CN114541936B - Hollow glass adhesive tape edge sealing production line - Google Patents
Hollow glass adhesive tape edge sealing production line Download PDFInfo
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- CN114541936B CN114541936B CN202111589894.9A CN202111589894A CN114541936B CN 114541936 B CN114541936 B CN 114541936B CN 202111589894 A CN202111589894 A CN 202111589894A CN 114541936 B CN114541936 B CN 114541936B
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- edge sealing
- adhesive tape
- wheel
- hollow glass
- supporting plate
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/677—Evacuating or filling the gap between the panes ; Equilibration of inside and outside pressure; Preventing condensation in the gap between the panes; Cleaning the gap between the panes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B80/00—Architectural or constructional elements improving the thermal performance of buildings
- Y02B80/22—Glazing, e.g. vaccum glazing
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- Engineering & Computer Science (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Package Closures (AREA)
- Joining Of Glass To Other Materials (AREA)
Abstract
The application relates to a hollow glass adhesive tape edge sealing production line which comprises a first conveying mechanism and a second conveying mechanism which are sequentially arranged, wherein a first lifting mechanism is arranged at a reserved gap in the middle of the first conveying mechanism, a second lifting mechanism is arranged at a reserved gap in the middle of the second conveying mechanism, the first lifting mechanism is connected with an inner layer edge sealing mechanism through a first rotation driving mechanism, the second lifting mechanism is connected with an outer layer edge sealing mechanism through a second rotation driving mechanism, the inner layer edge sealing mechanism and the outer layer edge sealing mechanism both comprise a first supporting plate and a second supporting plate which can rotate relatively, a plurality of pressing wheels are rotatably connected on the first supporting plate, an adhesive tape cutting knife is arranged on the second supporting plate, and pressing plates with diameters larger than the diameter of the pressing wheels are coaxially arranged at two ends of at least one pressing wheel of the outer layer edge sealing mechanism.
Description
Technical Field
The application relates to the technical field of hollow glass production, in particular to a hollow glass adhesive tape edge sealing production line.
Background
The statements herein merely provide background information related to the present disclosure and may not necessarily constitute prior art.
In the existing hollow glass, if the outer side surface of the glass plate is flush with the outer side surface of the aluminum strip, a plurality of layers of sealing adhesive tapes are required to be wound on the edge of the hollow glass, and sealing is carried out by utilizing the sealing adhesive tapes, generally, firstly, an inner layer of sealing adhesive tape is wound on the edge of the hollow glass, then, an outer layer of sealing adhesive tape is wound on the edge of the hollow glass, at present, the inner layer of sealing adhesive tape and the outer layer of sealing adhesive tape are wound manually, and a worker manually winds and tightly presses the sealing adhesive tapes on the edge of the hollow glass by utilizing a special tool.
Disclosure of Invention
The application aims to overcome the defects of the prior art, and provides a hollow glass adhesive tape edge sealing production line which can realize automatic edge sealing, has high working efficiency and reduces the labor intensity of workers.
In order to achieve the above purpose, the application adopts the following technical scheme:
the embodiment of the application provides a hollow glass adhesive tape edge sealing production line, which comprises a first conveying mechanism and a second conveying mechanism which are sequentially arranged, wherein a first lifting mechanism is arranged at a reserved gap in the middle of the first conveying mechanism, a second lifting mechanism is arranged at a reserved gap in the middle of the second conveying mechanism, the first lifting mechanism is connected with an inner layer edge sealing mechanism through a first rotation driving mechanism, the second lifting mechanism is connected with an outer layer edge sealing mechanism through a second rotation driving mechanism, the inner layer edge sealing mechanism and the outer layer edge sealing mechanism both comprise a first supporting plate and a second supporting plate which can rotate relatively, a plurality of pressing wheels are rotatably connected on the first supporting plate, an adhesive tape cutting knife is arranged on the second supporting plate, and pressing plates with diameters larger than the diameter of the pressing plates are coaxially arranged at two ends of at least one pressing wheel of the outer layer edge sealing mechanism.
Further, the first supporting plate is further rotationally connected with a rubber belt wheel, and the rubber belt on the rubber belt wheel can be led to the pressing wheel.
Further, the first elevating system is connected with the rubber belt wheel in a rotating mode, correspondingly, the belt conveyor further comprises a first guiding mechanism, the first guiding mechanism can guide the rubber belt on the rubber belt wheel to the pressing wheel of the inner layer edge sealing mechanism, the second elevating system is connected with the rubber belt wheel in a rotating mode, correspondingly, the belt conveyor further comprises a second guiding mechanism, and the second guiding mechanism can guide the rubber belt on the rubber belt wheel to the pressing wheel of the outer layer edge sealing mechanism.
Further, the first support plate of the inner layer edge sealing mechanism and the outer layer edge sealing mechanism is further rotationally connected with a connecting rod, one end of the connecting rod is elastically connected with the first support plate through an elastic piece, the other end of the connecting rod is rotationally connected with a pressing wheel, and pressing plates with diameters larger than the pressing plates are coaxially arranged at two ends of the pressing wheel of the outer layer edge sealing mechanism.
Further, the first conveying mechanism and the second conveying mechanism comprise two conveying parts, one sides of the two conveying parts are respectively provided with an anti-tilting plate, and a plurality of guide wheels are connected to the anti-tilting plates in a rotating mode.
Further, in two conveying portions, the tip rotation that one conveying portion is close to another conveying portion is connected with the roller frame, the roller frame rotates and is connected with a plurality of rollers, and the roller frame articulates with the one end of roller frame driving piece, and the other end of roller frame driving piece articulates with the mount, and roller frame driving piece can drive the roller frame and rotate.
Further, the positioning sucker which can be adsorbed and fixed with the hollow glass is further arranged below the anti-tilting plate, the positioning sucker is connected with the moving mechanism, and the moving mechanism can drive the positioning sucker to move along the conveying direction of the conveying mechanism.
Further, the second supporting plate is fixed with a cutting driving piece, and an output shaft of the cutting driving piece is connected with the first supporting plate and can drive the relative rotation of the first supporting plate and the second supporting plate.
Further, one side of the pinch roller at one end is provided with a feeding wheel capable of actively rotating, and the feeding wheel and the pinch roller can jointly compress the adhesive tape.
Further, the first supporting plate is further provided with a waste wheel capable of actively rotating, and the waste wheel is used for winding and recycling waste material layers of the adhesive tapes.
Further, a fixed sucker is further arranged on the first supporting plate, and the fixed sucker is arranged between two adjacent pinch rollers.
Further, be provided with the opening drive spare in the first backup pad of outer banding mechanism, opening drive spare is connected with opening cutting knife, and opening drive spare can drive the opening cutting knife and get into between two adjacent pinch rollers, to sealing tape opening.
The application has the beneficial effects that:
1. the edge sealing production line provided by the application is respectively provided with the inner layer edge sealing mechanism and the outer layer edge sealing mechanism, and is matched with the conveying mechanism and the lifting mechanism for use, so that the inner layer adhesive tape and the outer layer adhesive tape can be automatically pressed at the edge position of the hollow glass through the pressing wheel, manual operation is not needed, the working efficiency is high, the labor intensity of workers is reduced, and the edge sealing quality is ensured.
2. According to the edge sealing production line, the first supporting plate and the second supporting plate can rotate relatively, and the adhesive tape cutting knife is arranged on the second supporting plate, so that the sealing adhesive tape can be automatically cut off to prepare for winding of the next hollow glass sealing adhesive tape, manual cutting is not needed, the labor intensity of workers is reduced, and the working efficiency is improved.
3. According to the edge sealing production line, the surfaces of the cushion blocks for supporting the hollow glass are plane, so that multiple glass plates can be supported simultaneously, the glass plates cannot be shifted in the transportation process, the accuracy of the relative positions of the multiple glass plates is ensured, and the quality of the hollow glass is ensured.
4. The edge sealing production line provided by the application is provided with the moving mechanism and the positioning sucker, the moving mechanism can drive the positioning sucker to move, and when the glass plate moves to a set position under the action of the conveying mechanism, the glass plate can be fixed by using the positioning sucker, so that the glass plate is prevented from sliding relatively during edge sealing, and the quality of hollow glass is ensured.
5. According to the edge sealing production line, the roller frame driving piece and the roller are arranged between the first conveying part and the second conveying part, so that the transition of the hollow glass plate between the first conveying part and the second conveying part can be realized, and the hollow glass is prevented from falling between the first conveying part and the second conveying part.
6. According to the edge sealing production line, the bottoms of the pressing wheels are on the same horizontal plane, so that the situation that the adhesive tape is not tightly pressed possibly exists, the connecting rod, the spring and the spring pressing wheel are arranged, and the spring pressing wheel always applies pressure to the adhesive tape through the spring and the connecting rod, so that the firmness of edge sealing is ensured.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description serve to explain the application.
FIG. 1 is a front view showing the overall structure of embodiment 1 of the present application;
FIG. 2 is a side view showing the overall structure of embodiment 1 of the present application;
FIG. 3 is a top view showing the overall structure of embodiment 1 of the present application;
FIG. 4 is a schematic diagram showing the overall structure of a first conveying mechanism according to embodiment 1 of the present application;
FIG. 5 is a front view showing the overall structure of a first conveying mechanism according to embodiment 1 of the present application;
FIG. 6 is a side view showing the overall structure of the first conveying mechanism according to embodiment 1 of the present application;
FIG. 7 is a schematic diagram illustrating the assembly of the positioning chuck and the moving mechanism according to embodiment 1 of the present application;
FIG. 8 is a front view of the support member of embodiment 1 of the present application;
FIG. 9 is a schematic view showing the assembly of a locking member according to embodiment 1 of the present application;
FIG. 10 is a schematic diagram of the whole structure of the edge sealing mechanism of the inner adhesive tape according to embodiment 1 of the present application;
FIG. 11 is a schematic diagram II of the whole structure of the edge sealing mechanism of the inner adhesive tape in embodiment 1 of the present application;
FIG. 12 is a front view of the inner layer adhesive tape edge banding mechanism according to embodiment 1 of the present application;
FIG. 13 is a side view of the inner tape edge banding mechanism of example 1 of the present application;
FIG. 14 is a top view of an inner layer adhesive tape edge banding mechanism according to embodiment 1 of the present application;
FIG. 15 is a schematic view of the whole structure of the edge sealing mechanism for the outer adhesive tape according to embodiment 1 of the present application;
FIG. 16 is a front view of the edge sealing mechanism for the outer tape of embodiment 1 of the present application;
FIG. 17 is a schematic view of the whole structure of the edge sealing mechanism for the inner adhesive tape in embodiment 2 of the present application;
FIG. 18 is a front view showing the overall structure of the inner tape edge banding mechanism according to embodiment 2 of the present application;
FIG. 19 is a top view showing the overall structure of the inner tape edge banding mechanism according to embodiment 2 of the present application;
FIG. 20 is a schematic view of the whole structure of the edge sealing mechanism of the outer adhesive tape according to embodiment 2 of the present application;
FIG. 21 is a front view showing the overall structure of the outer tape edge banding mechanism according to embodiment 2 of the present application;
FIG. 22 is a top view showing the overall structure of the outer tape edge banding mechanism according to embodiment 2 of the present application;
fig. 23 is a schematic view showing the assembly of the pressing cylinder in the first conveying mechanism according to embodiment 2 of the present application;
fig. 24 is an enlarged schematic view showing the assembly of the pressing cylinder in the first conveying mechanism according to embodiment 2 of the present application;
wherein, 1 part of the transmission, 1-1 part of the first synchronous belt, 1-2 parts of the first belt wheel driving part, 2 parts of the anti-tilting plate, 2-1 parts of the guide wheel mounting hole, 3 parts of the supporting part, 3-1 parts of the first supporting part, 3-2 parts of the second supporting part, 3-3 parts of the plug-in block, 3-4 parts of the arc surface, 3-5 parts of the cushion block, 3-6 parts of the locking part, 3-7 parts of the groove, 4 parts of the base, roller frame 5, roller 7, first cylinder 8, support frame 9, positioning chuck 10, moving mechanism 10-1, second belt wheel driving piece 11, horizontal guide rail 12, fixed seat 13, guide rail fixed beam 14, second cylinder 15, second lifting mechanism 16, first connecting plate 17, second connecting plate, the first lifting mechanism 18-1, the first lifting mechanism bracket 18-2, the lifting guide rail 18-3, the lifting slide plate 19, the inner layer adhesive tape edge sealing mechanism 19-1, the first supporting plate 19-2, the second supporting plate 19-3, the rotary cylinder 19-4, the first pinch roller 19-5, the second pinch roller 19-6, the third pinch roller 19-7, the feeding wheel 19-8, the feeding motor 19-9, the waste wheel 19-10, the waste driving motor 19-11, the adhesive tape wheel 19-12, the cutter holder 19-13, the adhesive tape cutter 19-14, the fixed suction cup 19-15, the suction cup holder 19-16, the speed reducer 19-17, the first gear 19-18, the second gear 19-19 and the rotary driving mechanism support, 19-20 parts of a cutting cylinder, 19-21 parts of an intermediate rod, 19-22 parts of a connecting rod, 19-23 parts of a pinch roller, 19-24 parts of a guide rod, 19-25 parts of a connecting ring, 19-26 parts of a first guide shaft, 19-27 parts of a yielding wheel, 19-28 parts of a second guide shaft, 20 parts of an outer edge sealing mechanism, 20-1 parts of a pressing plate, 20-2 parts of a notch driving piece, 20-3 parts of a notch cutting tool holder, 20-4 parts of a notch cutting knife, 21 parts of a compressing cylinder, 22 parts of a compressing cylinder mounting frame and 23 parts of a compressing plate.
Detailed Description
Example 1
As shown in fig. 1-16, a hollow glass edge sealing production line comprises an inner layer adhesive tape edge sealing device and an outer layer adhesive tape edge sealing device which are sequentially arranged, wherein the inner layer adhesive tape edge sealing device is used for winding an inner layer adhesive tape on four edges of hollow glass, and the outer layer adhesive tape edge sealing device is used for winding an outer layer adhesive tape on four edges of the hollow glass.
The inner layer adhesive tape edge sealing device comprises a first conveying mechanism, and the first conveying mechanism can convey the hollow glass along a first direction.
The first conveying mechanism comprises two conveying parts 1, one sides of the two conveying parts are respectively provided with an anti-tilting plate 2, the conveying parts are used for supporting and transporting glass plates, the anti-tilting plates are used for supporting the glass plates and preventing the glass plates from tilting, and a reserved gap is reserved between the two conveying parts and the two anti-tilting plates and used for sealing edges of hollow glass.
Preferably, the conveying part adopts a belt conveying mechanism, the belt conveying mechanism is installed on a fixing frame, the fixing frame is formed by welding a plurality of steel beams, and the fixing frame is fixed on the base 4.
The belt conveying mechanism adopts current belt conveying mechanism, including installing first driving pulley and the first driven pulley at the mount, the wiring has first hold-in range 1-1 between first driving pulley and the first driven pulley, in this embodiment, the axis of first driving pulley and first driven pulley is all personally submitted with the level and is set for the acute angle, first driving pulley is connected with the first belt drive spare of fixing at the mount, and first belt drive spare can drive the rotation of first driving pulley, preferably, first belt drive spare 1-2 includes motor and speed reducer, the motor casing of motor is fixed on the mount, and its output shaft is as the input shaft of speed reducer, the output shaft of speed reducer is connected with driving pulley, can drive the rotation of driving pulley.
And a plurality of supporting pieces 3 are fixed on the outer side face of the synchronous belt of the belt conveying mechanism, and the supporting pieces are used for supporting the glass plate of the hollow glass.
The support piece comprises a bottom support seat and a cushion block, and preferably, the bottom support seat is made of engineering plastic materials, and the cushion block is made of polytetrafluoroethylene materials.
The bottom support seat comprises a first support part 3-1 and a second support part 3-2, the section of the first support part is trapezoid, the section of the second support part is rectangular, the lower end face with larger area of the first support part can be fixedly connected with the synchronous belt, the upper end face with smaller area of the first support part is integrally connected with the second support part, the lower end face of the second support part, which is used for being connected with the first support part, is identical to the upper end face of the second support part in area, in the embodiment, the section of the first support part adopts trapezoid, stable support force can be provided, the structural strength is good, deformation is not easy to occur in the transportation process, and the transportation stability can be improved.
The upper surface of second supporting part is equipped with the plug block 3-3, and is preferred, the plug block is connected with second supporting part is integral type, and the plug block adopts engineering plastic material to make, and whole bottom sprag seat and plug block can adopt integral type processing to form.
Preferably, the plug block adopts a T-shaped structure, a T-shaped slot matched with the T-shaped structure is arranged on the bottom surface of the cushion block, and the cushion block is in plug connection with the plug block through the T-shaped slot. The plug-in block and the slot adopt T shapes, and can limit the movement of the cushion block along the vertical direction, namely, the direction vertical to the upper surface of the second supporting part.
The cushion blocks 3-5 are connected with the plug blocks in a plug-in connection mode, so that the cushion blocks can be conveniently installed and detached, and further replacement and maintenance of the cushion blocks are facilitated.
The slot is offered to the cushion bottom surface, and its top surface is the plane of rectangle, and the cushion top surface adopts the plane of rectangle, does not set up V type groove, compares with traditional cavity glass for transportation strutting arrangement, can exert holding power to three or more glass plates simultaneously, has guaranteed the accuracy of polylith glass plate relative position in the transportation, and then has guaranteed cavity glass's quality.
In this embodiment, the cushion adopts the polytetrafluoroethylene material to make, and corrosion resistance is good, long service life, and not glue, can not exert an influence to the colloid of coating in having guaranteed cavity glass transportation, has guaranteed cavity glass's quality.
Preferably, the top surface of the cushion block and two side surfaces perpendicular to the conveying direction are transited by adopting arc surfaces 3-4.
The connecting position of the top surface of the second supporting part and the bottom surface of the cushion block is provided with a positioning hole formed in one side surface of the cushion block and one side surface of the second supporting part, a locking piece 3-6 is connected in the positioning hole, the locking piece can lock and fix the cushion block, the plug block and the second supporting part, the cushion block is prevented from moving in the transportation process, and the transportation stability is ensured.
The part of the locating hole, which is located in the cushion block, is an inner side surface which is a smooth surface, the part of the locating hole, which is located in the second supporting part and the plug block, is provided with an inner thread structure, the locking piece adopts a bolt or a screw, and the bolt or the screw can be in threaded connection with the inner thread structure, so that the cushion block and the second supporting part are locked and fixed.
In this embodiment, the side surfaces of the cushion block and the second supporting portion are provided with grooves 3-7, and the depth of the grooves is greater than the thickness of the bolt cap of the bolt and the thickness of the screw cap of the screw, and the bolt cap of the bolt or the screw cap of the screw is used for placing the bolt cap of the bolt, so that the bolt cap of the bolt or the screw cap of the screw is prevented from protruding out of the side surfaces of the cushion block and the second supporting portion.
The support piece of this embodiment is used for installing on conveyer, supports hollow glass's polylith glass board, can support the polylith glass board simultaneously and can not make the glass board produce the aversion in the transportation, has guaranteed the accuracy of the relative position of polylith glass board, has guaranteed hollow glass's quality.
One side of conveying portion top is equipped with the board of preventing leaning on, the board of preventing leaning on is used for supporting the glass board, prevents that the glass board from tipping over, the board of preventing leaning on is personally submitted with the level and is set for the acute angle setting, the acute angle makes the board of preventing leaning on perpendicular with the axis of driving pulley and driven pulley, the side of one side that the board of preventing leaning on is close to belt conveying mechanism is used for supporting the glass board, opposite side and support frame 8 fixed connection, and the support frame is fixed on the base, and the support frame is used for supporting fixedly to the board of preventing leaning on.
The anti-tilting plate is provided with a plurality of rows of guide wheel mounting holes 2-1, guide wheels (not shown in the figure) are mounted at the guide wheel mounting holes, the guide wheels are rotationally connected with the anti-tilting plate, the anti-tilting plate is contacted with the glass plate through the guide wheels, and the wheel surface of the guide wheels is contacted with the glass plate and used for reducing friction force between the glass plate and the anti-tilting plate in the transportation process, so that the stable and smooth transportation process is ensured.
Preferably, the interval between two adjacent rows of guide wheels is gradually increased from top to bottom according to the anti-tilting plate.
In this embodiment, the end of the fixing frame that one of the conveying parts is close to the end of the other conveying part is provided with a connecting plate, the connecting plate is rotationally connected with the roller frame 5, a plurality of rollers 6 are rotationally connected to the roller frame, the roller frame is connected with a roller frame driving piece, and the roller frame driving piece can drive the roller frame to rotate, so that the roller can be rotated to the lower part of the belt transmission mechanism and the level state of the belt transmission mechanism can be switched.
The roller frame driving piece adopts a linear driving piece, for example, a cylinder, a hydraulic cylinder, a linear motor or the like can be adopted, preferably, the roller frame driving piece adopts a first cylinder 7, the cylinder body of the first cylinder is hinged with the fixing frame, the piston rod of the first cylinder is hinged with the roller frame, and the telescopic movement of the piston rod of the cylinder can drive the roller frame to rotate.
The piston rod of the first cylinder stretches to enable the roller frame and the roller to rotate to the position between the two conveying mechanisms, so that a transitional effect is achieved, and the glass plate is prevented from falling between the two conveying parts.
In this embodiment, place hollow glass's glass board on belt conveying mechanism to utilize support piece to support, hollow glass's inboard and the guide pulley contact on the anti-tilting board, start first belt conveying mechanism's motor, first synchronous area motion drives hollow glass's glass board along the first direction motion, carries the glass board.
One side that conveying portion top is close to the anti-roll board is equipped with location sucking disc 9, the location sucking disc sets up in the bottom below of anti-roll board, location sucking disc is connected with location sucking disc driving piece, and location sucking disc driving piece can drive location sucking disc along the second direction motion with first direction vertically, location sucking disc driving piece is connected with moving mechanism, and moving mechanism can drive location sucking disc driving piece and location sucking disc along the first direction motion.
Preferably, the moving mechanism 10 adopts a belt conveying mechanism, two sets of conveying parts of the first conveying mechanism and an anti-tilting plate are matched with one set of moving mechanism, the moving mechanism adopts an existing belt conveying mechanism and is installed on the moving mechanism fixing seat 12, the moving mechanism fixing seat 12 is fixedly connected with the base, the moving mechanism comprises a second driving belt pulley, a second driven belt pulley and a second synchronous belt which is wound between the second driving belt pulley and the second driven belt pulley, and the axes of the second driving belt pulley and the second driven belt pulley are perpendicular to the axes of the first driving belt pulley and the first driven belt pulley. The second driving pulley is connected with the second pulley driving piece 10-1, the second pulley driving piece adopts a motor and a speed reducer, the motor and the speed reducer are arranged on the moving mechanism fixing seat, an output shaft of the motor is used as an input shaft of the speed reducer, and an output shaft of the speed reducer is connected with the second driving pulley and can drive the second driving pulley to move.
The second synchronous belt of second belt conveying mechanism passes through the connecting piece and is connected with the second driving piece, the connecting piece adopts first connecting plate, first connecting plate and second synchronous belt fixed connection, the second driving piece is fixed on first connecting plate, still be provided with two sliders on the first connecting plate, slider and the horizontal guide 11 sliding connection who sets up along first direction for the motion to first connecting plate is led, horizontal guide fixes on the guide fixing beam, guide fixing beam 13 and mobile mechanism fixing base fixed connection.
The synchronous belt of the second belt conveying mechanism can drive the first connecting plate to slide along the guide rail, and then the second driving piece and the sucker are driven to move along the first direction.
Preferably, the positioning chuck driving member adopts a second air cylinder 14, the cylinder body of the second air cylinder is fixed on a first connecting plate 16, the piston rod of the second air cylinder is fixedly connected with a second connecting plate 17, and two positioning chucks are fixed on the second connecting plate, preferably, the positioning chucks adopt vacuum chucks.
The first lifting mechanism 18 is arranged in a reserved gap between the two conveying parts and the two anti-tilting plates, the first lifting mechanism adopts an existing belt lifting mechanism and comprises a first lifting mechanism bracket 18-1, the first lifting mechanism bracket is fixed on the base, the first lifting mechanism bracket is provided with a belt transmission mechanism, the belt transmission mechanism comprises a third driving belt wheel, a third driven belt wheel and a third synchronous belt which is wound between the third driving belt wheel and the third driven belt wheel, the third synchronous belt is fixedly connected with a lifting slide plate, the lifting slide plate is in sliding connection with a lifting guide rail 18-2 on the first lifting mechanism bracket, the third synchronous belt can drive the lifting slide plate 18-3 to do lifting motion, and the lifting slide plate is connected with an inner layer adhesive tape edge sealing mechanism 19 through a first rotation driving mechanism and can drive the inner layer adhesive tape sealing mechanism to do lifting motion.
The inner layer adhesive tape edge sealing mechanism comprises a first supporting plate 19-1 and a second supporting plate 19-2 which can rotate relatively, a cutting driving piece is arranged at one side end part of the second supporting plate, an output shaft of the cutting driving piece is fixedly connected with the lower part of the end part of the same side of the first supporting plate, and the cutting driving piece can drive the first supporting plate and the second supporting plate to rotate relatively.
In this embodiment, the cutting driving member may be a driving element capable of outputting a rotational motion, and may be a motor or a rotary cylinder, etc., preferably, the cutting driving member is a rotary cylinder 19-3, a cylinder body of the rotary cylinder is fixedly connected with the second support plate, an output shaft of the rotary cylinder is fixedly connected with the first support plate, and the rotary cylinder may drive the relative rotation of the first support plate and the second support plate.
The bottom of the first supporting plate is provided with three pressing wheels, namely a first pressing wheel 19-4, a second pressing wheel 19-5 and a third pressing wheel 19-6 in sequence along the left-to-right direction, the sizes of the first pressing wheel, the second pressing wheel and the third pressing wheel are the same, and the axes of the first pressing wheel, the second pressing wheel and the third pressing wheel are on the same horizontal plane, namely the bottom surfaces of the three pressing wheels are on the same plane.
It is understood that the number of the pressing wheels may be four or five or more, and those skilled in the art may set the number according to actual needs.
The first pressing wheel, the second pressing wheel and the third pressing wheel are all rotationally connected with the first supporting plate, and the first pressing wheel, the second pressing wheel and the third pressing wheel can compress the sealing adhesive tape on the edge of the hollow glass.
The upper left position of the first pinch roller is provided with a feeding wheel 19-7, the feeding wheel is connected with a feeding driving piece, the feeding driving piece can drive the feeding wheel to rotate, preferably, the feeding driving piece adopts a feeding motor 19-8, it is understood that other elements capable of outputting rotary motion can be selected by a person skilled in the art to serve as the feeding driving piece, a motor housing of the feeding motor is fixed on the first supporting plate, an output shaft of the feeding motor is fixedly connected with the feeding wheel, and the feeding motor can drive the feeding wheel to rotate.
In this embodiment, the distance between the feeding wheel and the first pinch roller makes feeding wheel and the first pinch roller compress the adhesive tape, so that the feeding wheel can play a feeding role.
In this embodiment, the top of feed wheel is provided with waste wheel 19-9 for twine the waste layer that the sticky tape was peeled off, the waste wheel is connected with the waste driving piece, and the waste driving piece can drive the rotation of waste wheel, and is preferred, the waste driving piece adopts waste driving motor 19-10, waste driving motor's motor casing and first backup pad fixed connection, waste driving motor's output shaft is connected with the waste wheel.
The waste materials peeled from the sealing adhesive tape can be automatically wound and collected by the waste material wheel, so that the labor intensity of workers is reduced, and the production efficiency is improved.
One side of the waste wheel is provided with a rubber belt wheel 19-11, the rubber belt wheel is used for winding rubber belts, and the rubber belt wheel is rotationally connected with the first supporting plate.
In this embodiment, the end of the adhesive tape wound on the adhesive tape wheel is extended between the feeding wheel and the first pressing wheel in advance, the waste material layer of the adhesive tape is peeled off after passing through the gap between the feeding wheel and the first pressing wheel, and then extended upward and wound on the waste material wheel, and the part of the adhesive tape for adhesion extends from the lower parts of the three pressing wheels for adhesion to the edge of the hollow glass.
The adhesive tape cutter 19-13 is fixed on the second supporting part through the cutter seat 19-12, in an initial state, the cutter is positioned between the second pressing wheel and the third pressing wheel, the second supporting plate and the second supporting plate rotate under the action of the cutting driving piece, the cutter can cut off the adhesive tape at the position between the second pressing wheel and the third pressing wheel without manual cutting, the labor intensity of workers is reduced, and the working efficiency is improved.
In this embodiment, the position between first pinch roller and the second pinch roller is provided with fixed sucking disc 19-14, fixed sucking disc passes through sucking disc seat 19-15 to be fixed in first backup pad, and is preferred, fixed sucking disc adopts vacuum chuck, can adsorb fixedly the sticky tape between first pinch roller and the second pinch roller, has avoided the sticky tape to be cut off the back by the cutting knife, because the phenomenon that gravity drops downwards, fixes a position the sticky tape when making things convenient for next cavity glass winding sticky tape.
The second support plate is connected with the first rotation driving mechanism, and the first rotation driving mechanism can drive the second support plate and the first support plate to integrally rotate, so that the requirement of winding adhesive tapes on four sides of the hollow glass is met.
In this embodiment, the first rotation driving mechanism includes a rotation motor (not shown in the figure), an output shaft of the rotation motor is connected with a speed reducer 19-16, an output shaft of the speed reducer is connected with a gear transmission mechanism, the gear transmission mechanism includes a first gear 19-17 and a second gear 19-18 meshed with each other, a diameter of the first gear is smaller than a diameter of the second gear, the first gear is connected with an output shaft of the speed reducer, the second gear is fixedly connected with a rotating shaft, the rotating shaft is connected with a second support plate through a key, and the rotation motor can drive the second support plate and the first support plate to integrally rotate through the gear transmission mechanism.
In this embodiment, the rotation motor and the speed reducer are fixed on rotation driving mechanism supports 19-19, and the rotation driving mechanism supports are fixedly connected with the lifting slide plate and can do lifting movement under the action of the lifting slide plate.
The outer layer adhesive tape edge sealing device comprises a second conveying mechanism, a second lifting mechanism 15, an outer layer edge sealing mechanism 20, a second rotation driving mechanism and the like, the structures of the second conveying mechanism and the second lifting mechanism are the same as those of the first conveying mechanism and the first lifting mechanism of the inner layer adhesive tape edge sealing device, and the outer layer adhesive tape edge sealing device and the inner layer adhesive tape edge sealing device are only different from each other in the outer layer edge sealing mechanism.
The outer layer edge banding mechanism is different from the inner layer edge banding mechanism only in that two ends of the third pressing wheel are coaxially provided with pressing plates 20-1 with outer diameters larger than the diameter of the third pressing wheel, so that the cross section of the third pressing wheel forms a U-shaped structure, and the pressing plates are used for bending and pressing parts of the outer adhesive tape out of the hollow glass on two side surfaces of the hollow glass, so that the outer adhesive tape wraps the edges of the hollow glass.
A notch-cutting driving piece 20-2 is also fixed on the first supporting plate of the outer layer edge sealing mechanism, the notch-cutting driving piece is arranged above the position between the first pressing wheel and the second pressing wheel,
the notch driving piece is connected with the notch cutting knife and can drive the notch cutting knife to move to a position between the first pressing wheel and the second pressing wheel so as to cut the notch on the external adhesive tape.
In this embodiment, the notch-cutting driving member may be a linear cylinder, a linear motor, an electric telescopic rod, or the like, so long as linear motion can be output, and preferably, the notch-cutting driving member is a linear cylinder, a cylinder body of the linear cylinder is fixedly connected with the first support plate, and a piston rod of the linear cylinder is connected with the notch cutter 20-4 through the notch cutter holder 20-3.
Preferably, a transition wheel rotationally connected with the first supporting plate is arranged above the linear cylinder, the adhesive tape stretches out of the rubber belt wheel, stretches into the space between the first pressing wheel and the feeding wheel after bypassing the transition wheel, and the transition wheel is adopted, so that the adhesive tape and the linear cylinder can be prevented from interfering, and the linear cylinder can influence the movement of the adhesive tape.
Other structures of the outer tape edge sealing device are the same as those of the inner tape edge sealing device, and a repeated description thereof will not be given here.
The working method of the production line of the embodiment comprises the following steps:
the hollow glass is placed on a conveying part of a first conveying mechanism, the hollow glass is supported by a supporting piece, an inner layer adhesive tape edge sealing mechanism is regulated by a first rotary driving mechanism in advance, so that three pressing wheels face downwards, the first lifting mechanism works to drive the three pressing wheels to press the inner layer adhesive tape on the right end part of the hollow glass, a feeding motor and a waste driving motor are started, a positioning sucker adsorbs and fixes the hollow glass, a moving mechanism and a transmission part work to drive the hollow glass to move towards the right side, one conveying part of the first conveying mechanism moves to the other conveying part, at the moment, a roller driving piece drives a roller frame and a roller to be flush with the conveying part, the hollow glass can pass through conveniently, the feeding wheel drives the adhesive tape to be released, the pressing wheels press the inner layer adhesive tape on the upper edge of the hollow glass, at the moment, the upper edge of the hollow glass covers the inner layer adhesive tape, the first rotary driving mechanism drives the second supporting plate and the first supporting plate to rotate 90 degrees, at the moment, the inner layer adhesive tape is attached to the left side edge of the hollow glass, the rotary roller driving piece drives the rotary roller frame to be retracted below the conveying parts, so that a space for the inner layer edge sealing mechanism to enter is reserved between the two conveying parts, the first lifting mechanism drives the whole inner layer adhesive tape edge sealing mechanism to move downwards, the left side edge of the hollow glass is sealed, after the adhesive tape attachment of the left side edge is completed, the rotary driving mechanism drives the second supporting plate and the first supporting plate to rotate 90 degrees again, at the moment, three pressing wheels face upwards, the inner layer adhesive tape is pressed on the bottom edge of the hollow glass, the hollow glass moves leftwards under the action of the positioning sucker and the conveying parts, at the moment, the inner layer adhesive tape can be adhered to the bottom edge of the hollow glass, and after the adhesion of the bottom edge of the hollow glass is completed, the first rotary driving mechanism drives the second supporting plate and the first supporting plate to rotate 90 degrees again, the adhesive tape is attached to the right side edge of the hollow glass, the whole inner layer edge sealing mechanism moves upwards, edge sealing of the right side edge of the hollow glass is completed, after edge sealing of the four side edges of the hollow glass is completed, the cutting driving piece drives the first supporting plate and the second supporting plate to rotate relatively, the adhesive tape is cut off by the cutting knife, and meanwhile the adhesive tape is adsorbed and fixed by the vacuum chuck, so that the end part of the adhesive tape is prevented from falling, and edge sealing of the next hollow glass is prepared.
After the inner layer adhesive tape edge sealing is finished, the first conveying mechanism works, hollow glass is conveyed into the second conveying mechanism, the outer layer adhesive tape edge sealing mechanism is utilized to adhere the adhesive tape to the edge of the hollow glass, the working principle of the outer layer adhesive tape edge sealing mechanism is the same as that of the inner layer adhesive tape edge sealing mechanism, the difference is that the part of the outer layer adhesive tape, which is out of the hollow glass, is pressed on two sides of the hollow glass by a pressing plate, and meanwhile, the outer layer adhesive tape at one edge is attached, and a notch is cut on the outer layer adhesive tape by a notch cutting knife, so that the outer layer adhesive tape is convenient to bend.
In the embodiment, the driving components such as the motor and the air cylinder are connected with the control system, the control system controls the automatic operation according to the preset program, the whole process is automatically carried out, manual operation is not needed, the working efficiency is high, the labor intensity of workers is reduced, and the edge sealing quality is guaranteed.
Example 2:
the embodiment provides a hollow glass edge banding production line, and the difference with embodiment 1 is that the structure of the outer layer edge banding mechanism of the inner layer edge banding mechanism is different.
As shown in fig. 17-22, the inner layer edge sealing mechanism comprises a first supporting plate and a second supporting plate which can rotate mutually, a cutting driving piece is installed on the second supporting plate, the cutting driving piece is a cutting cylinder 19-20, the cylinder body of the cutting cylinder is hinged with the second supporting plate, the piston rod of the cutting driving piece is hinged with one end of an intermediate rod 19-21, the other end of the intermediate rod is fixed with the first supporting plate, and the telescopic movement of the piston rod of the cutting cylinder can drive the first supporting plate to rotate relative to the second supporting plate.
The first supporting plate is further rotationally connected with a connecting rod 19-22, the connecting rod is a V-shaped rod, the corner of the connecting rod is rotationally connected with the first supporting plate, one end of the connecting rod is fixed with one end of an elastic piece, the other end of the elastic piece is fixed with the first supporting plate, the elastic piece adopts a spring, the other end of the connecting rod is provided with a compression wheel 19-23, and the bottoms of the first pressing wheel, the second pressing wheel and the third pressing wheel are on the same plane, so that the situation that an adhesive tape is not compressed is caused, the compression wheel is arranged, the elastic force of the spring is utilized to enable the compression wheel to apply acting force to the adhesive tape, and the adhesive tape can be always compressed.
Compared with embodiment 1, the connecting rod occupies the space for installing the rubber belt wheel, so that the rubber belt wheel in the embodiment is connected with the first lifting mechanism, specifically, the rubber belt wheel is rotationally connected to the lifting slide plate of the first lifting mechanism, and compared with embodiment 1, the lifting slide plate of the embodiment needs to adopt an L-shaped structure, so that the lifting slide plate has a position for installing the rubber belt wheel, and the axis of the rubber belt wheel is perpendicular to the first support plate and the second support plate.
In order to guide the adhesive tape wound on the rubber belt wheel to the lower part of the pressing wheel through the feeding wheel, the embodiment is further provided with a first guide mechanism, the first guide mechanism comprises a guide frame fixed on the end face of the second gear, the guide frame and the second gear are coaxially arranged, the guide frame comprises a plurality of guide rods 19-24 distributed along the circumference, one ends of the guide rods are fixed on the end face of the second gear, the other ends of the guide rods are connected into a whole through connecting rings 19-25, a first guide shaft 19-26 is further fixed at the central part of the second gear, the adhesive tape wound on the rubber belt wheel can be wound on the outer side of the guide rods, then wound on the first guide shaft through a gap between two adjacent guide rods, then penetrated out through holes formed in the support and the second support plate of the rotation driving mechanism after the first guide shaft is wound, the adhesive tape is wound around the second guide shaft 19-28 fixed on the second support plate to be changed, and then wound around two yield wheels 19-27 mounted on the first support plate, and then the adhesive tape is stretched between the feeding wheel and the first pressing wheel.
The outer layer edge sealing mechanism is different from the inner layer edge sealing mechanism in that two ends of one pressing wheel are provided with pressing plates 20-1 with diameters larger than that of the pressing wheels, and two ends of the pressing wheel are also provided with pressing plates 20-1 with diameters larger than that of the pressing wheels. The structure of the second guiding mechanism is identical to that of the first guiding mechanism, and will not be repeated here, and the first support plate of the outer layer edge sealing mechanism is further provided with a notch driving member and a notch cutter, and the arrangement mode is identical to that of the notch driving member and the notch cutter in embodiment 1, and will not be repeated here.
As shown in fig. 23-24, in this embodiment, at least one of the two conveying portions of the first conveying mechanism and the second conveying mechanism is provided with a pressing cylinder 21, specifically, a fixing frame of the conveying portion is provided with a pressing cylinder mounting frame 22, the mounting frame adopts an L-shaped plate, the top of the mounting frame is provided with a pressing cylinder, a piston rod of the pressing cylinder is connected with a pressing plate 23, the piston rod of the pressing cylinder extends out, the pressing plate can be used to press a glass plate on a guide wheel, so that stability of the glass plate in the edge sealing process is ensured, preferably, only one conveying portion is provided with the pressing cylinder, and the conveying portion on the feeding side of the glass plate is provided with the pressing cylinder.
Other structures of embodiment 2 are the same as those of embodiment 1, and detailed description thereof will not be given here.
While the foregoing description of the embodiments of the present application has been presented in conjunction with the drawings, it should be understood that it is not intended to limit the scope of the application, but rather, it is intended to cover all modifications or variations within the scope of the application as defined by the claims of the present application.
Claims (9)
1. The hollow glass adhesive tape edge sealing production line is characterized by comprising a first conveying mechanism and a second conveying mechanism which are sequentially arranged, wherein a first lifting mechanism is arranged at a reserved gap in the middle of the first conveying mechanism, a second lifting mechanism is arranged at a reserved gap in the middle of the second conveying mechanism, the first lifting mechanism is connected with an inner layer edge sealing mechanism through a first rotation driving mechanism, the second lifting mechanism is connected with an outer layer edge sealing mechanism through a second rotation driving mechanism, the inner layer edge sealing mechanism and the outer layer edge sealing mechanism both comprise a first supporting plate and a second supporting plate which can rotate relatively, a plurality of pressing wheels are rotatably connected to the first supporting plate, an adhesive tape cutting knife is arranged on the second supporting plate, and pressing plates with diameters larger than the diameter of the pressing wheels are coaxially arranged at two ends of at least one pressing wheel of the outer layer edge sealing mechanism;
the first supporting plate is also rotationally connected with a rubber belt wheel, and the rubber belt on the rubber belt wheel can be led to the pinch roller;
or alternatively, the process may be performed,
the first lifting mechanism is rotationally connected with the rubber belt wheel and correspondingly comprises a first guiding mechanism, the first guiding mechanism can guide the rubber belt on the rubber belt wheel to the pinch roller of the inner layer edge sealing mechanism, the second lifting mechanism is rotationally connected with the rubber belt wheel and correspondingly comprises a second guiding mechanism, and the second guiding mechanism can guide the rubber belt on the rubber belt wheel to the pinch roller of the outer layer edge sealing mechanism.
2. The hollow glass adhesive tape edge sealing production line according to claim 1, wherein when the first lifting mechanism is connected with the rubber belt wheel and the second lifting mechanism is connected with the rubber belt wheel, a connecting rod is rotationally connected to the first supporting plate of the inner layer edge sealing mechanism and the outer layer edge sealing mechanism, one end of the connecting rod is elastically connected with the first supporting plate through an elastic piece, the other end of the connecting rod is rotationally connected with a pressing wheel, and pressing plates with diameters larger than the diameters of the pressing wheels are coaxially arranged at two ends of the pressing wheel of the outer layer edge sealing mechanism.
3. The hollow glass adhesive tape edge sealing production line according to claim 1, wherein the first conveying mechanism and the second conveying mechanism comprise two conveying parts, one sides of the two conveying parts are respectively provided with an anti-tilting plate, and a plurality of guide wheels are rotatably connected to the anti-tilting plates.
4. The edge sealing production line for hollow glass adhesive tapes according to claim 3, wherein one of the two conveying parts is rotatably connected with a roller frame near the end of the other conveying part, the roller frame is rotatably connected with a plurality of rollers, the roller frame is hinged with one end of a roller frame driving member, the other end of the roller frame driving member is hinged with a fixing frame, and the roller frame driving member can drive the roller frame to rotate.
5. The hollow glass adhesive tape edge sealing production line according to claim 3, wherein a positioning sucker which can be fixedly adsorbed to the hollow glass is further arranged below the anti-tilting plate, the positioning sucker is connected with a moving mechanism, and the moving mechanism can drive the positioning sucker to move along the conveying direction of the conveying mechanism.
6. The edge sealing production line for the hollow glass adhesive tape according to claim 1, wherein a feeding wheel capable of actively rotating is arranged on one side of the pressing wheel at one end, and the feeding wheel and the pressing wheel can jointly press the adhesive tape.
7. The hollow glass adhesive tape edge sealing production line according to claim 1, wherein the first supporting plate is further provided with a waste wheel capable of actively rotating, and the waste wheel is used for winding a waste material layer of the recovered adhesive tape.
8. The hollow glass adhesive tape edge sealing production line according to claim 1, wherein a fixed sucker is further arranged on the first supporting plate, and the fixed sucker is arranged between two adjacent pressing wheels.
9. The hollow glass adhesive tape edge sealing production line according to claim 1, wherein a notch cutting driving piece is arranged on the first supporting plate of the outer layer edge sealing mechanism and connected with a notch cutting knife, and the notch cutting driving piece can drive the notch cutting knife to enter between two adjacent pressing wheels to cut a notch on the sealing adhesive tape.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2020116330454 | 2020-12-31 | ||
| CN202011633045 | 2020-12-31 |
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| CN114541936A CN114541936A (en) | 2022-05-27 |
| CN114541936B true CN114541936B (en) | 2023-09-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202111589894.9A Active CN114541936B (en) | 2020-12-31 | 2021-12-23 | Hollow glass adhesive tape edge sealing production line |
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| US8506738B2 (en) * | 2007-12-17 | 2013-08-13 | Guardian Industries Corp. | Localized heating via an infrared heat source array of edge seals for a vacuum insulating glass unit, and/or unitized oven with infrared heat source array for accomplishing the same |
| ES2803026T3 (en) * | 2015-12-14 | 2021-01-22 | Oxford Photovoltaics Ltd | Photovoltaic module encapsulation |
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| EP0554294A1 (en) * | 1990-10-22 | 1993-08-11 | Willian Design Ltd | Apparatus for turning a sheet-like workpiece. |
| CN102125903A (en) * | 2011-04-08 | 2011-07-20 | 杭州精工机械有限公司 | Full-automatic size edge sealing production line and production method |
| CN205218742U (en) * | 2015-12-23 | 2016-05-11 | 济南威力机器有限公司 | Full -automatic glass seals automatic angle device of repairing of tree lace |
| CN109494269A (en) * | 2018-12-31 | 2019-03-19 | 苏州富群智能科技有限公司 | A kind of edge sealing head |
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