CN114543640A - Finished product detection integrated system and method for wood processing - Google Patents
Finished product detection integrated system and method for wood processing Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及木材加工成品检测技术领域,具体涉及木材加工用成品检测一体化系统及方法。The invention relates to the technical field of wood processing finished product detection, in particular to an integrated system and method for wood processing finished product detection.
背景技术Background technique
强化地板一般是由四层材料复合组成,即耐磨层、装饰层、高密度基材层和平衡层,强化地板也称浸渍纸层压木质地板、强化木地板,强化地板在加工前需要对木材原料进行检测,以保持其加工的精度。Laminate floors are generally composed of four layers of materials, namely wear-resistant layer, decorative layer, high-density substrate layer and balance layer. Laminate floors are also called impregnated paper laminated wood floors and laminate floors. Wood raw materials are tested to maintain the precision of their processing.
但是现有的木材加工用检测设备不方便对木材表面的平整度进行检测,缓冲能力较差,无法在对木材平整度检测的过程中避免对木材造成损伤,木材平整度检测的精确度较低,适用范围较小,无法对不同厚度的木材进行平整度检测。However, the existing detection equipment for wood processing is inconvenient to detect the flatness of the wood surface, has poor buffering ability, cannot avoid damage to the wood in the process of detecting the wood flatness, and the accuracy of the wood flatness detection is low. , the scope of application is small, and the flatness detection of wood with different thicknesses cannot be carried out.
发明内容SUMMARY OF THE INVENTION
为解决上述技术问题,本发明提供一种木材加工用成品检测一体化系统及方法,解决了现有的木材加工用检测设备不方便对木材表面的平整度进行检测的问题,提高了缓冲能力,能够在对木材平整度检测的过程中避免对木材造成损伤,提高了木材平整度检测的精确度,适用范围较广,能够对不同厚度的木材进行平整度检测。In order to solve the above technical problems, the present invention provides an integrated system and method for detecting finished products for wood processing, which solves the problem that the existing detection equipment for wood processing is inconvenient to detect the flatness of the wood surface, and improves the buffering capacity. The method can avoid damage to the wood in the process of detecting the wood flatness, improve the accuracy of the wood flatness detection, and has a wide range of applications, and can perform flatness detection on wood with different thicknesses.
为实现以上目的,本发明通过以下技术方案予以实现:一种木材加工用成品检测一体化系统,包括限位侧板,所述限位侧板对称设置,所述限位侧板的两侧之间滑动连接有纵向杆,所述纵向杆的底部固定连接有支架,所述支架的两侧之间转动连接有滚轮,所述纵向杆的一侧开设有纵向槽,所述纵向槽贯穿纵向杆,所述纵向槽的内壁两侧之间滑动连接有升降块,所述限位侧板的两端均固定连接有安装板,所述安装板的一侧对称开设有安装孔,降低了设备使用的难度,方便设备安装使用,所述安装板靠近升降块的一侧安装有驱动电机,所述驱动电机的输出端固定连接有驱动螺纹杆,所述驱动螺纹杆远离驱动电机的一端贯穿升降块,所述驱动螺纹杆与升降块螺纹连接,所述滚轮包括内轮,所述内轮与支架转动连接,所述内轮的外侧均匀安装有接触块,所述接触块的一侧通过缓冲弹簧与内轮固定连接,提高了装置的缓冲能力,能够避免设备检测木材时对木材的挤压力度过大造成损伤。In order to achieve the above purpose, the present invention is achieved through the following technical solutions: an integrated system for detecting finished products for wood processing, comprising limit side plates, the limit side plates are symmetrically arranged, and the two sides of the limit side plates are A longitudinal rod is slidably connected between the longitudinal rods, a bracket is fixedly connected to the bottom of the longitudinal rod, a roller is rotatably connected between the two sides of the bracket, and a longitudinal groove is opened on one side of the longitudinal rod, and the longitudinal groove penetrates the longitudinal rod , a lifting block is slidably connected between the two sides of the inner wall of the longitudinal groove, the two ends of the limit side plate are fixedly connected with a mounting plate, and one side of the mounting plate is symmetrically provided with mounting holes, which reduces the use of equipment. A driving motor is installed on the side of the mounting plate close to the lifting block, the output end of the driving motor is fixedly connected with a driving threaded rod, and the end of the driving threaded rod away from the driving motor penetrates the lifting block. , the driving threaded rod is threadedly connected with the lifting block, the roller includes an inner wheel, the inner wheel is rotatably connected with the bracket, the outer side of the inner wheel is evenly installed with a contact block, and one side of the contact block is passed through the buffer spring It is fixedly connected with the inner wheel, which improves the buffering capacity of the device, and can avoid the damage caused by the excessive extrusion force on the wood when the equipment detects the wood.
优选的,所述接触块靠近内轮的一侧开设有缓冲槽,所述缓冲槽的内壁两侧之间滑动连接有限位板,所述限位板的一端延伸至缓冲槽的外部并且与内轮固定连接。Preferably, a buffer groove is formed on a side of the contact block close to the inner wheel, a limit plate is slidably connected between two sides of the inner wall of the buffer groove, and one end of the limit plate extends to the outside of the buffer groove and is connected to the inner wall. Wheel fixed connection.
优选的,所述缓冲槽的内壁远离内轮的一侧安装有按压开关,所述限位板的一侧延伸至缓冲槽外部的一端固定连接有警示灯,所述警示灯和按压开关之间通过导线电性连接,所述导线贯穿接触块,能够在更加小的尺度上对木材的平整度进行检测,提高了木材平整度检测的精确性。Preferably, a push switch is installed on the side of the inner wall of the buffer groove away from the inner wheel, and a warning light is fixedly connected to one end of the limit plate that extends to the outside of the buffer groove. Through the electrical connection of the wires, the wires penetrate through the contact block, the flatness of the wood can be detected on a smaller scale, and the accuracy of the detection of the flatness of the wood can be improved.
优选的,所述限位侧板的顶部固定连接有标记板,所述纵向杆靠近标记板的一侧安装有标记笔,所述标记笔远离纵向杆的一端与标记板滑动连接,能够方便的对木材的平整度进行检测,保证木材加工后的质量。Preferably, a marking board is fixedly connected to the top of the limiting side plate, a marking pen is installed on the side of the longitudinal rod close to the marking board, and one end of the marking pen away from the longitudinal rod is slidably connected to the marking board, which can be convenient The flatness of the wood is tested to ensure the quality of the wood after processing.
优选的,所述纵向杆的一侧开设有外推槽,所述外推槽的内壁一侧固定连接有外推弹簧,所述标记笔的一端延伸至外推槽的内部并且与外推弹簧固定连接,外推弹簧推动标记笔向外推槽的外部移动,能够保证标记笔始终挤压标记板,在纵向杆移动的过程中标记笔始终能够在标记板的表面划出线条。Preferably, one side of the longitudinal rod is provided with an outwardly pushing groove, one side of the inner wall of the outwardly pushing groove is fixedly connected with an outwardly pushing spring, and one end of the marker pen extends to the inside of the outwardly pushing groove and is connected with the outwardly pushing spring. Fixed connection, the push spring pushes the marker pen to move outside of the push groove, which can ensure that the marker pen always squeezes the marker plate, and the marker pen can always draw lines on the surface of the marker plate during the movement of the longitudinal rod.
优选的,所述安装板靠近驱动电机的一侧固定连接有安装框,所述驱动电机安装在安装框的一侧。Preferably, a mounting frame is fixedly connected to a side of the mounting plate close to the driving motor, and the driving motor is mounted on one side of the mounting frame.
优选的,所述安装框的外部滑动连接有工型板,所述安装框的一侧开设有与工型板相适配的轨道槽,所述轨道槽贯穿安装框。Preferably, an I-shaped plate is slidably connected to the outside of the installation frame, a track groove adapted to the I-shaped plate is opened on one side of the installation frame, and the track groove penetrates through the installation frame.
优选的,所述安装板远离驱动电机的一侧安装有紧固螺纹杆,所述紧固螺纹杆的一端贯穿安装板并且与工型板转动连接,所述紧固螺纹杆远离工型板的一端固定连接有把手,能够根据木材的厚度对设备进行调整,使滚轮始终能够与木材接触进行检测,提高了设备的适用范围,能够对不同厚度的木材进行表面平整度检测。Preferably, a tightening threaded rod is installed on the side of the mounting plate away from the driving motor, one end of the tightening threaded rod penetrates the mounting plate and is rotatably connected with the I-shaped plate, and the tightening threaded rod is far from the I-shaped plate. One end is fixedly connected with a handle, which can adjust the equipment according to the thickness of the wood, so that the roller can always be in contact with the wood for detection, which improves the scope of application of the equipment, and can detect the surface flatness of wood with different thicknesses.
一种木材加工用成品检测一体化方法,包括以下步骤:An integrated method for detecting finished products for wood processing, comprising the following steps:
步骤一,安装固定,将安装板移动抵紧木材加工设备的支架上,使用螺栓穿过安装孔后将安装板和木材加工设备固定;
步骤二,调节高度,将需要检测的木材放在滚轮下方,纵向杆沿着限位侧板向下滑动,直至滚轮的底部与木材接触被支撑后纵向杆停止下降,沿着安装框上下移动工型板,直至升降块随着驱动螺纹杆移动不再与纵向槽的内侧顶部以及内侧底部接触,转动把手带动紧固螺纹杆转动,直至紧固螺纹杆将工型板挤压固定在安装框上;Step 2: Adjust the height, place the wood to be detected under the roller, and slide the longitudinal bar down along the limit side plate until the bottom of the roller is in contact with the wood and is supported. until the lifting block is no longer in contact with the inner top and inner bottom of the longitudinal groove as the driving threaded rod moves, turn the handle to drive the tightening threaded rod to rotate until the tightening threaded rod squeezes and fixes the I-shaped plate on the mounting frame ;
步骤三,启动工作,驱动电机启动后带动升降块和纵向杆移动,滚轮随着纵向杆移动的过程中在底部木材的表面滚动,升降块沿着限位侧板移动的过程中标记笔在标记板的表面滑过;Step 3: Start the work. After the drive motor starts, it drives the lifting block and the longitudinal rod to move. The roller rolls on the surface of the bottom wood during the movement of the longitudinal rod. During the movement of the lifting block along the limit side plate, the marker pen marks the surface of the board slides over;
步骤四,缓冲,滚轮在木材表面滚动时接触块逐渐与滚轮的最底部移动,接触块转动到滚轮的最底部时与下方的木材接触,纵向杆自身的重力推动内轮将缓冲弹簧挤压弯曲后下降;Step 4: Buffering. When the roller rolls on the surface of the wood, the contact block gradually moves with the bottom of the roller. When the contact block rotates to the bottom of the roller, it contacts the wood below. The gravity of the longitudinal rod pushes the inner wheel to squeeze and bend the buffer spring. descend after
步骤五,警示,纵向杆向下挤压缓冲弹簧带动内轮下降,内轮带动限位板向下移动挤压按压开关,按压开关被挤压后警示灯发出亮光,同时与下方的木材接触的多个接触块上的警示灯同时发出亮光。
本发明提供了一种木材加工用成品检测一体化系统及方法。具备以下有益效果:The invention provides an integrated system and method for detecting finished products for wood processing. Has the following beneficial effects:
(一)、该木材加工用成品检测一体化系统及方法,通过驱动电机启动后带动升降块和纵向杆移动,滚轮随着纵向杆移动的过程中在底部木材的表面滚动,升降块沿着限位侧板移动的过程中标记笔在标记板的表面滑过,木材表面不平整时滚轮和纵向杆沿着升降块上下移动,带动标记笔在标记板上划出不平整的线条,能够方便的对木材的平整度进行检测,保证木材加工后的质量。(1) The integrated system and method for the detection of finished products for wood processing. After the drive motor is started, the lifting block and the longitudinal rod are driven to move. The roller rolls on the surface of the bottom wood during the movement of the longitudinal rod, and the lifting block follows the limit. During the movement of the side panel, the marker pen slides over the surface of the marker panel. When the wood surface is uneven, the roller and the vertical rod move up and down along the lifting block to drive the marker pen to draw uneven lines on the marker panel. The flatness of the wood is tested to ensure the quality of the wood after processing.
(二)、该木材加工用成品检测一体化系统及方法,通过滚轮在木材表面滚动时接触块逐渐与滚轮的最底部移动,接触块转动到滚轮的最底部时与下方的木材接触,纵向杆自身的重力推动内轮将缓冲弹簧挤压弯曲后下降,提高了装置的缓冲能力,能够避免设备检测木材时对木材的挤压力度过大造成损伤。(2) The integrated system and method for the detection of finished products for wood processing, the contact block gradually moves with the bottom of the roller when the roller rolls on the surface of the wood, and when the contact block rotates to the bottom of the roller, it contacts the wood below, and the longitudinal rod Its own gravity pushes the inner wheel to squeeze and bend the buffer spring and then descend, which improves the buffer capacity of the device and can avoid damage to the wood caused by excessive pressing force when the equipment detects the wood.
(三)、该木材加工用成品检测一体化系统及方法,通过纵向杆向下挤压缓冲弹簧带动内轮下降,内轮带动限位板向下移动挤压按压开关,按压开关被挤压后警示灯发出亮光,同时与下方的木材接触的多个接触块上的警示灯同时发出亮光,当滚轮最底部多个亮起的警示灯中间存在没有亮的警示灯时,说明接触块下降到木材表面的凹坑内没有挤压按压开关,能够在更加小的尺度上对木材的平整度进行检测,提高了木材平整度检测的精确性。(3) In the integrated system and method for detecting finished products for wood processing, the inner wheel is driven to descend by pressing the buffer spring downward through the longitudinal rod, and the inner wheel drives the limit plate to move downward to squeeze the push switch. After the push switch is squeezed The warning light lights up, and the warning lights on the multiple contact blocks that are in contact with the wood below emit light at the same time. When there is an unlit warning light among the multiple lighted warning lights at the bottom of the roller, it means that the contact block descends to the wood. There is no pressing and pressing switch in the pit on the surface, so that the flatness of the wood can be detected on a smaller scale, and the accuracy of the detection of the flatness of the wood can be improved.
(四)、该木材加工用成品检测一体化系统及方法,通过将需要检测的木材放在滚轮下方,纵向杆沿着限位侧板向下滑动,直至滚轮的底部与木材接触被支撑后纵向杆停止下降,沿着安装框上下移动工型板,直至升降块随着驱动螺纹杆移动不再与纵向槽的内侧顶部以及内侧底部接触,转动把手带动紧固螺纹杆转动,直至紧固螺纹杆将工型板挤压固定在安装框上,能够根据木材的厚度对设备进行调整,使滚轮始终能够与木材接触进行检测,提高了设备的适用范围,能够对不同厚度的木材进行表面平整度检测。(4) The integrated system and method for detecting finished products for wood processing, by placing the wood to be detected under the roller, the longitudinal rod slides down along the limit side plate until the bottom of the roller is in contact with the wood and is supported longitudinally. The rod stops descending, and moves the I-shaped plate up and down along the installation frame until the lifting block no longer contacts the inner top and inner bottom of the longitudinal groove with the driving threaded rod, and turn the handle to drive the tightening threaded rod to rotate until the threaded rod is tightened. The I-shaped plate is extruded and fixed on the installation frame, and the equipment can be adjusted according to the thickness of the wood, so that the roller can always be in contact with the wood for detection, which improves the application range of the equipment, and can detect the surface flatness of wood with different thicknesses .
(五)、该木材加工用成品检测一体化系统及方法,通过将安装板移动抵紧木材加工设备的支架上,使用螺栓穿过安装孔后将安装板和木材加工设备固定,降低了设备使用的难度,方便设备安装使用。(5) The integrated system and method for detecting finished products for wood processing, by moving the installation plate against the bracket of the wood processing equipment, and using bolts to pass through the installation holes to fix the installation plate and the wood processing equipment, reducing the use of equipment. The difficulty of the equipment is convenient for installation and use.
(六)、该木材加工用成品检测一体化系统及方法,通过外推弹簧推动标记笔向外推槽的外部移动,能够保证标记笔始终挤压标记板,在纵向杆移动的过程中标记笔始终能够在标记板的表面划出线条,提高了设备的可靠性。(6) The integrated system and method for the detection of finished products for wood processing can ensure that the marking pen always squeezes the marking plate by pushing the marking pen to the outside of the pushing groove through the push-out spring, and the marking pen is in the process of moving the longitudinal rod Lines can always be drawn on the surface of the marker board, increasing the reliability of the device.
附图说明Description of drawings
图1为本发明整体的结构示意图;Fig. 1 is the overall structural representation of the present invention;
图2为本发明驱动电机外部部件的结构示意图;2 is a schematic structural diagram of the external components of the drive motor of the present invention;
图3为本发明纵向杆和升降块的结构示意图;3 is a schematic structural diagram of a longitudinal rod and a lifting block of the present invention;
图4为本发明纵向杆和升降块的内部剖视图;4 is an internal cross-sectional view of a longitudinal rod and a lifting block of the present invention;
图5为本发明滚轮的结构示意图;Fig. 5 is the structural representation of the roller of the present invention;
图6为本发明接触块的结构示意图;6 is a schematic structural diagram of a contact block of the present invention;
图7为本发明接触块的内部剖视图。7 is an internal cross-sectional view of the contact block of the present invention.
图中:1-限位侧板、2-纵向杆、3-支架、4-滚轮、401-内轮、402-接触块、403-缓冲槽、404-限位板、405-缓冲弹簧、5-纵向槽、6-升降块、7-安装板、8-安装孔、9-驱动电机、10-驱动螺纹杆、11-按压开关、12-警示灯、13-导线、14-标记板、15-标记笔、16-外推槽、17-外推弹簧、18-安装框、19-工型板、20-轨道槽、21-紧固螺纹杆、22-把手。In the picture: 1-limiting side plate, 2-longitudinal rod, 3-bracket, 4-roller, 401-inner wheel, 402-contact block, 403-buffer groove, 404-limit plate, 405-buffer spring, 5 -Longitudinal slot, 6-lifting block, 7-installation plate, 8-installation hole, 9-drive motor, 10-drive threaded rod, 11-press switch, 12-warning light, 13-wire, 14-marking plate, 15 -Marking pen, 16-outward push groove, 17-outward push spring, 18-installation frame, 19-I-shaped plate, 20-track groove, 21-fastening threaded rod, 22-handle.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明作进一步详细的说明。本发明的实施例是为了示例和描述起见而给出的,而并不是无遗漏的或者将本发明限于所公开的形式。很多修改和变化对于本领域的普通技术人员而言是显而易见的。选择和描述实施例是为了更好说明本发明的原理和实际应用,并且使本领域的普通技术人员能够理解本发明从而设计适于特定用途的带有各种修改的各种实施例。The present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments. The embodiments of the present invention are presented for purposes of illustration and description, and are not intended to be exhaustive or to limit the invention to the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to better explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use.
实施例1Example 1
请参阅图1-图7,本发明提供一种技术方案:一种木材加工用成品检测一体化系统,包括限位侧板1,限位侧板1对称设置,限位侧板1的两侧之间滑动连接有纵向杆2,纵向杆2的底部固定连接有支架3,支架3的两侧之间转动连接有滚轮4,纵向杆2的一侧开设有纵向槽5,纵向槽5贯穿纵向杆2,纵向槽5的内壁两侧之间滑动连接有升降块6,限位侧板1的两端均固定连接有安装板7,安装板7的一侧对称开设有安装孔8,安装板7靠近升降块6的一侧安装有驱动电机9,驱动电机9的输出端固定连接有驱动螺纹杆10,驱动螺纹杆10远离驱动电机9的一端贯穿升降块6,驱动螺纹杆10与升降块6螺纹连接,滚轮4包括内轮401,内轮401与支架3转动连接,内轮401的外侧均匀安装有接触块402,接触块402的一侧通过缓冲弹簧405与内轮401固定连接。Please refer to FIG. 1 to FIG. 7 , the present invention provides a technical solution: an integrated system for detecting finished products for wood processing, including a
接触块402靠近内轮401的一侧开设有缓冲槽403,缓冲槽403的内壁两侧之间滑动连接有限位板404,限位板404的一端延伸至缓冲槽403的外部并且与内轮401固定连接。A
缓冲槽403的内壁远离内轮401的一侧安装有按压开关11,限位板404的一侧延伸至缓冲槽403外部的一端固定连接有警示灯12,警示灯12和按压开关11之间通过导线13电性连接,导线13贯穿接触块402。A
限位侧板1的顶部固定连接有标记板14,纵向杆2靠近标记板14的一侧安装有标记笔15,标记笔15远离纵向杆2的一端与标记板14滑动连接。A marking
纵向杆2的一侧开设有外推槽16,外推槽16的内壁一侧固定连接有外推弹簧17,标记笔15的一端延伸至外推槽16的内部并且与外推弹簧17固定连接。One side of the
安装板7靠近驱动电机9的一侧固定连接有安装框18,驱动电机9安装在安装框18的一侧。A mounting
安装框18的外部滑动连接有工型板19,安装框18的一侧开设有与工型板19相适配的轨道槽20,轨道槽20贯穿安装框18。An I-shaped
安装板7远离驱动电机9的一侧安装有紧固螺纹杆21,紧固螺纹杆21的一端贯穿安装板7并且与工型板19转动连接,紧固螺纹杆21远离工型板19的一端固定连接有把手22。A tightening threaded
实施例2Example 2
请参阅图1-图7,本发明提供一种技术方案:在实施例1的基础上,一种木材加工用成品检测一体化方法,其特征在于,包括以下步骤:Please refer to FIG. 1-FIG. 7, the present invention provides a technical solution: on the basis of
步骤一,安装固定,将安装板7移动抵紧木材加工设备的支架上,使用螺栓穿过安装孔8后将安装板7和木材加工设备固定;
步骤二,调节高度,将需要检测的木材放在滚轮4下方,纵向杆2沿着限位侧板1向下滑动,直至滚轮4的底部与木材接触被支撑后纵向杆2停止下降,沿着安装框18上下移动工型板19,直至升降块6随着驱动螺纹杆10移动不再与纵向槽5的内侧顶部以及内侧底部接触,转动把手22带动紧固螺纹杆21转动,直至紧固螺纹杆21将工型板19挤压固定在安装框18上;
步骤三,启动工作,驱动电机9启动后带动升降块6和纵向杆2移动,滚轮4随着纵向杆2移动的过程中在底部木材的表面滚动,升降块6沿着限位侧板1移动的过程中标记笔15在标记板14的表面滑过;
步骤四,缓冲,滚轮4在木材表面滚动时接触块402逐渐与滚轮4的最底部移动,接触块402转动到滚轮4的最底部时与下方的木材接触,纵向杆2自身的重力推动内轮401将缓冲弹簧405挤压弯曲后下降;
步骤五,警示,纵向杆2向下挤压缓冲弹簧405带动内轮401下降,内轮401带动限位板404向下移动挤压按压开关11,按压开关11被挤压后警示灯12发出亮光,同时与下方的木材接触的多个接触块402上的警示灯12同时发出亮光。
显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域及相关领域的普通技术人员在没有作出创造性劳动的前提下所获得的所有其他实施例,都应属于本发明保护的范围。本发明中未具体描述和解释说明的结构、装置以及操作方法,如无特别说明和限定,均按照本领域的常规手段进行实施。Obviously, the described embodiments are only some, but not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art and related fields without creative work shall fall within the protection scope of the present invention. The structures, devices and operation methods that are not specifically described and explained in the present invention are implemented according to conventional means in the art unless otherwise specified and limited.
Claims (9)
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