CN114571804A - Novel fabric and preparation process thereof - Google Patents
Novel fabric and preparation process thereof Download PDFInfo
- Publication number
- CN114571804A CN114571804A CN202210150240.4A CN202210150240A CN114571804A CN 114571804 A CN114571804 A CN 114571804A CN 202210150240 A CN202210150240 A CN 202210150240A CN 114571804 A CN114571804 A CN 114571804A
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- Prior art keywords
- fabric
- layer
- parts
- padding
- tissue
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- LPLVUJXQOOQHMX-QWBHMCJMSA-N glycyrrhizinic acid Chemical compound O([C@@H]1[C@@H](O)[C@H](O)[C@H](O[C@@H]1O[C@@H]1C([C@H]2[C@]([C@@H]3[C@@]([C@@]4(CC[C@@]5(C)CC[C@@](C)(C[C@H]5C4=CC3=O)C(O)=O)C)(C)CC2)(C)CC1)(C)C)C(O)=O)[C@@H]1O[C@H](C(O)=O)[C@@H](O)[C@H](O)[C@H]1O LPLVUJXQOOQHMX-QWBHMCJMSA-N 0.000 claims description 4
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- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
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- SQVRNKJHWKZAKO-UHFFFAOYSA-N beta-N-Acetyl-D-neuraminic acid Natural products CC(=O)NC1C(O)CC(O)(C(O)=O)OC1C(O)C(O)CO SQVRNKJHWKZAKO-UHFFFAOYSA-N 0.000 description 1
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/026—Knitted fabric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/06—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by a fibrous or filamentary layer mechanically connected, e.g. by needling to another layer, e.g. of fibres, of paper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
- D02G3/045—Blended or other yarns or threads containing components made from different materials all components being made from artificial or synthetic material
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/38—Threads in which fibres, filaments, or yarns are wound with other yarns or filaments, e.g. wrap yarns, i.e. strands of filaments or staple fibres are wrapped by a helically wound binder yarn
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/44—Yarns or threads characterised by the purpose for which they are designed
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/44—Yarns or threads characterised by the purpose for which they are designed
- D02G3/441—Yarns or threads with antistatic, conductive or radiation-shielding properties
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/16—Other fabrics or articles characterised primarily by the use of particular thread materials synthetic threads
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B17/00—Repairing knitted fabrics by knitting operations
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06G—MECHANICAL OR PRESSURE CLEANING OF CARPETS, RUGS, SACKS, HIDES, OR OTHER SKIN OR TEXTILE ARTICLES OR FABRICS; TURNING INSIDE-OUT FLEXIBLE TUBULAR OR OTHER HOLLOW ARTICLES
- D06G1/00—Beating, brushing, or otherwise mechanically cleaning or pressure cleaning carpets, rugs, sacks, hides, or other skin or textile articles or fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/144—Alcohols; Metal alcoholates
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/01—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M16/00—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/20—Cellulose-derived artificial fibres
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/06—Load-responsive characteristics
- D10B2401/063—Load-responsive characteristics high strength
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/13—Physical properties anti-allergenic or anti-bacterial
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/16—Physical properties antistatic; conductive
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/22—Physical properties protective against sunlight or UV radiation
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Biochemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Microbiology (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
The invention discloses a novel fabric, and relates to a textile fabric, which comprises a base fabric layer and a surface layer, wherein an intermediate layer is arranged between the base fabric layer and the surface layer, the base fabric layer, the intermediate layer and the surface layer are sewn together through yarns, and the intermediate layer is obtained by padding a grey fabric with an antibacterial and antiviral finishing agent and a fragrance finishing agent. The invention has the beneficial effects that: the invention adopts the preparation process flows of yarn manufacturing, fabric weaving, grey cloth processing, fabric preparation, rinsing and drying, fabric inspection, brushing surface for impurity removal, plaiting finishing, defect repair, packaging and warehousing, so that the fabric has antibacterial and antiviral effects and can remove odor, and the using effect is better after being made into sportswear.
Description
Technical Field
The invention relates to a textile fabric, in particular to a novel fabric and a preparation process thereof.
Background
In the current society, fabric is no longer a simple material of clothes, but gradually evolves to be a main soul pillar of clothes. From the aspects of product style, product design, process technology and artistic aesthetics, the popular trend of the textile fabric in the new century can be summarized into twenty characters of light weight, comfort, flashing, transparency, color, texture, composition, function, green and health care.
At present, when the existing fabric is used for making clothing, especially sports wear, sweat can continuously permeate into the fabric due to frequent sweating of human body, microorganisms in the fabric can rapidly propagate by taking sweat, grease, scurf or decomposed substances of fabric per se secreted by the human body as nutrients to form a large amount of harmful bacteria, the bacteria can catalyze metabolites to decompose various odorous volatile compounds such as low-grade fatty acids and amines, the odor causing nausea is released by the microorganisms and the decomposed odor of the secretion of the bacteria and dead bodies of the bacteria, the serious odor can cause abnormal stimulation to human skin to induce various skin diseases, and as the fabric is exposed outside, the fabric has good fiber adsorption effect and is easy to adsorb particles such as dust, virus and the like in the air, so that the virus grows in the fabric and is easy to harm to the health, the using effect of the fabric after being made into the sports wear is influenced.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a novel fabric and a preparation process thereof, the novel fabric has antibacterial and antiviral effects, can remove odor, and has a good using effect after being made into sports wear.
The technical purpose of the invention is realized by the following technical scheme: a novel fabric comprises a base fabric layer and a surface layer, wherein an intermediate layer is arranged between the base fabric layer and the surface layer, the base fabric layer, the intermediate layer and the surface layer are sewn together through yarns, the intermediate layer is obtained by padding a grey fabric with an antibacterial and antiviral finishing agent and a fragrance finishing agent, wherein,
the antibacterial and antiviral finishing agent comprises the following components in parts by weight:
5-10 parts of chitosan;
10-15 parts of water-soluble chitin;
10-15 parts of organic silicon;
4-8 parts of disodium ethylene diamine tetraacetate;
5-10 parts of nano silver ion sol;
4-8 parts of an emulsifier;
3-5 parts of a dispersing agent;
the balance of water;
the fragrant finishing agent comprises the following components in parts by weight:
1-3 parts of sandalwood;
10-20 parts of rhodinol;
1-2 parts of peppermint oil;
5-10 parts of liquorice;
4-8 parts of yellow lead;
1-2 parts of a thickening agent;
15-25 parts of an adhesive;
the balance being water.
Through adopting above-mentioned technical scheme, because the intermediate level obtains through grey cloth padding antibacterial and antiviral finishing agent and fragrant smell finishing agent, then through the arrangement of antibacterial and antiviral finishing agent to the intermediate level, make the intermediate level have antibacterial and antiviral effect, thereby make the surface fabric be difficult for breeding the bacterium and producing the virus, then pass through the arrangement of fragrant smell finishing agent to the intermediate level, make the intermediate level can give off fragrance, dispel the stink, thereby make the surface fabric be difficult for producing the peculiar smell, then through this a series of settings, make the result of use of the sportswear made by the surface fabric better.
The invention is further configured to: the surface layer comprises patterns formed by knitting an upper dial of two needle tracks and a lower cylinder of the two needle tracks, the patterns are in six-path circulation, the patterns are arranged according to the sequence from the upper dial to the lower dial, the first path is a loop forming tissue, a floating thread tissue and a floating thread tissue in sequence, the second path is a loop collecting tissue, a floating thread tissue and a loop collecting tissue in sequence, the third path is a loop forming tissue, a floating thread tissue and a floating thread tissue in sequence, the fourth path is a floating thread tissue, a loop collecting tissue and a floating thread tissue in sequence, and the sixth path is a floating thread tissue, a loop collecting tissue and a floating thread tissue in sequence.
By adopting the technical scheme, the surface layer comprises the patterns formed by knitting the upper dial of the two needle tracks and the lower needle cylinder of the two needle tracks, so that the knitting structure has good stability, good durability, clear knitting structure and strong third dimension, is not easy to thread off, and has good hand feeling and is comfortable when being made into sports wear.
The invention is further configured to: the base cloth layer is woven by a plurality of functional yarn longitude and latitude and is formed, the functional yarn includes core yarn and spiral winding at the cladding yarn in the core yarn outside, the core yarn is twisted with fingers by yarn one and two spiral of yarn and forms, yarn one is formed by a plurality of polyester fiber twists, yarn two is formed by a plurality of graphene fiber twists.
Through adopting above-mentioned technical scheme, because the base cloth layer is woven by a plurality of functional yarn longitude and latitude and is formed, the functional yarn includes core yarn and the cladding yarn of spiral winding in the core yarn outside, the core yarn is twisted with two spirals of yarn by yarn one and forms, and yarn one is twisted by a plurality of polyester fiber and forms, polyester fiber has high strength, high tenacity and good shape preserving nature, thereby effectively guaranteed the intensity and the toughness of functional yarn, make the intermediate level of being woven by the functional yarn have higher intensity and difficult fold, yarn two is twisted by a plurality of graphene fiber and forms, graphene fiber intensity and toughness are high, and have ultraviolet resistance and antistatic effect, effectively increased the function in intermediate level, give the better comprehensive properties of surface fabric.
The invention is further configured to: the covered yarn is formed by spirally twisting a first winding and a second winding, wherein the first winding is formed by twisting a plurality of lyocell fibers, and the second winding is formed by twisting a plurality of coffee carbon fibers.
Through adopting above-mentioned technical scheme, because the cladding yarn is formed by first wire winding and second wire winding spiral intertwine, and first wire winding is twisted by a plurality of lyocell fibre and forms, lyocell fibre has smooth sense of touch and soft sense, and anti balling-up is effectual, thereby give the better comfort level of surface fabric, the second wire winding is formed by a plurality of coffee carbon fiber twists, coffee carbon fiber feels glutinous smooth, the sense of touch is soft and comfortable, and has good intensification warmth retention performance, thereby effectively promoted the feel of surface fabric, make the surface fabric comparatively cold-proof comfortable when making sportswear and wearing.
A preparation process of a novel fabric comprises the following steps:
1) manufacturing yarns: preparing fibers for preparing the fabric, and then sequentially carrying out impurity removal, loosening, opening, carding, combing, drafting and twisting on the agglomerated fibers, and then winding to obtain yarns for preparing the fabric;
2) weaving the fabric: placing the yarns for preparing the fabric into a circular knitting weft knitting machine for knitting and weaving, winding the knitted fabric on a cloth rolling shaft, putting down the cloth rolling shaft after reaching a certain length, and respectively knitting the fabric into a base fabric layer, a surface layer and grey cloth for preparing an intermediate layer;
3) processing grey cloth: applying the antibacterial and antiviral finishing agent and the fragrance finishing agent to the grey cloth by a padding method to prepare an intermediate layer;
4) preparing the fabric: stacking the base cloth layer, the middle layer and the surface layer from bottom to top, and then sewing the base cloth layer, the middle layer and the surface layer together through yarns to prepare a finished fabric;
5) rinsing and drying: soaking the finished fabric prepared in the step 4) into clear water at 40-50 ℃, repeatedly cleaning, drying in a dryer after cleaning, and rolling after drying;
6) inspecting the fabric: inspecting the fabric processed in the step 5) one by one, marking the inspected defects on the fabric edge, and simultaneously making cloth inspection records;
7) brushing the surface to remove impurities: placing the fabric qualified in the step 6) on a cloth brushing machine for brushing cloth, and removing neps and impurities on the surface of the fabric;
8) folding and finishing: carrying out secondary inspection on the fabric processed in the step 7), and performing continuous folding to obtain a folded fabric after impurity removal is performed;
9) and (3) defect repairing: inspecting the fabric processed in the step 8), and repairing defects which can be repaired on the surface of the fabric;
10) packaging and warehousing: and (4) carrying out batch inspection on the physical indexes of the finished fabric, uniformly packaging after the physical indexes are qualified, and warehousing for storage.
Through adopting above-mentioned technical scheme, whole operation flow is simple, coordinate in order through equipment and manual work, the technology continuity is better, make the production efficiency of surface fabric high, and through the inspection of surface fabric in two steps of surface fabric inspection and plaiting arrangement, can effectively distinguish defective products and certified products, guarantee the finished product quality of surface fabric, and through the step of brushing face edulcoration and defect repair, can get rid of the surface fabric on the surface neps impurity and carry out repairing to the surface fabric on the surface prosthetic defect, make the quality of finished product surface fabric higher.
The invention is further configured to: the steps of applying the antibacterial and antiviral finishing agent and the fragrance finishing agent to the grey cloth by a padding method are as follows:
1) proportioning the padding liquid, namely diluting the antibacterial and antiviral finishing agent and the fragrance finishing agent respectively to obtain the padding liquid, wherein the bath ratio of the grey cloth to the diluted padding liquid is 1: 9;
2) fabric treatment: carrying out oxidation pretreatment of padding hydrogen peroxide and steaming on the grey cloth, washing, carrying out bio-enzyme treatment of padding bio-enzyme and steaming, inactivating enzyme and washing, thereby completing the pretreatment of the grey cloth;
3) padding treatment: immersing the grey cloth obtained by the treatment in the step 2) into padding liquid for padding treatment, wherein the duration is 3 hours;
4) cleaning and drying: cleaning and drying the grey cloth processed in the step 3), and finishing padding.
By adopting the technical scheme, the padding efficiency is higher, and because the fabric treatment is carried out before the padding treatment, the subsequent padding is more uniform and thorough, and the padding effect is effectively ensured.
In conclusion, the invention has the following beneficial effects:
1. according to the invention, the intermediate layer is arranged, the intermediate layer is obtained by padding the antibacterial and antiviral finishing agent and the fragrance finishing agent on the gray fabric, the intermediate layer has antibacterial and antiviral effects through the finishing of the antibacterial and antiviral finishing agent on the intermediate layer, so that the fabric is not easy to breed bacteria and generate viruses, the intermediate layer can emit fragrance and remove odor through the finishing of the fragrance finishing agent on the intermediate layer, so that the fabric is not easy to generate peculiar smell, and the use effect of the sportswear made of the fabric is better through the series of settings.
2. The preparation process disclosed by the invention is simple in operation flow, the equipment and the manual work are coordinated and matched in order, the process continuity is better, the production efficiency of the fabric is high, the quality of the finished fabric is ensured through the inspection of the fabric in the two steps of fabric inspection and plaiting finishing, and the quality of the finished fabric is higher through the steps of brushing the surface to remove impurities and repairing defects.
Drawings
FIG. 1 is a schematic view of the fabric structure of the present invention;
FIG. 2 is a schematic view of a pattern knitting structure of a surface layer in the present invention;
FIG. 3 is a schematic structural view of a functional yarn according to the present invention;
FIG. 4 is a flow chart of a manufacturing process of the present invention;
FIG. 5 is a flow chart of the padding process of the present invention.
Reference numerals: 1. a base cloth layer; 2. a surface layer; 3. an intermediate layer; 4. a first yarn; 5. a second yarn; 6. a first winding; 7. and a second winding.
Detailed Description
The invention is described in detail below with reference to the figures and examples.
Referring to fig. 1, a novel fabric comprises a base fabric layer 1 and a surface layer 2, an intermediate layer 3 is disposed between the base fabric layer 1 and the surface layer 2, the base fabric layer 1, the intermediate layer 3 and the surface layer 2 are sewn together by yarns, the intermediate layer 3 is obtained by padding grey cloth with an antibacterial and antiviral finishing agent and a fragrance finishing agent, wherein,
the antibacterial and antiviral finishing agent comprises the following components in parts by weight:
5-10 parts of chitosan;
10-15 parts of water-soluble chitin;
10-15 parts of organic silicon;
4-8 parts of disodium ethylene diamine tetraacetate;
5-10 parts of nano silver ion sol;
4-8 parts of an emulsifier;
3-5 parts of a dispersing agent;
the balance of water;
the fragrant finishing agent comprises the following components in parts by weight:
1-3 parts of sandalwood;
10-20 parts of rhodinol;
1-2 parts of peppermint oil;
5-10 parts of liquorice;
4-8 parts of yellow lead;
1-2 parts of a thickening agent;
15-25 parts of an adhesive;
the balance being water.
Referring to fig. 2 and 3, the surface layer 2 includes a pattern knitted by an upper dial of two needle tracks and a lower cylinder of two needle tracks, and the pattern has six loops, the pattern is formed by sequentially knitting a loop-forming structure, a float structure, and a float structure according to an arrangement order of the upper dial to the lower dial, the first loop is a loop-tucking structure, a float structure, and a loop-tucking structure, the third loop is a loop-forming structure, a float structure, and a float structure, the fourth loop is a float structure, a loop-forming structure, and a loop-forming structure, the fifth loop is a float structure, a loop-tucking structure, and a float structure, the sixth loop is a float structure, a loop-tucking structure, and a float structure, the base fabric layer 1 is formed by winding a plurality of functional yarns, the functional yarns include core yarns and covering yarns outside the spiral core yarns, the core yarn is formed by twisting a first yarn 4 and a second yarn 5 in a spiral mode, the first yarn 4 is formed by twisting a plurality of polyester fibers, the second yarn 5 is formed by twisting a plurality of graphene fibers, the cladding yarn is formed by twisting a first winding 6 and a second winding 7 in a spiral mode, the first winding 6 is formed by twisting a plurality of Lyocell fibers, and the second winding 7 is formed by twisting a plurality of coffee carbon fibers.
According to the invention, the intermediate layer 3 is arranged between the base cloth layer 1 and the surface layer 2, and the intermediate layer 3 is obtained by padding an antibacterial and antiviral finishing agent and a fragrance finishing agent on grey cloth, so that the antibacterial and antiviral finishing agent is added with chitosan and organic silicon, so that a better inhibiting effect on bacteria and fungi can be achieved, the water-soluble chitin is added and is combined with sialic acid of microbial phospholipid, so that the life vitality of the microorganisms can be limited, so that bacteria are not easy to breed in the fabric, the water-soluble chitin has the functions of adsorption, permeation, fixation and chain bonding, can be permanently combined with fabric fibers, has excellent durability, can maintain the antibacterial effect, and the nano silver ion sol and the disodium ethylene diamine tetraacetate are added for compounding, so that a high-efficiency, quick sterilization and virus inactivation mechanism can be formed, and bacteria and viruses bred in the fabric can be quickly killed, the antibacterial and antiviral finishing agent is used for finishing the middle layer 3, so that the middle layer 3 has antibacterial and antiviral effects, the fabric is not easy to breed bacteria and generate viruses, sandalwood, rose alcohol and peppermint oil are added into the fragrance finishing agent and compounded with the thickening agent and the adhesive, peculiar smell can be covered, the fabric can emit pleasant fragrance with layering sense and has lasting fragrance releasing capacity, the liquorice and yellow lead are added into the fragrance finishing agent, the antibacterial effect can be achieved, the internal mildew of the fabric can be prevented, the fabric is not easy to generate stink, the fragrance finishing agent is used for finishing the middle layer 3, the middle layer 3 can emit fragrance, the stink is removed, the fabric is not easy to generate the peculiar smell, and the using effect of the sportswear made of the fabric is better through the series of settings.
Because the surface layer 2 comprises the pattern formed by knitting the upper dial of the two-needle channel and the lower cylinder of the two-needle channel, the pattern is six-way and one-cycle, the knitting structure has good stability, is not easy to thread off, has better durability, clear knitting structure layers and strong stereoscopic impression, the fabric has better hand feeling, and the sportswear is more comfortable when being made into the sportswear.
Because the base cloth layer 1 is formed by weaving a plurality of functional yarns in a warp-weft mode, the functional yarns comprise core yarns and cladding yarns which are spirally wound on the outer sides of the core yarns, the core yarns are formed by spirally twisting a first yarn 4 and a second yarn 5, the first yarn 4 is formed by twisting a plurality of polyester fibers, the polyester fibers have high strength, high toughness and good shape retention, so that the strength and the toughness of the functional yarns are effectively ensured, the middle layer 3 woven by the functional yarns has high strength and is not easy to wrinkle, the second yarn 5 is formed by twisting a plurality of graphene fibers, the graphene fibers have high strength and toughness and have ultraviolet resistance and antistatic effects, the functions of the middle layer 3 are effectively added, better comprehensive performance is given to the fabric, and because the cladding yarns are formed by spirally twisting a first winding 6 and a second winding 7, and the first winding 6 is formed by twisting a plurality of Lyocell fibers, the lyocell fibers have smooth touch and soft touch, the anti-pilling effect is good, the fabric is endowed with a better comfort level, the second winding 7 is formed by twisting a plurality of coffee carbon fibers, the coffee carbon fibers are glutinous and smooth in hand feeling, soft and comfortable in touch feeling, and have excellent warming and warm-keeping performance, so that the hand feeling of the fabric is effectively improved, and the fabric is warm and comfortable when being made into sports wear.
Referring to fig. 4 and 5, a preparation process of a novel fabric includes the following steps:
1) manufacturing yarns: preparing fibers for preparing the fabric, and then sequentially carrying out impurity removal, loosening, opening, carding, combing, drafting and twisting on the agglomerated fibers, and then winding to obtain yarns for preparing the fabric;
2) weaving the fabric: placing the yarns for preparing the fabric into a circular knitting weft knitting machine for knitting and weaving, winding the knitted fabric on a cloth rolling shaft, putting down the cloth rolling shaft after reaching a certain length, and respectively knitting the fabric into a base fabric layer, a surface layer and grey cloth for preparing an intermediate layer;
3) processing the grey cloth: applying the antibacterial and antiviral finishing agent and the fragrance finishing agent to the grey cloth by a padding method to prepare an intermediate layer;
4) preparing the fabric: stacking the base cloth layer, the middle layer and the surface layer from bottom to top, and then sewing the base cloth layer, the middle layer and the surface layer together through yarns to prepare a finished fabric;
5) rinsing and drying: soaking the finished fabric prepared in the step 4) into clear water at 40-50 ℃, repeatedly cleaning, drying in a dryer after cleaning, and rolling after drying;
6) inspecting the fabric: inspecting the fabric processed in the step 5) one by one, marking the inspected defects on the fabric edge, and simultaneously making cloth inspection records;
7) brushing the surface to remove impurities: placing the fabric qualified in the step 6) on a cloth brushing machine for brushing cloth, and removing nep impurities on the surface of the fabric;
8) folding and finishing: carrying out secondary inspection on the fabric processed in the step 7), and performing continuous folding to obtain a folded fabric after impurity removal is performed;
9) and (3) defect repairing: inspecting the fabric processed in the step 8), and repairing defects capable of being repaired on the surface of the fabric;
10) packaging and warehousing: and (4) carrying out batch inspection on the physical indexes of the finished fabric, uniformly packaging after the physical indexes are qualified, and warehousing for storage.
The method comprises the following steps of applying the antibacterial and antiviral finishing agent and the fragrance finishing agent to grey cloth by a padding method:
1) the mangling is prepared by diluting the antibacterial and antiviral finishing agent and the fragrance finishing agent respectively to obtain the mangling, and the bath ratio of the grey cloth to the diluted mangling is 1: 9;
2) fabric treatment: carrying out oxidation pretreatment of padding hydrogen peroxide and steaming on the grey cloth, washing, carrying out biological enzyme treatment of padding biological enzyme and steaming, inactivating enzyme, and washing to finish the pretreatment of the grey cloth;
3) padding treatment: immersing the grey cloth obtained by the treatment in the step 2) into a padding liquid for padding treatment, wherein the duration time is 3 hours;
4) cleaning and drying: cleaning and drying the grey cloth processed in the step 3), and finishing padding.
The invention adopts the preparation process flows of yarn manufacturing, fabric weaving, grey cloth processing, fabric preparation, rinsing and drying, fabric inspection, brushing impurity removal, plaiting finishing, defect repairing and packaging and warehousing, the whole operation flow is simple, the equipment and the manual work are coordinated and matched in order, the process continuity is better, the production efficiency of the fabric is high, the defective products and the qualified products can be effectively distinguished through the inspection of the fabric in the two steps of fabric inspection and plaiting finishing, the finished product quality of the fabric is ensured, and the cotton nep impurities on the surface of the fabric can be removed and the defects capable of being repaired on the surface of the fabric can be repaired through the steps of brushing impurity removal and defect repairing, so that the quality of the finished product fabric is higher.
The invention adopts a mode of applying an antibacterial and antiviral finishing agent and an aroma finishing agent to grey cloth by a padding method, and the method comprises the following specific steps: the padding liquid is proportioned, the fabric is treated, the padding treatment is carried out, the cleaning and the drying are carried out, the padding efficiency is higher, and the fabric treatment is carried out before the padding treatment, so that the subsequent padding is more uniform and thorough, and the padding effect is effectively ensured.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.
Claims (6)
1. A novel fabric is characterized in that: comprises a base cloth layer (1) and a surface layer (2), an intermediate layer (3) is arranged between the base cloth layer (1) and the surface layer (2), the base cloth layer (1), the intermediate layer (3) and the surface layer (2) are sewed together through yarns, the intermediate layer (3) is obtained by padding grey cloth with an antibacterial and antiviral finishing agent and a fragrance finishing agent, wherein,
the antibacterial and antiviral finishing agent comprises the following components in parts by weight:
5-10 parts of chitosan;
10-15 parts of water-soluble chitin;
10-15 parts of organic silicon;
4-8 parts of disodium ethylene diamine tetraacetate;
5-10 parts of nano silver ion sol;
4-8 parts of an emulsifier;
3-5 parts of a dispersing agent;
the balance of water;
the fragrant finishing agent comprises the following components in parts by weight:
1-3 parts of sandalwood;
10-20 parts of rhodinol;
1-2 parts of peppermint oil;
5-10 parts of liquorice;
4-8 parts of yellow lead;
1-2 parts of a thickening agent;
15-25 parts of an adhesive;
the balance being water.
2. The novel fabric according to claim 1, wherein: the surface layer (2) comprises a pattern formed by knitting an upper dial of two needle tracks and a lower needle cylinder of two needle tracks, the pattern is in six-way circulation, the pattern is in the sequence from the upper dial to the lower dial, the first way is a loop forming tissue, a floating thread tissue and a floating thread tissue, the second way is a tucking tissue, a floating thread tissue and a tucking tissue, the third way is a loop forming tissue, a floating thread tissue and a floating thread tissue, the fourth way is a floating thread tissue, a loop forming tissue and a loop forming tissue, the fifth way is a floating thread tissue, a loop collecting tissue and a floating thread tissue, and the sixth way is a floating thread tissue, a loop collecting tissue and a floating thread tissue.
3. The novel fabric according to claim 1, wherein: base cloth layer (1) is woven by a plurality of functional yarn longitude and latitude and is formed, the functional yarn includes core yarn and spiral winding at the cladding yarn in the core yarn outside, the core yarn is twisted with the fingers by yarn one (4) and two (5) spirals and forms, yarn one (4) is twisted by a plurality of polyester fiber and is formed, yarn two (5) are twisted by a plurality of graphite alkene fibre and are formed.
4. The novel fabric according to claim 3, wherein: the covered yarn is formed by spirally twisting a first winding (6) and a second winding (7), wherein the first winding (6) is formed by twisting a plurality of lyocell fibers, and the second winding (7) is formed by twisting a plurality of coffee carbon fibers.
5. A process for preparing a novel fabric as claimed in any one of claims 1 to 4, characterized in that: the method comprises the following steps:
1) manufacturing yarns: preparing fibers for preparing the fabric, and then sequentially carrying out impurity removal, loosening, opening, carding, combing, drafting and twisting on the agglomerated fibers, and then winding to obtain yarns for preparing the fabric;
2) weaving the fabric: placing the yarns for preparing the fabric into a circular knitting weft knitting machine for knitting and weaving, winding the knitted fabric on a cloth rolling shaft, putting down the cloth rolling shaft after reaching a certain length, and respectively knitting the fabric into a base fabric layer, a surface layer and grey cloth for preparing an intermediate layer;
3) processing the grey cloth: applying the antibacterial and antiviral finishing agent and the fragrance finishing agent to the grey cloth by a padding method to prepare an intermediate layer;
4) preparing the fabric: stacking the base cloth layer, the middle layer and the surface layer from bottom to top, and then sewing the base cloth layer, the middle layer and the surface layer together through yarns to prepare a finished fabric;
5) rinsing and drying: soaking the finished fabric prepared in the step 4) into clear water at 40-50 ℃, repeatedly cleaning, drying in a dryer after cleaning, and rolling after drying;
6) inspecting the fabric: inspecting the fabric processed in the step 5) one by one, marking the inspected defects on the fabric edge, and simultaneously making cloth inspection records;
7) brushing the surface to remove impurities: placing the fabric qualified in the step 6) on a cloth brushing machine for brushing cloth, and removing nep impurities on the surface of the fabric;
8) folding and finishing: carrying out secondary inspection on the fabric processed in the step 7), and performing continuous folding to obtain a folded fabric after impurity removal is performed;
9) and (3) defect repairing: inspecting the fabric processed in the step 8), and repairing defects capable of being repaired on the surface of the fabric;
10) packaging and warehousing: and (4) carrying out batch inspection on the physical indexes of the finished fabric, uniformly packaging after the physical indexes are qualified, and warehousing for storage.
6. The preparation process of the novel fabric according to claim 5, characterized in that: the steps of applying the antibacterial and antiviral finishing agent and the fragrance finishing agent to the grey cloth by a padding method are as follows:
1) proportioning the padding liquid, namely diluting the antibacterial and antiviral finishing agent and the fragrance finishing agent respectively to obtain the padding liquid, wherein the bath ratio of the grey cloth to the diluted padding liquid is 1: 9;
2) fabric treatment: carrying out oxidation pretreatment of padding hydrogen peroxide and steaming on the grey cloth, washing, carrying out bio-enzyme treatment of padding bio-enzyme and steaming, inactivating enzyme and washing, thereby completing the pretreatment of the grey cloth;
3) padding treatment: immersing the grey cloth obtained by the treatment in the step 2) into a padding liquid for padding treatment, wherein the duration time is 3 hours;
4) cleaning and drying: cleaning and drying the grey cloth processed in the step 3), and finishing padding.
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| JP2016215441A (en) * | 2015-05-18 | 2016-12-22 | 旭化成株式会社 | Laminate fabric |
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| CN211730504U (en) * | 2019-12-30 | 2020-10-23 | 绍兴山淼贸易有限公司 | Double-faced velvet fabric with soft hand feeling |
| CN211730525U (en) * | 2019-12-30 | 2020-10-23 | 绍兴山淼贸易有限公司 | Warm-keeping type double-faced velvet fabric |
| CN111976231A (en) * | 2020-08-28 | 2020-11-24 | 新昌县克莱克服饰有限公司 | Fabric and preparation process thereof |
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2022
- 2022-02-18 CN CN202210150240.4A patent/CN114571804A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2016215441A (en) * | 2015-05-18 | 2016-12-22 | 旭化成株式会社 | Laminate fabric |
| CN106436323A (en) * | 2016-10-11 | 2017-02-22 | 漳州市鼎鑫电子科技有限公司 | Natural antibacterial and deodorizing finishing agent for non-woven fabrics and preparation method of finishing agent |
| CN110344158A (en) * | 2019-05-28 | 2019-10-18 | 福建祥锦实业有限公司 | A kind of underwear fabric and its processing technology of absorbing sweat sterilization |
| CN211730504U (en) * | 2019-12-30 | 2020-10-23 | 绍兴山淼贸易有限公司 | Double-faced velvet fabric with soft hand feeling |
| CN211730525U (en) * | 2019-12-30 | 2020-10-23 | 绍兴山淼贸易有限公司 | Warm-keeping type double-faced velvet fabric |
| CN111976231A (en) * | 2020-08-28 | 2020-11-24 | 新昌县克莱克服饰有限公司 | Fabric and preparation process thereof |
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