CN114571316A - Full-automatic lens centering edge grinding machine - Google Patents

Full-automatic lens centering edge grinding machine Download PDF

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Publication number
CN114571316A
CN114571316A CN202210375412.8A CN202210375412A CN114571316A CN 114571316 A CN114571316 A CN 114571316A CN 202210375412 A CN202210375412 A CN 202210375412A CN 114571316 A CN114571316 A CN 114571316A
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CN
China
Prior art keywords
axis
lens
driving
edge grinding
module
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202210375412.8A
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Chinese (zh)
Inventor
饶龙军
陈明聪
谢扬德
丁立煜
宋超
张静
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhongshan Guangwei Intelligent Technology Co ltd
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Zhongshan Guangwei Intelligent Technology Co ltd
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Application filed by Zhongshan Guangwei Intelligent Technology Co ltd filed Critical Zhongshan Guangwei Intelligent Technology Co ltd
Priority to CN202210375412.8A priority Critical patent/CN114571316A/en
Publication of CN114571316A publication Critical patent/CN114571316A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • B24B9/02Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
    • B24B9/06Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
    • B24B9/08Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass
    • B24B9/14Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass of optical work, e.g. lenses, prisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/005Feeding or manipulating devices specially adapted to grinding machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • B24B9/02Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
    • B24B9/06Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
    • B24B9/08Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass
    • B24B9/14Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass of optical work, e.g. lenses, prisms
    • B24B9/146Accessories, e.g. lens mounting devices
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

Abstract

The utility model provides a full-automatic lens centering edging machine, which comprises a bod, clamping device, edging device and material feeding unit, through material feeding unit automatic will wait to process the lens and rectify the back and remove and carry out the material loading to clamping device, clamping device adsorbs earlier and waits to process the lens and press from both sides tightly again, then drive clamp shaft synchronous revolution, rely on centrifugal force and clamping-force to make lens automatic alignment center, carry out diversified accurate edging processing by edging device relative lens horizontal migration again, processing is taken out the lens from clamping device and the unloading by material feeding unit after accomplishing, this application simple structure, lens processing convenience and automation efficiency have been improved, lens processing precision can be ensured.

Description

Full-automatic lens centering edge grinding machine
Technical Field
The application belongs to the technical field of optical lens processing equipment, and particularly relates to a full-automatic lens centering edge grinding machine.
Background
Lens centering edging machine processing lens process passes through steps such as material loading, centre gripping, centering, edging in proper order, and current centering edging machine has following defect or problem:
1. when the conventional centering edge grinding machine is used for feeding, the lenses are usually manually fed and clamped, the automation degree is low, the labor cost is high, the production efficiency is low, the phenomenon of deflection or falling and the like can be caused when the lenses are placed manually, and the yield cannot be ensured;
2. the traditional clamping device adopts two motors to respectively drive two clamp shafts to rotate, the lens cannot be driven to rotate at a high speed during centering, the rotating speed of the clamp shafts is generally less than 100r/min, if the rotating speed is too high, the lens is easy to be eccentric and scratched due to desynchrony, the processing efficiency is low, and the edge grinding effect on the lens is influenced;
3. when carrying out the edging, the edging rigidity can't diversely carry out the edging processing to the lens, leads to the edging inefficiency, and there is the processing effect poor with the precision low.
Disclosure of Invention
The application provides a full-automatic lens centering edging machine in order to solve the technical problem of background art.
In order to solve the technical problem, the following technical scheme is adopted in the application:
the full-automatic lens centering edge grinding machine comprises a machine body, wherein a clamping device, an edge grinding device and a feeding device are arranged on the machine body;
the clamping device comprises a clamping base, an adsorption clamp and a centering clamp which are oppositely arranged are arranged on the clamping base, the adsorption clamp is used for adsorbing a lens, the centering clamp can be close to or far away from the adsorption clamp so as to clamp or loosen the lens adsorbed on the adsorption clamp, a rotating mechanism used for synchronously driving the adsorption clamp and the centering clamp to rotate and a clamping mechanism used for driving the centering clamp to be close to or far away from the adsorption clamp are further arranged on the clamping base;
the edge grinding device comprises an edge grinding machine base, a moving mechanism arranged on the edge grinding machine base and an edge grinding mechanism arranged on the moving mechanism, wherein the moving mechanism is used for driving the edge grinding mechanism to move along the horizontal direction relative to the lens clamped on the clamping device, so that the edge grinding mechanism can carry out edge grinding on the lens clamped on the clamping device;
the feeding device comprises a feeding rack, a material carrying platform, a correcting mechanism and a carrying mechanism, wherein the material carrying platform, the correcting mechanism and the carrying mechanism are arranged on the feeding rack, the carrying mechanism is used for taking out a lens to be processed from the material carrying platform and moving the lens to be processed to the correcting mechanism for position correction, and is used for taking out the corrected lens to be processed from the correcting mechanism and moving the lens to the adsorption clamp, and is used for taking out the processed lens from the adsorption clamp and moving the processed lens to the material carrying platform for storage.
Preferably, the clamping mechanism comprises an advancing module arranged on the clamping base and a flexible pressing module arranged between the advancing module and the centering fixture, the advancing module is used for driving the flexible pressing module to enable the centering fixture to be close to or far away from the adsorption fixture, and the flexible pressing module is used for driving the centering fixture to be flexibly pressed towards the adsorption fixture.
Preferably, the flexible pressing module comprises a flexible pressing sliding seat arranged on the clamping base in a sliding manner, the flexible pressing sliding seat is connected with the driving end of the pushing module, and a flexible pressing cylinder is arranged on the flexible pressing sliding seat;
the flexible pressure cylinder is a double-outlet cylinder, one end of a piston rod of the flexible pressure cylinder is connected with the centering clamp, and an elastic piece is arranged between the other end of the piston rod and the flexible pressure cylinder body.
Preferably, the rotating mechanism comprises an adsorption pinion arranged on the adsorption clamp, a core taking pinion arranged on the centering clamp, and a driving module and a gearbox group arranged on the clamping base;
the speed changing box group comprises a speed changing transmission shaft which is rotatably arranged on the clamping base, and two ends of the speed changing transmission shaft are respectively provided with a speed changing large gear which is in meshing transmission with the adsorption small gear and the core taking small gear;
the drive module is characterized in that a drive pinion in meshing transmission with any one of the variable speed large gears is arranged at the drive end of the drive module, and the drive module comprises a servo motor and a speed reducer.
Preferably, the moving mechanism comprises an X-axis moving group for driving the edge grinding mechanism to move left and right along the X-axis direction and a Y-axis moving group for driving the edge grinding mechanism to move back and forth along the Y-axis direction perpendicular to the X-axis direction.
Preferably, the X-axis moving group comprises an X-axis guide rail arranged on the edge grinding base and extending along the X-axis direction, an X-axis sliding table slidably arranged on the X-axis guide rail, and an X-axis driving assembly arranged on the edge grinding base and used for driving the X-axis sliding table to slide along the X-axis guide rail, the X-axis driving assembly comprises an X-axis servo motor, an X-axis coupler and an X-axis lead screw which are sequentially connected, the X-axis servo motor is arranged on the edge grinding base, and the X-axis lead screw is in threaded connection with the X-axis sliding table;
y axle removes group including locating on the X axle slip table and along Y axle guide rail, the slip that Y axle direction extends locate Y axle slip table on the Y axle guide rail and locating be used for the drive on the X axle slip table Y axle slip table is followed the gliding Y axle drive assembly of Y axle guide rail, edging mechanism locates on the Y axle slip table, Y axle drive assembly is including Y axle servo motor, Y axle coupling and the Y axle lead screw that connects gradually, Y axle servo motor locates on the X axle slip table, Y axle lead screw with Y axle slip table threaded connection.
Preferably, edging mechanism is including locating edging axle bed on the moving mechanism, it is equipped with the rubstone axle to rotate on the edging axle bed, rubstone axle one end is equipped with rubstone, the other end is connected with and is used for driving its pivoted edging drive group, edging drive group is including locating edging motor on the edging axle bed, the drive end of edging motor pass through the driving medium with rubstone axle transmission is connected.
Preferably, the carrying mechanism includes:
the horizontal module is arranged on the feeding rack and can move on the feeding rack along the horizontal direction;
the lifting module is arranged on the horizontal module and can lift on the horizontal module along the vertical direction;
and the taking and placing module is arranged on the lifting module and used for taking and placing the lens.
Preferably, the taking and placing module comprises a taking and placing frame arranged on the driving end of the lifting module, the taking and placing frame is provided with a turnover frame capable of turning relative to the taking and placing module and a turning driving piece for driving the turnover frame to turn over, and the turnover frame is provided with an adsorption piece for taking and placing lenses;
the lens picking and placing frame is further provided with a lifting driving piece capable of lifting along the vertical direction, and a suction nozzle used for picking and placing lenses is arranged on the driving end of the lifting driving piece.
Preferably, the horizontal module comprises:
the X-axis slide rail is arranged on the feeding rack and extends along the X-axis direction;
the X-axis sliding seat is arranged on the X-axis sliding rail in a sliding manner;
the X-axis driving part is arranged on the feeding rack and used for driving the X-axis sliding seat to move along the X-axis sliding rail;
the Y-axis slide rail is arranged on the X-axis slide seat and extends along the Y-axis direction vertical to the X axis;
the Y-axis sliding seat is arranged on the Y-axis sliding rail in a sliding manner and is connected with the lifting module;
and the Y-axis driving part is arranged on the X-axis sliding seat and used for driving the Y-axis sliding seat to move along the Y-axis sliding rail.
Compared with the prior art, the beneficial effects of this application are as follows:
the utility model provides a full-automatic lens centering edging machine, which comprises a bod, clamping device, edging device and material feeding unit, it carries out the material loading to remove to clamping device after will treating the lens correction to process through material feeding unit is automatic, clamping device adsorbs earlier and treats the processing lens and press from both sides tightly again, then drive clamp shaft synchronous revolution, rely on centrifugal force and clamping-force to make lens auto-alignment center, carry out diversified accurate edging processing by edging device relative lens horizontal migration again, take out and the unloading with the lens from clamping device by material feeding unit after the processing is accomplished, the application is simple in structure, can promote edging whetstone axle and centre gripping anchor clamps axle rotational speed, greatly promote edging machining efficiency, the surface machining quality of lens has been improved, higher yield and production efficiency have, and the machine is suitable for popularization and application.
The lens processing convenience and the automation efficiency are improved, and the lens processing precision can be ensured.
The application provides a centering edging machine lens clamping device, including the centre gripping base, adsorb anchor clamps, centering anchor clamps, rotary mechanism and clamping mechanism, adsorb through adsorbing anchor clamps earlier and wait to process the lens, drive centering anchor clamps by clamping mechanism again and press from both sides the lens of waiting to process on the absorption anchor clamps, then drive by rotary mechanism and adsorb anchor clamps and centering anchor clamps synchronous revolution, rely on centrifugal force and clamping-force to make lens automatic alignment center, this application adopts synchronous drive to adsorb anchor clamps and centering anchor clamps to rotate, can make anchor clamps axle rotational speed promote, avoid the speed difference to cause off-centre and damage the lens, this application anchor clamps axle rotational speed can accelerate to 1000r/min, can greatly promote edging machining efficiency, can improve the surface machining quality of lens simultaneously.
The application provides a centering edging machine lens edging device, including the edging frame, moving mechanism and edging mechanism, drive edging mechanism through moving mechanism and remove or the back-and-forth movement about the horizontal direction, and then can make the relative lens horizontal migration of edging mechanism carry out diversified accurate edging processing, carry out high-efficient accurate processing to the lens according to the design requirement, the rotational speed of this application edging whetstone axle can accelerate to 4000 plus 5000r/min, very big degree promotes edging efficiency, improve processing precision and result of working.
The application provides a centering edging machine autoloading device, including the pay-off frame, carry the material platform, aligning gear and transport mechanism, will carry the material bench to wait to process the lens and remove to aligning gear and rectify through transport mechanism, remove the lens to centering edging machine by transport mechanism after rectifying again and carry out the edging processing, the lens after the processing is removed to carrying the material platform by transport mechanism and is deposited, automatic unloading of going up can be realized to this application, do not need the people to place the lens by hand, avoid polluting the lens, and can avoid material loading offset through rectifying, improve material loading stability, convenience and automation efficiency have been improved.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings used in the description of the embodiments will be briefly introduced below.
Fig. 1 is a schematic structural view of a full-automatic lens centering edge grinding machine according to an embodiment of the invention.
Fig. 2 is a schematic structural diagram of a clamping device in an embodiment of the invention.
FIG. 3 is a schematic view of a centering fixture of the clamping device near an adsorption fixture according to an embodiment of the present invention.
FIG. 4 is a schematic structural diagram of the clamping device according to the embodiment of the present invention after the clamping base is hidden.
Fig. 5 is a schematic cross-sectional view of a clamping device in an embodiment of the invention.
Fig. 6 is a schematic structural view of an edge grinding device according to an embodiment of the present invention.
Fig. 7 is an exploded view of the edge grinding device according to the embodiment of the present invention.
Fig. 8 is an exploded view of another perspective of the edge grinding device in the embodiment of the present invention.
Fig. 9 is a schematic structural diagram of a feeding device in an embodiment of the present invention.
Fig. 10 is a schematic structural diagram of another view of the feeding device in the embodiment of the invention.
Fig. 11 is a schematic structural diagram of a pick-and-place module in an embodiment of the invention.
Fig. 12 is a schematic structural diagram of a correction mechanism in an embodiment of the present invention.
Detailed Description
As shown in fig. 1-12, the full-automatic lens centering edge grinding machine comprises a machine body 1, wherein a clamping device 2, an edge grinding device 3 and a feeding device 4 are arranged on the machine body 1;
the utility model provides a full-automatic lens centering edging machine, which comprises a bod, clamping device, edging device and material feeding unit, it carries out the material loading to remove to clamping device after will treating the lens correction to process through material feeding unit is automatic, clamping device adsorbs earlier and treats that the processing lens is tight again, then clamping spindle synchronous revolution, rely on centrifugal force and clamping-force to make lens auto-alignment center, carry out diversified accurate edging processing by edging device relative lens horizontal migration again, take out and the unloading from clamping device with the lens by material feeding unit after the processing is accomplished, the application is simple in structure, lens processing convenience and automation efficiency have been improved, lens processing precision can be ensured.
The clamping device 2 comprises a clamping base 21, an adsorption clamp 22 and a centering clamp 23 which are arranged oppositely are arranged on the clamping base 21, the adsorption clamp 22 is used for adsorbing lenses, the centering clamp 23 can be close to or far away from the adsorption clamp 22 so as to clamp or loosen the adsorbed lenses on the adsorption clamp 22, a rotating mechanism 24 which is used for synchronously driving the adsorption clamp 22 and the centering clamp 23 to rotate and a clamping mechanism 25 which is used for driving the centering clamp 23 to be close to or far away from the adsorption clamp 22 are further arranged on the clamping base 21, the lenses to be processed on the adsorption clamp are firstly adsorbed by the adsorption clamp, then the centering clamp is driven by the clamping mechanism to clamp the lenses to be processed on the adsorption clamp, then the adsorption clamp and the centering clamp are driven by the rotating mechanism to rotate synchronously, the lenses are automatically aligned to the center by means of centrifugal force and clamping force, and the lenses are mechanically centered, this application can improve the centre gripping stability, adopts synchronous drive to adsorb anchor clamps and centering anchor clamps rotatory, can be so that anchor clamps axle speed promotes, avoids the speed difference to cause off-centre and damage lens, and this application rotational speed can accelerate to 1000r/min, can greatly degree promote edging machining efficiency, can improve the surface finish quality of lens simultaneously.
Preferably, the clamping mechanism 25 comprises an advancing module 251 disposed on the clamping base 21, and a flexible pressing module 252 disposed between the pushing module 251 and the centering fixture 23, the pushing module 251 is used for driving the flexible pressing module 252 to move the centering clamp 23 to approach or move away from the adsorption clamp 22, the flexible pressing module 252 is used for driving the centering clamp 23 to flexibly press the adsorption clamp 22, and high pressure is usually required for feeding of the equipment, but the quality of the lens is easy to be unstable under high pressure, and the lens is pushed into equipment under high pressure at high speed and large impact force, so that the processed lens is easy to be eccentric and scratched, drive centering anchor clamps through advancing the module earlier and be close to adsorption jig, rethread gentle press the module and drive centering anchor clamps flexibility and press to adsorption jig, can cushion the initial impact force of centre gripping, avoid pressing the lens firmly and cause the fish tail.
Preferably, the flexible pressing module 252 includes a flexible pressing sliding seat 2521 slidably disposed on the clamping base 21, the flexible pressing sliding seat 2521 is connected to the driving end of the pushing module 251, and a flexible pressing cylinder 2522 is disposed on the flexible pressing sliding seat 2521; the flexible pressure cylinder 2522 is a double-outlet cylinder, one end of a piston rod 2520 of the flexible pressure cylinder is connected with the centering clamp 23, and an elastic element 2523 is arranged between the other end of the piston rod and the body of the flexible pressure cylinder 2522. The elastic component is the spring, it sets up between gentle pressure cylinder and its drive end, it drives centering anchor clamps and presses to the adsorption apparatus after to the cylinder that presses supplys, because there is the cylinder that presses supplys to slide on the centre gripping base through the gentle slide that presses in the resistance, the elastic component compression provides certain repulsion force this moment, play the cushioning effect, avoid centering anchor clamps to press the lens on the adsorption apparatus firmly, the cylinder that presses supplys of this application is two cylinders, its drive end one end is connected with centering anchor clamps, the other end is equipped with the elastic component that is used for elastic buffer, can press to the lens flexibly.
Preferably, the clamping base 21 is provided with a flexible pressing guide 2524 extending along the moving direction of the centering clamp 23, the flexible pressing sliding seat 2521 is slidably disposed on the flexible pressing guide 2524 through a flexible pressing sliding block, and a flexible cylinder is slidably connected with the clamping base, so that a buffering displacement can be provided behind the contact lens.
Preferably, the pushing module 251 comprises a pushing cylinder 2511 arranged on the clamping base 21, a driving end of the pushing cylinder 2511 is connected with the soft pressing module 252, the centering clamp is pushed by the pushing cylinder to move to the position of the adsorption clamp, and then soft pressing is performed by the soft pressing module.
Preferably, the adsorption clamp 22 includes an adsorption shaft sleeve 221 sleeved on the clamping base 21, an adsorption shaft core 222 is rotationally arranged in the adsorption shaft sleeve 221, one end of the adsorption shaft core 222, which is close to the centering clamp 23, is provided with an adsorption head 223 for adsorbing a lens, the other end of the adsorption shaft core is in transmission connection with the rotating mechanism 24, the adsorption shaft core is connected with a vacuum device, the lens can be adsorbed in advance, and clamping is facilitated.
Preferably, the centering fixture 23 includes a clamping shaft sleeve 231 sleeved on the clamping base 21, a clamping shaft core 232 is rotatably disposed in the clamping shaft sleeve 231, one end of the clamping shaft core 232 close to the adsorption fixture 22 is provided with a clamping head 233 for pressing the lens, and the other end of the clamping shaft core is in transmission connection with the rotating mechanism 24, wherein the clamping shaft sleeve can move relative to the clamping base, and the centering fixture is driven by the clamping mechanism to move to the position of the adsorption fixture for clamping the lens.
Preferably, the rotating mechanism 24 includes an adsorption pinion gear 241 provided on the adsorption jig 22, a coring pinion gear 242 provided on the centering jig 23, and a drive module 243 and a gear box group 244 provided on the clamp base 21; the gear box set 244 comprises a gear transmission shaft 2441 which is rotatably arranged on the clamping base 21, and two ends of the gear transmission shaft 2441 are respectively provided with a gear wheel 2442 which is in meshing transmission with the adsorption small gear 241 and the core taking small gear 242; be equipped with on the drive end of drive module 243 with arbitrary the driven drive pinion 2431 of variable speed gear wheel 2442 meshing, current anchor clamps use two motors to drive centering anchor clamps respectively and adsorb anchor clamps and rotate, unable high-speed rotation, make the overquick lens of rotational speed produce the scratch easily when high-speed core fixing, and this application uses the gear box group to drive and adsorbs anchor clamps and centering anchor clamps synchronous rotation, the pinion on the drive module output shaft and the gear wheel meshing transmission of gear box group, can improve the moment of torsion power, and then realize that gearbox output shaft and anchor clamps pinion rotate at a high speed, use gear box group synchronous drive to adsorb anchor clamps and centering anchor clamps advantage is that the load is even, operate steadily, the rotational speed can be accelerated to 1000r/min, can realize high-speed rotation and can not make the lens produce the scratch.
The driving module 243 includes a servo motor 2432 and a reducer 2433. This application uses servo motor reduction gear combination to be used for reducing the rotational speed, promotes the moment of torsion.
Edging device 3 includes edging frame 31, locates moving mechanism 32 on the edging frame 31, and locates edging mechanism 33 on the moving mechanism 32, moving mechanism 32 is used for the drive edging mechanism 33 is relative along the horizontal direction the lens of centre gripping on the clamping device 2 moves, so that edging mechanism 33 is right the lens of centre gripping carries out edging processing on the clamping device 2, moves or the back-and-forth movement about or along the horizontal direction through moving mechanism drive edging mechanism, and then can make edging mechanism relative lens horizontal migration carry out diversified accurate edging processing, carries out high-efficient accurate processing to the lens according to the design requirement, and the rotational speed of this application edging stone axle can be accelerated to 4000-year sand 5000r/min, and very big degree promotes edging efficiency improves processing and processing effect precision.
Preferably, moving mechanism 32 includes along the drive of X axle direction X axle removal group 321 that removes about edging mechanism 33 and the drive of Y axle direction along perpendicular to X axle direction Y axle removal group 322 of edging mechanism 33 back-and-forth movement can realize that edging mechanism relatively processes the lens through setting up X axle removal group and Y axle removal group and remove the lens and remove, realizes lens external diameter, chamfer or bench work, can carry out the edging operation to the lens according to processing design requirement, increases machining efficiency.
Preferably, the X-axis moving group 321 includes an X-axis guide rail 3211 disposed on the edge grinding base 31 and extending along an X-axis direction, an X-axis sliding table 3212 slidably disposed on the X-axis guide rail 3211, and an X-axis driving assembly 3213 disposed on the edge grinding base 31 and configured to drive the X-axis sliding table 3212 to slide along the X-axis guide rail 3211, the X-axis driving assembly 3213 includes an X-axis servo motor 32131, an X-axis coupler 32132, and an X-axis lead screw 32133 sequentially connected, the X-axis servo motor 32131 is disposed on the edge grinding base 31, and the X-axis lead screw 32133 is in threaded connection with the X-axis sliding table 3212; this application adopts the lead screw transmission, can improve and remove the precision, and the servo motor drive can accurate removal, reaches the purpose of accurate processing.
The Y-axis moving group 322 includes a Y-axis guide rail 3221 arranged on the X-axis sliding table 3212 and extending in the Y-axis direction, a Y-axis sliding table 3222 arranged on the Y-axis guide rail 3221 in a sliding manner, and a Y-axis driving assembly 3223 arranged on the X-axis sliding table 3212 and used for driving the Y-axis sliding table 3222 to slide along the Y-axis guide rail 3221, the edge grinding mechanism 33 is arranged on the Y-axis sliding table 3222, the Y-axis driving assembly 3223 includes a Y-axis servo motor 32231, a Y-axis coupler 32232, and a Y-axis screw rod 32233 connected in sequence, the Y-axis servo motor 32231 is arranged on the X-axis sliding table 3212, and the Y-axis screw rod 32233 is in threaded connection with the Y-axis sliding table 3222. This application adopts the lead screw transmission, can improve and remove the precision, and the servo motor drive can accurate removal, reaches the purpose of accurate processing.
Preferably, the edging machine base 31 is provided with two parallel and oppositely arranged X-axis guide rails 3211, and the bottom of the X-axis sliding table 3212 is provided with X-axis sliders 3214 which are opposite and respectively slidably connected with the two X-axis guide rails 3211; the X-axis sliding table 3212 is provided with two parallel Y-axis guide rails 3221 disposed opposite to each other, and the bottom of the Y-axis sliding table 3222 is provided with Y-axis sliders 3224 which are opposite to each other and respectively slidably connected to the two Y-axis guide rails 3221. Two Y axle sliders lock in opposite directions on two guide rails that carry on the back mutually, can improve and connect the steadiness, and then can steadily remove, improve and remove the precision, and then can improve the edging effect.
Preferably, an X-axis limiting assembly 3210 is disposed on the X-axis moving group 321, the X-axis limiting assembly 3210 includes an X-axis sensor 3215 disposed on the edge grinding base 31 and an X-axis sensing piece 3216 disposed on the X-axis sliding table 3212, and the X-axis sensor 3215 can sense a position of the X-axis sensing piece 3216; a Y-axis limiting component 3220 is disposed on the Y-axis moving group 322, the Y-axis limiting component 3220 includes a Y-axis sensor 3225 disposed on the X-axis sliding table 3212 and a Y-axis sensing piece 3226 disposed on the Y-axis sliding table 3222, and the Y-axis sensor 3225 can sense a position of the Y-axis sensing piece 3226. The purpose that sets up spacing subassembly plays limiting displacement, when the inductor senses the response piece, can send and stop the model to servo motor stop work, prevents that the slip table from deviating from, protection device.
Preferably, the edge grinding mechanism 33 includes an edge grinding shaft seat 331 disposed on the moving mechanism 32, the edging shaft seat 331 is rotatably provided with a rubstone shaft 332, one end of the rubstone shaft 332 is provided with a rubstone 333, the other end is connected with an edging driving group 334 for driving the rubstone to rotate, and the lens is edged by the rubstone, can replace grinding stones correspondingly according to different processing requirements, the edging drive group 334 comprises an edging motor 3341 arranged on the edging shaft seat 331, the driving end of the edging motor 3341 is in transmission connection with the whetstone shaft 332 through a transmission piece 3342, the potential energy of the edging motor is transmitted to the whetstone shaft through the transmission part so as to drive the whetstone to carry out edging processing on the lens, the rotating speed of the whetstone shaft can reach 4000r/min-5000r/min, and the rotating speed can be specifically adjusted according to different materials/shapes/technical requirements.
The feeding device 4 comprises a feeding rack 41 and a material carrying platform 42, a correcting mechanism 43 and a carrying mechanism 44 which are arranged on the feeding rack 41, wherein the carrying mechanism 44 is used for taking out and moving a lens to be processed from the material carrying platform 42, the correcting mechanism 43 is used for carrying out position correction and correcting the corrected lens to be processed from the correcting mechanism 43, the lens to be processed is taken out and moved to the adsorption clamp 22 and is used for taking out the processed lens from the adsorption clamp 22 and moving the processed lens to the material carrying platform 42 for storage, the lens to be processed on the material carrying platform is moved to the correcting mechanism through the carrying mechanism for correction, the lens is moved to a centering edging machine for edging processing by the carrying mechanism after correction, the processed lens is moved to the material carrying platform by the carrying mechanism for storage, automatic feeding and discharging can be realized, and the lens is not required to be manually placed by a person, avoid polluting the lens, and can improve material loading stability through the correction, improved convenience and automation efficiency.
Preferably, the conveying mechanism 44 includes a horizontal module 441, a lifting module 442, and a pick-and-place module 443; the horizontal module 441 is arranged on the feeding rack 41 and can move on the feeding rack 41 along the horizontal direction; the lifting module 442 is disposed on the horizontal module 441, and can be lifted on the horizontal module 441 along a vertical direction; the taking and placing module 443 is arranged on the lifting module 442 and used for taking and placing the lenses; this application carries out the horizontal direction through horizontal module and removes, carries out vertical direction through lift module and goes up and down, gets to put the module through getting and carry out the lens and get and put, during the use, gets through horizontal module drive and puts the module and remove to lens/year material platform upside, descends through lift module and gets to put the module and put lens/year material platform position, snatchs/release lens by getting to put the module again.
Preferably, the pick-and-place module 443 includes a pick-and-place frame 4431 arranged at the driving end of the lifting module 442, the pick-and-place frame 4431 is provided with a turning frame 4432 capable of turning relative to the pick-and-place frame and a turning driving element 4433 for driving the turning frame 4432 to turn, and the turning frame 4432 is provided with an absorbing element 4434 for picking and placing lenses; because first press from both sides axle and the horizontal setting of second press from both sides axle of lens processing, the lens need keep vertical state during edging processing, consequently, need turn over into vertical state to the lens of treating of horizontality after the completion of correction, this application sets up the roll-over stand and can overturn into vertical state by the horizontality with adsorbing the piece, after the completion of correction, adsorb behind the lens upset of treating of horizontality becomes vertical state, remove to the processing station by transport mechanism and carry out the material loading, the samely, processing is accomplished the back, adsorb the piece and take out the back to turn over into the horizontality with the lens of having processed of vertical state and carry out the unloading, this application can realize switching the lens between horizontality and vertical state, be convenient for go up and down.
Adsorb piece 4434 including being used for inhaling the first sucking disc 44341 of putting the lens of treating processing and being used for inhaling the second sucking disc 44342 of putting the processing lens, this application adsorbs the piece and uses the sucking disc can improve the absorption stability, and adsorbs the piece and be equipped with two sucking discs altogether and can realize unloading back material loading simultaneously, raises the efficiency, reduces the transport stroke.
The taking and placing frame 4431 is further provided with a lifting driving piece 4435 capable of lifting along the vertical direction, the driving end of the lifting driving piece 4435 is provided with a suction nozzle 4436 for taking and placing lenses, and the lens groove on the tray is sunken downwards, so that the lenses are placed in the groove and are not easy to take out by using the suction disc when being stored.
Preferably, the horizontal module 441 includes:
an X-axis slide rail 4411 provided on the feeding frame 41 and extending in the X-axis direction;
an X-axis slide 4412 slidably disposed on the X-axis slide rail 4411;
an X-axis driving component 4413, disposed on the feeding rack 41, for driving the X-axis sliding seat 4412 to move along the X-axis sliding rail 4411;
a Y-axis slide rail 4414 provided on the X-axis slide base 4412 and extending in a Y-axis direction perpendicular to the X-axis;
a Y-axis slide 4415 slidably disposed on the Y-axis slide rail 4414 and connected to the lifting module 442;
and a Y-axis driver 4416 disposed on the X-axis slide 4412 for driving the Y-axis slide 4415 to move along the Y-axis slide 4414.
The lens can be moved in the horizontal direction XY by arranging the horizontal module, so that the automation is improved.
Preferably, be equipped with at least two sets of parallel arrangement on the pay-off frame 41X axle slide rail 4411, this application is provided with many X axle slide rails, can avoid single slide rail atress too big to lead to the problem that the slip is not smooth.
Preferably, the aligning gear 43 include with the correction seat 430 that pay-off frame 41 is connected, be equipped with bracket 431 and correction cylinder 432 on the correction seat 430, be equipped with on the output of correction cylinder 432 and be used for the cooperation centre gripping to arrange in the first clamping jaw 433 and the second clamping jaw 434 of lens on the bracket 431, will wait to process the lens through handling mechanism during the use and remove to the correction seat on, carry out prepositioning with the lens through correcting first clamping jaw of cylinder drive and second clamping jaw, prepositioning can carry out position correction with the lens, during the material loading again, can avoid because lens material loading position deviation, lead to the phenomenon that drops that anchor clamps clamp empty or clamp lead to partially, this application can improve material loading stability through precorrection again material loading earlier.
Preferably, the material loading platform 42 includes an upper tray 421 for storing the lenses to be processed and a lower tray 422 for storing the processed lenses, and the upper tray 421 and the lower tray 422 are both provided with a downwardly concave mirror groove 420.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims (10)

1. Full-automatic lens centering edging machine, including organism (1), its characterized in that: the machine body (1) is provided with a clamping device (2), an edge grinding device (3) and a feeding device (4);
the clamping device (2) comprises a clamping base (21), an adsorption clamp (22) and a core taking clamp (23) which are oppositely arranged are arranged on the clamping base (21), the adsorption clamp (22) is used for adsorbing a lens, the core taking clamp (23) can be close to or far away from the adsorption clamp (22) so as to clamp or loosen the lens adsorbed on the adsorption clamp (22), a rotating mechanism (24) used for synchronously driving the adsorption clamp (22) and the core taking clamp (23) to rotate is further arranged on the clamping base (21), and a clamping mechanism (25) used for driving the core taking clamp (23) to be close to or far away from the adsorption clamp (22);
the edge grinding device (3) comprises an edge grinding machine base (31), a moving mechanism (32) arranged on the edge grinding machine base (31) and an edge grinding mechanism (33) arranged on the moving mechanism (32), wherein the moving mechanism (32) is used for driving the edge grinding mechanism (33) to move relative to the lens clamped on the clamping device (2) along the horizontal direction, so that the edge grinding mechanism (33) can grind the lens clamped on the clamping device (2);
the feeding device (4) comprises a feeding rack (41), and a material loading platform (42), a correcting mechanism (43) and a carrying mechanism (44) which are arranged on the feeding rack (41), wherein the carrying mechanism (44) is used for taking out a lens to be processed from the material loading platform (42) and moving the lens to be processed to the correcting mechanism (43) for position correction, taking out the corrected lens to be processed from the correcting mechanism (43) and moving the lens to the adsorption clamp (22), and taking out the processed lens from the adsorption clamp (22) and moving the processed lens to the material loading platform (42) for storage.
2. The machine according to claim 1, wherein said clamping mechanism (25) comprises a pushing module (251) disposed on said clamping base (21), and a compliance module (252) disposed between said pushing module (251) and said core taking fixture (23), said pushing module (251) is configured to drive said compliance module (252) to move said core taking fixture (23) close to or away from said adsorption fixture (22), said compliance module (252) is configured to drive said core taking fixture (23) to flexibly press said adsorption fixture (22).
3. The machine according to claim 2, wherein said soft press module (252) comprises a soft press sliding base (2521) slidably disposed on said clamping base (21), said soft press sliding base (2521) being connected to a driving end of said pushing module (251), said soft press sliding base (2521) being provided with a soft press cylinder (2522);
the flexible pressure cylinder (2522) is a double-outlet cylinder, one end of a piston rod (2520) of the flexible pressure cylinder is connected with the core taking clamp (23), and an elastic element (2523) is arranged between the other end of the piston rod and the flexible pressure cylinder (2522).
4. The machine according to claim 1, wherein said rotation mechanism (24) comprises an adsorption pinion (241) provided on said adsorption gripper (22), a coring pinion (242) provided on said coring gripper (23), and a drive module (243) and a gearbox group (244) provided on said gripping base (21);
the speed changing box group (244) comprises a speed changing transmission shaft (2441) which is rotatably arranged on the clamping base (21), and two ends of the speed changing transmission shaft (2441) are respectively provided with a speed changing large gear (2442) which is in meshing transmission with the adsorption small gear (241) and the core taking small gear (242);
the driving end of the driving module (243) is provided with a driving small gear (2431) which is in meshing transmission with any one variable speed large gear (2442), and the driving module (243) comprises a servo motor (2432) and a speed reducer (2433).
5. The machine according to claim 1, wherein said moving mechanism (32) comprises an X-axis moving group (321) for driving said edging mechanism (33) to move left and right along the X-axis direction and a Y-axis moving group (322) for driving said edging mechanism (33) to move back and forth along the Y-axis direction perpendicular to the X-axis direction.
6. The full-automatic lens centering edge grinding machine according to claim 5, wherein the X-axis moving group (321) comprises an X-axis guide rail (3211) which is arranged on the edge grinding base (31) and extends along the X-axis direction, an X-axis sliding table (3212) which is slidably arranged on the X-axis guide rail (3211), and an X-axis driving assembly (3213) which is arranged on the edge grinding base (31) and is used for driving the X-axis sliding table (3212) to slide along the X-axis guide rail (3211), the X-axis driving assembly (3213) comprises an X-axis servo motor (32131), an X-axis coupler (32132) and an X-axis lead screw (32133) which are sequentially connected, the X-axis servo motor (32131) is arranged on the edge grinding base (31), and the X-axis servo motor (32133) is in threaded connection with the X-axis sliding table (3212);
y axle removes group (322) including locating on X axle slip table (3212) and along Y axle guide rail (3221) that the Y axle direction extends, slide and locate Y axle slip table (3222) on Y axle guide rail (3221) and locate be used for the drive on X axle slip table (3212) Y axle slip table (3222) are followed Y axle drive subassembly (3223) that Y axle guide rail (3221) is gliding, edging mechanism (33) are located on Y axle slip table (3222), Y axle drive subassembly (3223) is including Y axle servo motor (32231), Y axle coupling (32232) and Y axle lead screw (32233) that connect gradually, Y axle servo motor (32231) are located on X axle slip table (3212), Y axle lead screw (32233) with Y axle slip table (3222) threaded connection.
7. The fully automatic lens centering edge grinding machine according to claim 1, wherein the edge grinding mechanism (33) comprises an edge grinding shaft seat (331) provided on the moving mechanism (32), the edge grinding shaft seat (331) is provided with an edge grinding shaft (332) in a rotating manner, one end of the edge grinding shaft (332) is provided with an edge grinding stone (333), the other end is connected with an edge grinding driving group (334) for driving the rotation thereof, the edge grinding driving group (334) comprises an edge grinding motor (3341) provided on the edge grinding shaft seat (331), and the driving end of the edge grinding motor (3341) is in transmission connection with the edge grinding shaft (332) through a transmission piece (3342).
8. The machine according to claim 1, wherein said handling mechanism (44) comprises:
the horizontal module (441) is arranged on the feeding rack (41) and can move on the feeding rack (41) along the horizontal direction;
a lifting module (442) which is provided on the horizontal module (441) and can be lifted on the horizontal module (441) in the vertical direction;
and the taking and placing module (443) is arranged on the lifting module (442) and used for taking and placing the lens.
9. The machine according to claim 8, wherein said pick-and-place module (443) comprises a pick-and-place frame (4431) disposed at a driving end of said lifting module (442), said pick-and-place frame (4431) is provided with a flip frame (4432) capable of flipping relative thereto and a flip driving member (4433) for driving said flip frame (4432) to flip, said flip frame (4432) is provided with an absorbing member (4434) for picking and placing lenses;
the pick-and-place frame (4431) is also provided with a lifting driving piece (4435) which can lift along the vertical direction, and the driving end of the lifting driving piece (4435) is provided with a suction nozzle (4436) for picking and placing lenses.
10. The machine according to claim 8, wherein said horizontal module (441) comprises:
the X-axis slide rail (4411) is arranged on the feeding rack (41) and extends along the X-axis direction;
an X-axis slide carriage (4412) which is arranged on the X-axis slide rail (4411) in a sliding manner;
the X-axis driving piece (4413) is arranged on the feeding rack (41) and is used for driving the X-axis sliding seat (4412) to move along the X-axis sliding rail (4411);
a Y-axis slide rail (4414) provided on the X-axis slide (4412) and extending in a Y-axis direction perpendicular to the X-axis;
the Y-axis sliding seat (4415) is arranged on the Y-axis sliding rail (4414) in a sliding mode and is connected with the lifting module (442);
and the Y-axis driving piece (4416) is arranged on the X-axis sliding seat (4412) and is used for driving the Y-axis sliding seat (4415) to move along the Y-axis sliding rail (4414).
CN202210375412.8A 2022-04-11 2022-04-11 Full-automatic lens centering edge grinding machine Pending CN114571316A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210375412.8A CN114571316A (en) 2022-04-11 2022-04-11 Full-automatic lens centering edge grinding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210375412.8A CN114571316A (en) 2022-04-11 2022-04-11 Full-automatic lens centering edge grinding machine

Publications (1)

Publication Number Publication Date
CN114571316A true CN114571316A (en) 2022-06-03

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CN205310037U (en) * 2015-12-08 2016-06-15 洛阳宝环数控精密设备制造有限公司 Portable workbench device is used to shaped glass remote control processing lines edging
CN207255894U (en) * 2017-10-12 2018-04-20 卡门哈斯激光科技(苏州)有限公司 Lens edge grinding machine
CN110202442A (en) * 2019-06-11 2019-09-06 上饶市亚星光电仪器有限公司 Grinding device is used in a kind of production of optical mirror slip
CN211136606U (en) * 2019-07-11 2020-07-31 东莞市锐博智能科技有限公司 Small-sized polaroid edge grinding machine
CN211992217U (en) * 2020-04-08 2020-11-24 重庆盛泰光电有限公司 Cell-phone camera lens edging device
CN213106038U (en) * 2020-07-31 2021-05-04 中山市光维光电科技有限公司 Automatic surface dividing milling and grinding equipment for optical lenses
CN213136167U (en) * 2020-09-18 2021-05-07 上海展志光学仪器有限公司 Transmission mechanism of automatic edge grinding machine
CN214979875U (en) * 2021-04-28 2021-12-03 三明福特科光电有限公司 Edging rubstone
CN215478263U (en) * 2021-04-23 2022-01-11 中山市光维智能科技有限公司 Intelligent feeding and discharging system applied to full-automatic lens production and processing equipment
CN219853705U (en) * 2023-02-21 2023-10-20 中山市光维智能科技有限公司 Lens edging machine with electric spindle structure

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20100110924A (en) * 2009-04-06 2010-10-14 김기영 (multi reflection type hand-grinder
CN203282311U (en) * 2013-06-18 2013-11-13 中山市光维光电科技有限公司 Optical lens edging vertical type full automation structure equipment
CN204686603U (en) * 2015-03-17 2015-10-07 刘忠文 Novel numerical control glass edge-grinding machine
CN205310037U (en) * 2015-12-08 2016-06-15 洛阳宝环数控精密设备制造有限公司 Portable workbench device is used to shaped glass remote control processing lines edging
CN207255894U (en) * 2017-10-12 2018-04-20 卡门哈斯激光科技(苏州)有限公司 Lens edge grinding machine
CN110202442A (en) * 2019-06-11 2019-09-06 上饶市亚星光电仪器有限公司 Grinding device is used in a kind of production of optical mirror slip
CN211136606U (en) * 2019-07-11 2020-07-31 东莞市锐博智能科技有限公司 Small-sized polaroid edge grinding machine
CN211992217U (en) * 2020-04-08 2020-11-24 重庆盛泰光电有限公司 Cell-phone camera lens edging device
CN213106038U (en) * 2020-07-31 2021-05-04 中山市光维光电科技有限公司 Automatic surface dividing milling and grinding equipment for optical lenses
CN213136167U (en) * 2020-09-18 2021-05-07 上海展志光学仪器有限公司 Transmission mechanism of automatic edge grinding machine
CN215478263U (en) * 2021-04-23 2022-01-11 中山市光维智能科技有限公司 Intelligent feeding and discharging system applied to full-automatic lens production and processing equipment
CN214979875U (en) * 2021-04-28 2021-12-03 三明福特科光电有限公司 Edging rubstone
CN219853705U (en) * 2023-02-21 2023-10-20 中山市光维智能科技有限公司 Lens edging machine with electric spindle structure

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