compounds such as lower fatty acids and amines, plus the secretions of the bacteria themselves and their corpses rot. The smell is disgusting, releasing a disgusting odor. What's more serious is that they can also produce abnormal stimulation to human skin, inducing various skin diseases, and because the fabric is exposed to the outside world, the fabric fiber has a good adsorption effect and is easy to absorb air. Dust, viruses and other particles in the fabric, so as to breed viruses inside the fabric, which can easily endanger the health of the body and affect the use effect of the fabric after it is made into sportswear.
发明内容SUMMARY OF THE INVENTION
针对现有技术存在的不足,本发明的目的在于提供一种新型面料及其制备工艺,具有抑菌抗病毒的效果且能祛除臭味,制成运动服后使用效果较好。Aiming at the deficiencies in the prior art, the purpose of the present invention is to provide a novel fabric and a preparation process thereof, which have the effects of bacteriostasis and antiviral, can remove odor, and have better use effect after being made into sportswear.
本发明的上述技术目的是通过以下技术方案得以实现的:一种新型面料,包括基布层及表面层,所述基布层与表面层之间设置有中间层,所述基布层、中间层与表面层之间通过纱线缝合在一起,所述中间层通过坯布浸轧抑菌抗病毒整理剂和香味整理剂得到,其中,The above technical purpose of the present invention is achieved through the following technical solutions: a new type of fabric, comprising a base fabric layer and a surface layer, an intermediate layer is arranged between the base fabric layer and the surface layer, the base fabric layer, the intermediate layer The layer and the surface layer are sewn together by yarn, and the intermediate layer is obtained by padding the grey cloth with bacteriostatic and antiviral finishing agent and fragrance finishing agent, wherein,
所述抑菌抗病毒整理剂由如下重量份数的组分组成:The antibacterial and antiviral finishing agent is composed of the following components by weight:
壳聚糖5-10份;5-10 copies of chitosan;
水溶性甲壳素10-15份;10-15 copies of water-soluble chitin;
有机硅10-15份;10-15 parts of silicone;
乙二胺四乙酸二钠4-8份;4-8 parts of disodium EDTA;
纳米银离子溶胶5-10份;5-10 copies of nano silver ion sol;
乳化剂4-8份;4-8 parts of emulsifier;
分散剂3-5份;3-5 parts of dispersant;
余量为水;The balance is water;
所述香味整理剂由如下重量份数的组分组成:The fragrance finishing agent is composed of the following components in parts by weight:
檀香1-3份;1-3 parts of sandalwood;
玫瑰醇10-20份;10-20 servings of rose alcohol;
薄荷油1-2份;1-2 parts peppermint oil;
甘草5-10份;5-10 servings of licorice;
黄丹4-8份;Huangdan 4-8 servings;
增稠剂1-2份;1-2 parts of thickener;
粘合剂15-25份;15-25 parts of adhesive;
余量为水。The remainder is water.
通过采用上述技术方案,由于中间层通过坯布浸轧抑菌抗病毒整理剂和香味整理剂得到,则通过抑菌抗病毒整理剂对中间层的整理,使得中间层具有抑菌抗病毒的效果,从而使得面料不易滋生细菌和产生病毒,则通过香味整理剂对中间层的整理,使得中间层能够散发香味,祛除臭味,从而使得面料不易产生异味,则通过这一系列设置,使得由面料制成的运动服的使用效果较好。By adopting the above technical solution, since the middle layer is obtained by padding the grey cloth with the bacteriostatic and antiviral finishing agent and the fragrance finishing agent, the finishing of the middle layer by the bacteriostatic and antiviral finishing agent makes the middle layer have the effect of bacteriostatic and antiviral, Therefore, the fabric is not easy to breed bacteria and produce viruses, and the middle layer can be arranged by the fragrance finishing agent, so that the middle layer can emit fragrance and remove odor, so that the fabric is not easy to produce peculiar smell. The use effect of the finished sportswear is better.
本发明进一步设置为:所述表面层包括二针道的上针盘和二针道的下针筒针织而成的花型,所述花型六路一循环,花型按照上针盘到下针盘的排列顺序,第一路依次为成圈组织、成圈组织、浮线组织、浮线组织,第二路依次为集圈组织、浮线组织、浮线组织、集圈组织,第三路依次为成圈组织、成圈组织、浮线组织、浮线组织,第四路依次为浮线组织、浮线组织、成圈组织、成圈组织,第五路依次为浮线组织、集圈组织、集圈组织、浮线组织,第六路依次为浮线组织、集圈组织、集圈组织、浮线组织。The present invention is further set up as follows: the surface layer comprises a pattern formed by knitting the upper needle plate of the second needle track and the lower needle cylinder of the second needle track, the pattern has six paths and one cycle, and the pattern is from the upper needle plate to the lower needle. The order of arrangement of the disks, the first path is the circle organization, the circle organization, the floating line organization, the floating line organization, the second path is the tuck organization, the floating line organization, the floating line organization, the tuck organization, and the third way. The order is the circle organization, the circle organization, the float line organization, the float line organization, the fourth way is the float line organization, the float line organization, the circle organization, and the circle organization, and the fifth way is the float line organization, the tuck organization. Organization, tuck organization, floating line organization, the sixth way is float line organization, tuck circle organization, tuck circle organization, floating line organization.
通过采用上述技术方案,由于表面层包括二针道的上针盘和二针道的下针筒针织而成的花型,这样的编织结构稳固性好,不易脱线,耐用性较好,且编织结构层次分明,立体感强,使得面料具有较好的手感,制成运动服穿着时较为舒适。By adopting the above technical solution, since the surface layer includes the pattern formed by knitting the upper needle plate of the second needle track and the lower needle cylinder of the second needle track, such a knitted structure has good stability, is not easy to fall off, and has good durability. The weaving structure has distinct layers and strong three-dimensional sense, which makes the fabric have a good hand feeling and is more comfortable to wear when it is made into sportswear.
本发明进一步设置为:所述基布层由若干功能纱线经纬编织而成,所述功能纱线包括芯纱及螺旋缠绕在芯纱外侧的包覆纱,所述芯纱由纱线一和纱线二螺旋交捻而成,所述纱线一由若干涤纶纤维加捻而成,所述纱线二由若干石墨烯纤维加捻而成。The present invention further provides that: the base fabric layer is formed by warp and weft knitting of several functional yarns, the functional yarns include a core yarn and a covering yarn spirally wound on the outside of the core yarn, and the core yarn is composed of a yarn and a yarn. Two yarns are twisted in a spiral, the first yarn is twisted by a plurality of polyester fibers, and the yarn two is formed by twisting a plurality of graphene fibers.
通过采用上述技术方案,由于基布层由若干功能纱线经纬编织而成,功能纱线包括芯纱及螺旋缠绕在芯纱外侧的包覆纱,芯纱由纱线一和纱线二螺旋交捻而成,且纱线一由若干涤纶纤维加捻而成,涤纶纤维具有高强度、高韧性和良好的保形性,从而有效保证了功能纱线的强度和韧性,使得由功能纱线编织成的中间层具有较高的强度且不易褶皱,纱线二由若干石墨烯纤维加捻而成,石墨烯纤维强度和韧性高,且具有抗紫外线及抗静电的效果,有效增加了中间层的功能,赋予面料较好的综合性能。By adopting the above technical solution, since the base fabric layer is woven by warp and weft of several functional yarns, the functional yarn includes a core yarn and a covering yarn spirally wound on the outside of the core yarn. The yarn is twisted by several polyester fibers, and the polyester fibers have high strength, high tenacity and good shape retention, thus effectively ensuring the strength and tenacity of the functional yarn, so that the functional yarn is woven by the functional yarn. The resulting intermediate layer has high strength and is not easy to wrinkle. The second yarn is made of several graphene fibers twisted. The graphene fibers have high strength and toughness, and have anti-ultraviolet and anti-static effects, which effectively increases the intermediate layer. function, endows the fabric with better overall performance.
本发明进一步设置为:所述包覆纱由第一绕线和第二绕线螺旋交捻而成,所述第一绕线由若干莱赛尔纤维加捻而成,所述第二绕线由若干咖啡碳纤维加捻而成。The present invention further provides that: the covered yarn is formed by helically twisting a first winding and a second winding, the first winding is formed by twisting a number of lyocell fibers, and the second winding is formed by twisting several lyocell fibers. Twisted from several coffee carbon fibers.
通过采用上述技术方案,由于包覆纱由第一绕线和第二绕线螺旋交捻而成,且第一绕线由若干莱赛尔纤维加捻而成,莱赛尔纤维具有爽滑的触感和柔软感,且抗起球效果好,从而赋予面料更好的舒适度,第二绕线由若干咖啡碳纤维加捻而成,咖啡碳纤维手感糯滑、触感轻柔舒适,且具有优良的升温保暖性性能,从而有效提升了面料的手感,使得面料在制成运动服并进行穿着时较为保暖舒适。By adopting the above technical solution, since the covered yarn is formed by twisting the first winding and the second winding helically, and the first winding is formed by twisting several lyocell fibers, the lyocell fibers have smooth and smooth The touch and soft feeling, and the anti-pilling effect are good, thus giving the fabric better comfort. The second winding is twisted by a number of coffee carbon fibers. The coffee carbon fiber feels smooth, soft and comfortable, and has excellent heating and warmth retention. It can effectively improve the hand feel of the fabric, making the fabric more warm and comfortable when it is made into sportswear and worn.
一种新型面料的制备工艺,包括如下步骤:A preparation process of a novel fabric, comprising the following steps:
1)纱线制造:准备用于制备面料的纤维,再对成团的纤维依次进行除杂、松解、开松、梳理、精梳、牵伸、加捻后再进行卷绕,得到用于制备面料的纱线;1) Yarn manufacturing: prepare fibers for fabric preparation, and then carry out impurity removal, loosening, opening, carding, combing, drafting, and twisting of the agglomerated fibers in sequence to obtain yarn for fabric preparation;
2)面料织造:将用于制备面料的纱线置于针织纬编大圆机进行针织织造,将织好的布卷绕在卷布轴上,达到一定长度即将卷布轴放下,分别织成基布层、表面层及用于制备中间层的坯布;2) Fabric weaving: The yarn used for fabric preparation is placed on a circular knitting weft knitting machine for knitting and weaving, and the woven fabric is wound on the reel, and the reel is put down when it reaches a certain length. Cloth layer, surface layer and grey fabric for preparing intermediate layer;
3)坯布处理:将抑菌抗病毒整理剂和香味整理剂通过浸轧的方法施加到坯布上,制成中间层;3) Grey cloth treatment: the antibacterial and antiviral finishing agent and the fragrance finishing agent are applied to the grey cloth by padding to make an intermediate layer;
4)面料制备:将基布层、中间层及表面层由下至上堆叠后通过纱线缝合在一起,制成成品面料;4) Fabric preparation: the base fabric layer, the middle layer and the surface layer are stacked from bottom to top and then sewed together by yarn to make finished fabric;
5)漂洗烘干:将经过步骤4)制成的成品面料浸入40-50℃的清水中并进行反复清洗,清洗完成后放入烘干机内进行烘干,烘干后进行收卷;5) rinsing and drying: immerse the finished fabric made in step 4) in clean water at 40-50°C and clean it repeatedly, put it into a dryer for drying after cleaning, and roll it up after drying;
6)面料检验:对经过步骤5)处理后的面料进行逐匹检验,并将检验的疵点在面料边上做标记,并同时做好验布记录;6) Fabric inspection: inspect the fabrics processed in step 5) one by one, mark the inspected defects on the edge of the fabric, and make a record of fabric inspection at the same time;
7)刷面除杂:将经过步骤6)检验合格后的面料置于刷布机上进行刷布,去除面料表面上的棉结杂质;7) Brush surface impurity removal: place the fabric that has passed the inspection in step 6) on the cloth brushing machine to brush the cloth to remove the neps and impurities on the surface of the fabric;
8)折布整理:对经过步骤7)处理后的面料进行二次检验,确保除杂干净后联折好成折装面料;8) Folding and finishing: carry out a secondary inspection on the fabrics processed in step 7) to ensure that they are clean and folded into folded fabrics;
9)疵点修补:对经过步骤8)处理后的面料进行查验,对面料表面上能够进行修复的疵点进行修复处理;9) Defect repair: check the fabric after step 8), and repair the defects that can be repaired on the surface of the fabric;
10)包装入库:对成品面料的物理指标进行批量检验,检验合格后统一包装并入库存放。10) Packing and warehousing: batch inspection of the physical indicators of the finished fabrics, unified packaging and storage after passing the inspection.
通过采用上述技术方案,整个操作流程简单,通过设备与人工的协调有序配合,工艺连续性较好,使得面料的生产效率高,且通过面料检验和折布整理两个步骤中对于面料的检验,能够有效区分瑕疵品和合格品,保证面料的成品质量,且通过刷面除杂和疵点修补的步骤,能够去除面料表面上的棉结杂质并对面料表面上能够进行修复的疵点进行修复处理,使得成品面料的质量更高。By adopting the above technical solution, the whole operation process is simple, and the process continuity is good through the coordination and orderly cooperation of equipment and labor, so that the production efficiency of the fabric is high, and the inspection of the fabric in the two steps of fabric inspection and folding and finishing is carried out. , can effectively distinguish defective products from qualified products, ensure the quality of the finished fabrics, and through the steps of brush surface removal and defect repair, it can remove the neps and impurities on the surface of the fabric and repair the defects that can be repaired on the surface of the fabric. , making the quality of the finished fabric higher.
本发明进一步设置为:将所述抑菌抗病毒整理剂和香味整理剂通过浸轧的方法施加到所述坯布上的具体步骤如下:The present invention is further set as follows: the concrete steps of applying the bacteriostatic and antiviral finishing agent and the fragrance finishing agent to the grey cloth by the method of padding are as follows:
1)配比轧液:将抑菌抗病毒整理剂和香味整理剂分别稀释得到轧液,且所述坯布与稀释后的轧液的浴比为1:9;1) proportioning rolling liquid: antibacterial and antiviral finishing agent and fragrance finishing agent are diluted respectively to obtain rolling liquid, and the bath ratio of described grey cloth and diluted rolling liquid is 1:9;
2)织物处理:将坯布先经过浸轧双氧水、汽蒸的氧化预处理,水洗,再经过浸轧生物酶、汽蒸的生物酶处理,灭酶,水洗,从而完成坯布的前处理;2) Fabric treatment: the grey fabric is first subjected to oxidation pretreatment by padding hydrogen peroxide and steaming, washing with water, and then through biological enzyme padding and steaming biological enzyme treatment, inactivating enzymes, and washing with water to complete the pretreatment of grey fabrics;
3)浸轧处理:将经过步骤2)处理得到的坯布浸入轧液中进行浸轧处理,持续时间为3小时;3) Padding treatment: the grey cloth obtained through step 2) is immersed in the rolling liquid for padding treatment, and the duration is 3 hours;
4)清洗烘干:将经过步骤3)处理后的坯布进行清洗后烘干,完成浸轧。4) Cleaning and drying: the grey cloth processed in step 3) is cleaned and then dried to complete padding.
通过采用上述技术方案,浸轧效率较高,且由于在浸轧处理前先进行了织物处理,使得后续浸轧更为均匀彻底,有效保证了浸轧的效果。By adopting the above technical scheme, the padding efficiency is high, and because the fabric is treated before the padding treatment, the subsequent padding is more uniform and thorough, and the effect of the padding is effectively guaranteed.
综上所述,本发明具有以下有益效果:To sum up, the present invention has the following beneficial effects:
1、本发明的面料通过设置中间层,中间层通过坯布浸轧抑菌抗病毒整理剂和香味整理剂得到,则通过抑菌抗病毒整理剂对中间层的整理,使得中间层具有抑菌抗病毒的效果,从而使得面料不易滋生细菌和产生病毒,通过香味整理剂对中间层的整理,使得中间层能够散发香味,祛除臭味,从而使得面料不易产生异味,则通过这一系列设置,使得由面料制成的运动服的使用效果较好。1. The fabric of the present invention is provided with an intermediate layer, and the intermediate layer is obtained by padding the grey cloth with an antibacterial and antiviral finishing agent and a fragrance finishing agent, and then the intermediate layer is finished by the antibacterial and antiviral finishing agent, so that the intermediate layer has antibacterial and antiviral properties. The effect of viruses, so that the fabric is not easy to breed bacteria and produce viruses, and the middle layer can be arranged by the fragrance finishing agent, so that the middle layer can emit fragrance and remove odor, so that the fabric is not easy to produce peculiar smell, then through this series of settings, make Sportswear made of fabric works better.
2、本发明的制备工艺操作流程简单,通过设备与人工的协调有序配合,工艺连续性较好,使得面料的生产效率高,且通过面料检验和折布整理两个步骤中对于面料的检验,保证面料的成品质量,且通过刷面除杂和疵点修补的步骤,使得成品面料的质量更高。2. The preparation process of the present invention has a simple operation process, and through the coordination and orderly cooperation of equipment and labor, the process continuity is good, so that the production efficiency of the fabric is high, and the fabric is inspected in the two steps of fabric inspection and folding and finishing. , to ensure the quality of the finished fabric, and through the steps of brushing the surface to remove impurities and repairing defects, the quality of the finished fabric is higher.
附图说明Description of drawings
图1为本发明的面料结构示意图;Fig. 1 is the fabric structure schematic diagram of the present invention;
图2为本发明中表面层的花型编织结构示意图;Fig. 2 is the pattern weaving structure schematic diagram of surface layer in the present invention;
图3为本发明中功能纱线的结构示意图;Fig. 3 is the structural representation of functional yarn in the present invention;
图4为本发明的制备工艺流程图;Fig. 4 is the preparation process flow chart of the present invention;
图5为本发明的浸轧方式流程图。FIG. 5 is a flow chart of the padding method of the present invention.
附图标记:1、基布层;2、表面层;3、中间层;4、纱线一;5、纱线二;6、第一绕线;7、第二绕线。Reference numerals: 1, base fabric layer; 2, surface layer; 3, middle layer; 4, yarn one; 5, yarn two; 6, first winding; 7, second winding.
具体实施方式Detailed ways
下面结合附图和实施例,对本发明进行详细描述。The present invention will be described in detail below with reference to the accompanying drawings and embodiments.
请参阅图1所示,一种新型面料,包括基布层1及表面层2,在基布层1与表面层2之间设置有中间层3,且基布层1、中间层3与表面层2之间通过纱线缝合在一起,中间层3通过坯布浸轧抑菌抗病毒整理剂和香味整理剂得到,其中,Please refer to FIG. 1, a new type of fabric includes a
抑菌抗病毒整理剂由如下重量份数的组分组成:The antibacterial and antiviral finishing agent is composed of the following components in parts by weight:
壳聚糖5-10份;5-10 copies of chitosan;
水溶性甲壳素10-15份;10-15 copies of water-soluble chitin;
有机硅10-15份;10-15 parts of silicone;
乙二胺四乙酸二钠4-8份;4-8 parts of disodium EDTA;
纳米银离子溶胶5-10份;5-10 copies of nano silver ion sol;
乳化剂4-8份;4-8 parts of emulsifier;
分散剂3-5份;3-5 parts of dispersant;
余量为水;The balance is water;
香味整理剂由如下重量份数的组分组成:The fragrance finishing agent is composed of the following components in parts by weight:
檀香1-3份;1-3 parts of sandalwood;
玫瑰醇10-20份;10-20 servings of rose alcohol;
薄荷油1-2份;1-2 parts peppermint oil;
甘草5-10份;5-10 servings of licorice;
黄丹4-8份;Huangdan 4-8 servings;
增稠剂1-2份;1-2 parts of thickener;
粘合剂15-25份;15-25 parts of adhesive;
余量为水。The remainder is water.
请参阅图2、图3所示,表面层2包括二针道的上针盘和二针道的下针筒针织而成的花型,且花型六路一循环,花型按照上针盘到下针盘的排列顺序,第一路依次为成圈组织、成圈组织、浮线组织、浮线组织,第二路依次为集圈组织、浮线组织、浮线组织、集圈组织,第三路依次为成圈组织、成圈组织、浮线组织、浮线组织,第四路依次为浮线组织、浮线组织、成圈组织、成圈组织,第五路依次为浮线组织、集圈组织、集圈组织、浮线组织,第六路依次为浮线组织、集圈组织、集圈组织、浮线组织,基布层1由若干功能纱线经纬编织而成,功能纱线包括芯纱及螺旋缠绕在芯纱外侧的包覆纱,芯纱由纱线一4和纱线二5螺旋交捻而成,且纱线一4由若干涤纶纤维加捻而成,纱线二5由若干石墨烯纤维加捻而成,包覆纱由第一绕线6和第二绕线7螺旋交捻而成,且第一绕线6由若干莱赛尔纤维加捻而成,第二绕线7由若干咖啡碳纤维加捻而成。Please refer to Fig. 2 and Fig. 3, the
本发明通过在基布层1与表面层2之间设置有中间层3,且中间层3通过坯布浸轧抑菌抗病毒整理剂和香味整理剂得到,则由于在抑菌抗病毒整理剂中添加有壳聚糖和有机硅,能够对细菌和真菌具有较好的抑制效果,由于添加有水溶性甲壳素,与微生物磷脂体的唾液酸结合,能够限制微生物的生命活力,从而使得面料内部不易滋生细菌,且由于水溶性甲壳素具有吸附、渗透、固着和链结的作用,能够与面料纤维产生永久性结合,耐久性极佳,能够保持抑菌效果,再通过添加纳米银离子溶胶与乙二胺四乙酸二钠复合,能够形成高效、快速的杀菌和病毒灭活机制,能够对面料内部滋生的细菌和病毒能够实现快速杀灭,则通过抑菌抗病毒整理剂对中间层3的整理,使得中间层3具有抑菌抗病毒的效果,从而使得面料不易滋生细菌和产生病毒,由于在香味整理剂添加有檀香、玫瑰醇、薄荷油,并与增稠剂、粘合剂复合,能够遮盖异味,使得面料能够散发出宜人且具有层次感的香味,且释香能力持久,且由于在香味整理剂添加有甘草和黄丹,既能起到抑菌效果,又能防止面料内部发霉,使得面料不易产生臭味,则通过香味整理剂对中间层3的整理,使得中间层3能够散发香味,祛除臭味,从而使得面料不易产生异味,则通过这一系列设置,使得由面料制成的运动服的使用效果较好。In the present invention, an
由于表面层2包括二针道的上针盘和二针道的下针筒针织而成的花型,花型六路一循环,这样的编织结构稳固性好,不易脱线,耐用性较好,且编织结构层次分明,立体感强,使得面料具有较好的手感,制成运动服穿着时较为舒适。Because the
由于基布层1由若干功能纱线经纬编织而成,功能纱线包括芯纱及螺旋缠绕在芯纱外侧的包覆纱,芯纱由纱线一4和纱线二5螺旋交捻而成,且纱线一4由若干涤纶纤维加捻而成,涤纶纤维具有高强度、高韧性和良好的保形性,从而有效保证了功能纱线的强度和韧性,使得由功能纱线编织成的中间层3具有较高的强度且不易褶皱,纱线二5由若干石墨烯纤维加捻而成,石墨烯纤维强度和韧性高,且具有抗紫外线及抗静电的效果,有效增加了中间层3的功能,赋予面料较好的综合性能,且由于包覆纱由第一绕线6和第二绕线7螺旋交捻而成,且第一绕线6由若干莱赛尔纤维加捻而成,莱赛尔纤维具有爽滑的触感和柔软感,且抗起球效果好,从而赋予面料更好的舒适度,第二绕线7由若干咖啡碳纤维加捻而成,咖啡碳纤维手感糯滑、触感轻柔舒适,且具有优良的升温保暖性性能,从而有效提升了面料的手感,使得面料在制成运动服并进行穿着时较为保暖舒适。Since the
请参阅图4、图5所示,一种新型面料的制备工艺,包括如下步骤:Please refer to Figure 4 and Figure 5, a preparation process of a new type of fabric includes the following steps:
1)纱线制造:准备用于制备面料的纤维,再对成团的纤维依次进行除杂、松解、开松、梳理、精梳、牵伸、加捻后再进行卷绕,得到用于制备面料的纱线;1) Yarn manufacturing: prepare fibers for fabric preparation, and then carry out impurity removal, loosening, opening, carding, combing, drafting, and twisting of the agglomerated fibers in sequence to obtain yarn for fabric preparation;
2)面料织造:将用于制备面料的纱线置于针织纬编大圆机进行针织织造,将织好的布卷绕在卷布轴上,达到一定长度即将卷布轴放下,分别织成基布层、表面层及用于制备中间层的坯布;2) Fabric weaving: The yarn used for fabric preparation is placed on a circular knitting weft knitting machine for knitting and weaving, and the woven fabric is wound on the reel, and the reel is put down when it reaches a certain length. Cloth layer, surface layer and grey fabric for preparing intermediate layer;
3)坯布处理:将抑菌抗病毒整理剂和香味整理剂通过浸轧的方法施加到坯布上,制成中间层;3) Grey cloth treatment: the antibacterial and antiviral finishing agent and the fragrance finishing agent are applied to the grey cloth by padding to make an intermediate layer;
4)面料制备:将基布层、中间层及表面层由下至上堆叠后通过纱线缝合在一起,制成成品面料;4) Fabric preparation: the base fabric layer, the middle layer and the surface layer are stacked from bottom to top and then sewed together by yarn to make finished fabric;
5)漂洗烘干:将经过步骤4)制成的成品面料浸入40-50℃的清水中并进行反复清洗,清洗完成后放入烘干机内进行烘干,烘干后进行收卷;5) rinsing and drying: immerse the finished fabric made in step 4) in clean water at 40-50°C and clean it repeatedly, put it into a dryer for drying after cleaning, and roll it up after drying;
6)面料检验:对经过步骤5)处理后的面料进行逐匹检验,并将检验的疵点在面料边上做标记,并同时做好验布记录;6) Fabric inspection: inspect the fabrics processed in step 5) one by one, mark the inspected defects on the edge of the fabric, and make a record of fabric inspection at the same time;
7)刷面除杂:将经过步骤6)检验合格后的面料置于刷布机上进行刷布,去除面料表面上的棉结杂质;7) Brush surface impurity removal: place the fabric that has passed the inspection in step 6) on the cloth brushing machine to brush the cloth to remove the neps and impurities on the surface of the fabric;
8)折布整理:对经过步骤7)处理后的面料进行二次检验,确保除杂干净后联折好成折装面料;8) Folding and finishing: carry out a secondary inspection on the fabrics processed in step 7) to ensure that they are clean and folded into folded fabrics;
9)疵点修补:对经过步骤8)处理后的面料进行查验,对面料表面上能够进行修复的疵点进行修复处理;9) Defect repair: check the fabric after step 8), and repair the defects that can be repaired on the surface of the fabric;
10)包装入库:对成品面料的物理指标进行批量检验,检验合格后统一包装并入库存放。10) Packing and warehousing: batch inspection of the physical indicators of the finished fabrics, unified packaging and storage after passing the inspection.
其中,将抑菌抗病毒整理剂和香味整理剂通过浸轧的方法施加到坯布上的具体步骤如下:Wherein, the concrete steps that the antibacterial and antiviral finishing agent and the fragrance finishing agent are applied on the grey cloth by the method of padding are as follows:
1)配比轧液:将抑菌抗病毒整理剂和香味整理剂分别稀释得到轧液,且所述坯布与稀释后的轧液的浴比为1:9;1) proportioning rolling liquid: antibacterial and antiviral finishing agent and fragrance finishing agent are diluted respectively to obtain rolling liquid, and the bath ratio of described grey cloth and diluted rolling liquid is 1:9;
2)织物处理:将坯布先经过浸轧双氧水、汽蒸的氧化预处理,水洗,再经过浸轧生物酶、汽蒸的生物酶处理,灭酶,水洗,从而完成坯布的前处理;2) Fabric treatment: the grey fabric is first subjected to oxidation pretreatment by padding hydrogen peroxide and steaming, washing with water, and then through biological enzyme padding and steaming biological enzyme treatment, inactivating enzymes, and washing with water to complete the pretreatment of grey fabrics;
3)浸轧处理:将经过步骤2)处理得到的坯布浸入轧液中进行浸轧处理,持续时间为3小时;3) Padding treatment: the grey cloth obtained through step 2) is immersed in the rolling liquid for padding treatment, and the duration is 3 hours;
4)清洗烘干:将经过步骤3)处理后的坯布进行清洗后烘干,完成浸轧。4) Cleaning and drying: the grey cloth processed in step 3) is cleaned and then dried to complete padding.
本发明采用纱线制造、面料织造、坯布处理、面料制备、漂洗烘干、面料检验、刷面除杂、折布整理、疵点修补、包装入库的制备工艺流程,整个操作流程简单,通过设备与人工的协调有序配合,工艺连续性较好,使得面料的生产效率高,且通过面料检验和折布整理两个步骤中对于面料的检验,能够有效区分瑕疵品和合格品,保证面料的成品质量,且通过刷面除杂和疵点修补的步骤,能够去除面料表面上的棉结杂质并对面料表面上能够进行修复的疵点进行修复处理,使得成品面料的质量更高。The invention adopts the preparation process flow of yarn manufacturing, fabric weaving, grey fabric processing, fabric preparation, rinsing and drying, fabric inspection, brushing surface cleaning, folding and finishing, defect repair, packaging and storage. The coordination and orderly cooperation with manual work, the process continuity is good, and the production efficiency of the fabric is high, and through the inspection of the fabric in the two steps of fabric inspection and folding and finishing, it can effectively distinguish defective products and qualified products, and ensure the quality of the fabric. The quality of the finished product, and through the steps of brushing the surface to remove impurities and repairing the defects, the neps and impurities on the surface of the fabric can be removed and the defects that can be repaired on the surface of the fabric can be repaired, so that the quality of the finished fabric is higher.
本发明采用将抑菌抗病毒整理剂和香味整理剂通过浸轧的方法施加到坯布上的方式,具体步骤包括:配比轧液、织物处理、浸轧处理、清洗烘干,浸轧效率较高,且由于在浸轧处理前先进行了织物处理,使得后续浸轧更为均匀彻底,有效保证了浸轧的效果。The present invention adopts the method of applying the antibacterial and antiviral finishing agent and the fragrance finishing agent to the grey fabric by padding, and the specific steps include: proportioning rolling liquid, fabric treatment, padding treatment, cleaning and drying, and the padding efficiency is relatively high. High, and because the fabric treatment is carried out before the padding treatment, the subsequent padding is more uniform and thorough, and the effect of the padding is effectively guaranteed.
以上所述仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
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