CN114552905B - Automatic stator assembly device - Google Patents
Automatic stator assembly device Download PDFInfo
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- CN114552905B CN114552905B CN202210171290.0A CN202210171290A CN114552905B CN 114552905 B CN114552905 B CN 114552905B CN 202210171290 A CN202210171290 A CN 202210171290A CN 114552905 B CN114552905 B CN 114552905B
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- clamping jaw
- cylinder
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- 238000010438 heat treatment Methods 0.000 claims abstract description 45
- 238000005452 bending Methods 0.000 claims abstract description 23
- 238000010330 laser marking Methods 0.000 claims abstract description 11
- 210000000078 claw Anatomy 0.000 claims description 15
- 239000000428 dust Substances 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 6
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/12—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof
- H02G1/1202—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof by cutting and withdrawing insulation
- H02G1/1248—Machines
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/12—Impregnating, heating or drying of windings, stators, rotors or machines
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/14—Casings; Enclosures; Supports
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P80/00—Climate change mitigation technologies for sector-wide applications
- Y02P80/30—Reducing waste in manufacturing processes; Calculations of released waste quantities
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The application relates to the field of stator processing equipment, in particular to an automatic stator assembly device. The device includes tool, tool opening mechanism, wire straighten out mechanism, wire peeling mechanism, wire bending mechanism, heating mechanism, pressure equipment mechanism, stator remove mechanism, cam divider, laser marking machine, board, install wire straighten out mechanism, wire peeling mechanism, wire bending mechanism, heating mechanism, pressure equipment mechanism, stator remove mechanism, cam divider, laser marking machine on the board, install the tool on the carousel of cam divider, install tool opening mechanism on the fixed disk of cam divider. The application rotates the jig through the cam divider. The lead on the stator is straightened through the lead straightening mechanism. The wire is stripped by a wire stripping mechanism. And bending the lead by a lead bending mechanism. The housing is heated by the heating mechanism. The shell is pressed on the stator through the press-fit mechanism. The application improves the working efficiency of stator assembly.
Description
Technical Field
The invention relates to the field of stator processing equipment, in particular to an automatic stator assembly device.
Background
During the process of the stator, the stator and the housing need to be press-fitted together. However, the existing stator and shell press-fitting combination is completed by manual operation, so that the working efficiency is low.
Disclosure of Invention
The application aims to solve the technical problems that: in order to solve the technical problems described in the background art, the application provides an automatic stator assembly device. The jig is rotated by the cam divider. The lead on the stator is straightened through the lead straightening mechanism. The wire is stripped by a wire stripping mechanism. And bending the lead by a lead bending mechanism. The housing is heated by the heating mechanism. The shell is pressed on the stator through the press-fit mechanism. The application improves the working efficiency of stator assembly.
The technical scheme adopted for solving the technical problems is as follows:
The utility model provides an automatic change stator assembly quality, includes tool, tool opening mechanism, wire straighten mechanism, wire peeling mechanism, wire bending mechanism, heating mechanism, pressure equipment mechanism, stator remove and move mechanism, cam decollator, laser marking machine, board, install wire straightening mechanism, wire peeling mechanism, wire bending mechanism, heating mechanism, pressure equipment mechanism, stator remove and move mechanism, cam decollator, laser marking machine on the board, install the tool on cam decollator's the carousel, install tool opening mechanism on cam decollator's the fixed disk, be fixed with two photoelectric sensor that are used for detecting casing and stator on the cam decollator's the fixed disk, be fixed with the band conveyer who is used for conveying the stator on the board.
Specifically, the tool comprises carrier plate, casing positioning seat, stator positioning seat, limiting plate, roller, spring, is equipped with casing positioning seat and stator positioning seat on the carrier plate, and stator positioning seat left and right sides is connected with two mutually symmetrical limiting plates in a sliding fit respectively, and the limiting plate is L shaped plate body, rotates on the limiting plate to be connected with the roller, is connected with the spring between two limiting plates, and the carrier plate is fixed on the carousel of cam divider.
Specifically, the tool opening mechanism comprises inclined plane piece and inclined plane piece drive cylinder, and the cylinder body of inclined plane piece drive cylinder is fixed on the fixed disk of cam divider, is fixed with the inclined plane piece on the piston rod of inclined plane piece drive cylinder, and the inclined plane piece left and right sides is equipped with two mutual symmetrical inclined planes respectively.
Specifically, the wire straightening mechanism consists of a wire clamping jaw, a wire clamping jaw lifting cylinder and a wire clamping jaw horizontal driving cylinder, wherein the cylinder body of the wire clamping jaw lifting cylinder is fixed on a machine table, the piston rod of the wire clamping jaw lifting cylinder is fixed on the wire clamping jaw horizontal driving cylinder, a plurality of wire clamping jaws which are symmetrical in center are fixed on the piston rod of the wire clamping jaw horizontal driving cylinder, and two clamping blocks are respectively fixed on two fingers of the wire clamping jaw.
Specifically, wire peeling mechanism comprises tool bit lift linear module, tool bit rotating electrical machines, dustcoat, tool bit, and the cylinder body of tool bit lift linear module is fixed on the board, is fixed with the tool bit rotating electrical machines on the slide of tool bit lift linear module, is connected with the tool bit of several centrosymmetric on the output shaft of tool bit rotating electrical machines, and the tool bit is arranged in the dustcoat, and the dustcoat is fixed on the organism of tool bit rotating electrical machines, and the dustcoat bottom is equipped with the perforation that is used for passing the wire, and the dustcoat links to each other with the dust catcher.
Specifically, the wire bending mechanism comprises a three-axis manipulator, a fixed die, a movable die and a movable die driving cylinder, wherein the three-axis manipulator is fixed on a machine table, a cylinder body and the fixed die of the movable die driving cylinder are fixed on the three-axis manipulator, and the movable die is fixed on a piston rod of the movable die driving cylinder.
Specifically, the heating mechanism comprises a heating coil, a heating coil lifting cylinder and a heating coil horizontal driving cylinder, wherein the cylinder body of the heating coil lifting cylinder is fixed on a machine table, the heating coil horizontal driving cylinder is fixed on the piston rod of the heating coil lifting cylinder, and the heating coil is fixed on the piston rod of the heating coil horizontal driving cylinder.
Specifically, the press mounting mechanism consists of a servo press, a biaxial manipulator, a floating seat and a shell clamping jaw, wherein a machine body of the servo press is fixed on a machine table, the biaxial manipulator is fixed on a piston rod of the servo press, the floating seat is fixed on the biaxial manipulator, and the shell clamping jaw is fixed on the floating seat.
Specifically, the floating seat comprises an upper layer plate, a middle layer block, a lower layer plate and a limiting block, wherein the bottom of the upper layer plate is connected with the middle layer block in a sliding fit manner through a first sliding rail, the bottom of the middle layer block is connected with the lower layer plate in a sliding fit manner through a second sliding rail, the first sliding rail is perpendicular to the second sliding rail, a limiting groove I is formed between the upper layer plate and the middle layer block, a limiting groove II is formed between the middle layer block and the lower layer plate, and limiting blocks are arranged in the limiting groove I and the limiting groove II.
Specifically, the stator moving mechanism comprises a product carrying clamping jaw, a clamping jaw horizontal linear module and a clamping jaw lifting cylinder, wherein a cylinder body of the clamping jaw horizontal linear module is fixed on a machine table, the clamping jaw lifting cylinder is fixed on a sliding seat of the clamping jaw horizontal linear module, and a piston rod of the clamping jaw lifting cylinder is fixed with the product carrying clamping jaw.
The beneficial effects of the application are as follows: the application provides an automatic stator assembly device. The jig is rotated by the cam divider. The lead on the stator is straightened through the lead straightening mechanism. The wire is stripped by a wire stripping mechanism. And bending the lead by a lead bending mechanism. The housing is heated by the heating mechanism. The shell is pressed on the stator through the press-fit mechanism. The application improves the working efficiency of stator assembly.
Drawings
The invention will be further described with reference to the drawings and examples.
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of a fixture according to the present invention;
FIG. 3 is a schematic view of a wire straightening mechanism according to the present invention;
FIG. 4 is a schematic view of the wire stripping mechanism of the present invention;
FIG. 5 is a schematic diagram of a wire bending mechanism according to the present invention;
FIG. 6 is a schematic view of the press-fitting mechanism of the present invention;
FIG. 7 is a schematic view of the structure of the floating seat of the present invention;
1, jig, 2, jig opening mechanism, 3, wire straightening mechanism, 4, wire stripping mechanism, 5, wire bending mechanism, 6, heating mechanism, 7, press mounting mechanism, 8, stator moving mechanism, 9, cam divider, 10, laser marking machine, 101, bench, 11, carrier plate, 12, housing positioning seat, 13, stator positioning seat, 14, limiting plate, 15, roller, 16, spring, 31, wire clamping jaw, 32, wire clamping jaw lifting cylinder, 33, wire clamping jaw horizontal driving cylinder, 41, wire clamping jaw lifting linear module, 42, wire clamping head rotating motor, 43, outer cover, 51, three-axis manipulator, 52, fixed die, 53, movable die, 54, movable die driving cylinder, 71, servo press, 72, two-axis manipulator, 73, floating seat, 74, housing, 731, upper layer, 732, middle layer block, 733, lower layer plate, 734.
Detailed Description
The invention will now be described in further detail with reference to the accompanying drawings. The drawings are simplified schematic representations which merely illustrate the basic structure of the invention and therefore show only the structures which are relevant to the invention.
FIG. 1 is a schematic diagram of the structure of the present invention; FIG. 2 is a schematic diagram of a fixture according to the present invention; FIG. 3 is a schematic view of a wire straightening mechanism according to the present invention; FIG. 4 is a schematic view of the wire stripping mechanism of the present invention; FIG. 5 is a schematic diagram of a wire bending mechanism according to the present invention; FIG. 6 is a schematic view of the press-fitting mechanism of the present invention; fig. 7 is a schematic structural view of the floating seat of the present invention.
As shown in fig. 1, an automatic stator assembly device comprises a jig 1, a jig opening mechanism 2, a wire straightening mechanism 3, a wire peeling mechanism 4, a wire bending mechanism 5, a heating mechanism 6, a pressing mechanism 7, a stator moving mechanism 8, a cam divider 9, a laser marking machine 10 and a machine table 101, wherein the jig opening mechanism 3, the wire peeling mechanism 4, the wire bending mechanism 5, the heating mechanism 6, the pressing mechanism 7, the stator moving mechanism 8, the cam divider 9 and the laser marking machine 10 are arranged on the machine table 101, the jig 1 is arranged on a turntable of the cam divider 9, the jig opening mechanism 2 is arranged on a fixed disc of the cam divider 9, two photoelectric sensors for detecting a shell and a stator on the jig 1 are fixed on the fixed disc of the cam divider 9, and a belt conveyer for conveying the stator is fixed on the machine table 101.
As shown in fig. 2, the jig 1 is composed of a carrying disc 11, a shell positioning seat 12, a stator positioning seat 13, a limiting plate 14, rollers 15 and springs 16, wherein the carrying disc 11 is provided with the shell positioning seat 12 and the stator positioning seat 13, two mutually symmetrical limiting plates 14 are respectively connected to the left side and the right side of the stator positioning seat 13 in a sliding fit mode, the limiting plates 14 are L-shaped plate bodies, the rollers 15 are rotationally connected to the limiting plates 14, the springs 16 are connected between the two limiting plates 14, and the carrying disc 11 is fixed on a turntable of the cam divider 9.
The jig opening mechanism 2 consists of an inclined surface block and an inclined surface block driving cylinder, wherein the cylinder body of the inclined surface block driving cylinder is fixed on a fixed disc of the cam divider 9, the piston rod of the inclined surface block driving cylinder is fixed with an inclined surface block, and the left side and the right side of the inclined surface block are respectively provided with two mutually symmetrical inclined surfaces.
When the piston rod of the bevel block driving cylinder drives the bevel block to move forward between the two rollers 15, the bevel block pushes the two rollers 15 outwards respectively, at the moment, the two limiting plates 14 are opened, and the springs 16 connecting the two limiting plates 14 are in a stretched state. The stator can then be placed on the stator positioning seat 13 between the two open limiting plates 14, and then the bevel blocks are retracted and reset, and the springs 16 are retracted and pull the two towards the stator, so that the stator cannot be separated from the stator positioning seat 13.
As shown in fig. 3, the wire straightening mechanism 3 is composed of a wire clamping jaw 31, a wire clamping jaw lifting cylinder 32 and a wire clamping jaw horizontal driving cylinder 33, wherein a cylinder body of the wire clamping jaw lifting cylinder 32 is fixed on the machine table 101, a piston rod of the wire clamping jaw lifting cylinder 32 is fixed on the wire clamping jaw horizontal driving cylinder 33, a plurality of wire clamping jaws 31 which are centrally symmetrical are fixed on the piston rod of the wire clamping jaw horizontal driving cylinder 33, and two clamping blocks are respectively fixed on two fingers of the wire clamping jaw 31.
The clamp claw lifting cylinder 32 can drive the clamp claw 31 to move up and down, and the clamp claw horizontal driving cylinder 33 can drive the clamp claw 31 to move horizontally and linearly. The two clamping blocks of the clamping claw 31 clamp a wire, then the clamping claw 31 is driven to vertically move upwards, and the two clamping blocks can straighten the wire from bottom to top.
As shown in fig. 4, the wire stripping mechanism 4 is composed of a wire lifting linear module 41, a wire lifting linear module 42, an outer cover 43 and a wire lifting linear module 41, wherein a cylinder body of the wire lifting linear module 41 is fixed on a machine table 101, the wire lifting linear module 41 is fixed on a sliding seat of the wire lifting linear module 41, a plurality of centrally symmetrical wire lifting heads are connected to an output shaft of the wire lifting linear module 42, the wire lifting linear module is arranged in the outer cover 43, the outer cover 43 is fixed on a machine body of the wire lifting linear module 42, a through hole for penetrating a wire is formed in the bottom of the outer cover 43, and the outer cover 43 is connected with a dust collector.
The linear module 41 for lifting the tool bit can drive the tool bit to move up and down linearly, and the motor 42 for rotating the tool bit can drive the tool bit to rotate. After the stator moves below the outer cover 43, the outer cover 43 and the cutter head move downwards until the wires on the stator pass through the perforations at the bottom of the outer cover 43 until the wires pass through between the plurality of cutter heads which are centrosymmetric, and the cutting edges of the cutter heads are attached to the wire outer skin. Then, the cutter head rotating motor 42 drives the plurality of cutter heads to rotate along the wires, and the cutter head lifting linear module 41 drives the cutter heads to move up and down, so that the outer skin of the wires can be peeled off, and the peeled outer skin is sucked out of the outer cover 43 by the dust collector.
As shown in fig. 5, the wire bending mechanism 5 is composed of a three-axis manipulator 51, a fixed die 52, a movable die 53, and a movable die driving cylinder 54, wherein the three-axis manipulator 51 is fixed on a machine table 101, a cylinder body of the movable die driving cylinder 54 and the fixed die 52 are fixed on the three-axis manipulator 51, and the movable die 53 is fixed on a piston rod of the movable die driving cylinder 54.
The three-axis manipulator 51 is composed of a front-back horizontal linear module, a left-right horizontal linear module and a lifting module, and the three-axis manipulator 51 can drive the fixed die 52 and the movable die 53 to move back and forth, left and right and up and down. The triaxial manipulator 51 moves the fixed die 52 and the movable die 53, so that the wire is placed between the fixed die 52 and the movable die 53, and finally the movable die drives the movable die 53 to be matched with the fixed die 52 by the movable die driving cylinder 54, so that bending of the wire is realized.
The heating mechanism 6 is composed of a heating coil, a heating coil lifting cylinder and a heating coil horizontal driving cylinder, wherein the cylinder body of the heating coil lifting cylinder is fixed on the machine table 101, the heating coil horizontal driving cylinder is fixed on the piston rod of the heating coil lifting cylinder, and the heating coil is fixed on the piston rod of the heating coil horizontal driving cylinder.
The heating coil horizontal driving cylinder can drive the heating coil to horizontally move, and the heating coil lifting cylinder can drive the heating coil to vertically move. The heating coil is moved and sleeved on the shell, so that the shell can be heated.
As shown in fig. 6, the press-fitting mechanism 7 is composed of a servo press 71, a biaxial manipulator 72, a floating seat 73 and a housing jaw 74, wherein the body of the servo press 71 is fixed on a machine table 101, the biaxial manipulator 72 is fixed on a piston rod of the servo press 71, the floating seat 73 is fixed on the biaxial manipulator 72, and the housing jaw 74 is fixed on the floating seat 73.
The two-axis manipulator 72 is composed of a horizontal linear module capable of driving the housing clamping jaw 74 to move horizontally and a lifting linear module capable of driving the housing clamping jaw 74 to move up and down. The two-axis mechanical arm 72 drives the shell clamping jaw 74 to move, after the two-axis mechanical arm 72 grabs the shell, the shell is moved to the stator, and finally the whole two-axis mechanical arm 72 and the shell clamping jaw 74 are driven to be pressed down through the press-fit mechanism 7, so that the shell and the stator are pressed together.
The floating seat 73 comprises an upper layer plate 731, a middle layer block 732, a lower layer plate 733 and a limiting block 734, wherein the bottom of the upper layer plate 731 is connected with the middle layer block 732 in a sliding fit manner through a first sliding rail, the bottom of the middle layer block 732 is connected with the lower layer plate 733 in a sliding fit manner through a second sliding rail, the first sliding rail is perpendicular to the second sliding rail, a limiting groove I is formed between the upper layer plate 731 and the middle layer block 732, a limiting groove II is formed between the middle layer block 732 and the lower layer plate 733, and limiting blocks 734 are respectively arranged in the limiting groove I and the limiting groove II.
The middle layer block 732 can move linearly along the track of the upper layer plate 731 in the horizontal direction of the X-axis, where the moving range is the gap between the first limiting slot and the limiting block 734 in the first limiting slot. The middle layer block 732 can linearly move along the track of the lower layer 733 in the horizontal direction of the Y axis, and the moving range is the gap between the second limiting groove and the limiting block 734 in the second limiting groove. This allows the housing jaw 74 and the gripped housing to have a certain float space in the horizontal direction, allowing fine adjustment of alignment during press fitting of the housing with the stator.
The stator moving mechanism 8 consists of a product carrying clamping jaw, a clamping jaw horizontal linear module and a clamping jaw lifting cylinder, wherein a cylinder body of the clamping jaw horizontal linear module is fixed on the machine table 101, the clamping jaw lifting cylinder is fixed on a sliding seat of the clamping jaw horizontal linear module, and a piston rod of the clamping jaw lifting cylinder is fixed with the product carrying clamping jaw.
The clamping jaw horizontal linear module can drive the product carrying clamping jaw to move horizontally, and the clamping jaw lifting cylinder can drive the product carrying clamping jaw to move up and down.
The working mode of the application is that firstly, the shell and the stator are placed on the jig 1, the photoelectric sensor senses that the shell and the stator on the jig 1 are placed in place, then signals are transmitted to the PLC, and the PLC starts the cam divider 9. Then, the cam divider 9 rotates the jig 1 to the lower part of the laser marking machine 10, and the laser marking machine 10 marks the lower shell. Then the lead straightening mechanism 3 straightens the lead of the stator upwards. Then, the jig 1 is rotated to the lower part of the wire stripping mechanism 4, and the wire skin of the stator is stripped by the wire stripping mechanism 4. And then the jig 1 is rotated to the wire bending mechanism 5, and the wire bending mechanism 5 bends the wire of the stator. Then the jig 1 is rotated to the lower part of the press-fitting mechanism 7, the shell is heated by the heating mechanism 6, and then the shell is picked up by the press-fitting mechanism 7 and is press-fitted on the stator. And finally, rotating the jig 1 to the stator moving mechanism 8, and grabbing the stator by a product moving clamping jaw of the stator moving mechanism 8 to be placed on a belt conveyor.
With the above-described preferred embodiments according to the present invention as an illustration, the above-described descriptions can be used by persons skilled in the relevant art to make various changes and modifications without departing from the scope of the technical idea of the present invention. The technical scope of the present invention is not limited to the description, but must be determined according to the scope of claims.
Claims (6)
1. An automatic stator assembly device is characterized by comprising a jig (1), a jig opening mechanism (2), a wire straightening mechanism (3), a wire peeling mechanism (4), a wire bending mechanism (5), a heating mechanism (6), a press fitting mechanism (7), a stator moving mechanism (8), a cam divider (9), a laser marking machine (10) and a machine table (101), wherein the wire straightening mechanism (3), the wire peeling mechanism (4), the wire bending mechanism (5), the heating mechanism (6), the press fitting mechanism (7), the stator moving mechanism (8), the cam divider (9) and the laser marking machine (10) are arranged on the turntable of the cam divider (9), the jig opening mechanism (2) is arranged on the fixed disk of the cam divider (9), two photoelectric sensors for detecting a shell and a stator on the jig (1) are fixed on the fixed disk of the cam divider (9), and a belt conveyor for conveying the stator is fixed on the machine table (101); the jig (1) is composed of a carrying disc (11), a shell positioning seat (12), a stator positioning seat (13), limiting plates (14), rollers (15) and springs (16), wherein the carrying disc (11) is provided with the shell positioning seat (12) and the stator positioning seat (13), two mutually symmetrical limiting plates (14) are respectively connected to the left side and the right side of the stator positioning seat (13) in a sliding mode, the limiting plates (14) are L-shaped plate bodies, the rollers (15) are connected to the limiting plates (14) in a rotating mode, the springs (16) are connected between the two limiting plates (14), and the carrying disc (11) is fixed on a rotating disc of the cam divider (9); the jig opening mechanism (2) consists of an inclined surface block and an inclined surface block driving cylinder, wherein the cylinder body of the inclined surface block driving cylinder is fixed on a fixed disc of the cam divider (9), the piston rod of the inclined surface block driving cylinder is fixedly provided with an inclined surface block, and the left side and the right side of the inclined surface block are respectively provided with two mutually symmetrical inclined surfaces; the heating mechanism (6) consists of a heating coil, a heating coil lifting cylinder and a heating coil horizontal driving cylinder, wherein the cylinder body of the heating coil lifting cylinder is fixed on the machine table (101), the heating coil horizontal driving cylinder is fixed on the piston rod of the heating coil lifting cylinder, and the heating coil is fixed on the piston rod of the heating coil horizontal driving cylinder; the press mounting mechanism (7) comprises a servo press (71), a biaxial manipulator (72), a floating seat (73) and a shell clamping jaw (74), wherein a machine body of the servo press (71) is fixed on a machine table (101), the biaxial manipulator (72) is fixed on a piston rod of the servo press (71), the floating seat (73) is fixed on the biaxial manipulator (72), and the shell clamping jaw (74) is fixed on the floating seat (73).
2. The automated stator assembly apparatus of claim 1, wherein: the wire straightening mechanism (3) consists of a wire clamping claw (31), a wire clamping claw lifting cylinder (32) and a wire clamping claw horizontal driving cylinder (33), wherein a cylinder body of the wire clamping claw lifting cylinder (32) is fixed on a machine table (101), a piston rod of the wire clamping claw lifting cylinder (32) is fixed on the wire clamping claw horizontal driving cylinder (33), a plurality of wire clamping claws (31) which are symmetrical in center are fixed on the piston rod of the wire clamping claw horizontal driving cylinder (33), and two clamping blocks are respectively fixed on two fingers of the wire clamping claw (31).
3. The automated stator assembly apparatus of claim 1, wherein: the wire peeling mechanism (4) is composed of a cutter head lifting linear module (41), a cutter head rotating motor (42), an outer cover (43) and a cutter head, wherein a cylinder body of the cutter head lifting linear module (41) is fixed on a machine table (101), the cutter head rotating motor (42) is fixed on a sliding seat of the cutter head lifting linear module (41), a plurality of cutter heads which are centrosymmetric are connected to an output shaft of the cutter head rotating motor (42), the cutter head is arranged in the outer cover (43), the outer cover (43) is fixed on a machine body of the cutter head rotating motor (42), a through hole for penetrating a wire is formed in the bottom of the outer cover (43), and the outer cover (43) is connected with a dust collector.
4. The automated stator assembly apparatus of claim 1, wherein: the wire bending mechanism (5) is composed of a three-axis manipulator (51), a fixed die (52), a movable die (53) and a movable die driving cylinder (54), wherein the three-axis manipulator (51) is fixed on a machine table (101), a cylinder body of the movable die driving cylinder (54) and the fixed die (52) are fixed on the three-axis manipulator (51), and the movable die (53) is fixed on a piston rod of the movable die driving cylinder (54).
5. The automated stator assembly apparatus of claim 1, wherein: the floating seat (73) is composed of an upper layer plate (731), a middle layer block (732), a lower layer plate (733) and a limiting block (734), wherein the bottom of the upper layer plate (731) is connected with the middle layer block (732) through a first sliding rail in a sliding fit mode, the bottom of the middle layer block (732) is connected with the lower layer plate (733) through a second sliding rail in a sliding fit mode, the first sliding rail is perpendicular to the second sliding rail in a sliding fit mode, a limiting groove I is formed between the upper layer plate (731) and the middle layer block (732), a limiting groove II is formed between the middle layer block (732) and the lower layer plate (733), and limiting blocks (734) are respectively arranged in the limiting groove I and the limiting groove II.
6. The automated stator assembly apparatus of claim 1, wherein: the stator moving mechanism (8) consists of a product carrying clamping jaw, a clamping jaw horizontal linear module and a clamping jaw lifting cylinder, wherein a cylinder body of the clamping jaw horizontal linear module is fixed on a machine table (101), the clamping jaw lifting cylinder is fixed on a sliding seat of the clamping jaw horizontal linear module, and a piston rod of the clamping jaw lifting cylinder is fixed with the product carrying clamping jaw.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210171290.0A CN114552905B (en) | 2022-02-24 | 2022-02-24 | Automatic stator assembly device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210171290.0A CN114552905B (en) | 2022-02-24 | 2022-02-24 | Automatic stator assembly device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114552905A CN114552905A (en) | 2022-05-27 |
| CN114552905B true CN114552905B (en) | 2024-08-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210171290.0A Active CN114552905B (en) | 2022-02-24 | 2022-02-24 | Automatic stator assembly device |
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| CN (1) | CN114552905B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115302214A (en) * | 2022-07-19 | 2022-11-08 | 深圳市金岷江智能装备有限公司 | Press mounting device and motor assembling equipment |
| CN115833502B (en) * | 2022-12-30 | 2023-12-29 | 苏州天弘激光股份有限公司 | Multi-working-procedure stator manufacturing equipment |
| CN117161507B (en) * | 2023-11-02 | 2023-12-26 | 南通硕兴机电有限公司 | Wire welding equipment for stator processing |
| CN118449334A (en) * | 2024-07-08 | 2024-08-06 | 深圳市金岷江智能装备有限公司 | Paint peeling machine |
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| CN101299559A (en) * | 2007-03-22 | 2008-11-05 | 泰克马奇有限公司 | Method and device for removing leads from the twist machine and placing into stator and rotor groups |
| CN112403919A (en) * | 2020-11-23 | 2021-02-26 | 杭州徐睿机械有限公司 | PCB and motor threading welding detection all-in-one machine and operation method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN204481649U (en) * | 2015-03-19 | 2015-07-15 | 苏州玛捷特自动化设备有限公司 | Stator of electrical motor of sewing machine and shell automatic assembling machine |
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