CN114543012A - Decorative lamp belt with patterns on surface and manufacturing method thereof - Google Patents

Decorative lamp belt with patterns on surface and manufacturing method thereof Download PDF

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Publication number
CN114543012A
CN114543012A CN202011333536.7A CN202011333536A CN114543012A CN 114543012 A CN114543012 A CN 114543012A CN 202011333536 A CN202011333536 A CN 202011333536A CN 114543012 A CN114543012 A CN 114543012A
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China
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light
strip
patterns
lamp strip
adhesive
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CN202011333536.7A
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Chinese (zh)
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王晟齐
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Individual
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Individual
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Priority to CN202011333536.7A priority Critical patent/CN114543012A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S4/00Lighting devices or systems using a string or strip of light sources
    • F21S4/20Lighting devices or systems using a string or strip of light sources with light sources held by or within elongate supports
    • F21S4/22Lighting devices or systems using a string or strip of light sources with light sources held by or within elongate supports flexible or deformable, e.g. into a curved shape
    • F21S4/24Lighting devices or systems using a string or strip of light sources with light sources held by or within elongate supports flexible or deformable, e.g. into a curved shape of ribbon or tape form, e.g. LED tapes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/90Methods of manufacture
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V11/00Screens not covered by groups F21V1/00, F21V3/00, F21V7/00 or F21V9/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V19/00Fastening of light sources or lamp holders
    • F21V19/001Fastening of light sources or lamp holders the light sources being semiconductors devices, e.g. LEDs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00Arrangement of electric circuit elements in or on lighting devices
    • F21V23/003Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V5/00Refractors for light sources
    • F21V5/08Refractors for light sources producing an asymmetric light distribution
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2103/00Elongate light sources, e.g. fluorescent tubes
    • F21Y2103/10Elongate light sources, e.g. fluorescent tubes comprising a linear array of point-like light-generating elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Led Device Packages (AREA)

Abstract

The invention relates to a decorative lamp strip with patterns on the surface and a manufacturing method thereof, in particular to a decorative lamp strip with patterns, which is manufactured by welding an integrated flexible circuit board with a plurality of lamp strip circuit boards with LEDs, applying transparent glue, curing the transparent glue, printing characters or/and patterns on the surface of the transparent glue, enabling the lamp strip to be attractive in appearance and decorative, simultaneously enabling the characters or/and the patterns to form light shielding, blocking or reducing dazzling strong light, enabling light emitted from the LED lamp strip to be softer, and then cutting the lamp strip into single strips.

Description

Decorative lamp belt with patterns on surface and manufacturing method thereof
Technical Field
The invention relates to the field of lamp belts, in particular to a decorative lamp belt with patterns on the surface and a manufacturing method thereof.
Background
The LED lamps made by the prior art have three major categories:
the first type: the lamp strip is generally installed indoors and used in a hidden groove, and the lamp strip cannot be directly attached to a place where the lamp strip can be seen indoors.
The second type: the LED bare lamp strip is formed with transparent resin for use, the lamp strip only solves the waterproof problem, but can still clearly see the circuit board and the LEDs, the appearance is still not attractive, and light emitted by a small LED light source is transmitted out of the transparent adhesive tape and is still very glaring, so that the lamp strip is also arranged in an indoor hidden groove for use, and the lamp strip cannot be clearly arranged and used in a place where the lamp strip can be seen indoors.
In the third category: after a diffusant is added into a light-transmitting resin, the resin with the diffusant is heated and extruded on an extruder to be wrapped on a bare lamp strip, the LED and a circuit board cannot be seen from the lamp strip, the appearance problem is solved, light emitted by the LED is emitted outwards after being diffused by the diffusant, and soft light is emitted, so that the problem of directly emitting dazzling light is also solved, but the lamp strip is heavy in outer coating adhesive weight, high in cost, large in size and thick, needs to be grooved and installed when being installed indoors for surface mounting, is complex to install, or is clamped and clamped by a clamp, is unsightly, cannot be simply installed by double-faced adhesive tape in a sticking mode, is too thick and too heavy, is not firm in double-faced adhesive, is adhered on the diffusion resin of the outer coating, is made of organic silicon resin or flexible PVC resin in the diffusion resin industry, the surface adhesiveness of the double-faced adhesive and the diffusion resin is poor in adhesion, and can be used as a surface mounting lamp strip, but only can be arranged in the groove by grooving, and the front surface of the lamp strip is exposed. The installation may damage walls or homes.
Therefore, by comprehensively summarizing the three types of lamp belts, the inventor finds that the existing LED lamp belts are not suitable for indoor surface mounting, what is called surface mounting, namely the lamp belts are exposed and visible after mounting, but the surface mounting is divided into two types, namely, the surface mounting needs to be grooved for mounting, a wall body or furniture is damaged, the surface mounting is carried out again, the surface mounting lamp belts can be generally used only when a house is decorated, and the other type is that users can simply mount the surface mounting lamp belts by themselves and directly and simply stick the surface mounting lamp belts on the wall or the furniture without mounting when the house is decorated and can simply mount the surface mounting lamp belts indoors such as home at any time.
The surface mounted light strip which is simply mounted must satisfy the following conditions:
first, the light strip must have a beautiful appearance when not lit.
Secondly, the lamp strip must have beautiful appearance when being lightened and must emit soft light without dazzling.
And thirdly, safety is required, and the LED lamp strip is safer by using a safe low-voltage LED lamp strip which is not more than 36V.
And fourthly, the installation is simple, so that the double-sided adhesive tape is required to be suitable for being firmly adhered and installed without falling off.
Modern indoor lighting develops towards the direction of invisible light, namely, light can be seen but a light source cannot be seen, and product research and development design needs to meet the requirement of invisible light as much as possible.
Sixth, the development direction of modern indoor lighting is the development direction without main lamps, that is, lighting cannot be solved by one bright lamp in one room, one room is solved by a plurality of lamps, each lamp does not need to be bright, especially, indoor surface-mounted lamp strips are auxiliary lamps of decorative lines, and cannot be too bright and too dazzling! Is too glaring and bright, but is polluted by light! Therefore, the brightness of the surface-mounted lamp strip needs to be reduced, and meanwhile, the attractiveness is improved.
In order to overcome the defects and shortcomings, the invention produces the surface-mounted lamp strip which has beautiful appearance, is lightened without dazzling and is convenient to install, and the invention adopts the following method to manufacture the decorative lamp strip with patterns on the surface, thereby overcoming the new technology and reducing the cost, and the specific method comprises the following steps:
the method comprises the steps of welding LEDs or LEDs and control elements by using a connected flexible circuit board containing a plurality of lamp strip circuit boards to form a connected LED bare lamp strip, then pasting the connected LED bare lamp strip on a horizontal platform, applying light-transmitting glue on one surface on which the LEDs are welded, covering the circuit board and the LEDs with the light-transmitting glue, heating to solidify the light-transmitting glue or placing the light-transmitting glue at normal temperature to solidify the light-transmitting glue, printing characters or/and patterns on the surface of the light-transmitting glue, and cutting the light-transmitting glue into a plurality of single decorative lamp strips with patterns by using a slitting machine.
Or after the LED or the LED and the control element are welded by the conjoined flexible circuit board containing a plurality of lamp strip circuit boards, manufacturing a connected LED bare lamp strip, cutting the connected LED bare lamp strip into a plurality of single LED bare lamp strips by a slitting machine, adhering the bare lamp strips on a strip-shaped aluminum material, applying transparent adhesive on the surface for welding the LED, covering the circuit board and the LED with the transparent adhesive, heating to cure the transparent adhesive or standing at normal temperature to cure the transparent adhesive, printing ink on the surface of the light-transmitting adhesive to form patterns, printing the patterns on the whole lamp strip, and curing the ink patterns to form the decorative lamp strip with the patterns, wherein the patterns on the lamp strip enable the lamp strip to be a more beautiful lamp strip, meanwhile, the printing ink patterns have the function of shielding light, the light emitted by the LED is partially shielded by the printing ink patterns, dazzling strong light is eliminated or reduced, and the light emitted by the lamp strip is changed into relatively soft light compared with the lamp strip without the printing ink patterns.
The flexible lamp strip manufactured by the method really realizes the following steps:
firstly, when the lamp strip is not lightened, a beautiful figure is formed, and the appearance is artistic.
Secondly, when the lamp strip is lightened, beautiful lines are displayed, the lines are artistic, and meanwhile, the lamp strip is free of dazzling light and becomes soft in light.
Thirdly, the low-voltage lamp strip below 36V is mainly designed and manufactured.
And fourthly, the double-sided adhesive tape is mainly designed to be used for pasting and installation, and the wall and the groove do not need to be punched during installation, so that the installation is simple.
And fifthly, the LED light source is shielded by the ink, so that invisible light source or fuzzy and unclear light source is realized.
The lamp strip is an auxiliary lighting product, and the lamp strip meets the requirement of surface-mounted auxiliary lighting, namely, the brightness cannot be too high, the lamp strip cannot be dazzled, and the appearance is attractive.
Disclosure of Invention
The invention relates to a decorative lamp strip with patterns on the surface and a manufacturing method thereof, in particular to a decorative lamp strip with patterns, which is manufactured by welding an integrated flexible circuit board with a plurality of lamp strip circuit boards with LEDs, applying transparent glue, curing the transparent glue, printing characters or/and patterns on the surface of the transparent glue, enabling the lamp strip to be attractive in appearance and decorative, simultaneously enabling the characters or/and the patterns to form light shielding, blocking or reducing dazzling strong light, enabling light emitted from the LED lamp strip to be softer, and then cutting the lamp strip into single strips.
According to the invention, a method for manufacturing a decorative lamp strip with patterns on the surface is provided, specifically, a connected LED bare lamp strip is manufactured by welding LEDs or LEDs and control elements by using a connected flexible circuit board containing a plurality of lamp strip circuit boards, then the connected LED bare lamp strip is attached to a horizontal platform, applying a light-transmitting glue on one surface of the LED, wherein the thickness of the light-transmitting glue is a, a is more than or equal to 0.1mm and less than or equal to 5.0mm, covering the circuit board and the LED with the light-transmitting glue, heating to cure the light-transmitting glue or standing at normal temperature to cure the light-transmitting glue, characters or/and patterns are printed on the surface of the light-transmitting glue, a plurality of decorative lamp belts with patterns are cut by a slitting machine, each lamp belt is characterized in that the light emitted by the LED is partially shielded by the ink patterns, the strong light for eye puncturing is eliminated or reduced, after the LED is lightened, the light emitted from the strip of light has become relatively soft compared to the light emitted from the strip of light without the ink pattern.
The invention provides a method for manufacturing a decorative lamp strip with patterns on the surface, which is characterized in that a connected flexible circuit board with a plurality of circuit boards is used for welding LEDs or LEDs and a control element to manufacture a connected LED bare strip, a slitting machine is used for slitting into a plurality of single LED bare strips, the bare strips are adhered on a strip-shaped aluminum material, a transparent adhesive is applied to one surface on which the LEDs are welded, the thickness of the transparent adhesive is a, a is more than or equal to 0.1mm and less than or equal to 5.0mm, the transparent adhesive covers the circuit boards and the LEDs, the transparent adhesive is cured by heating or placed at normal temperature to cure the transparent adhesive, the surface of the transparent adhesive is printed with printing ink to form patterns, the patterns are printed on the whole lamp strip, the decorative lamp strip with the patterns is manufactured after the printing ink patterns are cured, the patterns on the lamp strip enable the lamp strip to be more beautiful, meanwhile, the printing ink patterns have the function of light shielding, and part of light emitted by the LEDs is shielded by the printing ink patterns, glare is eliminated or reduced, and the emitted light becomes relatively soft as compared to the light emitted from the light strip when the pattern is not printed.
According to the present invention, there is also provided a decorative lamp strip with patterns on the surface, comprising: a flexible circuit board; LED or LED and control element; a light-transmitting adhesive; printing ink patterns; (ii) a The LED lamp strip is characterized in that the LED or the LED and the control element are welded on the flexible circuit board, the light-transmitting glue covers one surface of the flexible circuit board on which the element is welded, the thickness of the light-transmitting glue is a, a is more than or equal to 0.1mm and less than or equal to 5.0mm, the light-transmitting glue also covers the LED, ink patterns are arranged on the surface of the light-transmitting glue of the lamp strip, the lamp strip becomes a more attractive lamp strip due to the ink patterns on the lamp strip, after the LED is electrified and lightened, part of light emitted by the LED is shielded by the ink patterns and is not emitted outwards, dazzling strong light is eliminated or reduced, and the light emitted by the lamp strip is softer than the lamp strip when the LED is not provided with the ink patterns.
According to a preferred embodiment of the present invention, the decorative strip with patterns on the surface is characterized in that the patterns are characters or patterns or both characters and patterns.
According to a preferred embodiment of the present invention, the decorative strip with patterns on the surface is characterized in that the light-transmitting glue is a layer of glue.
According to a preferred embodiment of the present invention, the decorative lamp strip with patterns on the surface is characterized in that the transparent adhesive is two layers of adhesive, one layer is transparent adhesive, the other layer is diffusion adhesive with a diffusing agent covering the transparent adhesive, or one layer is adhesive with fluorescent powder, and the other layer is transparent adhesive.
According to a preferred embodiment of the present invention, the decorative lamp strip with patterns on the surface is characterized in that the transparent adhesive is three layers of adhesive, the first layer is fluorescent powder adhesive, the second layer is transparent adhesive, and the third layer is diffusion adhesive with a diffusion agent and covering on the transparent adhesive.
According to a preferred embodiment of the present invention, the decorative lamp strip with patterns on the surface is characterized in that, on two side surfaces in the longitudinal direction of the lamp strip, two side surfaces of the light-transmitting glue and two side surfaces of the circuit board are respectively arranged on a cutting surface.
According to a preferred embodiment of the present invention, the decorative lamp strip with patterns on the surface is characterized in that a double-sided adhesive tape is attached to the back surface of the lamp strip, and the decorative lamp strip can be directly attached to and used.
According to a preferred embodiment of the present invention, the decorative lamp strip with patterns on the surface is characterized in that the lamp strip is a low voltage lamp strip, the voltage: voltage is more than or equal to 5V and less than or equal to 36V.
According to a preferred embodiment of the present invention, the decorative lamp strip with patterns on the surface is characterized in that when the back surface of the lamp strip is provided with the double-sided adhesive tape, the two longitudinal side surfaces of the lamp strip, the two side surfaces of the transparent adhesive tape, the two side surfaces of the double-sided adhesive tape and the two side surfaces of the circuit board are respectively arranged on a cutting surface.
According to a preferred embodiment of the present invention, the surface-patterned decorative light strip is characterized in that the two side surfaces in the long direction of the light strip can block all light or part of light of the side surfaces by using the light blocking material.
According to a preferred embodiment of the present invention, the decorative lamp strip with patterns on the surface is characterized in that a diffusion adhesive layer with a diffusion agent is adhered on the surface of the lamp strip, the diffusion adhesive is adhered on the transparent adhesive and the ink patterns, and light is diffused through the diffusion adhesive layer to emit more uniform and soft light outwards.
The details of one or more embodiments of the invention are set forth in the accompanying drawings and the description below.
Drawings
The features, objects, and advantages of the present invention will become more apparent from the description set forth below when taken in conjunction with the drawings, a brief description of which follows.
Fig. 1 is a schematic plan view of a connected flexible circuit board including a plurality of strip circuit boards.
Fig. 2 is a schematic plan view of the connected LED bare strip.
Fig. 3 is a schematic view of a long-direction cross section of the connected LED bare lamp strip.
Fig. 4 is a schematic three-dimensional view of the connected LED bare strip.
Fig. 5 is a schematic perspective view of the adsorption platform.
Fig. 6 is a three-dimensional schematic diagram of a bare lamp strip unfolded and placed on an adsorption platform, and dam glue with the same height is pasted on four plate edges of a flexible circuit board.
Fig. 7 is a schematic perspective view of placing a transparent glue into the dam glue, and scraping and curing the transparent glue.
Fig. 8 is a schematic plan view of the connected LED strip with the light-transmitting adhesive, which is made of the light-transmitting adhesive, after the dam adhesive is removed.
Fig. 9 is a schematic longitudinal cross-sectional view of the connected LED strip with the light-transmitting adhesive, which is made of the light-transmitting adhesive after the dam adhesive is removed.
Fig. 10 is a schematic cross-sectional view of two layers of light-transmitting glue after dam glue is removed.
Fig. 11 is a schematic cross-sectional view of three layers of light-transmitting glue after dam glue is removed.
Fig. 12 is a schematic plan view of the integrated soft LED strip manufactured by applying ink patterns on the surface of the light-transmitting adhesive of the LED strip with the light-transmitting adhesive.
Fig. 13 is a schematic plan view of a decorative light strip with a pattern on the surface.
Fig. 14 is a schematic longitudinal sectional view of a decorative strip with a pattern on its surface.
Fig. 15 is a schematic cross-sectional light-emitting path of a decorative strip with opaque or semi-opaque patterns on the surface.
Fig. 16 is a schematic cross-sectional view of the side surfaces of the flexible printed circuit board and the side surface of the light-transmitting adhesive on the same cutting plane on both sides of the strip facing the longitudinal direction (the longitudinal direction) after being cut into single strips by the ink pattern.
Fig. 17 is a schematic transverse cross-sectional view of a surface-patterned decorative light strip in the absence of LEDs and control elements.
Fig. 18 is a schematic longitudinal sectional view of a decorative strip with patterns on its surface and double-sided adhesive tape.
Fig. 19 is a schematic cross-sectional view of a surface-patterned decorative strip with double-sided adhesive.
Fig. 20 is a schematic cross-sectional view of a decorative strip with patterns on its surface, which is further covered with a layer of waterproof resin to form a higher-grade waterproof strip.
Fig. 21 is a schematic cross-sectional view of a decorative strip with diffusion barrier patterned on the surface of the outermost double-sided tape.
Fig. 22 is a schematic cross-sectional light-emitting path diagram of a decorative strip with an opaque or semi-opaque pattern on one surface, which emits light only toward the front surface.
Fig. 23 is a schematic plane view of the connected bare LED strip placed on a splitting machine and split into single bare LED strips.
Fig. 24 is a schematic plan view of a single band of clear adhesive LED strip with a drop of adhesive.
Fig. 25 is a schematic cross-sectional view of a single stripe of clear glue LED strip with a drop of glue.
Fig. 26 is a schematic cross-sectional view of a single layer of light-transmissive glue with a drop of glue, the light-transmissive glue being a two-layer glue.
Fig. 27 is a cross-sectional view of a single stripe of light-transmissive glue with a drop of glue, the light-transmissive glue being a three-layer glue.
Fig. 28 is a schematic plan view of a LED strip decorated with ink patterns and dropped with glue.
Fig. 29 is a schematic cross-sectional view of a dripped LED strip decorated with ink patterns.
Fig. 30 is a schematic cross-sectional view of a drop-on-tape ink patterned LED strip with double-sided tape.
Fig. 31 is a schematic cross-sectional light emitting path diagram of a LED strip decorated with opaque or semi-opaque ink patterns with a double-sided adhesive.
Fig. 32 is a schematic cross-sectional view of a decorative strip with a diffusion layer of double-sided adhesive on the back surface and a pattern on the surface of the outermost layer.
Detailed Description
The present invention will be described in detail below by taking preferred embodiments as examples.
It will be understood by those skilled in the art that the following descriptions are provided for purposes of illustration and description of certain preferred embodiments only and are not intended to limit the scope of the present invention.
Example one
Manufacturing method of one-piece and one-piece flexible circuit board
The method comprises the steps of adopting a traditional circuit board manufacturing process, carrying out silk-screen printing of circuit anti-corrosion ink, baking and curing, etching, film stripping and silk-screen printing of front ink solder mask on a flexible copper-clad plate, exposing a component bonding pad 1.1 and a metal connecting point 1.2, baking, character printing, baking and curing, OSP anti-oxidation surface treatment and the like to manufacture the connected flexible circuit board 1 (shown in figure 1) with a plurality of strip circuit boards, wherein in the step, the mark 1 in figure 1 represents the connected flexible circuit board with the plurality of strip circuit boards.
Or drilling, copper deposition, copper plating, dry film pasting, exposure and development, etching, film stripping, screen printing of front ink solder mask to expose the element bonding pad 1.1 and the metal connection point 1.2, baking, screen printing of back ink solder mask, baking, character baking, OSP anti-oxidation surface treatment and other processes are carried out on the double-sided flexible copper-clad plate to manufacture the connected flexible circuit board 1 (as shown in figure 1), wherein in the step, the mark 1 in figure 1 represents the connected flexible circuit board with the plurality of strip circuit boards.
Manufacturing of two-body and one-body LED bare lamp strip
The method comprises the steps of printing solder paste on an element bonding pad 1.1 of a connected flexible circuit board 1 with a plurality of lamp strip circuit boards by using a traditional SMT (surface mount technology) on a solder paste printing machine through a steel mesh, correspondingly mounting an LED2.1 and a resistor 2.2 on the bonding pad 1.1 printed with the solder paste, welding the LED2.1 and the resistor 2.2 on the flexible circuit board 1 through reflow soldering, and manufacturing the connected LED bare lamp strip (shown in figures 2, 3 and 4).
Preparation of transparent glue
Adjusting the adsorption platform 5 to be horizontal (as shown in figure 5), then unfolding the connected LED bare lamp strip, placing the LED bare lamp strip on the adsorption platform 5 with the adjusted horizontal, vacuumizing to adsorb the connected LED bare lamp strip to be flat and horizontal, then dripping dam adhesive 6 on 4 plate edges of the connected flexible circuit board 1, wherein the height of the dam adhesive 6 is higher than that of the LED2.1 and the resistor 2.2 to form a dam with the same height (as shown in figure 6), then putting the transparent adhesive into the dam, blade-coating the transparent adhesive 3 by using a blade coating plate, scraping two ends of the blade coating plate to the surface of the dam adhesive, controlling the thickness of the scraped adhesive by the dam adhesive to ensure that the thickness of the transparent adhesive 3 is consistent, filling the scraped dam with the transparent adhesive 3, ensuring that the height of the transparent adhesive 3 is consistent with the height of the dam, and the transparent adhesive 3 completely covers the LED2.1 and the resistor 2.2, then standing on the adsorption platform 5 to solidify the transparent adhesive 3 (as shown in figure 7), next, the dam adhesive 6 is removed, and a connected LED strip with a light-transmitting adhesive (as shown in fig. 8 and 9) made of the light-transmitting adhesive is manufactured.
Supplementary explanation of this procedure:
1. when the transparent adhesive is two layers of adhesive, a layer of transparent adhesive 3.1 is firstly manufactured on the front surface of the bare lamp strip, and then a layer of diffusion adhesive 3.2 with a diffusion agent is manufactured on the surface of the transparent adhesive 3.1 (as shown in figure 10).
2. When the light-transmitting adhesive is a three-layer adhesive, the LED is a blue-ray device 2.1a, a layer of phosphor adhesive 3.3 is applied on the LED blue-ray device 2.1a of the bare lamp strip, then a layer of transparent adhesive 3.1 is applied on the front surface of the bare lamp strip and the phosphor adhesive, and finally a layer of diffusion adhesive 3.2 with a diffusing agent is applied on the transparent adhesive 3.1 (as shown in fig. 11).
Fourth, making ink pattern
The integrated LED strip with the transparent adhesive, which is made of the transparent adhesive, is placed on a screen printing machine, the printing ink patterns 4 are formed on the surface of the transparent adhesive of the LED strip by printing, and then the printing ink patterns 4 are cured by heating, so that the integrated LED strip with the printing ink patterns is manufactured (as shown in fig. 12).
Making of five-strip lamp strip
The integrated LED lamp strip with the ink patterns is cut into single strips by a slitting machine to manufacture the decorative lamp strip with the patterns on the surface (as shown in figures 13, 14 and 15), the two longitudinal (namely, longitudinal) side surfaces of the decorative lamp strip, namely, the side surface 1.3a and the side surface 1.3b, of the decorative lamp strip are cut into the single strips, and the side surface of the flexible circuit board 1 on each side surface and the side surface of the cured transparent glue 3 are respectively arranged on the same cutter surface (as shown in figures 16 and 17).
Or a layer of double-sided adhesive tape 6 is integrally adhered to the back of the connected LED lamp strip with the printing ink patterns, then the double-sided adhesive tape and the connected LED lamp strip with the printing ink patterns are simultaneously cut into a plurality of single strips by a strip cutting machine to manufacture the decorative lamp strip with the patterns on the surface, wherein two side surfaces in the length direction of the lamp strip, namely the side surface 6.1a and the side surface 6.1b, and two side surfaces of the circuit board, two side surfaces of the light-transmitting adhesive and two side surfaces of the double-sided adhesive are respectively arranged on the same cutter surface (as shown in fig. 18 and fig. 19).
Supplementary description of embodiment one:
1. a single decorative lamp strip with patterns on the surface as shown in fig. 13 can be further wrapped with a layer of waterproof resin 5 around the cross section of the lamp strip to manufacture a higher-grade waterproof lamp strip (as shown in fig. 20).
2. When the lamp strip with the adhesive layer of the diffusant is produced, after the ink patterns are produced, a layer of diffusion glue 3.2 with the diffusant is applied to the transparent adhesive 3.1 and the ink patterns 4, after the glue is solidified, the double-sided adhesive 6 is attached to the reverse side, and the glue is cut into single strips by a cutting machine, so that the LED lamp strip with the diffusion glue on the outermost layer and the double-sided adhesive and shielded by the ink patterns is produced (as shown in fig. 21).
3. As shown in fig. 18, when the light does not need to exit from the two sides, the two sides 6.1a and 6.1b can be blocked by the light-blocking material 4.1 to form an LED strip (as shown in fig. 22) which only emits light towards the front and is shielded by ink patterns.
Example two
Manufacturing method of one-piece flexible circuit board containing multiple lamp strip circuit boards
The method comprises the steps of adopting a traditional circuit board manufacturing process, carrying out silk-screen printing of circuit anti-corrosion ink, baking and curing, etching, film stripping and silk-screen printing of front ink solder mask on a flexible copper-clad plate, exposing a component bonding pad 1.1 and a metal connecting point 1.2, baking, character printing, baking and curing, OSP anti-oxidation surface treatment and the like to manufacture the connected flexible circuit board 1 (shown in figure 1) with a plurality of strip circuit boards, wherein in the step, the mark 1 in figure 1 represents the connected flexible circuit board with the plurality of strip circuit boards.
Or drilling, copper deposition, copper plating, dry film pasting, exposure and development, etching, film stripping, screen printing of front ink solder mask to expose the element bonding pad 1.1 and the metal connection point 1.2, baking, screen printing of back ink solder mask, baking, character baking, OSP anti-oxidation surface treatment and other processes are carried out on the double-sided flexible copper-clad plate to manufacture the connected flexible circuit board 1 (as shown in figure 1), wherein in the step, the mark 1 in figure 1 represents the connected flexible circuit board with the plurality of strip circuit boards.
Manufacturing of two-body and one-body LED bare lamp strip
The method comprises the steps of printing solder paste on an element bonding pad 1.1 of a connected flexible circuit board 1 with a plurality of lamp strip circuit boards by using a steel mesh on a solder paste printing machine by adopting a traditional SMT (surface mount technology) chip mounting process, correspondingly mounting an LED2.1 and a resistor 2.2 on the bonding pad 1.1 printed with the solder paste, welding the LED2.1 and the resistor 2.2 on the flexible circuit board 1 by reflow soldering, and manufacturing the connected LED bare lamp strip (shown in figures 2, 3 and 4).
Production of three-strip bare lamp with glue dripping
The conjoined LED bare lamp strip is placed on a splitting machine, and is split into single LED bare lamp strips (as shown in fig. 23), and then is horizontally placed on an aluminum profile with glue, and light-transmitting glue is dripped on the front surface of the LED bare lamp strip to completely cover the LEDs or the LEDs and the components, and then is transferred to an oven to be heated, so that the light-transmitting glue is cured to prepare the single LED lamp strip (as shown in fig. 24 and fig. 25) with the dripped light-transmitting glue.
Supplementary explanation of this procedure:
1. when the transparent adhesive is two layers of adhesive, a layer of transparent adhesive 3.1 is firstly dripped on the front surface of the bare lamp strip, and then a layer of diffusion adhesive 3.2 with a diffusion agent is dripped on the surface of the transparent adhesive 3.1 (as shown in figure 26).
2. When the transparent adhesive is a three-layer adhesive, the LED is a blue light device 2.1a, a layer of phosphor adhesive 3.3 is firstly dropped on the LED of the bare lamp strip, the front surface of the bare lamp strip and the phosphor adhesive are then dropped with a layer of transparent adhesive 3.1, and finally a layer of diffusion adhesive 3.2 with a diffusing agent is dropped on the transparent adhesive 3.1 (as shown in fig. 27).
Fourth, making ink pattern
Ink patterns 4 are sprayed on a single LED lamp strip with the transparent glue by an ink-jet printer by using an ink-jet machine, the ink patterns 4 are sprayed on the surface of the transparent glue of the LED lamp strip with the transparent glue by using the ink-jet printer, and then the ink patterns 4 are cured by heating to prepare the LED lamp strip decorated by the ink patterns with the dripping glue (as shown in figures 28 and 29).
Five, double-sided adhesive tape production
A layer of double-sided adhesive 6 is adhered to the back of the soft light LED strip with adhesive, so as to manufacture a glue-dripping LED strip decorated with ink patterns with double-sided adhesive (as shown in fig. 30 and fig. 31).
Supplementary description of example two:
when the lamp strip with the adhesive layer of the diffusion agent is produced, a layer of diffusion adhesive 3.2 with the diffusion agent can be applied on the transparent adhesive 3.1 and the ink pattern 4 after the ink pattern 4 is sprayed by an ink jet machine, and after the diffusion adhesive 3.2 is cured, a layer of double-sided adhesive 6 is pasted on the back surface to form the diffusion adhesive on the outermost layer of the LED lamp strip shielded by the ink pattern (as shown in fig. 32).
The invention adopts the conjoined lamp strip containing a plurality of bare lamp strips welded with components by SMT, the dam adhesive is dripped on the four edges of the circuit board of the lamp strip, the height of the dam adhesive is higher than that of the components, then the transparent liquid adhesive is placed in the dam, then the glue is scraped by a scraping plate to level the dam adhesive, after the glue is cured, the dam adhesive is cut into single soft light LED lamp strips made of the transparent adhesive, the conjoined LED lamp strips replace the LED lamp strips in the current industry to drip adhesive for water prevention, the LED lamp strips are coated with rubber for water prevention, the LED lamp strips are wrapped by sleeve pipes for water prevention, the material cost is low, and the plurality of lamp strip spliced plates are manufactured together, thereby greatly improving the production efficiency.
The present invention has been described in detail with reference to the drawings, wherein the drawings show a specific embodiment of a surface-patterned decorative light strip. It will be understood by those skilled in the art, however, that the foregoing is merely illustrative and descriptive of some specific embodiments and is not to be construed as limiting the scope of the invention, especially the scope of the claims.

Claims (13)

1. A method for manufacturing a decorative lamp strip with patterns on the surface comprises welding LEDs or LEDs and control elements on a connected flexible circuit board containing multiple lamp strip circuit boards to obtain a connected LED bare lamp strip, adhering the connected LED bare lamp strip to a horizontal platform, applying a light-transmitting glue on one surface of the LED, wherein the thickness of the light-transmitting glue is a, a is more than or equal to 0.1mm and less than or equal to 5.0mm, covering the circuit board and the LED with the light-transmitting glue, heating to cure the light-transmitting glue or standing at normal temperature to cure the light-transmitting glue, characters or/and patterns are printed on the surface of the light-transmitting glue, a plurality of decorative lamp belts with patterns are cut by a slitting machine, each lamp belt is characterized in that the light emitted by the LED is partially shielded by the ink patterns, the dazzling strong light is eliminated or reduced, after the LED is lightened, the light emitted from the strip of light has become relatively soft compared to the light emitted from the strip of light without the ink pattern.
2. A method for manufacturing a decorative lamp strip with patterns on the surface comprises the steps of welding LEDs or LEDs and a control element by using a flexible circuit board connected with a plurality of lamp strip circuit boards, manufacturing a connected LED bare lamp strip, cutting the connected LED bare lamp strip into a plurality of single LED bare lamp strips by using a slitting machine, adhering the bare lamp strip on a strip aluminum material, applying a light-transmitting adhesive on one surface of the welded LEDs, wherein the thickness of the light-transmitting adhesive is a, a is more than or equal to 0.1mm and less than or equal to 5.0mm, covering the light-transmitting adhesive on the circuit board and the LEDs, heating to solidify the light-transmitting adhesive or placing the light-transmitting adhesive at normal temperature to solidify the light-transmitting adhesive, printing ink on the surface of the light-transmitting adhesive to form patterns, printing the patterns on the whole lamp strip, and manufacturing the decorative lamp strip with the patterns, wherein the patterns on the lamp strip are solidified to form the lamp strip with more beautiful appearance, the patterns of the ink have the function of light shielding, and part of the light emitted by the LEDs is shielded by the patterns of the ink, the dazzling strong light is eliminated or reduced, and the emitted light becomes relatively soft light compared with the light belt without the ink patterns.
3. A surface-textured decorative light strip comprising:
a flexible circuit board;
LED or LED and control element;
a light-transmitting adhesive;
printing ink patterns;
the LED lamp strip is characterized in that the LED or the LED and the control element are welded on the flexible circuit board, the light-transmitting glue covers one surface of the flexible circuit board on which the element is welded, the thickness of the light-transmitting glue is a, a is more than or equal to 0.1mm and less than or equal to 5.0mm, the light-transmitting glue also covers the LED, ink patterns are arranged on the surface of the light-transmitting glue of the lamp strip, the lamp strip becomes a more attractive lamp strip due to the ink patterns on the lamp strip, after the LED is electrified and lightened, part of light emitted by the LED is shielded by the ink patterns and is not emitted outwards, dazzling strong light is eliminated or reduced, and the light emitted by the lamp strip is softer than the lamp strip when the LED is not provided with the ink patterns.
4. A surface-patterned decorative light strip according to claim 1, 2 or 3, wherein said pattern is a text or a pattern or both.
5. A surface-patterned decorative light strip according to claim 1, 2 or 3, wherein said light-transmissive glue is a layer of glue.
6. A decorative light strip with patterns on its surface as claimed in claim 1, 2 or 3, wherein said transparent adhesive is two layers of adhesive, one layer is transparent adhesive, the other layer is diffusion adhesive with diffusant covering the transparent adhesive, or one layer is adhesive with fluorescent powder, and the other layer is transparent adhesive.
7. A decorative light strip with patterns on its surface as claimed in claim 1, 2 or 3, wherein said light-transmissive adhesive is three layers of adhesive, the first layer is phosphor adhesive, the second layer is transparent adhesive, and the third layer is diffusion adhesive with diffusion agent covering the transparent adhesive.
8. A surface-patterned decorative tape according to claim 1 or 3, wherein the two side surfaces in the longitudinal direction of the tape, the two side surfaces of the light-transmitting adhesive and the two side surfaces of the circuit board are respectively provided on a cutting surface.
9. A decorative light strip with patterns on its surface as claimed in claim 1, 2 or 3, wherein the back of said light strip is pasted with double-sided adhesive tape, which can be directly pasted for installation.
10. A surface-patterned decorative light strip according to claim 1, 2 or 3, wherein said light strip is a low voltage light strip, voltage: the voltage is more than or equal to 5V and less than or equal to 36V.
11. A decorative lamp strip with patterns on its surface as claimed in claim 1 or 3, wherein when said lamp strip has a double-sided adhesive tape on its back, the longitudinal side surfaces of the lamp strip, the side surfaces of the transparent adhesive tape, the side surfaces of the double-sided adhesive tape and the side surfaces of the circuit board are respectively on a cutting surface.
12. A surface-patterned decorative light strip according to claim 1 or 3, wherein the side surfaces of the long side of said strip are covered with a light-shielding material to block all or a part of the light from the side surfaces.
13. A decorative lamp strip with surface patterns according to claim 1, 2 or 3, wherein a diffusion adhesive layer with a diffusing agent is adhered on the surface of the lamp strip, the diffusion adhesive is adhered on the transparent adhesive and the ink patterns, and light is diffused through the diffusion adhesive layer to emit more uniform and soft light.
CN202011333536.7A 2020-11-22 2020-11-22 Decorative lamp belt with patterns on surface and manufacturing method thereof Pending CN114543012A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011333536.7A CN114543012A (en) 2020-11-22 2020-11-22 Decorative lamp belt with patterns on surface and manufacturing method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011333536.7A CN114543012A (en) 2020-11-22 2020-11-22 Decorative lamp belt with patterns on surface and manufacturing method thereof

Publications (1)

Publication Number Publication Date
CN114543012A true CN114543012A (en) 2022-05-27

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202011333536.7A Pending CN114543012A (en) 2020-11-22 2020-11-22 Decorative lamp belt with patterns on surface and manufacturing method thereof

Country Status (1)

Country Link
CN (1) CN114543012A (en)

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Application publication date: 20220527