Disclosure of Invention
First, the technical problem to be solved
In order to solve the problems in the prior art, the invention provides the flash removing device for producing the fire-fighting equipment castings, which can reduce the working strength of workers, improve the working efficiency, reduce dust generated in the operation process and ensure the health of the workers.
(II) technical scheme
In order to achieve the above purpose, the main technical scheme adopted by the invention comprises the following steps:
the flash removing device for the production of the fire-fighting equipment castings comprises a lifting base, a workpiece positioning mechanism and a trimming assembly, wherein the lifting base is in driving connection with the workpiece positioning mechanism, and the trimming assembly is connected with the lifting base through a supporting frame;
the workpiece positioning mechanism comprises a fixed table and a supporting table, and the fixed table is connected with the supporting table through a connecting rod;
the fixed table comprises a first positioning plate and a plurality of first linear expansion pieces, and the lower part of the first positioning plate is provided with a plurality of first linear expansion pieces;
the supporting table comprises a second positioning plate and a plurality of second linear expansion pieces, the lifting base is in driving connection with the lower surface of the second positioning plate, and the plurality of second linear expansion pieces are arranged on the upper portion of the second positioning plate.
Furthermore, the first linear expansion piece and the second linear expansion piece are both hydraulic ejector rods.
Further, the device further comprises a buffer pad, one end of the first linear expansion piece is connected with the lower portion of the first positioning plate, and the other end of the first linear expansion piece is provided with the buffer pad.
Further, one end of the second linear expansion piece is connected with the upper portion of the second positioning plate, and the other end of the second linear expansion piece is provided with the buffer pad.
Further, the side cut subassembly includes shaving board and mould hole, shaving board with the connection can be dismantled to the support frame, be provided with the mould hole on the shaving board, shaving board's two sides are prolonged mould hole edge all is provided with the cutting edge platform, the cutting edge platform is used for scraping the overlap and the burr of foundry goods.
Further, the cutting edge table further comprises auxiliary positioning pieces, and the upper side and the lower side of the cutting edge table are respectively provided with one auxiliary positioning piece.
Further, the lifting base comprises two hydraulic cylinders and a supporting base, wherein one hydraulic cylinder is arranged on each of two sides of the inside of the supporting base, and the hydraulic cylinders are in driving connection with the second positioning plate.
Further, the lifting base further comprises a hydraulic pump and a hydraulic oil tank, the hydraulic pump is arranged inside the hydraulic oil tank, the hydraulic oil tank is connected with the hydraulic cylinder, the hydraulic oil tank is connected with the first locating plate through a first connecting pipe, and the hydraulic oil tank is connected with the second locating plate through a second connecting pipe.
Further, be provided with a plurality of first shunt tubes in the first locating plate, the one end of first shunt tubes all with first connecting tube is connected, the other end of first shunt tubes respectively with one first straight line extensible member is connected, be provided with a plurality of second shunt tubes in the second locating plate, the one end of second shunt tubes all with the second connecting tube is connected, the other end of second shunt tubes respectively with one second straight line extensible member is connected, first shunt tubes with all be provided with a control valve in the second shunt tubes.
Further, the lifting base is electrically connected with the control valve through the lifting base.
(III) beneficial effects
The beneficial effects of the invention are as follows: when the casting needs to be subjected to deburring in the actual casting machining process, the casting can be placed on the second linear expansion piece, the trimming assembly is aligned to the casting, the first linear expansion piece and the second linear expansion piece are controlled to stretch out and clamp the casting, the first positioning plate and the second positioning plate are driven to ascend and descend through the lifting base, the casting passes through the trimming assembly in a reciprocating mode, burrs on the casting are removed through the trimming assembly, therefore, the working intensity of workers can be reduced, the working efficiency is improved, dust generated in the operation process is reduced, and the health of the workers is guaranteed.
Detailed Description
The invention will be better explained by the following detailed description of the embodiments with reference to the drawings.
Referring to fig. 1 to 5, the flash removing device for producing fire-fighting equipment castings comprises a lifting base, a workpiece positioning mechanism and a trimming assembly, wherein the lifting base is in driving connection with the workpiece positioning mechanism, and the trimming assembly is connected with the lifting base through a supporting frame 3;
the workpiece positioning mechanism comprises a fixed table and a supporting table, and the fixed table is connected with the supporting table through a connecting rod 6;
the fixed table comprises a first positioning plate 1 and a plurality of first linear expansion pieces 12, and the lower part of the first positioning plate 1 is provided with the plurality of first linear expansion pieces 12;
the supporting table comprises a second positioning plate 10 and a plurality of second linear expansion pieces 5, the lifting base is in driving connection with the lower surface of the second positioning plate 10, and a plurality of second linear expansion pieces 5 are arranged on the upper portion of the second positioning plate 10.
The working principle of the invention is as follows: when the casting needs to be subjected to deburring in the actual casting machining process, the casting can be placed on the second linear expansion piece 5, the trimming assembly is aligned to the casting, the first linear expansion piece 12 and the second linear expansion piece 5 are controlled to extend out and clamp the casting, and then the lifting base drives the first positioning plate 1 and the second positioning plate 10 to lift and descend, so that the casting passes through the trimming assembly in a reciprocating manner, and the burrs on the casting are removed through the trimming assembly.
Further, the first linear expansion piece 12 and the second linear expansion piece 5 are both hydraulic ejector rods.
From the above description, it is possible to advantageously clamp the casting in place by means of hydraulic rams arranged one above the other.
Further, the device further comprises a buffer pad 13, one end of each first linear expansion piece 12 is connected with the lower portion of the first positioning plate 1, and the other end of each first linear expansion piece 12 is provided with the buffer pad 13.
Further, one end of the second linear expansion element 5 is connected to the upper portion of the second positioning plate 10, and the other end of the second linear expansion element 5 is provided with the cushion pad 13.
From the above description, it is beneficial to avoid that the output force of the first linear expansion element 12 and the second linear expansion element 5 is too large, and damage is caused to the casting.
Further, the side cut subassembly includes scraper 4 and mould hole 14, scraper 4 with support frame 3 can dismantle the connection, be provided with mould hole 14 on the scraper 4, the both sides of scraper 4 are followed mould hole 14 edge all is provided with the land 15, the land 15 is used for scraping the overlap and the burr of foundry goods.
From the above description, it is advantageous to shear the excess flash at the edges of the casting as it passes through the die orifice 14 by the land 15 on the die orifice 14.
Further, the utility model also comprises an auxiliary positioning piece 16, and the upper side and the lower side of the blade table 15 are respectively provided with the auxiliary positioning piece 16.
From the above description, the casting is better positioned, and the casting deflection is prevented from being damaged.
Further, the lifting base comprises two hydraulic cylinders 9 and a supporting base 7, two sides of the inside of the supporting base 7 are respectively provided with one hydraulic cylinder 9, and the hydraulic cylinders 9 are in driving connection with the second positioning plate 10.
As can be seen from the above description, the two hydraulic cylinders 9 are beneficial to drive the first positioning plate 1 to lift.
Further, the lifting base further comprises a hydraulic pump and a hydraulic oil tank, the hydraulic pump is arranged inside the hydraulic oil tank, the hydraulic oil tank is connected with the hydraulic cylinder 9, the hydraulic oil tank is connected with the first positioning plate 1 through a first connecting pipe 11, and the hydraulic oil tank is connected with the second positioning plate 10 through a second connecting pipe 8.
As is apparent from the above description, it is advantageous for the motor to introduce the hydraulic oil in the hydraulic oil tank into the inside of the first positioning plate 1 and the second positioning plate 10 through the first connection pipe 11 and the second connection pipe 8, respectively, by the hydraulic pump.
Further, a plurality of first shunt tubes are arranged in the first positioning plate 1, one ends of the first shunt tubes are connected with the first connecting tube 11, the other ends of the first shunt tubes are respectively connected with the first linear expansion pieces 12, a plurality of second shunt tubes are arranged in the second positioning plate 10, one ends of the second shunt tubes are connected with the second connecting tube 8, the other ends of the second shunt tubes are respectively connected with the second linear expansion pieces 5, and a control valve is arranged in each of the first shunt tubes and the second shunt tubes.
From the above description, it is beneficial for hydraulic oil to flow into each first linear expansion element 12 through the first shunt pipe after entering the first positioning plate 1, and control the operation of the first linear expansion elements 12, meanwhile, hydraulic oil flows into each second linear expansion element 5 through the second shunt pipe after entering the second positioning plate 10, and controls the operation of the second linear expansion elements 5, and meanwhile, controls the operation of the single first linear expansion element 12 and the single second linear expansion element 5 through the control valve, so that the blank operation of the first linear expansion element 12 and the second linear expansion element 5 is prevented from touching the edge scraping plate 4, the normal operation of the whole equipment is influenced, and the operation number and the operation positions of the first linear expansion element 12 and the second linear expansion element 5 can be controlled, so that the first linear expansion element 12 and the second linear expansion element 5 can be adjusted according to castings with different shapes, and the suitability of the whole device is improved.
Further, the lifting base comprises a controller 2, and the controller 2 is electrically connected with the lifting base and the control valve respectively.
From the above description, it is advantageous for the user to control the whole device more conveniently.
Example 1
Referring to fig. 1 to 5, a flash removing device for producing fire-fighting equipment castings comprises a lifting base, a workpiece positioning mechanism and a trimming assembly, wherein the lifting base is in driving connection with the workpiece positioning mechanism, and the trimming assembly is connected with the lifting base through a supporting frame 3;
the workpiece positioning mechanism comprises a fixed table and a supporting table, and the fixed table is connected with the supporting table through a connecting rod 6;
the fixed table comprises a first positioning plate 1 and a plurality of first linear expansion pieces 12, and the lower part of the first positioning plate 1 is provided with the plurality of first linear expansion pieces 12;
the supporting table comprises a second positioning plate 10 and a plurality of second linear expansion pieces 5, the lifting base is in driving connection with the lower surface of the second positioning plate 10, and the upper part of the second positioning plate 10 is provided with the plurality of second linear expansion pieces 5;
the lower part of the first positioning plate 1 is connected with the upper part of the second positioning plate 10 through 4 connecting rods 6;
the first linear expansion piece 12 and the second linear expansion piece 5 are both hydraulic ejector rods;
the device further comprises a cushion pad 13, wherein one end of each first linear expansion piece 12 is connected with the lower part of the first positioning plate 1, and the other end of each first linear expansion piece 12 is provided with the cushion pad 13;
the cushion pad 13 is made of rubber, has good toughness and is wear-resistant;
one end of the second linear expansion piece 5 is connected with the upper part of the second positioning plate 10, and the other end of the second linear expansion piece 5 is provided with the buffer pad 13;
the trimming assembly comprises a trimming plate 4 and a die hole 14, the trimming plate 4 is detachably connected with the supporting frame 3 through bolts, the trimming plate 4 is provided with the die hole 14, two sides of the trimming plate 4 are provided with blade platforms 15 along the edges of the die hole 14, and the blade platforms 15 are used for scraping burrs and flashes of castings;
the blade table 15 is connected with the scraping plate 4 through screws, so that the blade table 15 is convenient to replace after being worn;
the laser cutting machine further comprises auxiliary positioning pieces 16, wherein the auxiliary positioning pieces 16 are respectively arranged on the upper side and the lower side of the blade table 15, and the auxiliary positioning pieces 16 are laser pens;
the lifting base comprises two hydraulic cylinders 9 and a supporting base 7, two sides of the inside of the supporting base 7 are respectively provided with one hydraulic cylinder 9, and the hydraulic cylinders 9 are in driving connection with the second positioning plate 10;
the support frame 3 is connected with the support base 7 through bolts;
the lifting base further comprises a hydraulic pump and a hydraulic oil tank, the hydraulic pump is arranged in the hydraulic oil tank, a motor is arranged on the hydraulic pump, the hydraulic oil tank is connected with the hydraulic cylinder 9, the hydraulic oil tank is connected with the first positioning plate 1 through a first connecting pipe 11, and the hydraulic oil tank is connected with the second positioning plate 10 through a second connecting pipe 8;
a plurality of first shunt pipes are arranged in the first positioning plate 1, one ends of the first shunt pipes are connected with the first connecting pipe 11, the other ends of the first shunt pipes are respectively connected with the first linear expansion piece 12, a plurality of second shunt pipes are arranged in the second positioning plate 10, one ends of the second shunt pipes are connected with the second connecting pipe 8, the other ends of the second shunt pipes are respectively connected with the second linear expansion piece 5, and control valves are arranged in the first shunt pipes and the second shunt pipes and adopt electromagnetic valves;
the controller 2 is electrically connected with the lifting base and the control valve respectively;
the controller 2 is electrically connected with the laser pen, the hydraulic pump and the motor respectively, and the model of the controller is DATA-7311.
The foregoing is only illustrative of the present invention and is not to be construed as limiting the scope of the invention, and all equivalent changes made by the description of the invention and the accompanying drawings, or direct or indirect application in the relevant art, are intended to be included within the scope of the invention.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.