CN114526662B - Detection device for shaft core inner hole step - Google Patents

Detection device for shaft core inner hole step Download PDF

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Publication number
CN114526662B
CN114526662B CN202111661191.2A CN202111661191A CN114526662B CN 114526662 B CN114526662 B CN 114526662B CN 202111661191 A CN202111661191 A CN 202111661191A CN 114526662 B CN114526662 B CN 114526662B
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China
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detection
detected
inner hole
detecting
plane
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CN202111661191.2A
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CN114526662A (en
Inventor
许进权
黄敏波
刘国锦
彭刚
李寿超
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Guangdong Pradi Technology Co ltd
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Guangdong Pradi Technology Co ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B5/00Measuring arrangements characterised by the use of mechanical techniques
    • G01B5/24Measuring arrangements characterised by the use of mechanical techniques for measuring angles or tapers; for testing the alignment of axes

Abstract

The invention discloses a detection device for an inner hole step of a shaft core, which comprises a detection pedestal and a detection column penetrating through the detection pedestal, wherein the detection pedestal is inserted into the inner hole of the shaft core, the detection column can be lifted along the length direction of the detection pedestal, and the detection column can axially rotate relative to the detection pedestal; the detection pedestal is provided with a reference step and a first measurer, the reference step is abutted against a step to be detected of the inner hole of the shaft core, the reference step is provided with a reference plane, and a gap is reserved between the reference plane and the plane to be detected of the step to be detected; the detection column is provided with a detection head and a second measurer, wherein the detection head and the detection column form an included angle, and the detection head is lifted along with the detection column. The invention has the advantage of being capable of rapidly detecting whether the steps of the inner hole of the shaft core are qualified.

Description

Detection device for shaft core inner hole step
Technical Field
The invention relates to the technical field of shaft core detection equipment, in particular to a detection device for an inner hole step of a shaft core.
Background
Regarding precision products such as mandrels, because of the high precision requirements of the final product, the precision of the product parts, particularly mandrels, needs to be controlled during the process, and is a main component that directly affects the precision of the entire product. Therefore, the shaft core needs to be precisely machined, and in order to determine whether machining precision is qualified, important dimensions of the part need to be detected.
However, some axial products cannot locate a reference or capture and collect related point data on existing universal detection equipment such as three-coordinates due to the influence of structural factors, and special detection equipment is required for detection. Specifically, at present, there is a kind of axle core, and its axle core hole encircles there is the step, and whether the actual step is in the tolerance range of predetermineeing the step is difficult to judge fast to technicians, leads to technicians to can not select unqualified axle core fast, has influenced the shaping precision of final product greatly.
Further, the step is provided with an inclined surface inclined towards the axis direction of the inner hole of the shaft core, and a technician can not easily and rapidly detect whether the actual inclined angle of the inclined surface is within the tolerance range of the preset inclined angle by means of the existing equipment so as to determine whether the shaft core is qualified. In addition, the step is also provided with a chamfer surface positioned below the inclined surface, and likewise, a technician is difficult to judge whether the actual included angle between the chamfer surface and the horizontal surface is within the tolerance range of the preset included angle, so that unqualified shaft cores are often mixed between qualified shaft cores.
Therefore, the special inspection tool for the axial core product is provided for a technician to rapidly judge whether the axial core is qualified or not, and the technical problem which is urgently needed to be solved at present is solved.
Disclosure of Invention
The invention aims to solve the technical problem of providing a device for detecting the steps of the inner hole of a shaft core, which can rapidly detect whether the steps of the inner hole of the shaft core are qualified or not.
In order to solve the technical problems, the invention provides a detection device for an inner hole step of a shaft core, wherein the corresponding inner hole of the shaft core is surrounded by a step to be detected, the step to be detected comprises a plane to be detected and a chamfer surface, the chamfer surface is positioned below the plane to be detected, the detection device comprises a detection pedestal and a detection column penetrating through the detection pedestal, the detection pedestal is inserted into the inner hole of the shaft core, the detection column can be lifted along the length direction of the detection pedestal, and the detection column can axially rotate relative to the detection pedestal;
the detection pedestal is provided with a reference step and a first measurer, the reference step is abutted against the step to be detected, the reference step is provided with a reference plane, a gap is reserved between the reference plane and the plane to be detected, and the first measurer detects the gap;
the detection column is provided with a detection head and a second measurer, the detection head and the detection column are arranged at an included angle, the detection head is lifted and rotated along with the detection column, so that the detection head moves towards the direction of the step to be detected and is abutted to the chamfer surface, and the second measurer detects the height change of the detection head.
Preferably, the step to be measured further comprises a slope to be measured, the slope to be measured is connected with the plane to be measured, and the slope to be measured is positioned at the lower part of the plane to be measured; the reference step is provided with a reference inclined plane, the reference inclined plane is connected with the reference plane, the reference inclined plane is positioned at the lower part of the reference plane, and the reference inclined plane and the reference plane are arranged at an included angle, so that the reference inclined plane is abutted to the inclined plane to be measured.
Preferably, the inclined plane to be measured is obliquely arranged from the connection position of the inclined plane to be measured to the axis direction of the shaft core inner hole, and the reference inclined plane is obliquely arranged from the connection position of the reference inclined plane and the reference plane to the center direction of the detection pedestal.
Preferably, the chamfer face is located below the inclined plane to be measured, the chamfer face is obliquely arranged towards the inner wall direction of the shaft core inner hole, an abutting protrusion is arranged at the edge of the detection head and contacts with the bottom of the reference step, the abutting protrusion rotates towards the chamfer face direction along with the detection head and contacts with the chamfer face, and the second measurer detects the height change of the abutting protrusion.
Preferably, the detecting head is further provided with a positioning column, the positioning column is abutted with the detecting column, and the positioning column is separated from the abutting protrusion by a preset distance.
Preferably, the detection pedestal is provided with a mounting channel and a positioning channel which are mutually communicated along the vertical direction, the mounting channel is positioned on the upper part of the positioning channel, the diameter of the mounting channel is larger than that of the positioning channel, and the detection column sequentially penetrates through the mounting channel and the positioning channel.
Preferably, the detection column comprises a mounting section and a positioning section which are mutually connected along the vertical direction, the mounting section is positioned at the upper part of the positioning section, the diameter of the mounting section is larger than that of the positioning section, the positioning section is connected with the detection head shaft sequentially through the mounting channel and the positioning channel, and the mounting section is inserted into the mounting channel;
the second measurer is installed on the installation section, and a holding rod is further arranged on the installation section.
Preferably, the detection device of the shaft core inner hole step further comprises a telescopic spring, one end of the telescopic spring is abutted against the joint of the installation channel and the positioning channel, and the other end of the telescopic spring is abutted against the joint of the installation section and the positioning section.
Preferably, the first measurer and the second measurer are digital display height gauges.
Preferably, the device for detecting the step of the inner hole of the shaft core further comprises a calibration seat, wherein the calibration seat is provided with a calibration step, and the calibration step is attached to the reference step.
The implementation of the invention has the following beneficial effects:
according to the invention, the detection pedestal is inserted into the inner hole of the shaft core and is abutted against the inclined plane to be detected of the step to be detected of the inner hole of the shaft core so as to detect whether the actual inclined angle of the inclined plane to be detected is within the tolerance range of the preset inclined angle, meanwhile, the detection column can be lifted along the length direction of the detection pedestal, and the detection column can axially rotate relative to the detection pedestal so as to be abutted against the chamfer surface of the step to be detected, thereby detecting whether the actual inclined angle between the chamfer surface and the horizontal plane is within the tolerance range of the preset inclined angle, and realizing rapid detection.
Specifically, the detection pedestal is provided with a reference step and a first measurer, when the detection pedestal is inserted, the reference step can be abutted with a step to be detected of the inner hole of the shaft core, the reference step is provided with a reference plane, if the actual inclination angle of the inclined plane to be detected is inconsistent with the preset inclination angle, a gap can be generated between the plane to be detected on the upper portion of the inclined plane to be detected and the reference plane, at the moment, a technician can detect the gap length through the first measurer, and whether the actual inclination angle of the inclined plane to be detected is in a qualified range is judged through a numerical value on the first measurer, so that the rapid detection of the inclined plane to be detected is realized.
Meanwhile, the detection column is provided with a detection head and a second measurer, the detection head and the detection column are arranged at an included angle, the detection head is lifted and rotated along with the detection column, so that a technician can operate the lifting and rotating mode of the detection head to enable the detection head to move towards the direction of the step to be detected and to be abutted against the chamfer surface of the step to be detected, and the second measurer detects the height change of the detection head and feeds the height change back to the technician so that the technician can judge whether the actual included angle between the chamfer surface and the horizontal plane is in a qualified range or not, and therefore quick detection of the chamfer surface is achieved.
Drawings
FIG. 1 is a block diagram of a device for detecting steps in an inner bore of a shaft core according to the present invention;
FIG. 2 is a combined structure diagram of a detection device for an inner hole step of a shaft core and the shaft core;
FIG. 3 is a cross-sectional view of the device for detecting a step in the bore of the mandrel shown in FIG. 2 and the mandrel;
FIG. 4 is an enlarged view of a portion of FIG. 3 at A;
FIG. 5 is a partial enlarged view at B of FIG. 3;
fig. 6 is a schematic diagram of the operation of the device for detecting the step of the inner hole of the shaft core.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings, for the purpose of making the objects, technical solutions and advantages of the present invention more apparent. It is only stated that the terms of orientation such as up, down, left, right, front, back, inner, outer, etc. used in this document or the imminent present invention, are used only with reference to the drawings of the present invention, and are not meant to be limiting in any way.
Referring to fig. 1 to 6, the present invention provides a device for detecting a step in an inner hole of a shaft core, which comprises a detecting base 2 and a detecting column 3 penetrating through the detecting base 2, so as to detect whether the shaft core is qualified.
The shaft core inner hole 1 of the shaft core is surrounded by a step 11 to be measured, the step 11 to be measured comprises a plane 111 to be measured, an inclined plane 112 to be measured and a chamfer surface 113, the inclined plane 112 to be measured is connected with the plane 111 to be measured, the inclined plane 112 to be measured is positioned at the lower part of the plane 111 to be measured, and the chamfer surface 113 is positioned below the inclined plane 112 to be measured; the detection pedestal 2 is inserted into the shaft core inner hole 1 and is abutted against the inclined plane 112 to be detected of the step 11 to be detected of the shaft core inner hole 1 so as to detect whether the actual inclination angle of the inclined plane 112 to be detected is within the tolerance range of the preset inclination angle, meanwhile, the detection column 3 is liftable along the length direction of the detection pedestal 2, and the detection column 3 can axially rotate relative to the detection pedestal 2 so as to be abutted against the chamfer surface 113 of the step 11 to be detected, thereby detecting whether the actual included angle between the chamfer surface 113 and the horizontal plane is within the tolerance range of the preset included angle, and realizing rapid detection.
Specifically, referring to fig. 1 to 3, the detecting stand 2 is provided with a reference step 21 and a first measurer 22, so that when the detecting stand 2 is inserted, the reference step 21 can be abutted against the step 11 to be detected of the shaft core inner hole 1, and the reference step 21 is provided with a reference plane 211, if the actual inclination angle of the inclined plane 112 to be detected is inconsistent with the preset inclination angle, a gap is formed between the plane 111 to be detected on the upper portion of the inclined plane 112 to be detected and the reference plane 211, at this time, a technician can detect the gap length through the first measurer 22, and determine whether the actual inclination angle of the inclined plane 112 to be detected is within a qualified range through a numerical value on the first measurer 22, so as to realize rapid detection of the inclined plane 112 to be detected.
Meanwhile, the detecting column 3 is provided with a detecting head 31 and a second measurer 32, the detecting head 31 and the detecting column 3 are arranged at an included angle, and the detecting head 31 is lifted and rotated together with the detecting column 3, so that a technician can move towards the direction of the step 11 to be detected and is abutted against the chamfer surface 113 of the step 11 to be detected by operating the lifting and rotating mode of the detecting head 31, wherein the second measurer 32 detects the height change of the detecting head 31 and feeds back the height change to the technician, so that the technician can judge whether the actual included angle between the chamfer surface 113 and the horizontal plane is in a qualified range or not, and the rapid detection of the chamfer surface 113 is realized.
It should be noted that, the inclined plane 112 to be measured is obliquely arranged from the connection position of the inclined plane 112 to be measured and the plane 111 to be measured to the axis direction of the shaft core inner hole 1, and the chamfer surface 113 is obliquely arranged to the inner wall direction of the shaft core inner hole 1, so as to play roles in positioning and fixing other components; if the actual inclination angle of the inclined plane 112 to be measured is outside the tolerance range of the preset inclination angle, and/or the actual included angle between the chamfer 113 and the horizontal plane is outside the tolerance range of the preset included angle, other components cannot be fully inserted into the inner bore 1 of the shaft core, so that the components are easy to separate from the inner bore 1 of the shaft core, and the precision of the final product is affected.
Further, in order to accurately detect whether the to-be-detected inclined plane 112 is qualified, the reference step 21 is provided with a reference inclined plane 212, the reference inclined plane 212 is connected with the reference plane 211, and the reference inclined plane 212 is located at the lower part of the reference plane 211, and the reference inclined plane 212 and the reference plane 211 are arranged at an included angle to each other so as to correspond to the structure and the position of the to-be-detected inclined plane 112 and the to-be-detected plane 111 in a preset state, so that when the actual inclination angle of the to-be-detected inclined plane 112 is inconsistent with the preset inclination angle, the reference inclined plane 212 cannot be completely attached to the to-be-detected inclined plane 112, and a gap is formed between the reference plane 211 located at the upper part of the reference inclined plane 212 and the to-be-detected plane 111 located at the upper part of the to-be-detected inclined plane 112, and the length of the gap can be fed back whether the actual inclination angle of the to-be-detected inclined plane 112 is within a qualified range. In order to further match with the inclined plane 112 to be measured, the reference inclined plane 212 is inclined from the connection position of the reference inclined plane 212 and the reference plane 211 toward the center direction of the detection base 2, so that the reference inclined plane 212 can abut against the inclined plane 112 to be measured of the step 11 to be measured.
Meanwhile, in order to accurately detect whether the chamfer surface 113 is qualified or not, in combination with fig. 3 and fig. 4, an abutment protrusion 311 is provided at the edge of the detecting head 31, and when the abutment protrusion 311 is located at a position where it can contact with the bottom of the reference step 21, the abutment protrusion 311 can just abut against the chamfer surface 113 in a preset state; therefore, when the actual included angle of the chamfer surface 113 is inconsistent with the preset included angle of the chamfer surface 113, the abutting protrusion 311 needs to rise or fall along with the detection head 31 to be abutted against the chamfer surface 113 in an actual state, and at this time, the height of the abutting protrusion 311 is changed, and the height change can be used for feeding back whether the actual included angle between the chamfer surface 113 and the horizontal plane is within the tolerance range of the preset included angle; therefore, the second measuring device 32 detects the change in the height of the abutment projection 311, and thereby feeds back whether the actual chamfer 113 is acceptable.
Wherein, because the detection column 3 can axially rotate relative to the detection pedestal 2, the detection head 31 can not only be lifted along with the detection column 3, but also rotate relative to the detection column 3, so that when the detection pedestal 2 is inserted into the shaft core inner hole 1, the detection head 31 can be accommodated in the detection pedestal 2 to avoid the step 11 to be detected; after the reference step 21 of the detection pedestal 2 abuts against the step 11 to be detected, the technician can rotate the detection head 31 to make the abutting protrusion 311 rotate along with the detection head 31 toward the chamfer surface 113 and abut against the chamfer surface 113, and then, the technician can adjust the height of the detection column 3 to make the abutting protrusion 311 just abut against the chamfer surface 113, so that the second measurer 32 detects the height change of the abutting protrusion 311.
Preferably, the detecting head 31 is further provided with a positioning column 312, the positioning column 312 is abutted against the detecting column 3, so that the detecting head 31 is not easy to rotate in a natural state, and the positioning column 312 is separated from the abutting protrusion 311 by a preset distance, so that the positioning column 312 and the abutting protrusion 311 are not interfered with each other.
It should be noted that, the first measurer 22 and the second measurer 32 may be digital display height gauges, so that a technician may measure the gap between the reference plane 211 and the plane 111 to be measured, and measure the height variation of the abutment protrusion 311.
On the other hand, in order to make the detection column 3 stably rotatable in the axial direction and vertically liftable, as shown in fig. 3 and 5, the detection pedestal 2 is provided with a mounting channel 231 and a positioning channel 232 which are communicated with each other in the vertical direction, the mounting channel 231 is located at the upper part of the positioning channel 232, and the diameter of the mounting channel 231 is larger than that of the positioning channel 232; correspondingly, the detecting column 3 includes a mounting section 331 and a positioning section 332 that are connected to each other in a vertical direction, the mounting section 331 is located at an upper portion of the positioning section 332, and a diameter of the mounting section 331 is larger than that of the positioning section 332, so that the positioning section 332 can be sequentially connected with the detecting head 31 through the mounting channel 231 and the positioning channel 232 in a shaft manner, thereby playing a role in positioning, preventing the detecting column 3 from moving left and right, and ensuring that the detecting column 3 can perform stable axial rotation; the mounting section 331 can only be inserted into the mounting channel 231, so as to limit the detecting column 3 and prevent the detecting column 3 from falling off when it is lifted up and down.
Further, in order to make the detection post 3 go up and down the back and can reset, the detection device of axle core hole step still includes extension spring 4, extension spring 4's one end with the junction looks butt of installation passageway 231 and location passageway 232, extension spring 4's the other end with the junction looks butt of installation section 331 and location section 332 makes detection post 3 when going up and down or rotating for detecting pedestal 2, extension spring 4 all can take place deformation to when detection post 3 does not receive the external force action, extension spring 4 can rebound and drive detection post 3 and reset. Preferably, the mounting section 331 is further provided with a grip 34, so that a technician can operate the detecting post 3 to lift and/or rotate through the grip 34. More preferably, the second measurer 32 is mounted on the mounting section 331.
In addition, in order to guarantee the accuracy of the detection result, the device for detecting the step in the inner hole of the shaft core further comprises a calibration seat, wherein the calibration seat is provided with a calibration step, and parameters such as the shape, the size and the like of the calibration step completely correspond to the reference step 21, so that the calibration step can be completely attached to the reference step 21, and the first measurer 22 and the second measurer 32 can be conveniently calibrated.
The working principle of the invention is as follows:
the technical staff needs to insert the detection pedestal 2 into the shaft core inner hole 1, so that the reference step 21 can be abutted against the step 11 to be detected of the shaft core inner hole 1, if the actual inclination angle of the inclined plane 112 to be detected of the step 11 to be detected is inconsistent with the preset inclination angle, a gap is generated between the plane 111 to be detected at the upper part of the inclined plane 112 to be detected and the reference plane 211, at this time, the technical staff can detect the gap length through the first measurer 22, and judge whether the actual inclination angle of the inclined plane 112 to be detected is in a qualified range or not through the numerical value on the first measurer 22, so as to realize rapid detection of the inclined plane 112 to be detected.
Then, referring to fig. 6, for the rapid detection of the chamfer surface 113, the present invention has two working states A, B, wherein a is an initial state, the detecting head 31 is located in the bottom of the detecting pedestal 2, B is a detecting state, and a technician can move the detecting head 31 towards the step 11 to be detected and contact with the chamfer surface 113 of the step 11 to be detected by operating the detecting head 31 in a lifting and rotating manner, wherein the second measurer 32 detects the height change of the detecting head 31 and feeds back to the technician, so that the technician can determine whether the actual included angle between the chamfer surface 113 and the horizontal plane is within a qualified range.
While the foregoing is directed to the preferred embodiments of the present invention, it will be appreciated by those skilled in the art that changes and modifications may be made without departing from the principles of the invention, such changes and modifications are also intended to be within the scope of the invention.

Claims (8)

1. The detection device for the shaft core inner hole steps is characterized by comprising a detection pedestal and a detection column penetrating through the detection pedestal, wherein the detection pedestal is inserted into the shaft core inner hole, the detection column can be lifted along the length direction of the detection pedestal, and the detection column can axially rotate relative to the detection pedestal;
the detection pedestal is provided with a reference step and a first measurer, the reference step is abutted against the step to be detected, the reference step is provided with a reference plane, a gap is reserved between the reference plane and the plane to be detected, and the first measurer detects the gap;
the detection column is provided with a detection head and a second measurer, the detection head and the detection column form an included angle, the detection head is lifted and rotated along with the detection column, so that the detection head moves towards the direction of the step to be detected and is abutted to the chamfer surface, and the second measurer detects the height change of the detection head;
the chamfer surface is positioned below the inclined surface to be detected, the chamfer surface is obliquely arranged towards the inner wall direction of the shaft core inner hole, an abutting protrusion is arranged at the edge of the detection head and is contacted with the bottom of the reference step, the abutting protrusion rotates towards the chamfer surface along with the detection head and is contacted with the chamfer surface, and the second measurer detects the height change of the abutting protrusion;
the detection head is also provided with a positioning column which is abutted with the detection column, and the positioning column is separated from the abutting protrusion by a preset distance.
2. The device for detecting the step in the inner hole of the shaft core according to claim 1, wherein the step to be detected further comprises a slope to be detected, the slope to be detected is connected with a plane to be detected, and the slope to be detected is positioned at the lower part of the plane to be detected; the reference step is provided with a reference inclined plane, the reference inclined plane is connected with the reference plane, the reference inclined plane is positioned at the lower part of the reference plane, and the reference inclined plane and the reference plane are arranged at an included angle, so that the reference inclined plane is abutted to the inclined plane to be measured.
3. The device for detecting the step of the inner hole of the shaft core according to claim 2, wherein the inclined plane to be detected is obliquely arranged from the joint of the inclined plane to be detected to the axis direction of the inner hole of the shaft core, and the reference inclined plane is obliquely arranged from the joint of the reference inclined plane and the reference plane to the center direction of the detection pedestal.
4. The device for detecting the step in the inner hole of the shaft core according to claim 1, wherein the detecting pedestal is provided with a mounting channel and a positioning channel which are mutually communicated in the vertical direction, the mounting channel is positioned at the upper part of the positioning channel, the diameter of the mounting channel is larger than that of the positioning channel, and the detecting column sequentially passes through the mounting channel and the positioning channel.
5. The device for detecting the step in the inner hole of the shaft core according to claim 4, wherein the detecting column comprises a mounting section and a positioning section which are mutually connected along the vertical direction, the mounting section is positioned at the upper part of the positioning section, the diameter of the mounting section is larger than that of the positioning section, the positioning section is connected with the detecting head shaft sequentially through the mounting channel and the positioning channel, and the mounting section is inserted into the mounting channel;
the second measurer is installed on the installation section, and a holding rod is further arranged on the installation section.
6. The device for detecting a step in an axial core according to claim 5, further comprising a telescopic spring, wherein one end of the telescopic spring is abutted against a junction between the mounting channel and the positioning channel, and the other end of the telescopic spring is abutted against a junction between the mounting segment and the positioning segment.
7. The device for detecting steps in an axial core inner hole according to claim 1, wherein the first measurer and the second measurer are digital display height gauges.
8. The device for detecting the step of the inner hole of the shaft core according to claim 1, wherein the device for detecting the step of the inner hole of the shaft core further comprises a calibration seat, the calibration seat is provided with a calibration step, and the calibration step is attached to the reference step.
CN202111661191.2A 2021-12-30 2021-12-30 Detection device for shaft core inner hole step Active CN114526662B (en)

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Application Number Priority Date Filing Date Title
CN202111661191.2A CN114526662B (en) 2021-12-30 2021-12-30 Detection device for shaft core inner hole step

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Application Number Priority Date Filing Date Title
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CN114526662B true CN114526662B (en) 2024-03-15

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CN106441031A (en) * 2016-10-20 2017-02-22 中核(天津)机械有限公司 Step hole depth measuring device
CN106643421A (en) * 2016-11-16 2017-05-10 四川成发航空科技股份有限公司 Device for measuring diameter size of orifice chamfering
CN106931925A (en) * 2017-04-27 2017-07-07 嘉兴晟友机械科技有限公司 A kind of length of axle and the testing equipment of hole size
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CN212421065U (en) * 2020-07-16 2021-01-29 四川凌峰航空液压机械有限公司 Precise inner orifice chamfer measuring clamp
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CN214792934U (en) * 2021-05-31 2021-11-19 软控联合科技有限公司 Inclined plane angle precision measuring tool

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