CN114571161A - Welding equipment for insulating frame of washing machine and operation method of welding equipment - Google Patents
Welding equipment for insulating frame of washing machine and operation method of welding equipment Download PDFInfo
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- CN114571161A CN114571161A CN202210250264.7A CN202210250264A CN114571161A CN 114571161 A CN114571161 A CN 114571161A CN 202210250264 A CN202210250264 A CN 202210250264A CN 114571161 A CN114571161 A CN 114571161A
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- welding
- push rod
- main frame
- frame
- washing machine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0247—Driving means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor
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- Mechanical Engineering (AREA)
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- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a washing machine insulating frame welding device and an operation method thereof, and relates to the technical field of washing machine insulating frame welding, in particular to a lifting push rod and a welding assembly, wherein the top end of the lifting push rod is connected with a rotating motor, the welding assembly is connected to the right side of a telescopic push rod, one side of the surface of a main frame is provided with a combined push rod, the bottom of an upper pulley is connected with a semicircular gear ring, the side surfaces of an auxiliary frame and the main frame are provided with adjusting grooves, and the outer part of an output shaft of a second micro motor is connected with a welding head. According to the welding equipment for the insulating frame of the washing machine and the operation method of the welding equipment, the plurality of welding heads are enabled to rotate around the splicing seams based on the splicing seam trend of the two columnar bodies, and the angle, the height and the distance are adjusted in real time in the rotating process, so that the welding heads are always close to the surfaces of the splicing seams, the welding efficiency is greatly improved while the welding quality is guaranteed, and the time required by forming the insulating frame of the washing machine is shortened.
Description
Technical Field
The invention relates to the technical field of welding of insulating frames of washing machines, in particular to welding equipment of the insulating frames of the washing machines and an operation method of the welding equipment.
Background
The insulating frame of washing machine is the cubic column structure usually, and insulating frame splices the back by the column object usually, uses welding equipment to weld in concatenation seam department for firmly be in the same place firmly between two columns, and the above-mentioned operation of continuous repetition is until forming a complete frame, and because concatenation seam often has many concatenation seams according to all face quantity of columns, many concatenation seams enclose into the round and need the manual work to hand welder and walk the round along concatenation seam trend and can firmly weld two objects together.
The existing insulating frame of the washing machine is formed by firmly welding two cylindrical bodies together by manually holding a welding gun to walk a circle along the splicing seam of the two cylindrical bodies until a complete frame is formed, but the welding efficiency of the operation is not high.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a welding device for an insulating frame of a washing machine and an operation method thereof, which solve the problem that the welding efficiency of the operation is low because the existing insulating frame of the washing machine is provided in the background art, the welding gun is manually held by a hand to walk a circle along the splicing seam of two cylindrical bodies so as to firmly weld the two cylindrical bodies together until a complete frame is formed.
In order to achieve the purpose, the invention is realized by the following technical scheme: a washing machine insulation frame welding device comprises a lifting push rod and a welding assembly, wherein the top end of the lifting push rod is connected with a rotating motor, the right side of the rotating motor is connected with a telescopic push rod, the welding assembly is connected to the right side of the telescopic push rod, the welding assembly comprises a main frame, a combined push rod, an auxiliary frame, an upper chute, an upper pulley, a semicircular gear ring, an electromagnet, a driving motor, a driving gear, an adjusting groove, a first micro motor, a micro push rod, a second micro motor and a welding head, the combined push rod is arranged on one side of the surface of the main frame, the right end of the combined push rod is connected with the auxiliary frame, the upper chutes are formed in the tops of the auxiliary frame and the inner wall of the main frame, the upper pulley is arranged inside the upper chute, the semicircular gear ring is connected to the bottom of the upper pulley, the electromagnets are embedded into the inner walls of two ends of the semicircular gear ring, and the driving motor is arranged on the left side of the surface of the main frame, and the bottom of the driving motor is connected with the driving gear when penetrating through the main frame, the side faces of the auxiliary frame and the main frame are provided with adjusting grooves, a first micro motor is arranged inside the adjusting grooves, a micro push rod is connected to the outer portion of an output shaft of the first micro motor, the end portion of the micro push rod is connected with a second micro motor, and a welding head is connected to the outer portion of an output shaft of the second micro motor.
Furthermore, the number of the semicircular gear rings is two, and the semicircular gear rings are meshed with the driving gear.
Furthermore, the driving gear is rotatably connected with the main frame, and the semicircular gear ring is in transmission connection with the driving motor through the driving gear.
Furthermore, the semi-circular toothed ring is respectively arranged in the main frame and the subframe, and the side surfaces of the two ends of the semi-circular toothed ring and the side surfaces of the two ends of the main frame and the subframe are located in the same vertical plane.
Furthermore, the semicircular toothed ring is connected with the upper chute in a sliding manner through an upper pulley, and the adjusting grooves are uniformly formed in the surface of the semicircular toothed ring.
Furthermore, the inner side surfaces of the semicircular toothed rings protrude out of the inner side surfaces of the main frame and the auxiliary frame, and the miniature push rod is rotatably connected with the semicircular toothed rings through the first miniature motor.
Further, the welding assembly further comprises an upper slope surface, a lower chute and a spring pulley, the upper slope surface is arranged at the two ends of the bottom of the inner wall of the auxiliary frame and the inner wall of the main frame, the lower chute is arranged on the surface of the upper slope surface, and the spring pulley is arranged inside the lower chute.
Furthermore, the upper slope surface, the subframe and the main frame are of an integrated structure, and the bottom of the inner wall of the subframe and the bottom of the inner wall of the main frame are also provided with lower sliding chutes.
Furthermore, the top of the spring pulley is fixedly connected with the bottom of the semicircular gear ring, and the semicircular gear ring is connected with the lower chute in a sliding mode through the spring pulley.
An operation method of a welding device for an insulating frame of a washing machine comprises the following specific processes:
the method comprises the following steps: splicing two columnar bodies of the insulating frame, pressurizing to enable the two columnar bodies to be tightly attached after the splicing is correct, drawing a walking figure through a computer host while obtaining the direction of a splicing seam, extending out a push rod of a combined body to enable an auxiliary frame and a main frame to be away from each other, adjusting the heights of the auxiliary frame and the main frame through a lifting push rod, adjusting the angles of the auxiliary frame and the main frame through a rotating motor, and adjusting the positions of the auxiliary frame and the main frame through a telescopic push rod until the peripheries of the splicing seams of the columnar bodies are surrounded by the auxiliary frame and the main frame;
step two: the combined push rod contracts to enable the subframe and the main frame to be combined, at the moment, the two semicircular gear rings are mutually adsorbed together through the electrification of the electromagnet, meanwhile, according to a splicing seam walking pattern, the height of a welding head is adjusted by a first micro motor, the orientation of the welding head is adjusted by a second micro motor to enable the welding head to be aligned to the position of the splicing seam, and the distance of the welding head is adjusted by the micro push rod to enable the welding head to be close to the position of the splicing seam;
step three: the welding head operates to weld the position of the splicing seam, the driving gear is driven by the driving motor to enable the two semicircular gear rings to slide along the inner part of the upper chute to realize autorotation according to the walking pattern, and the welding head rotates along with the walking pattern and adjusts the height, the angle and the distance in real time through the micro push rods of the first micro motor and the second micro motor, so that the welding head welds the splicing seam along the walking direction of the walking pattern;
and step four, after all the splicing seams are welded, the welding between the two columnar bodies is finished, then the combined push rod extends out to enable the auxiliary frame and the main frame to be away from each other again so as to separate from the wrapping of the columnar bodies, and then the operation of the step one to the step three is repeated until all the columnar bodies are welded to form the complete insulating frame of the washing machine.
The invention provides a welding device for an insulating frame of a washing machine and an operation method thereof, and the welding device has the following beneficial effects:
the splicing seam trend based on two columnar bodies enables a plurality of welding heads to rotate around the splicing seam, and the angle, the height and the distance are adjusted in real time in the rotating process, so that the welding heads are always close to the surface of the splicing seam, the welding efficiency is greatly improved while the welding quality is ensured, and the required time for forming the insulating frame of the washing machine is shortened.
1. According to the welding equipment for the insulating frame of the washing machine and the operation method of the welding equipment, the two semicircular gear rings are mutually attached through contraction of the fit push rod, the drive gear is driven by the drive motor to enable the two semicircular gear rings to slide along the inner part of the upper chute through the upper pulley to realize rotation, the welding head is always attached to the splicing seam position and rotates along the direction of the splicing seam in the process, and the welding head is provided with a plurality of welding heads, so that the effect of simultaneously welding the splicing seam from all directions is realized, the welding efficiency is favorably improved, and the time required by forming the insulating frame of the washing machine is shortened.
2. According to the washing machine insulation frame welding equipment and the operation method thereof, the trend of the splicing seam is obtained, the walking direction graph is drawn through the computer host, the height of the welding head is adjusted by the first micro motor according to the walking direction graph, the orientation of the welding head is adjusted by the second micro motor, so that the welding head can be aligned to the position of the splicing seam, the distance of the welding head is adjusted by the micro push rod, so that the welding head can be close to the position of the splicing seam, the height, the angle and the distance of the welding head are adjusted in real time by the second micro motor, the first micro motor and the micro push rod in the rotation process of the welding head, the welding head can be welded along the trend of the splicing seam according to the walking direction graph, and therefore the welding quality is guaranteed.
3. According to the welding equipment for the insulating frame of the washing machine and the operation method of the welding equipment, after the semicircular gear rings are mutually attached, the electromagnet is electrified, so that the two semicircular gear rings are tightly attached and cannot be separated, the semicircular gear rings are kept stable during rotation, and after welding, the electromagnet is powered off, so that the two semicircular gear rings are convenient to separate, and the cylindrical body is convenient to separate from the separated gap in the two semicircular gear rings, so that the splicing seam of the subsequent cylindrical body is welded.
4. According to the welding equipment for the insulating frame of the washing machine and the operation method thereof, the semicircular toothed rings are separated from each other and are respectively positioned in the main frame and the auxiliary frame, and the spring pulleys are limited by the upper slope surface to ensure that the semicircular toothed rings cannot be separated from the interiors of the main frame and the auxiliary frame, so that the semicircular toothed rings are prevented from being separated due to sliding after the main frame and the auxiliary frame are separated from each other.
5. According to the welding equipment for the insulating frame of the washing machine and the operation method of the welding equipment, when the semicircular gear rings are mutually attached and rotate, the spring pulleys have elasticity, and can automatically contract when sliding along the inner part of the lower chute and passing through the upper slope surface, and the upper surfaces of the semicircular gear rings are provided with the upper pulleys, so that the semicircular gear rings can be prevented from shaking in the rotation process, and the semicircular gear rings can stably rotate, so that the welding head is prevented from shaking to influence the welding effect.
Drawings
FIG. 1 is a schematic top view of the present invention;
FIG. 2 is a schematic top view of the main frame according to the present invention;
FIG. 3 is a schematic top view of the inner structure of the sub-frame of the present invention;
FIG. 4 is a front view of the main frame according to the present invention;
FIG. 5 is a schematic view of a structure of the main frame and the sub-frame after being attached to each other according to the present invention;
FIG. 6 is an enlarged view of the structure at A in FIG. 2 according to the present invention;
FIG. 7 is an enlarged view of the structure at B in FIG. 5 according to the present invention.
In the figure: 1. a lifting push rod; 2. rotating the motor; 3. a telescopic push rod; 4. welding the assembly; 401. a main frame; 402. a composite push rod; 403. a sub-frame; 404. an upper chute; 405. an upper pulley; 406. a semicircular toothed ring; 407. an electromagnet; 408. a drive motor; 409. a drive gear; 410. an adjustment groove; 411. a first micro motor; 412. a micro push rod; 413. a second micro motor; 414. a welding head; 415. an upward slope surface; 416. a lower chute; 417. a spring pulley.
Detailed Description
As shown in fig. 1 to 7, the present invention provides a technical solution: a washing machine insulating frame welding device comprises a lifting push rod 1 and a welding assembly 4, wherein the top end of the lifting push rod 1 is connected with a rotating motor 2, the right side of the rotating motor 2 is connected with a telescopic push rod 3, the welding assembly 4 is connected to the right side of the telescopic push rod 3, the welding assembly 4 comprises a main frame 401, a combined push rod 402, an auxiliary frame 403, an upper chute 404, an upper pulley 405, a semicircular toothed ring 406, an electromagnet 407, a driving motor 408, a driving gear 409, an adjusting chute 410, a first micro motor 411, a micro push rod 412, a second micro motor 413 and a welding head 414, one side of the surface of the main frame 401 is provided with the combined push rod 402, the right end of the combined push rod 402 is connected with the auxiliary frame 403, the upper chutes 404 are formed in the tops of the inner walls of the auxiliary frame 403 and the main frame 401, the upper pulley 405 is arranged in the upper chute 404, and the bottom of the upper pulley 405 is connected with the semicircular toothed ring 406, electromagnets 407 are embedded into inner walls of two ends of the semicircular gear ring 406, a driving motor 408 is arranged on the left side of the surface of the main frame 401, a driving gear 409 is connected to the bottom end of the driving motor 408 while penetrating through the main frame 401, an adjusting groove 410 is formed in the side surfaces of the subframe 403 and the main frame 401, a first micro motor 411 is arranged inside the adjusting groove 410, a micro push rod 412 is connected to the outer portion of an output shaft of the first micro motor 411, a second micro motor 413 is connected to the end portion of the micro push rod 412, a welding head 414 is connected to the outer portion of an output shaft of the second micro motor 413, two semicircular gear rings 406 are arranged, the semicircular gear ring 406 is meshed with the driving gear 409, the driving gear 409 is rotatably connected with the main frame 401, the semicircular gear ring 406 is in transmission connection with the driving motor 408 through the driving gear 409, the semicircular gear rings 406 are respectively arranged inside the main frame 401 and the subframe 403, and side surfaces of two ends of the semicircular gear ring 406 are connected with the main frame 401, the main frame 401, The side surfaces of two ends of the subframe 403 are located in the same vertical plane, the semicircular toothed ring 406 is slidably connected with the upper chute 404 through an upper pulley 405, the adjusting grooves 410 are uniformly formed in the surface of the semicircular toothed ring 406, the inner side surface of the semicircular toothed ring 406 protrudes out of the inner side surfaces of the main frame 401 and the subframe 403, and the miniature push rod 412 is rotatably connected with the semicircular toothed ring 406 through the first miniature motor 411;
the specific operation is that firstly two columnar bodies of the insulating frame are spliced, the two columnar bodies are tightly attached by pressurizing after the splicing is correct, simultaneously, a high-definition camera acquires the direction of the splicing seam and draws a walking figure through a computer host, then the main frame 401 extends out through the splicing push rod 402 and is far away from the auxiliary frame 403, so that a gap is generated on one side of the main frame 401 and one side of the auxiliary frame 403, then the height of the auxiliary frame 403 and the main frame 401 is adjusted through the lifting push rod 1, the angle between the auxiliary frame 403 and the main frame 401 is adjusted through rotating the motor 2, the positions of the auxiliary frame 403 and the main frame 401 are adjusted through the telescopic push rod 3 until the auxiliary frame 403 and the main frame 401 surround the periphery of the splicing seam of the columnar bodies, then the splicing push rod 402 is contracted to enable the auxiliary frame 403 and the main frame 401 to be combined, at the moment, the two semicircular toothed rings 406 are mutually adsorbed through electrifying the electromagnet 407, meanwhile, according to a walking diagram of the splicing seam, the height of a welding head 414 is adjusted by a first micro motor 411, the orientation of the welding head 414 is adjusted by a second micro motor 413 so that the welding head 414 can be aligned with the position of the splicing seam, the distance of the welding head 414 is adjusted by a micro push rod 412 so that the welding head 414 can be close to the position of the splicing seam, then the welding head 414 operates to weld the position of the splicing seam, and a driving gear 409 is driven by a driving motor 408 according to the walking diagram so that two semicircular gear rings 406 slide along the inner part of an upper chute 404 through an upper pulley 405 to rotate, in the process, the welding head 414 rotates along with the driving gear and adjusts the height, the angle and the distance in real time through the micro push rods 412 of the first micro motor 411 and the second micro motor 413, so that the welding head 414 welds the walking diagram along the direction of the splicing seam, and the welding head 414 is provided with a plurality of welding heads 414 so as to realize the effect of welding the splicing seam from all directions, the welding efficiency is improved, the time required by the forming of the insulating frame of the washing machine is shortened, after all splicing seams are welded, the welding between the two columnar bodies is finished, the combined push rod 402 extends out to enable the auxiliary frame 403 and the main frame 401 to be away from each other again so as to be separated from wrapping the columnar bodies, and then the operation of the first step to the third step is repeated until all the columnar bodies are welded to form the complete insulating frame of the washing machine.
As shown in fig. 1 to 7, the welding assembly 4 further includes an upper slope 415, a lower chute 416 and a spring pulley 417, the upper slope 415 is disposed at two ends of the bottom of the inner wall of the main frame 401 and the subframe 403, a lower chute 416 is disposed on the surface of the upper slope 415, the spring pulley 417 is disposed inside the lower chute 416, the upper slope 415, the subframe 403 and the main frame 401 are integrated, the lower chute 416 is also disposed at the bottom of the inner wall of the main frame 401 and the subframe 403, the top of the spring pulley 417 is fixedly connected with the bottom of the semicircular gear ring 406, and the semicircular gear ring 406 is slidably connected with the lower chute 416 through the spring pulley 417;
the operation is as follows, the semicircular gear rings 406 are separated from each other by the combined push rod 402 and are respectively located inside the main frame 401 and the subframe 403, at this time, the spring pulley 417 is limited by the upper slope 415 so that the semicircular gear rings 406 cannot be separated from the main frame 401 and the subframe 403, which is beneficial to preventing the semicircular gear rings 406 from being separated due to sliding after the main frame 401 and the subframe 403 are separated from each other, and when the semicircular gear rings 406 are attached to each other and rotate, the spring pulley 417 has elasticity and can automatically contract when sliding along the inner part of the lower chute 416 and passing through the upper slope 415, and the upper surface of the semicircular gear rings 406 is provided with the upper pulley 405, so that the semicircular gear rings 406 can be prevented from shaking in the rotation process, and the semicircular gear rings 406 can stably rotate, thereby preventing the welding head 414 from shaking to affect the welding effect.
An operation method of a welding device for an insulating frame of a washing machine comprises the following specific processes:
the method comprises the following steps: splicing two columnar bodies of the insulating frame, pressurizing to enable the two columnar bodies to be tightly attached after splicing is correct, drawing a walking diagram by a computer host by acquiring the direction of a splicing seam, extending out a combined push rod 402 to enable an auxiliary frame 403 and a main frame 401 to be away from each other, adjusting the heights of the auxiliary frame 403 and the main frame 401 by a lifting push rod 1, adjusting the angles of the auxiliary frame 403 and the main frame 401 by rotating a motor 2, and adjusting the positions of the auxiliary frame 403 and the main frame 401 by a telescopic push rod 3 until the periphery of the splicing seam of the columnar bodies is surrounded by the auxiliary frame 403 and the main frame 401;
step two: the combined push rod 402 contracts to enable the sub-frame 403 and the main frame 401 to be combined, at the moment, the two semicircular toothed rings 406 are mutually adsorbed by electrifying the electromagnet 407, meanwhile, according to a joint walking diagram, the height of the welding head 414 is adjusted by the first micro motor 411, the orientation of the welding head 414 is adjusted by the second micro motor 413 to enable the welding head 414 to be aligned with the position of the joint, and the distance of the welding head 414 is adjusted by the micro push rod 412 to enable the welding head 414 to be close to the position of the joint;
step three: the welding head 414 operates to weld the position of the splicing seam, and drives the driving gear 409 to enable the two semicircular gear rings 406 to slide along the inner part of the upper chute 404 to rotate again according to the walking diagram, in the process, the welding head 414 rotates along with the driving gear, and the height, the angle and the distance are adjusted in real time through the micro push rods 412 of the first micro motor 411 and the second micro motor 413, so that the welding head 414 welds the splicing seam along the walking diagram;
step four, after all the splicing seams are welded, the two columnar bodies are welded, then the combined push rod 402 extends out to enable the subframe 403 and the main frame 401 to be away from each other again so as to separate from the wrapping of the columnar bodies, and then the operation of the step one to the step three is repeated until all the columnar bodies are welded to form the complete insulating frame of the washing machine.
In conclusion, when the welding equipment for the insulating frame of the washing machine and the operation method thereof are used, firstly, two columnar bodies of the insulating frame are spliced, pressurization is carried out after the splicing is correct, so that the two columnar bodies are tightly attached, and meanwhile, the splicing seam trend is obtained by a high-definition camera, and a walking diagram is drawn through a computer host;
then the main frame 401 extends out through the combined push rod 402 to be away from the subframe 403, so that a gap is formed between one side of the main frame 401 and one side of the subframe 403, the height of the subframe 403 and the main frame 401 is adjusted through the lifting push rod 1, the angle between the subframe 403 and the main frame 401 is adjusted through the rotating motor 2, and the positions of the subframe 403 and the main frame 401 are adjusted through the telescopic push rod 3 until the subframe 403 and the main frame 401 surround the periphery of the splicing seam of the columnar body;
then the combined push rod 402 contracts to combine the subframe 403 with the main frame 401, at the moment, the two semicircular toothed rings 406 are mutually adsorbed by electrifying the electromagnet 407, meanwhile, according to the joint walking diagram, the height of the welding head 414 is adjusted by the first micro motor 411, the orientation of the welding head 414 is adjusted by the second micro motor 413 to enable the welding head 414 to be aligned with the joint position, and the distance of the welding head 414 is adjusted by the micro push rod 412 to enable the welding head 414 to be close to the joint position;
then, the welding head 414 operates to weld the position of the spliced seam, and the driving gear 409 is driven by the driving motor 408 according to the walking diagram so that the two semicircular gear rings 406 slide along the inside of the upper chute 404 through the upper pulley 405 to realize rotation, in the process, the welding head 414 rotates along with the driving gear, and the height, the angle and the distance are adjusted in real time through the micro push rod 412 of the first micro motor 411 and the second micro motor 413, so that the welding head 414 welds the spliced seam along the trend of the spliced seam according to the walking diagram, and the welding head 414 is provided with a plurality of parts, so that the spliced seam is welded from all directions at the same time, the welding efficiency is improved, and the time required by the forming of the insulating frame of the washing machine is shortened;
after all the splicing seams are welded, the two columnar bodies are welded, then the combined push rod 402 extends out to enable the subframe 403 and the main frame 401 to be away from each other again so as to leave the wrapping of the columnar bodies, and then the operations of the first step to the third step are repeated until all the columnar bodies are welded to form a complete insulating frame of the washing machine;
finally, the semicircular gear rings 406 are separated from each other by the combined push rod 402, and when the semicircular gear rings 406 are respectively located inside the main frame 401 and the subframe 403, at this time, the spring pulley 417 is limited by the upper slope 415, so that the semicircular gear rings 406 cannot be separated from the main frame 401 and the subframe 403, which is beneficial to preventing the semicircular gear rings 406 from being separated due to sliding after the main frame 401 and the subframe 403 are separated from each other, and when the semicircular gear rings 406 are attached to each other and rotate, the spring pulley 417 has elasticity, and can automatically contract when sliding along the inner part of the lower chute 416 and passing through the upper slope 415, and the upper surface of the semicircular gear ring 406 is provided with the upper pulley 405, so that the semicircular gear rings 406 can be prevented from shaking in the rotation process, and the semicircular gear rings 406 can stably rotate, thereby preventing the welding head 414 from shaking to influence the welding effect.
Claims (10)
1. The utility model provides a washing machine insulation frame welding equipment, includes lifting push rod (1) and welding Assembly (4), its characterized in that: the top end of the lifting push rod (1) is connected with a rotating motor (2), the right side of the rotating motor (2) is connected with a telescopic push rod (3), the welding assembly (4) is connected to the right side of the telescopic push rod (3), the welding assembly (4) comprises a main frame (401), a combined push rod (402), a subframe (403), an upper chute (404), an upper pulley (405), a semicircular toothed ring (406), an electromagnet (407), a driving motor (408), a driving gear (409), an adjusting groove (410), a first micro motor (411), a micro push rod (412), a second micro motor (413) and a welding head (414), the combined push rod (402) is arranged on one side of the surface of the main frame (401), the right end of the combined push rod (402) is connected with the subframe (403), the upper chutes (404) are formed in the tops of the inner walls of the subframe (403) and the main frame (401), and the inside of going up chute (404) is provided with pulley (405), the bottom of going up pulley (405) is connected with semicircle ring gear (406), and the both ends inner wall embedding of semicircle ring gear (406) has electro-magnet (407), the surperficial left side of main frame (401) is provided with driving motor (408), and is connected with drive gear (409) when the bottom of driving motor (408) passes main frame (401), adjustment tank (410) have been seted up with the side of main frame (401) to subframe (403), and the inside of adjustment tank (410) is provided with first micro motor (411), the output shaft external connection of first micro motor (411) has miniature push rod (412), and the end connection of miniature push rod (412) has second micro motor (413), the output shaft external connection of second micro motor (413) has bonding tool (414).
2. The welding equipment of the insulating frame of the washing machine according to claim 1, wherein: the number of the semicircular gear rings (406) is two, and the semicircular gear rings (406) are meshed with the driving gear (409).
3. The welding equipment of the insulating frame of the washing machine according to claim 1, wherein: the driving gear (409) is rotationally connected with the main frame (401), and the semicircular gear ring (406) is in transmission connection with the driving motor (408) through the driving gear (409).
4. The welding equipment of the insulating frame of the washing machine according to claim 1, wherein: the semi-circular toothed ring (406) is respectively arranged in the main frame (401) and the subframe (403), and the side surfaces of two ends of the semi-circular toothed ring (406) and the side surfaces of two ends of the main frame (401) and the subframe (403) are located in the same vertical plane.
5. The welding equipment of the insulating frame of the washing machine according to claim 1, wherein: the semicircular gear ring (406) is in sliding connection with the upper sliding groove (404) through the upper pulley (405), and the adjusting grooves (410) are uniformly formed in the surface of the semicircular gear ring (406).
6. The welding equipment of the insulating frame of the washing machine according to claim 1, wherein: the inner side surfaces of the semicircular toothed ring (406) protrude out of the inner side surfaces of the main frame (401) and the auxiliary frame (403), and the miniature push rod (412) is rotatably connected with the semicircular toothed ring (406) through the first miniature motor (411).
7. The welding equipment of the insulating frame of the washing machine according to claim 1, wherein: the welding assembly (4) further comprises an upper slope surface (415), a lower chute (416) and a spring pulley (417), the upper slope surface (415) is arranged at two ends of the bottom of the inner wall of the subframe (403) and the main frame (401), the lower chute (416) is formed in the surface of the upper slope surface (415), and the spring pulley (417) is arranged inside the lower chute (416).
8. A washing machine insulating frame welding apparatus as claimed in claim 7, wherein: the upper slope surface (415) is integrated with the subframe (403) and the main frame (401), and a lower sliding groove (416) is also formed in the bottoms of the inner walls of the subframe (403) and the main frame (401).
9. A washing machine insulating frame welding apparatus as claimed in claim 7, wherein: the top of the spring pulley (417) is fixedly connected with the bottom of the semicircular toothed ring (406), and the semicircular toothed ring (406) is in sliding connection with the lower sliding groove (416) through the spring pulley (417).
10. An operating method of a welding apparatus for an insulation frame of a washing machine according to any one of claims 1 to 9, wherein: the specific process of the operation method is as follows:
the method comprises the following steps: splicing two columnar bodies of the insulating frame, pressurizing to enable the two columnar bodies to be tightly attached after splicing is correct, simultaneously obtaining the direction of a splicing seam, drawing a walking figure through a computer host, extending out a combined push rod (402) to enable an auxiliary frame (403) and a main frame (401) to be away from each other, adjusting the heights of the auxiliary frame (403) and the main frame (401) through a lifting push rod (1), adjusting the angles of the auxiliary frame (403) and the main frame (401) through a rotating motor (2), and adjusting the positions of the auxiliary frame (403) and the main frame (401) through a telescopic push rod (3) until the periphery of the splicing seam of the columnar bodies is surrounded by the auxiliary frame (403) and the main frame (401);
step two: the combined push rod (402) contracts to enable the sub-frame (403) and the main frame (401) to be combined, at the moment, the two semicircular toothed rings (406) are mutually adsorbed by electrifying the electromagnet (407), meanwhile, according to a splicing seam walking diagram, the height of the welding head (414) is adjusted by the first micro motor (411), the orientation of the welding head (414) is adjusted by the second micro motor (413) to enable the welding head (414) to be aligned to the position of the splicing seam, and the distance of the welding head (414) is adjusted by the micro push rod (412) to enable the welding head (414) to be close to the position of the splicing seam;
step three: the welding head (414) operates to weld the splicing seam position, the driving gear (409) is driven by the driving motor (408) according to the walking diagram again to enable the two semicircular gear rings (406) to slide along the inner part of the upper chute (404) to realize rotation, and in the process, the welding head (414) rotates along with the driving gear and adjusts the height, the angle and the distance in real time through the first micro motor (411) and the second micro motor (413) and the micro push rod (412), so that the welding head (414) welds the splicing seam along the walking diagram;
and step four, after all the splicing seams are welded, the welding between the two columnar bodies is finished, then the combined push rod (402) extends out to enable the auxiliary frame (403) and the main frame (401) to be away from each other again so as to leave the wrapping of the columnar bodies, and the operation of the step one to the step three is repeated until all the columnar bodies are welded to form the complete insulating frame of the washing machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210250264.7A CN114571161A (en) | 2022-03-14 | 2022-03-14 | Welding equipment for insulating frame of washing machine and operation method of welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210250264.7A CN114571161A (en) | 2022-03-14 | 2022-03-14 | Welding equipment for insulating frame of washing machine and operation method of welding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114571161A true CN114571161A (en) | 2022-06-03 |
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ID=81779699
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210250264.7A Withdrawn CN114571161A (en) | 2022-03-14 | 2022-03-14 | Welding equipment for insulating frame of washing machine and operation method of welding equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114571161A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116689526A (en) * | 2023-07-24 | 2023-09-05 | 长沙砥特超硬材料有限公司 | Tungsten rod wire drawing equipment capable of preventing surface scratch |
-
2022
- 2022-03-14 CN CN202210250264.7A patent/CN114571161A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116689526A (en) * | 2023-07-24 | 2023-09-05 | 长沙砥特超硬材料有限公司 | Tungsten rod wire drawing equipment capable of preventing surface scratch |
| CN116689526B (en) * | 2023-07-24 | 2024-04-16 | 长沙砥特超硬材料有限公司 | Tungsten rod wire drawing equipment capable of preventing surface scratch |
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Application publication date: 20220603 |
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