CN114524036B - Vehicle doorsill installation device and method - Google Patents
Vehicle doorsill installation device and method Download PDFInfo
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- CN114524036B CN114524036B CN202210200561.0A CN202210200561A CN114524036B CN 114524036 B CN114524036 B CN 114524036B CN 202210200561 A CN202210200561 A CN 202210200561A CN 114524036 B CN114524036 B CN 114524036B
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- 238000009434 installation Methods 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 369
- 238000003032 molecular docking Methods 0.000 claims abstract description 48
- 230000005540 biological transmission Effects 0.000 claims abstract description 13
- 238000003825 pressing Methods 0.000 claims description 23
- 230000000712 assembly Effects 0.000 claims description 14
- 238000000429 assembly Methods 0.000 claims description 14
- 238000003466 welding Methods 0.000 claims description 14
- 210000001503 joint Anatomy 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000011017 operating method Methods 0.000 abstract description 3
- 238000003860 storage Methods 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D65/00—Designing, manufacturing, e.g. assembling, facilitating disassembly, or structurally modifying motor vehicles or trailers, not otherwise provided for
- B62D65/02—Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/02—Gripping heads and other end effectors servo-actuated
- B25J15/0253—Gripping heads and other end effectors servo-actuated comprising parallel grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/08—Gripping heads and other end effectors having finger members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D65/00—Designing, manufacturing, e.g. assembling, facilitating disassembly, or structurally modifying motor vehicles or trailers, not otherwise provided for
- B62D65/02—Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components
- B62D65/022—Transferring or handling sub-units or components, e.g. in work stations or between workstations and transportation systems
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D65/00—Designing, manufacturing, e.g. assembling, facilitating disassembly, or structurally modifying motor vehicles or trailers, not otherwise provided for
- B62D65/02—Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components
- B62D65/18—Transportation, conveyor or haulage systems specially adapted for motor vehicle or trailer assembly lines
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Abstract
本发明涉及车辆门槛安装技术领域,公开了一种车辆门槛安装装置及方法,装置包括抓手机构,抓手机构包括主框架、第一驱动机构和第二驱动机构,主框架的左侧滑动设置有左门槛夹持机构,右侧滑动设置有右门槛夹持机构,中部设置有前地板夹持机构,第一驱动机构的输出端与左门槛夹持机构传动连接,第二驱动机构的输出端与右门槛夹持机构传动连接;左抓手对接机构和右抓手对接机构,均包括底座和抓手夹持机构,抓手夹持机构设置有多个夹持部,多个夹持部分别可拆卸地夹持在主框架的左侧或右侧。本发明利用同一个抓手机构完成各个部件的抓取和定位安装,无需对各个部件进行交接转运,从而减少设备使用量,减小运转工序,提高自动生产线的稼动率。
The invention relates to the technical field of vehicle door sill installation, and discloses a vehicle door sill installation device and method, the device includes a handle mechanism, the handle mechanism includes a main frame, a first drive mechanism and a second drive mechanism, and the left side of the main frame is slidingly set There is a left sill clamping mechanism, the right sill clamping mechanism is set slidingly on the right side, and the front floor clamping mechanism is set in the middle. It is connected by transmission with the right threshold clamping mechanism; the left gripper docking mechanism and the right gripper docking mechanism both include a base and a gripper clamping mechanism, and the gripper clamping mechanism is provided with multiple clamping parts, and the multiple clamping parts are respectively Removably clips to the left or right side of the main frame. The invention utilizes the same gripper mechanism to complete the grasping, positioning and installation of each component without handover and transfer of each component, thereby reducing equipment usage, reducing operating procedures, and improving the utilization rate of the automatic production line.
Description
技术领域technical field
本发明涉及车辆门槛安装技术领域,特别是涉及一种车辆门槛安装装置及方法。The invention relates to the technical field of vehicle door sill installation, in particular to a vehicle door sill installation device and method.
背景技术Background technique
目前,在车辆门槛的安装过程中,一般先安装车头、前地板、后地板,焊接形成地板总成之后,将地板总成搬运至下一道工序中,再对车辆门槛进行安装,将车辆门槛焊接至地板总成上的前地板两侧。在对车辆门槛进行安装时,先通过门槛输送机对左门槛和右门槛进行上件输送,通过左抓手机构对左门槛和右门槛进行抓取定位,左抓手机构将右门槛放置于存放台,右抓手机构对存放台的右门槛进行抓取定位,通过左抓手机构将左门槛交接至左门槛安装机构,通过右抓手机构将右门槛交接至右门槛安装机构,通过左门槛安装机构和右门槛安装机构对左门槛、右门槛进行定位安装,将左门槛和右门槛安装至地板总成上的前地板两侧。此种安装方式,对左门槛和右门槛分别抓取并安装,左门槛和右门槛均在同一侧上件,右门槛需要左抓手机构先将其放置于存放台,再由右抓手机构进行抓取,导致设备增多,工序增加,自动生产线的稼动率降低。At present, in the installation process of the vehicle threshold, the front, front floor, and rear floor are generally installed first, and after welding to form the floor assembly, the floor assembly is transported to the next process, and then the vehicle threshold is installed, and the vehicle threshold is welded to both sides of the front floor on the floor assembly. When installing the threshold of the vehicle, the left threshold and the right threshold are conveyed first through the threshold conveyor, and the left threshold and the right threshold are grasped and positioned by the left gripper mechanism, and the right threshold is placed in the storage by the left gripper mechanism. platform, the right gripper mechanism grabs and positions the right threshold of the storage platform, transfers the left threshold to the left threshold installation mechanism through the left gripper mechanism, transfers the right threshold to the right threshold installation mechanism through the right gripper mechanism, passes through the left threshold The installation mechanism and the right threshold installation mechanism position and install the left threshold and the right threshold, and install the left threshold and the right threshold to both sides of the front floor on the floor assembly. This installation method grabs and installs the left threshold and the right threshold respectively. Both the left threshold and the right threshold are installed on the same side. The right threshold needs to be placed on the storage table by the left gripper mechanism first, and then the right gripper mechanism Grabbing will lead to an increase in equipment, an increase in processes, and a decrease in the utilization rate of the automatic production line.
发明内容Contents of the invention
鉴于以上问题,本发明的目的是提供一种车辆门槛安装装置及方法,以解决现有的车辆门槛安装时,对左门槛和右门槛分别抓取并安装,右门槛需要左抓手机构先将其放置于存放台,再由右抓手机构进行抓取,导致设备增多,工序增加,自动生产线的稼动率降低的问题。In view of the above problems, the object of the present invention is to provide a vehicle door sill installation device and method to solve the problem of grasping and installing the left door sill and the right door sill respectively when the existing vehicle door sill is installed. It is placed on the storage table, and then grasped by the right gripper mechanism, resulting in an increase in equipment, an increase in procedures, and a decrease in the utilization rate of the automatic production line.
为了实现上述目的,本发明采用以下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
本发明的一个方面是提供一种车辆门槛安装装置,包括:One aspect of the present invention is to provide a vehicle door sill installation device, comprising:
抓手机构,所述抓手机构包括主框架、第一驱动机构和第二驱动机构,所述主框架的左侧左右滑动设置有用于夹持左门槛的左门槛夹持机构,所述主框架的右侧左右滑动设置有用于夹持右门槛的右门槛夹持机构,所述主框架的中部设置有用于夹持前地板的前地板夹持机构,所述第一驱动机构、所述第二驱动机构均安装在所述主框架上,所述第一驱动机构的输出端与所述左门槛夹持机构传动连接,所述第二驱动机构的输出端与所述右门槛夹持机构传动连接;The handle mechanism, the handle mechanism includes a main frame, a first drive mechanism and a second drive mechanism, the left side of the main frame slides left and right and is provided with a left door sill clamping mechanism for clamping the left door sill, the main frame A right door sill clamping mechanism for clamping the right sill is provided for sliding left and right on the right side of the main frame, and a front floor clamping mechanism for clamping the front floor is provided in the middle of the main frame. The first driving mechanism, the second The driving mechanisms are all mounted on the main frame, the output end of the first driving mechanism is in transmission connection with the left door sill clamping mechanism, and the output end of the second driving mechanism is in transmission connection with the right door sill clamping mechanism ;
相对间隔布置的左抓手对接机构和右抓手对接机构,所述左抓手对接机构和所述右抓手对接机构均包括底座和左右滑动设置在所述底座上的抓手夹持机构,所述抓手夹持机构设置有多个夹持部,多个所述夹持部分别可拆卸地夹持在所述主框架的左侧或右侧。The left gripper docking mechanism and the right gripper docking mechanism arranged at relative intervals, the left gripper docking mechanism and the right gripper docking mechanism both include a base and a gripper clamping mechanism sliding left and right on the base, The handle clamping mechanism is provided with a plurality of clamping parts, and the multiple clamping parts are respectively detachably clamped on the left side or the right side of the main frame.
优选地,所述左门槛夹持机构和所述右门槛夹持机构均包括:Preferably, both the left door sill clamping mechanism and the right door sill clamping mechanism include:
支撑框架,所述支撑框架与所述主框架滑动连接;a support frame, the support frame is slidingly connected to the main frame;
上下对称设置在所述支撑框架上的第一门槛夹持组件、第二门槛夹持组件,所述第一门槛夹持组件夹持在所述左门槛或所述右门槛的上侧,所述第二门槛夹持组件夹持在所述左门槛或所述右门槛的下侧,所述第一门槛夹持组件和所述第二门槛夹持组件均包括第一驱动气缸、固定部和活动部,所述固定部固定在所述支撑框架上,所述第一驱动气缸的输出端与所述活动部传动连接,所述第一驱动气缸驱动所述活动部转动,使得所述活动部靠近或远离所述固定部。The first sill clamping assembly and the second sill clamping assembly are symmetrically arranged on the support frame up and down, the first sill clamping assembly is clamped on the upper side of the left sill or the right sill, the The second sill clamping assembly is clamped on the lower side of the left sill or the right sill, and both the first sill clamping assembly and the second sill clamping assembly include a first driving cylinder, a fixed part and a movable The fixed part is fixed on the support frame, the output end of the first driving cylinder is connected to the movable part, and the first driving cylinder drives the movable part to rotate, so that the movable part is close to Or away from the fixed part.
优选地,所述支撑框架上还间隔设置有第一定位销和第二定位销,所述第一定位销和所述第二定位销分别沿所述主框架的长度方向延伸布置,所述第一定位销和所述第二定位销之间的距离与所述左门槛或所述右门槛上的定位孔间距相适配。Preferably, first positioning pins and second positioning pins are arranged at intervals on the support frame, and the first positioning pins and the second positioning pins are respectively extended and arranged along the length direction of the main frame. The distance between a positioning pin and the second positioning pin is adapted to the spacing of the positioning holes on the left threshold or the right threshold.
优选地,所述主框架的左右两侧各设置有一个限位机构,所述限位机构包括左右相对间隔布置的第一限位块和第二限位块,所述第一限位块和所述第二限位块均与主框架固定,所述左门槛夹持机构和所述右门槛夹持机构均设置有挡止块,所述挡止块位于所述第一限位块与所述第二限位块之间,用于与所述第一限位块或所述第二限位块挡止配合。Preferably, a limit mechanism is provided on the left and right sides of the main frame, and the limit mechanism includes a first limit block and a second limit block arranged opposite to each other on the left and right sides, and the first limit block and the second limit block Both the second limiting blocks are fixed to the main frame, the left threshold clamping mechanism and the right threshold clamping mechanism are both provided with stoppers, and the stoppers are located between the first limiting block and the right threshold clamping mechanism. Between the second limit block, used for blocking cooperation with the first limit block or the second limit block.
优选地,所述底座包括底板、第一导轨、第二导轨、第二驱动气缸,所述第一导轨、所述第二导轨相对间隔设置于所述底板的前侧和后侧,所述第二驱动气缸固定在所述底板上,且所述第二驱动气缸设置于所述第一导轨和所述第二导轨之间,所述抓手夹持机构滑动装配在所述第一导轨和所述第二导轨上,所述第二驱动气缸的输出端固定在所述抓手夹持机构上。Preferably, the base includes a base plate, a first guide rail, a second guide rail, and a second driving cylinder, the first guide rail and the second guide rail are arranged at a distance from each other on the front side and the rear side of the base plate, and the first Two drive cylinders are fixed on the base plate, and the second drive cylinder is arranged between the first guide rail and the second guide rail, and the gripper clamping mechanism is slidably fitted on the first guide rail and the second guide rail. On the second guide rail, the output end of the second driving cylinder is fixed on the gripper clamping mechanism.
优选地,所述抓手夹持机构包括滑动座、支撑架、第三驱动气缸和压块,所述滑动座滑动安装在所述底座上,所述支撑架的底部固定在所述滑动座上,第三驱动气缸安装在所述支撑架的一侧,所述压块间隔设置于所述支撑架的顶部上方,所述压块与所述支撑架的顶部构成所述夹持部,所述第三驱动气缸的输出端与所述压块传动连接,所述第三驱动气缸驱动所述压块转动,以使得所述压块远离所述支撑架的顶部或将所述主框架压合在所述支撑架的顶部。Preferably, the gripper clamping mechanism includes a sliding seat, a support frame, a third driving cylinder and a pressing block, the sliding seat is slidably mounted on the base, and the bottom of the support frame is fixed on the sliding seat , the third driving cylinder is installed on one side of the support frame, the pressure block is arranged at intervals above the top of the support frame, the pressure block and the top of the support frame form the clamping part, the The output end of the third driving cylinder is connected to the pressing block, and the third driving cylinder drives the pressing block to rotate, so that the pressing block is away from the top of the support frame or presses the main frame on the the top of the support frame.
优选地,所述抓手夹持机构还前后间隔设置有第一B向夹紧机构和第二B向夹紧机构,所述第一B向夹紧机构夹持在所述左门槛夹持机构或所述右门槛夹持机构的前侧;所述第二B向夹紧机构夹持在所述左门槛夹持机构或所述右门槛夹持机构的后侧;所述第一B向夹紧机构和所述第二B向夹紧机构均包括第四驱动气缸、活动块、固定块、支撑臂,所述支撑臂的一端固定在所述支撑架的一侧,所述固定块竖直固定在所述支撑臂的另一端,所述活动块间隔设置于所述固定块的一侧,所述第四驱动气缸安装在所述支撑架上,所述第四驱动气缸的输出端与所述活动块传动连接,所述第四驱动气缸驱动所述活动块转动,以使得所述活动块远离所述固定块或靠近所述固定块且与所述固定块构成夹持位。Preferably, the handle clamping mechanism is further provided with a first B-direction clamping mechanism and a second B-direction clamping mechanism at intervals, the first B-direction clamping mechanism is clamped on the left door sill clamping mechanism or the front side of the right threshold clamping mechanism; the second B-direction clamping mechanism is clamped on the rear side of the left threshold clamping mechanism or the right threshold clamping mechanism; the first B-direction clamp Both the clamping mechanism and the second B-direction clamping mechanism include a fourth drive cylinder, a movable block, a fixed block, and a support arm, one end of the support arm is fixed on one side of the support frame, and the fixed block is vertically fixed on the other end of the support arm, the movable block is arranged at intervals on one side of the fixed block, the fourth drive cylinder is installed on the support frame, the output end of the fourth drive cylinder is connected to the The movable block is connected by transmission, and the fourth driving cylinder drives the movable block to rotate, so that the movable block is away from the fixed block or close to the fixed block and forms a clamping position with the fixed block.
优选地,所述车辆门槛安装装置还包括门槛预置台,所述门槛预置台包括台底板和设置在所述台底板上的至少一组立柱组件,所述立柱组件包括间隔布置的第一立柱组和第二立柱组,所述第一立柱组用于支撑所述左门槛和所述右门槛中的一个,所述第二立柱组用于支撑所述左门槛和所述右门槛中的另一个;Preferably, the vehicle door sill installation device further includes a door sill preset platform, the door sill preset platform includes a platform bottom plate and at least one set of pillar assemblies arranged on the platform bottom plate, and the pillar assemblies include first A column group and a second column group, the first column group is used to support one of the left threshold and the right threshold, and the second column group is used to support one of the left threshold and the right threshold another;
所述第一立柱组和所述第二立柱组均包括间隔布置的两根立柱,两根所述立柱上均设置有用以支撑所述左门槛或所述右门槛的支撑部。Both the first upright column group and the second upright column group include two upright columns arranged at intervals, and the two upright columns are each provided with a supporting part for supporting the left threshold or the right threshold.
本发明的另一个方面是提供一种车辆门槛安装方法,包括以下步骤:Another aspect of the present invention is to provide a vehicle door sill installation method, comprising the following steps:
步骤S1,将左门槛和右门槛放置于第一设定位置,将前地板放置于第二设定位置;Step S1, placing the left threshold and the right threshold at the first setting position, and placing the front floor at the second setting position;
步骤S2,滑动抓手机构的左门槛夹持机构和右门槛夹持机构,以使得左门槛夹持机构、右门槛夹持机构之间的距离与左门槛、右门槛之间的距离相适配;通过左门槛夹持机构夹持左门槛,同时,通过右门槛夹持机构夹持右门槛;Step S2, slide the left threshold clamping mechanism and the right threshold clamping mechanism of the handle mechanism, so that the distance between the left threshold clamping mechanism and the right threshold clamping mechanism matches the distance between the left threshold and the right threshold ;The left threshold is clamped by the left threshold clamping mechanism, and at the same time, the right threshold is clamped by the right threshold clamping mechanism;
步骤S3,滑动左门槛夹持机构和右门槛夹持机构,以使得左门槛夹持机构、右门槛夹持机构之间的距离大于前地板的宽度,通过抓手机构的前地板夹持机构夹持前地板;Step S3, slide the left threshold clamping mechanism and the right threshold clamping mechanism so that the distance between the left threshold clamping mechanism and the right threshold clamping mechanism is greater than the width of the front floor, and the front floor clamping mechanism of the gripper mechanism clamps Hold the front floor;
步骤S4,将抓手机构移动至地板总成安装位置的上方,将左抓手对接机构夹持在抓手机构的左侧,将右抓手对接机构夹持在抓手机构的右侧,以对抓手机构进行夹持;Step S4, move the handle mechanism to the top of the installation position of the floor assembly, clamp the left handle docking mechanism on the left side of the handle mechanism, and clamp the right handle docking mechanism on the right side of the handle mechanism, so as to Clamp the gripper mechanism;
步骤S5,滑动左门槛夹持机构和右门槛夹持机构,以使得左门槛与前地板的左侧拼接,右门槛与前地板的右侧拼接;Step S5, sliding the left threshold clamping mechanism and the right threshold clamping mechanism, so that the left threshold is spliced with the left side of the front floor, and the right threshold is spliced with the right side of the front floor;
步骤S6,将左门槛与前地板的左侧焊接固定,将右门槛与前地板的右侧焊接固定。Step S6, welding and fixing the left threshold to the left side of the front floor, and welding and fixing the right threshold to the right side of the front floor.
优选地,所述步骤S5之后、所述步骤S6之前还包括:Preferably, after the step S5 and before the step S6, it also includes:
将左抓手对接机构的第一B向夹紧机构、第二B向夹紧机构分别夹持在左门槛夹持机构的前侧和后侧;Clamp the first B-direction clamping mechanism and the second B-direction clamping mechanism of the left gripper docking mechanism on the front side and the rear side of the left threshold clamping mechanism respectively;
将右抓手对接结构的第一B向夹紧机构、第二B向夹紧机构分别夹持在右门槛夹持机构的前侧和后侧。The first B-direction clamping mechanism and the second B-direction clamping mechanism of the right gripper docking structure are respectively clamped on the front side and the rear side of the right threshold clamping mechanism.
本发明实施例一种车辆门槛安装装置及方法与现有技术相比,其有益效果在于:Compared with the prior art, a vehicle door sill installation device and method according to the embodiment of the present invention has the following beneficial effects:
本发明实施例的车辆门槛安装装置及方法,将用于夹持左门槛的左门槛夹持机构、用于夹持右门槛的右门槛夹持机构和用于夹持前地板的前地板夹持机构集成设置于同一个抓手机构中,对左门槛和右门槛同时进行抓取,之后再抓取前地板,再通过该抓手机构将左门槛、前地板和右门槛放置于地板总成中,将左门槛固定在前地板的左侧,将右门槛固定在前地板的右侧即可完成车辆门槛的安装。在安装车辆门槛的过程中,利用同一个抓手机构完成各个部件的抓取和定位安装,无需对左门槛、右门槛和前地板进行交接转运,从而减少设备使用量,减小运转工序,提高自动生产线的稼动率。The vehicle door sill installation device and method according to the embodiment of the present invention use the left door sill clamping mechanism for clamping the left door sill, the right door sill clamping mechanism for clamping the right door sill, and the front floor clamping mechanism for clamping the front floor The mechanism is integrated and set in the same gripper mechanism, which grabs the left threshold and the right threshold at the same time, and then grabs the front floor, and then places the left threshold, front floor and right threshold in the floor assembly through the gripper mechanism , Fix the left door sill to the left side of the front floor, and fix the right door sill to the right side of the front floor to complete the installation of the vehicle door sill. In the process of installing the vehicle door sill, the same gripper mechanism is used to complete the grasping, positioning and installation of each component, and there is no need to transfer and transfer the left door sill, right door sill and front floor, thereby reducing equipment usage, reducing operating procedures, and improving The utilization rate of the automatic production line.
附图说明Description of drawings
图1是本发明实施例所述车辆门槛安装装置的结构示意图;Fig. 1 is a schematic structural view of a vehicle door sill installation device according to an embodiment of the present invention;
图2是本发明实施例中抓手机构的结构示意图;Fig. 2 is a schematic structural view of a gripper mechanism in an embodiment of the present invention;
图3是图2中的左门槛夹持机构的结构示意图;Fig. 3 is a schematic structural view of the left threshold clamping mechanism in Fig. 2;
图4是本发明实施例中左抓手对接机构的结构示意图;Fig. 4 is a structural schematic diagram of the docking mechanism of the left gripper in the embodiment of the present invention;
图5是本发明实施例中门槛预置台的结构示意图;Fig. 5 is a schematic structural view of the threshold preset platform in the embodiment of the present invention;
图中,100、抓手机构;110、主框架;111、第一限位块;112、第二限位块;120、第一驱动机构;130、第二驱动机构;140、左门槛夹持机构;141、支撑框架;1411、第一定位销;1412、第二定位销;1413、挡止块;1414、第三限位块;142、第一驱动气缸;143、固定部;144、活动部;150、右门槛夹持机构;160、勾销缸;170、换枪盘;In the figure, 100, grip mechanism; 110, main frame; 111, first limit block; 112, second limit block; 120, first drive mechanism; 130, second drive mechanism; 140, left threshold clamping Mechanism; 141, support frame; 1411, first positioning pin; 1412, second positioning pin; 1413, stop block; 1414, third limit block; 142, first driving cylinder; 143, fixed part; 144, movable Department; 150, right threshold clamping mechanism; 160, cancellation cylinder; 170, change gun plate;
200、左抓手对接机构;210、底座;211、底板;212、第一导轨;213、第二导轨;214、第二驱动气缸;220、抓手夹持机构;221、滑动座;222、支撑架;223、第三驱动气缸;2231、第一固定板;2232、第一连杆;2233、第一转轴;224、压块;225、第四驱动气缸;2251、第二固定板;2252、第二连杆;2253、第二转轴;226、活动块;227、固定块;228、支撑臂;200, left gripper docking mechanism; 210, base; 211, bottom plate; 212, first guide rail; 213, second guide rail; 214, second drive cylinder; 220, gripper clamping mechanism; 221, sliding seat; 222, Support frame; 223, the third driving cylinder; 2231, the first fixed plate; 2232, the first connecting rod; 2233, the first rotating shaft; 224, the briquetting block; 225, the fourth driving cylinder; 2251, the second fixed plate; , the second connecting rod; 2253, the second rotating shaft; 226, the movable block; 227, the fixed block; 228, the support arm;
300、右抓手对接机构;300. Right gripper docking mechanism;
400、门槛预置台;410、台底板;420、第一立柱;430、第二立柱;440、第三立柱;450、第四立柱;400, threshold preset platform; 410, platform bottom plate; 420, first column; 430, second column; 440, third column; 450, fourth column;
510、第一左门槛;520、第二左门槛;530、第三左门槛;540、第四左门槛;550、第一右门槛;560、第二右门槛;570、第三右门槛;580、第四右门槛。510, the first left threshold; 520, the second left threshold; 530, the third left threshold; 540, the fourth left threshold; 550, the first right threshold; 560, the second right threshold; 570, the third right threshold; 580 , the fourth right threshold.
具体实施方式Detailed ways
下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。以下实施例用于说明本发明,但不用来限制本发明的范围。The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
在本发明的描述中,需要理解的是,术语“上”、“下”、“顶”、“底”等指示的方位或位置关系为基于附图所示的方位或位置关系,“左”、“右”为主框架的长度方向,“前”、“后”为主框架的宽度方向,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,不能理解为对本发明的限制。In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "top", "bottom" etc. is based on the orientation or positional relationship shown in the accompanying drawings, "left" , "right" in the length direction of the main frame, "front" and "back" in the width direction of the main frame are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, construction and operation in a particular orientation are not to be construed as limitations of the invention.
如图1-图4所示,本发明实施例的一种车辆门槛安装装置,包括抓手机构100和相对间隔布置的左抓手对接机构200、右抓手对接机构300,其中,抓手机构100用于左门槛、前地板和右门槛的抓取搬运以及左门槛、右门槛的合并拼接定位,抓手机构100包括主框架110、第一驱动机构120和第二驱动机构130,主框架110的左侧左右滑动设置有用于夹持左门槛的左门槛夹持机构140,主框架110的右侧左右滑动设置有用于夹持右门槛的右门槛夹持机构150,主框架110的中部设置有用于夹持前地板的前地板夹持机构,第一驱动机构120、第二驱动机构130均安装在主框架110上,第一驱动机构120的输出端与左门槛夹持机构140传动连接,以驱动左门槛夹持机构140沿主框架110滑动,第二驱动机构130的输出端与右门槛夹持机构150传动连接,以驱动右门槛夹持机构150沿主框架110滑动,从而调整左门槛夹持机构140和右门槛夹持机构150之间的位置,使得左门槛夹持机构140和右门槛夹持机构150之间的距离与左门槛、右门槛之间的距离相适配,方便左门槛夹持机构140和右门槛夹持机构150同时对左门槛、右门槛进行夹取;且方便将夹取的左门槛对接至前地板的左侧,将夹取的右门槛对接至前地板的右侧。As shown in Figures 1 to 4, a vehicle door sill installation device according to an embodiment of the present invention includes a
左抓手对接机构200与右抓手对接机构300的结构相同,以左抓手对接机构200的结构为例进行说明。左抓手对接机构200包括底座210和左右滑动设置在底座210上的抓手夹持机构220,抓手夹持机构220设置有多个夹持部,多个夹持部分别可拆卸地夹持在主框架110的左侧,以对抓手机构100的左侧进行夹持定位。相应地,右抓手对接机构300的夹持部可拆卸地夹持在主框架110的右侧,以对抓手机构100的右侧进行夹持定位。通过左抓手对接机构200和右抓手对接机构300实现对抓手机构100的定位夹紧作用,可提升对左门槛和右门槛的定位精度。The structure of the left
本发明将用于夹持左门槛的左门槛夹持机构140、用于夹持右门槛的右门槛夹持机构150和用于夹持前地板的前地板夹持机构集成设置于同一个抓手机构100中,对左门槛和右门槛同时进行抓取,之后再抓取前地板,再通过该抓手机构100将左门槛、前地板和右门槛放置于地板总成中,将左门槛固定在前地板的左侧,将右门槛固定在前地板的右侧即可完成车辆门槛的安装。在安装车辆门槛的过程中,利用同一个抓手机构100完成各个部件的抓取和定位安装,无需对左门槛、右门槛和前地板进行交接转运,从而减少设备使用量,减小运转工序,提高自动生产线的稼动率。并且,本发明将左门槛、前地板和右门槛直接放置于地板总成的相应位置中,可利用同一个焊接站对左门槛、前地板和右门槛进行焊接,无需对左门槛和右门槛设置专门的焊接站,节约焊接站的占用空间,提高焊接作业效率。In the present invention, the left
需要说明的是,本发明中,在抓手机构100对左门槛、右门槛和前地板进行上件后,通过地板定位夹具对前地板、车头和后地板进行定位夹紧,方便对前地板进行焊接固定,及对左门槛和右门槛进行焊接固定。在将地板总成焊接完成后,通过往复杠搬运机构将焊成件输送至下一道工序中。对于地板定位夹具和往复杠搬运机构的结构,本发明不做详细赘述。It should be noted that, in the present invention, after the
本实施例中,第一驱动机构120和第二驱动机构130均可为驱动气缸,具体为拉杆式气缸,提供动力。驱动气缸固定安装在主框架110上,驱动气缸的伸缩杆的输出端与左门槛夹持机构140或右门槛夹持机构150固定,以通过驱动气缸伸缩带动左门槛夹持机构140或右门槛夹持机构150的移动。In this embodiment, both the
本实施例中,如图2所示,主框架110呈方形,左门槛夹持机构140和右门槛夹持机构150均设置于主框架110的下方,主框架110的中部上侧还设置有用于与机器人连接的换枪盘170,针对不同车辆门槛的定位孔和定位面等不同,只需通过换枪盘170更换抓手机构100即可,而左抓手对接机构200和右抓手对接机构300可以通用,从而可以减少设备使用,降低设备成本。In this embodiment, as shown in FIG. 2 , the
本实施例中,左门槛夹持机构140和右门槛夹持机构150相对间隔布置在主框架110上,左门槛夹持机构140和右门槛夹持机构150的结构相同。仅以左门槛夹持机构140的结构为例进行说明。In this embodiment, the left
如图3所示,左门槛夹持机构140包括支撑框架141,以及上下对称设置在支撑框架141上的第一门槛夹持组件、第二门槛夹持组件,其中,支撑框架141与主框架110滑动连接,以实现左门槛夹持机构140沿主框架110的滑动,支撑框架141的顶部可设置导轨和滑块中的一个,主框架110上设置导轨和滑块中的另一个,通过导轨和滑块的配合实现滑动连接;第一门槛夹持组件夹持在左门槛的上侧,第二门槛夹持组件夹持在左门槛的下侧,通过第一门槛夹持组件和第二门槛夹持组件对左门槛进行上下夹持。相应地,右门槛夹持机构150的第一门槛夹持组件和第二门槛夹持组件对右门槛进行上下夹持定位。需要指出的是,第一驱动机构120和第二驱动机构130的输出端与支撑框架141传动连接,通过支撑框架141的移动带动第一门槛夹持组件和第二门槛夹持组件移动。As shown in Figure 3, the left
本实施例中,第一门槛夹持组件和第二门槛夹持组件的结构相同,仅以第一门槛夹持组件为例进行说明。第一门槛夹持组件包括第一驱动气缸142、固定部143和活动部144,固定部143固定在支撑框架141上,第一驱动气缸142的输出端与活动部144传动连接,第一驱动气缸142驱动活动部144转动,使得所活动部144靠近或远离固定部143。当活动部144远离固定部143时,活动部144和固定部143之间的空间可供左门槛或右门槛进入。当固定部143抵在左门槛的边缘时,活动部144转动靠近固定部143,活动部144抵在左门槛的上侧面,将左门槛的边夹持在活动部144与固定部143之间。第二门槛夹持组件的活动部144可抵在左门槛的下侧面,从而两个活动部144将左门槛上下夹紧,同时,两个固定部143分别抵在左门槛的上下边缘,避免对左门槛夹持过程中滑移。本实施例中,第一驱动气缸142为一体式气缸,对门槛件进行B向夹紧。需要指出的是,本发明中,B向为主框架110的长度方向,T向为主框架110的宽度方向,H向为主框架110的高度方向。本实施例中,活动部144的一侧与固定部143对接,活动部144的另一侧绕第一驱动气缸142的输出转轴转动。In this embodiment, the structure of the first sill clamping component and the second sill clamping component are the same, and only the first sill clamping component is used as an example for illustration. The first threshold clamping assembly includes a
本实施例中,为了夹持平稳,第一门槛夹持组件和第二门槛夹持组件各设置有两个,两个第一门槛夹持组件位于支撑框架141的上侧,两个第二门槛夹持组件位于支撑框架141的下侧。In this embodiment, in order to clamp stably, there are two first threshold clamping assemblies and two second threshold clamping assemblies, the two first threshold clamping assemblies are located on the upper side of the
本实施例中,如图2所示,支撑框架141上还间隔设置有第一定位销1411和第二定位销1412,第一定位销1411和第二定位销1412分别沿主框架110的长度方向延伸布置,第一定位销1411和第二定位销1412之间的距离与左门槛或右门槛上的定位孔间距相适配。以左门槛夹持机构140为例,当左门槛夹持机构140对左门槛进行夹持时,第一定位销1411和第二定位销1412分别插入左门槛的相应定位孔内,通过第一定位销1411和第二定位销1412对左门槛进行T向和H向定位。右门槛夹持机构150的支撑框架141上设置的定位销与左门槛夹持机构140的定位销的使用方式相同。在支撑框架141的长度方向上,第一定位销1411、第二定位销1412位于两个第一门槛夹持组件之间;在支撑框架141的高度方向上,第一定位销1411、第二定位销1412位于第一门槛夹持组件和第二门槛夹持组件之间。第一定位销1411和第二定位销1412均可通过L形杆固定在支撑框架141上。In this embodiment, as shown in FIG. 2 ,
本实施例中,主框架110的左右两侧各设置有一个限位机构,限位机构包括左右相对间隔布置的第一限位块111和第二限位块112,第一限位块111和第二限位块112均与主框架110固定,左门槛夹持机构140和右门槛夹持机构150均设置有挡止块1413,挡止块1413位于第一限位块111与第二限位块112之间,用于与第一限位块111或第二限位块112挡止配合。例如当左门槛夹持机构140左右滑移时,挡止块1413同步左右滑移,当挡止块1413向左移动至与第一限位块111挡止配合时,第一限位块111限定了左门槛夹持机构140的左移位置;当挡止块1413向右移动至与第二限位块112挡止配合时,第二限位块112限定了左门槛夹持机构140的右移位置,从而限定左门槛夹持机构140的移动范围。本实施例中,挡止块1413设置有两个,两个挡止块1413沿支撑框架141的长度方向间隔设置,且两个挡止块1413均设置于支撑框架141的上侧。相应地,第一限位块111和第二限位块112各设置有两个。In this embodiment, a limit mechanism is provided on the left and right sides of the
如图2所示,主框架110的中部设置有多个勾销缸160,对前地板面板件进行定位夹紧。本实施例中,勾销缸160设置有三个,三个购销缸呈三角形布置。As shown in FIG. 2 , a plurality of
本实施例中,如图4所示,所述底座210包括底板211、第一导轨212、第二导轨213、第二驱动气缸214,第一导轨212、第二导轨213相对间隔设置于底板211的前侧和后侧,第二驱动气缸214固定在底板211上,且第二驱动气缸214设置于第一导轨212和第二导轨213之间,抓手夹持机构220滑动装配在第一导轨212和第二导轨213上,第二驱动气缸214的输出端固定在抓手夹持机构220上,具体固定在抓手夹持机构220的滑动座221上。第二驱动气缸214驱动抓手夹持机构220沿第一导轨212和第二导轨213滑动,调整抓手夹持机构220的位置,从而方便抓手夹持机构220对主框架110进行定位夹持。In this embodiment, as shown in FIG. 4 , the
本实施例中,如图4所示,所述抓手夹持机构220包括滑动座221、支撑架222、第三驱动气缸223和压块224,滑动座221滑动安装在底座210上,具体安装在第一导轨212和第二导轨213上,可在滑动座221的底部设置滑块实现与导轨的滑动连接;支撑架222竖直固定在滑动座221上,支撑架222的底部固定在滑动座221上,第三驱动气缸223安装在支撑架222的一侧,压块224间隔设置于支撑架222的顶部上方,压块224与支撑架222的顶部构成夹持部,第三驱动气缸223的输出端与压块224传动连接,第三驱动气缸223驱动压块224转动,以使得压块224远离支撑架222的顶部或将主框架110压合在支撑架222的顶部。压块224远离支撑架222的顶部时,在支撑架222的顶部预留夹持空间,方便将支撑架222移动至主框架110的下方;压块224转动靠近支撑架222的顶部,可将主框架110压合夹持在压块224与支撑架222的顶部之间,通过支撑架222可对主框架110进行支撑,通过第三驱动气缸223向压块224提供压合力,夹持固定主框架110。本实施例中,第三驱动气缸223上固定有第一固定板2231,第三驱动气缸223的伸缩杆的输出端转动连接有第一连杆2232,第一连杆2232的中部与第一固定板2231通过第一转轴2233连接,第一连杆2232的一端转动连接伸缩杆,第一连杆2232的另一端固定压块224。伸缩杆伸缩时,第一连杆2232绕第一转轴2233转动,带动压块224转动。In this embodiment, as shown in FIG. 4, the
本实施例中,左抓手对接机构200和右抓手对接机构300的抓手夹持机构220相同。每个抓手夹持机构220均可包括多个第三驱动气缸223和对应的压块224。本实施例中,以左抓手对接机构200的抓手夹持机构220为例进行说明。该抓手夹持机构220设置有两个第三驱动气缸223,每个第三驱动气缸223各传动连接有一个压块224,两个压块224分别对应于主框架110左侧的两个拐角位置处。两个第三驱动气缸223分别驱动对应的压块224转动,使得压块224压合在主框架110的相应的拐角位置处。根据对主框架110的定位需求不同,支撑架222的顶部可竖直设置定位销,主框架110的底部设置对应的定位圆孔,压块224将主框架110夹持在支撑架222的顶部上时,支撑架222的定位销插入定位圆孔内,实现T向、B向和H向定位。需要指出的是,支撑架222的顶部也可不设置定位销,支撑架222的顶部与主框架110的底部平面贴合在一起,实现H向定位,或者,支撑架222的顶部设置菱形柱,主框架110的底部设置对应的菱形定位孔内,实现T向和H向定位。需要指出的是,左抓手对接机构200的抓手夹持机构220的支撑架222的顶部的设置方式,可与右抓手对接机构300的抓手夹持机构220的支撑架222的顶部的设置方式不同。例如,本实施例中,左抓手对接机构200和右抓手对接机构300各设置两个第三驱动气缸223和两个压块224,分别可夹持在主框架110的四个拐角位置处。其中,左抓手对接机构200的支撑架222的前侧顶部设置定位销,相应的主框架110的对应拐角位置设置定位圆孔,实现T向、B向和H向定位;左抓手对接机构200的支撑架222的后侧顶部位置为平面,相应的主框架110的对应拐角位置为平面,实现H向定位;右抓手对接机构300的支撑架222的前侧顶部位置设置为平面,相应的主框架110的对应拐角位置为平面,实现H向定位;右抓手对接机构300的支撑架222的后侧顶部位置设置有菱形柱,相应的主框架110的对应拐角位置设置有菱形定位孔,实现T向和H向定位。In this embodiment, the
进一步地,所述抓手夹持机构220还前后间隔设置有第一B向夹紧机构和第二B向夹紧机构,第一B向夹紧机构夹持在左门槛夹持机构140或右门槛夹持机构150的前侧;第二B向夹紧机构夹持在左门槛夹持机构140或右门槛夹持机构150的后侧,以对左门槛夹持机构140和右门槛夹持机构150进行B向定位,提高左门槛夹持机构140和右门槛夹持机构150的精度和稳定性。第一B向夹紧机构和第二B向夹紧机构的结构相同,仅以第一B向夹紧机构为例进行说明。第一B向夹紧机构包括第四驱动气缸225、活动块226、固定块227、支撑臂228,支撑臂228的一端固定在支撑架222的一侧,固定块227竖直固定在支撑臂228的另一端,活动块226间隔设置于固定块227的一侧,第四驱动气缸225安装在支撑架222上,第四驱动气缸225的输出端与活动块226传动连接,第四驱动气缸225驱动活动块226转动,以使得活动块226远离固定块227或靠近固定块227且与固定块227构成夹持位,夹持位用于夹持左门槛夹持机构140或右门槛夹持机构150。进一步地,左门槛夹持机构140和右门槛夹持机构150上均竖直设置有第三限位块1414,活动块226与固定块227构成的夹持位夹持在第三限位块1414上。本实施例中,第三限位块1414设置在支撑框架141的下侧。Further, the
进一步地,本实施例中,第四驱动气缸225为一体式气缸,第四驱动气缸225的一侧竖直固定有第二固定板2251,第四驱动气缸225的伸缩杆的输出端连接有第二连杆2252,第二连杆2252呈L形,第二连杆2252的拐角位置与第二固定板2251通过第二转轴2253连接,第二连杆2252的一端转动连接伸缩杆,第二连杆2252的另一端固定活动块226。伸缩杆伸缩时,第二连杆2252绕第二转轴2253转动,带动活动块226转动。Further, in this embodiment, the
本实施例中,所述车辆门槛安装装置还包括门槛预置台400,如图5所示,门槛预置台400包括台底板410和设置在台底板410上的至少一组立柱组件,每组立柱组件的结构均相同,以其中一组立柱组件为例进行说明,立柱组件包括间隔布置的第一立柱420组和第二立柱430组,第一立柱420组用于支撑左门槛和右门槛中的一个,第二立柱430组用于支撑左门槛和右门槛中的另一个,第一立柱420组和第二立柱430组间隔布置,使得左门槛和右门槛间隔布置,为抓手机构100的区间预留活动空间,方便通过左门槛夹持机构140和右门槛夹持机构150同时对左门槛和右门槛进行夹持;第一立柱420组和第二立柱430组的结构相同,第一立柱420组和第二立柱430组均包括间隔布置的两根立柱,为了方便说明,第一立柱420组的两根立柱分别以第一立柱420和第二立柱430表示,第二立柱430组的两根立柱分别以第三立柱440和第四立柱450表示。以第一立柱420组支撑左门槛,第二立柱430组支撑右门槛进行说明,第一立柱420组包括间隔布置的第一立柱420和第二立柱430,第一立柱420和第二立柱430均竖直固定在台底板410上,第一立柱420和第二立柱430上均设置有用以支撑左门槛的支撑部,左门槛的两端分别放置于第一立柱420和第二立柱430的支撑部上;第二立柱430组包括间隔布置的第三立柱440和第四立柱450,第三立柱440和第四立柱450均竖直固定在台底板410上,第三立柱440和第四立柱450上均设置有用以支撑右门槛的支撑部,右门槛的两端分别放置于第三立柱440和第四立柱450的支撑部上。需要指出的是,左门槛夹持机构140和右门槛夹持机构150夹持的为门槛的中间区域位置。In this embodiment, the vehicle door sill installation device further includes a door sill
第一立柱420和第二立柱430上均可上下间隔设置多个支撑部,第一立柱420上的支撑部和第二立柱430上的支撑部一一对应,使得第一立柱420组上可上下间隔布置多个左门槛;相应地,第三立柱440和第四立柱450上均可上下间隔设置多个支撑部,第三立柱440上的支撑部和第四立柱450上的支撑部一一对应,使得第二立柱430组上可上下间隔布置多个右门槛。需要指出的是,为了方便对左门槛和右门槛同时进行夹持,第一立柱420组放置的左门槛与第二立柱430组放置的右门槛位于同一水平面上。当第一立柱420组布置有多个左门槛时,第一立柱420组的左门槛与第二立柱430组的右门槛一一对应布置。The
本实施例中,支撑部包括支撑平板和间隔布置在支撑平板上的两个支撑竖板,支撑平板与两个支撑竖板布置呈U形槽状,左门槛或右门槛的端部放置在U形槽内,支撑平板对左门槛或右门槛进行支撑,两个支撑竖板对左门槛或右门槛进行限位。In this embodiment, the support part includes a support plate and two support risers arranged at intervals on the support plate, the support plate and the two support risers are arranged in a U-shaped groove, and the end of the left threshold or the right threshold is placed on the U-shape. In the shaped groove, the support plate supports the left threshold or the right threshold, and the two support vertical plates limit the left threshold or the right threshold.
如图5所示,台底板410上可设置两组立柱组件,两组立柱组件的第一立柱420组位于台底板410的同一侧,每个第一立柱420组均上下放置两根左门槛,每个第二立柱430组均上下放置两根右门槛,位于台底板410最左侧的第一立柱420组上的左门槛自上而下分别以第一左门槛510、第二左门槛520表示,位于台底板410中部的第一立柱420组上的左门槛自上而下分别以第三左门槛530、第四左门槛540表示,位于台底板410中部的第二立柱430组上的右门槛自上而下分别以第一右门槛550和第二右门槛560表示,位于台底板410最右侧的右门槛自上而下分别以第三右门槛570和第四右门槛580表示。抓手机构100对门槛进行抓取时,先依次抓取上层的同一组立柱组件的左门槛和右门槛,再依次抓取下层的同一组立柱组件的左门槛和右门槛,例如,抓取顺序为:第一左门槛510和第一右门槛550、第三左门槛530和第三右门槛570、第二左门槛520和第二右门槛560、第四左门槛540和第四右门槛580,以方便调节抓手机构100的高度位置。As shown in Figure 5, two sets of column assemblies can be arranged on the
本发明还提供一种车辆门槛安装方法,利用如上所述的车辆门槛安装装置对车辆门槛进行安装,其中,车辆门槛安装方法包括以下步骤:The present invention also provides a vehicle door sill installation method, using the above-mentioned vehicle door sill installation device to install the vehicle door sill, wherein the vehicle door sill installation method includes the following steps:
步骤S1,将左门槛和右门槛放置于第一设定位置,将前地板放置于第二设定位置;Step S1, placing the left threshold and the right threshold at the first setting position, and placing the front floor at the second setting position;
步骤S2,滑动抓手机构100的左门槛夹持机构140和右门槛夹持机构150,以使得左门槛夹持机构140、右门槛夹持机构150之间的距离与左门槛、右门槛之间的距离相适配;通过左门槛夹持机构140夹持左门槛,同时,通过右门槛夹持机构150夹持右门槛;Step S2, slide the left
步骤S3,滑动左门槛夹持机构140和右门槛夹持机构150,以使得左门槛夹持机构140、右门槛夹持机构150之间的距离大于前地板的宽度,通过抓手机构100的前地板夹持机构夹持前地板;Step S3, slide the left
步骤S4,将抓手机构100移动至地板总成安装位置的上方,将左抓手对接机构200夹持在抓手机构100的左侧,将右抓手对接机构300夹持在抓手机构100的右侧,以对抓手机构100进行夹持;为了更精准地对抓手机构100进行夹持,在抓手机构100到位之前,先将左抓手对接机构200和右抓手对接机构300移动到位;Step S4, move the
步骤S5,滑动左门槛夹持机构140和右门槛夹持机构150,以使得左门槛与前地板的左侧拼接,右门槛与前地板的右侧拼接;Step S5, sliding the left
步骤S6,将左门槛与前地板的左侧焊接固定,将右门槛与前地板的右侧焊接固定。Step S6, welding and fixing the left threshold to the left side of the front floor, and welding and fixing the right threshold to the right side of the front floor.
本发明在安装车辆门槛的过程中,利用同一个抓手机构100完成各个部件的抓取和定位安装,实现左门槛、前地板和右门槛的一次性装夹、合拼、焊接,无需对左门槛、右门槛和前地板进行交接转运,从而减少设备使用量,减小运转工序,提高自动生产线的稼动率。In the process of installing the threshold of the vehicle, the present invention utilizes the
本实施例中,步骤S1中,第一设定位置为门槛预置台400上的设定位置,具体为立柱组件的支撑部上。第二设定为前地板的上件台车。In this embodiment, in step S1, the first set position is the set position on the sill
本实施例中,步骤S2包括:向左滑移左门槛夹持机构140,向右滑移右门槛夹持机构150,增大左门槛夹持机构140和右门槛夹持机构150的距离,方便对左门槛和右门槛进行定位夹紧;将抓手机构100移动至门槛预置台400的上方,调整抓手机构100的竖直位置,使得左门槛夹持机构140和右门槛夹持机构150的竖直位置与左门槛、右门槛的位置相适配;向右滑移左门槛夹持机构140,向左滑移右门槛夹持机构150,减小左门槛夹持机构140与右门槛夹持机构150的距离,使得左门槛夹持机构140、右门槛夹持机构150之间的距离与左门槛、右门槛之间的距离相适配,方便同时夹持左门槛和右门槛。In this embodiment, step S2 includes: sliding the left
本实施例中,步骤S3包括:向左滑移左门槛夹持机构140,向右滑移右门槛夹持机构150,增大左门槛夹持机构140和右门槛夹持机构150的距离,方便将抓手机构100移出门槛预置台400;将抓手机构100移动至前地板的上方,调整抓手机构100的竖直位置,方便前地板夹持机构夹持前地板。In this embodiment, step S3 includes: sliding the left
本实施例中,步骤S4中,左抓手对接机构200具体夹持在主框架110的左侧;右抓手对接机构300具体夹持在主框架110的右侧。In this embodiment, in step S4 , the left
本实施例中,所述步骤S5之后、所述步骤S6之前还包括:In this embodiment, after the step S5 and before the step S6, it also includes:
将左抓手对接机构200的第一B向夹紧机构、第二B向夹紧机构分别夹持在左门槛夹持机构140的前侧和后侧,具体夹持在左门槛夹持机构140的第三限位块1414上,以对左门槛夹持机构140进行B向定位夹紧,提高左门槛夹持机构140的精度和稳定性;将右抓手对接结构的第一B向夹紧机构、第二B向夹紧机构分别夹持在右门槛夹持机构150的前侧和后侧,具体夹持在右门槛夹持机构150的第三限位块1414上,以对右门槛夹持机构150进行B向定位夹紧,提高右门槛夹持机构150的精度和稳定性。Clamp the first B-direction clamping mechanism and the second B-direction clamping mechanism of the left
需要指出的是,本发明中,步骤S6中,在对左门槛和右门槛进行焊接时,通过地板夹持工装对前地板进行夹持固定。It should be pointed out that, in the present invention, in step S6, when the left door sill and the right door sill are welded, the front floor is clamped and fixed by the floor clamping tool.
需要说明的是,本发明之车辆门槛安装方法的其他具体实施方式与上述车辆门槛安装装置的其他具体实施方式大致相同,在此不再一一赘述。It should be noted that other specific implementations of the vehicle door sill installation method of the present invention are substantially the same as other specific implementations of the above-mentioned vehicle door sill installation device, and will not be repeated here.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和替换,这些改进和替换也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the present invention, some improvements and replacements can also be made, these improvements and replacements It should also be regarded as the protection scope of the present invention.
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202461856U (en) * | 2011-12-09 | 2012-10-03 | 浙江吉润汽车有限公司 | Positioning clamp for lower edge beam reinforcing plate of automobile door frame |
| JP2015182632A (en) * | 2014-03-25 | 2015-10-22 | 本田技研工業株式会社 | Body assembly method and body assembly jig |
| CN106984934A (en) * | 2017-05-18 | 2017-07-28 | 安徽江淮汽车集团股份有限公司 | A kind of threshold class workpiece weld jig |
| CN211919804U (en) * | 2020-09-15 | 2020-11-13 | 宁波士嘉智能装备有限公司 | Automobile threshold goods shelf with positioning device |
| CN112108798A (en) * | 2019-12-31 | 2020-12-22 | 上汽通用五菱汽车股份有限公司 | Automobile gripper assembly system |
| CN215509665U (en) * | 2021-03-12 | 2022-01-14 | 上汽通用五菱汽车股份有限公司 | Threshold inner plate flexible positioning device |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR102869068B1 (en) * | 2020-07-24 | 2025-10-10 | 현대자동차 주식회사 | System for assembling body panel |
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202461856U (en) * | 2011-12-09 | 2012-10-03 | 浙江吉润汽车有限公司 | Positioning clamp for lower edge beam reinforcing plate of automobile door frame |
| JP2015182632A (en) * | 2014-03-25 | 2015-10-22 | 本田技研工業株式会社 | Body assembly method and body assembly jig |
| CN106984934A (en) * | 2017-05-18 | 2017-07-28 | 安徽江淮汽车集团股份有限公司 | A kind of threshold class workpiece weld jig |
| CN112108798A (en) * | 2019-12-31 | 2020-12-22 | 上汽通用五菱汽车股份有限公司 | Automobile gripper assembly system |
| CN211919804U (en) * | 2020-09-15 | 2020-11-13 | 宁波士嘉智能装备有限公司 | Automobile threshold goods shelf with positioning device |
| CN215509665U (en) * | 2021-03-12 | 2022-01-14 | 上汽通用五菱汽车股份有限公司 | Threshold inner plate flexible positioning device |
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| CN114524036A (en) | 2022-05-24 |
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