CN114523750B - Composite board manufacturing device and method - Google Patents
Composite board manufacturing device and method Download PDFInfo
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- CN114523750B CN114523750B CN202210189480.5A CN202210189480A CN114523750B CN 114523750 B CN114523750 B CN 114523750B CN 202210189480 A CN202210189480 A CN 202210189480A CN 114523750 B CN114523750 B CN 114523750B
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- cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/08—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the cooling method
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
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Abstract
The invention discloses a composite board manufacturing device and a manufacturing method, which relate to the technical field of composite board production and processing and comprise a base, wherein an uncoiler, a guiding machine, a sewing machine, a front tractor, a primary heater, a compound machine, a secondary heater, a cooler and a rear tractor are sequentially arranged above the base in the horizontal straight line direction, wherein the cooler comprises a cooling outer box, and a multi-stage cooling mechanism is arranged in the cooling outer box; the multi-stage cooling mechanism comprises a double-sided cooling assembly, a separation cooling assembly and a long-stroke cooling assembly; the composite board production and manufacturing device can realize the production and manufacturing of the composite board by utilizing the sewing machine, the primary heating machine, the compound machine, the secondary heating machine and the cooling machine, and can quickly and efficiently cool the compositely heated composite board by arranging the multistage cooling mechanism, so that the cooling time can be reduced, the floor area of a production line can be reduced, the production cost is saved, and the composite board production and manufacturing device has positive and beneficial effects on the production and manufacturing of the composite board.
Description
Technical Field
The invention relates to the technical field of production and processing of composite boards, in particular to a composite board manufacturing device and a composite board manufacturing method.
Background
The existing heat insulation tile is mostly made of composite plates, and the composite plates for manufacturing the heat insulation tile have certain limitation in the production and processing process at present.
For example, in chinese utility model patent document with publication number CN214324500U, a manufacturing apparatus of composite board is disclosed, which solves the problem of too few heating times and cooling times after the compounding of galvanized aluminum plate and four-layer film in the prior art in design, and has the characteristics of secondary heating and secondary cooling, but when cooling, the patent adopts the mode of water cooling in the roller to realize cooling, however, because the contact area of the roller and the composite board is smaller, although the roller can be used to realize cooling of the composite board, the cooling efficiency is low, and the roller that needs to be long-stroke is transported to cool, this kind of situation can lead to the installation of a large number of rollers, which can increase the production cost, and also can cause the occupation space of the production line to be huge, and the cooling time is of a long time, and is not beneficial to the low cost and high efficiency of production, therefore, certain disadvantages are provided, and further improvement is needed.
Disclosure of Invention
In order to solve the above technical problems, the present invention provides a device and a method for manufacturing a composite board. In order to achieve the purpose, the invention provides the following technical scheme:
a composite board manufacturing device comprises a base, wherein an uncoiler, a guiding machine, a sewing machine, a front tractor, a primary heating machine, a compound machine, a secondary heating machine, a cooling machine and a rear tractor are sequentially arranged above the base in the horizontal linear direction, wherein the cooling machine comprises a cooling outer box, and a multi-stage cooling mechanism is arranged in the cooling outer box;
the multi-stage cooling mechanism comprises a double-sided cooling assembly, a separation cooling assembly and a long-stroke cooling assembly;
the double-sided cooling assembly comprises a plurality of groups of cooling hoods which are arranged equidistantly, each group of cooling hoods comprises an upper cooling hood arranged above the composite board and a lower cooling hood arranged below the composite board, cooling ports are formed in the adjacent sides of the upper cooling hood and the lower cooling hood, an input branch pipe and an output branch pipe are fixedly connected between the upper cooling hood and the lower cooling hood, and an input main pipe and an output main pipe are fixedly connected to the middle parts of the input branch pipe and the output branch pipe respectively;
the separation cooling assembly comprises a separation cooling box arranged in a cooling outer box, cooling inner cavities corresponding to the multiple groups of cooling covers are formed in the separation cooling box, a first cooling pipe is arranged in each group of cooling inner cavities, the first cooling pipes are fixedly connected with a fan, and two ends of each first cooling pipe are respectively connected with an input main pipe and an output main pipe;
the long-stroke cooling assembly comprises an integrated cooling box arranged in the cooling outer box, and a second cooling pipe is arranged in the integrated cooling box;
the cooling inner cavities at the two ends of the interior of the separation cooling box are respectively connected with a first return pipe and a second return pipe, and the two ends of the second cooling pipe are respectively fixedly connected with the first return pipe and the second return pipe.
As a preferable technical scheme of the invention, the flow holes are arranged in the separated cooling box between every two adjacent cooling inner cavities.
As a preferred technical scheme of the invention, the upper cooling area cover and the lower cooling area cover are respectively internally provided with a joint cooling assembly, each joint cooling assembly comprises a wave-shaped seat fixedly arranged in the upper cooling area cover and the lower cooling area cover, a plurality of groups of joint cooling parts are fixedly arranged on the wave-shaped seats, each group of joint cooling parts comprises a plurality of connecting pipes fixedly arranged on the wave-shaped seats, and one ends of the connecting pipes far away from the wave-shaped seats are fixedly connected with cooling blocks.
As a preferable technical scheme of the invention, the cooling blocks on the attached cooling pieces in two adjacent rows are arranged in a staggered mode.
As a preferred technical scheme of the invention, the integrated cooling box is connected with an external refrigeration source.
A method of manufacturing a composite panel, comprising the steps of:
the method comprises the following steps: connecting an uncoiler, a guiding machine, a sewing machine, a front tractor, a primary heating machine, a compound machine, a secondary heating machine, a cooling machine and a rear tractor with a power supply;
step two: pre-processing a substrate and a film layer for preparing a composite board, heating the substrate by a primary heating machine, attaching the film layer to the substrate after heating, then compounding by a compounding machine, and performing secondary heating by a secondary heating machine after compounding to obtain the composite board;
step three: the composite board after heating and forming is cooled in multiple stages through a cooling machine, a plurality of upper cooling covers and lower cooling covers are adopted to blow cold air to the composite board for gradual and rapid cooling, and cooling blocks are attached to the surface of a substrate in the cooling process for accelerated cooling;
step four: and rolling the cooled composite board by using a rolling machine to obtain a finished composite board product.
The invention has the following advantages: the composite board production and manufacturing device can realize the production and manufacturing of the composite board by utilizing the sewing machine, the primary heating machine, the compound machine, the secondary heating machine and the cooling machine, and can quickly and efficiently cool the compositely heated composite board by arranging the multistage cooling mechanism, so that the cooling time can be reduced, the floor area of a production line can be reduced, the production cost is saved, and the composite board production and manufacturing device has positive and beneficial effects on the production and manufacturing of the composite board.
Drawings
Fig. 1 is a schematic structural view of a composite plate manufacturing apparatus.
Fig. 2 is a schematic perspective view of a multistage cooling mechanism in the composite plate manufacturing apparatus.
Fig. 3 is a schematic structural view of a partitioned cooling module in the composite plate manufacturing apparatus.
Fig. 4 is a schematic structural view of a long-stroke cooling module in the composite plate manufacturing apparatus.
FIG. 5 is a schematic diagram of a conformable cooling assembly in a composite sheet manufacturing apparatus.
In the figure: 1. a base; 2. an equipment rack; 3. an uncoiler; 4. a guiding machine; 5. a sewing machine; 6. a front tractor; 7. a primary heater; 8. a compound machine; 9. a secondary heater; 10. a cooling machine; 11. a rear tractor; 12. a winding machine; 13. an upper cooling jacket; 14. a lower cooling jacket; 15. an input branch pipe; 16. an input seat; 17. inputting a main pipe; 18. an output branch pipe; 19. an output base; 20. an output main pipe; 21. separating the cooling boxes; 22. an integrated cooling tank; 23. a first return pipe; 24. a second return pipe; 25. cooling the inner cavity; 26. a first cooling pipe; 27. a second cooling pipe; 28. a waveform seat; 29. a connecting pipe; 30. cooling the block; 31. a flow-through hole; 32. a fan.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments. The embodiments of the present invention have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to practitioners skilled in this art. The embodiment was chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.
Example 1
Referring to fig. 1-5, a composite board manufacturing device comprises a base 1, an uncoiler 3, a guiding machine 4, a sewing machine 5, a front tractor 6, a primary heating machine 7, a compound machine 8, a secondary heating machine 9, a cooling machine 10 and a rear tractor 11 are sequentially arranged above the base 1 in a horizontal straight line direction, an equipment frame 2 for assembling the equipment is arranged on the base 1, wherein the cooling machine 10 comprises a cooling outer box, and a multistage cooling mechanism is arranged in the cooling outer box;
the multi-stage cooling mechanism comprises a double-sided cooling assembly, a separation cooling assembly and a long-stroke cooling assembly;
the double-sided cooling assembly comprises a plurality of groups of cooling hoods which are arranged equidistantly, each group of cooling hoods comprises an upper cooling hood 13 arranged above the composite board and a lower cooling hood 14 arranged below the composite board, cooling ports are formed in the adjacent sides of the upper cooling hood 13 and the lower cooling hood 14, an input branch pipe 15 and an output branch pipe 18 are fixedly connected between the upper cooling hood 13 and the lower cooling hood 14, and an input main pipe 17 and an output main pipe 20 are fixedly connected to the middle parts of the input branch pipe 15 and the output branch pipe 18 respectively;
the input seat 16 is arranged at the joint of the input branch pipe 15 and the input main pipe 17, and the output seat 19 is arranged at the joint of the output branch pipe 18 and the output main pipe 20.
The separated cooling assembly comprises a separated cooling box 21 arranged in a cooling outer box, cooling inner cavities 25 corresponding to a plurality of groups of cooling hoods are arranged in the separated cooling box 21, a first cooling pipe 26 is arranged in each group of cooling inner cavities 25, the first cooling pipe 26 is fixedly connected with a fan 32, and two ends of the first cooling pipe 26 are respectively connected with an input main pipe 17 and an output main pipe 20;
the long-stroke cooling assembly comprises an integrated cooling box 22 arranged in a cooling outer box, and a second cooling pipe 27 is arranged in the integrated cooling box 22;
the cooling cavity 25 at the two ends of the interior of the divided cooling box 21 is respectively connected with a first return pipe 23 and a second return pipe 24, and the two ends of the second cooling pipe 27 are respectively fixedly connected with the first return pipe 23 and the second return pipe 24.
Wherein, the cooling cavity 25 and the integrated cooling box 22 are both filled with cooling liquid, and either one of the first return pipe 23 or the second return pipe 24 is connected with a delivery pump for delivering the cooling liquid, so as to ensure the circulation flow of the cooling liquid.
Furthermore, a flow hole 31 is formed in each divided cooling box 21 between two adjacent cooling cavities 25.
Further, go up cold district cover and all be equipped with laminating cooling module in the cooling cover 14 down, laminating cooling module is including fixed the wave form seat 28 that sets up in last cold district cover and cooling cover 14 down, and the fixed multiunit laminating cooling piece that is equipped with on the wave form seat 28, and every group laminating cooling piece includes a plurality of fixed connecting pipes 29 that set up on wave form seat 28, and the one end fixed connection cooling block 30 of wave form seat 28 is kept away from to connecting pipe 29.
Further, the cooling blocks 30 on the attached cooling pieces in two adjacent columns are arranged in a staggered mode.
Further, the integrated cooling box 22 is connected to an external cooling source.
When the composite board manufacturing device is adopted to produce, process and manufacture the composite board, the method can be carried out through the following steps:
the method comprises the following steps: connecting an uncoiler 3, a guiding machine 4, a sewing machine 5, a front tractor 6, a primary heating machine 7, a compound machine 8, a secondary heating machine 9, a cooling machine 10 and a rear tractor 11 with a power supply;
step two: preprocessing a substrate and a film layer for preparing a composite board, heating the substrate by a primary heating machine 7, attaching the film layer to the substrate after heating, compounding by a compounding machine 8, and secondarily heating by a secondary heating machine 9 after compounding to obtain the composite board;
step three: the composite board after heating and forming is cooled in multiple stages through a cooling machine 10, the composite board is cooled gradually and rapidly by blowing cold air through a plurality of upper cooling covers 13 and lower cooling covers 14, and a cooling block 30 is attached to the surface of a substrate in the cooling process to accelerate cooling;
step four: and (5) rolling the cooled composite board by using a rolling machine 12 to obtain a finished composite board product.
Wherein, cooler 10 is at the during operation, a plurality of upper cooling cover 13 and lower cooling cover 14 carry out cold wind along the moving direction of composite sheet and blow the cooling treatment to the composite sheet in proper order, cold wind is through input branch pipe 15, the input is responsible for 17, output branch pipe 18, the transport of output main pipe 20 realizes the circulation flow, in this process, the cooling liquid by in the cooling inner chamber 25 carries out the cooling treatment to cold wind, the cooling liquid in a plurality of cooling inner chambers 25 is in the mobile state, and because the temperature of composite sheet can reduce gradually along with going on of cooling treatment, consequently, the cooling liquid temperature in a plurality of cooling inner chambers 25 also reduces along the direction of motion of composite sheet in proper order, the second cooling tube 27 in the cooling liquid accessible integration cooler bin 22 cools down, guarantee the abundant and the continuation of cooling.
It should be apparent that the described embodiments are only some of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by one of ordinary skill in the art and related arts based on the embodiments of the present invention without any creative effort, shall fall within the protection scope of the present invention. Structures, devices, and methods of operation not specifically described or illustrated herein are generally practiced in the art without specific recitation or limitation.
Claims (6)
1. A composite board manufacturing device comprises a base (1), and is characterized in that an uncoiler (3), a guide machine (4), a sewing machine (5), a front tractor (6), a primary heater (7), a compound machine (8), a secondary heater (9), a cooler (10) and a rear tractor (11) are sequentially arranged above the base (1) in the horizontal linear direction, wherein the cooler (10) comprises a cooling outer box, and a multi-stage cooling mechanism is arranged in the cooling outer box;
the multi-stage cooling mechanism comprises a double-sided cooling assembly, a separation cooling assembly and a long-stroke cooling assembly;
the double-sided cooling assembly comprises a plurality of groups of cooling hoods which are arranged equidistantly, each group of cooling hoods comprises an upper cooling hood (13) arranged above the composite board and a lower cooling hood (14) arranged below the composite board, cooling ports are formed in the adjacent sides of the upper cooling hood (13) and the lower cooling hood (14), an input branch pipe (15) and an output branch pipe (18) are fixedly connected between the upper cooling hood (13) and the lower cooling hood (14), and an input main pipe (17) and an output main pipe (20) are fixedly connected to the middle parts of the input branch pipe (15) and the output branch pipe (18) respectively;
the separated cooling assembly comprises a separated cooling box (21) arranged in a cooling outer box, cooling inner cavities (25) corresponding to a plurality of groups of cooling covers are formed in the separated cooling box (21), a first cooling pipe (26) is arranged in each group of cooling inner cavities (25), the first cooling pipe (26) is fixedly connected with a fan (32), and two ends of the first cooling pipe (26) are respectively connected with an input main pipe (17) and an output main pipe (20);
the long-stroke cooling assembly comprises an integrated cooling box (22) arranged in the cooling outer box, and a second cooling pipe (27) is arranged in the integrated cooling box (22);
the cooling inner cavities (25) at the two ends in the separated cooling box (21) are respectively connected with a first return pipe (23) and a second return pipe (24), and the two ends of the second cooling pipe (27) are respectively fixedly connected with the first return pipe (23) and the second return pipe (24).
2. A composite board manufacturing apparatus according to claim 1, wherein a flow hole (31) is provided in each divided cooling box (21) between two adjacent cooling cavities (25).
3. The composite board manufacturing device according to claim 2, wherein the upper cooling cover (13) and the lower cooling cover (14) are respectively provided with a bonding cooling assembly, the bonding cooling assembly comprises a wave-shaped seat (28) fixedly arranged in the upper cooling cover (13) and the lower cooling cover (14), a plurality of groups of bonding cooling pieces are fixedly arranged on the wave-shaped seat (28), each group of bonding cooling pieces comprises a plurality of connecting pipes (29) fixedly arranged on the wave-shaped seat (28), and one ends of the connecting pipes (29) far away from the wave-shaped seat (28) are fixedly connected with the cooling blocks (30).
4. A composite board manufacturing apparatus according to claim 3, wherein the cooling blocks (30) on adjacent rows of conformable cooling members are staggered.
5. A composite board manufacturing apparatus according to claim 4, characterised in that the integrated cooling box (22) is connected to an external refrigeration source.
6. A manufacturing method of manufacturing a composite board using the composite board manufacturing apparatus according to claim 5, comprising the steps of:
the method comprises the following steps: the uncoiler (3), the guiding machine (4), the sewing machine (5), the front tractor (6), the primary heating machine (7), the compound machine (8), the secondary heating machine (9), the cooling machine (10) and the rear tractor (11) are all connected with a power supply;
step two: preprocessing a substrate and a film layer for preparing the composite board, heating the substrate by a primary heating machine (7), attaching the film layer on the substrate after heating, compounding by a compounding machine (8), and performing secondary heating by a secondary heating machine (9) after compounding to obtain the composite board;
step three: the composite board after heating and forming is cooled in multiple stages through a cooling machine (10), the composite board is cooled gradually and rapidly by blowing cold air through a plurality of upper cooling covers (13) and lower cooling covers (14), and cooling blocks (30) are attached to the surface of a substrate in the cooling process to accelerate cooling;
step four: and winding the cooled composite board by using a winding machine to obtain a finished composite board product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210189480.5A CN114523750B (en) | 2022-02-28 | 2022-02-28 | Composite board manufacturing device and method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210189480.5A CN114523750B (en) | 2022-02-28 | 2022-02-28 | Composite board manufacturing device and method |
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| Publication Number | Publication Date |
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| CN114523750A CN114523750A (en) | 2022-05-24 |
| CN114523750B true CN114523750B (en) | 2023-04-11 |
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| CN202210189480.5A Active CN114523750B (en) | 2022-02-28 | 2022-02-28 | Composite board manufacturing device and method |
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Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8071008B1 (en) * | 2008-03-27 | 2011-12-06 | Ceradyne, Inc. | Composite forming technology |
| CN106218177B (en) * | 2016-08-31 | 2018-03-27 | 张家港市弘扬石化设备有限公司 | A kind of production line and its production technology of expansion type core composite metal plate |
| KR20190044892A (en) * | 2017-10-23 | 2019-05-02 | 유재필 | A Method for making a Board with compound material, and Apparatus for making thereof |
| CN210478050U (en) * | 2018-05-15 | 2020-05-08 | 陈威 | Metal three-dimensional composite board production line equipment |
| CN208496521U (en) * | 2018-05-22 | 2019-02-15 | 安徽华宝建材有限公司 | A kind of clad steel plate cooling device |
| CN110653261A (en) * | 2018-06-29 | 2020-01-07 | 宝山钢铁股份有限公司 | Production device and method for preparing metal composite plate in short process |
| CN211968760U (en) * | 2019-10-31 | 2020-11-20 | 张家港市协诚机械设备有限公司 | Energy-efficient A2 level fire prevention composite sheet production line |
| CN111497417A (en) * | 2020-05-04 | 2020-08-07 | 广东金圆新材料科技有限公司 | Plate compounding device of composite plate production line |
| CN112677620A (en) * | 2020-12-30 | 2021-04-20 | 佛山市光佑环保装饰材料有限公司 | Composite board manufacturing method and manufacturing equipment thereof |
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