CN114523057B - Rectangular-section steel wire ring winding device - Google Patents

Rectangular-section steel wire ring winding device Download PDF

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Publication number
CN114523057B
CN114523057B CN202210190851.1A CN202210190851A CN114523057B CN 114523057 B CN114523057 B CN 114523057B CN 202210190851 A CN202210190851 A CN 202210190851A CN 114523057 B CN114523057 B CN 114523057B
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wire
wire arranging
rectangular
lifting
section
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CN202210190851.1A
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Chinese (zh)
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CN114523057A (en
Inventor
李明
张晓辰
张宗晨
王贵
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Tianjin Saixiang Technology Co Ltd
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Tianjin Saixiang Technology Co Ltd
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Priority to CN202210190851.1A priority Critical patent/CN114523057B/en
Publication of CN114523057A publication Critical patent/CN114523057A/en
Application granted granted Critical
Publication of CN114523057B publication Critical patent/CN114523057B/en
Priority to PCT/CN2023/079063 priority patent/WO2023165526A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F37/00Manufacture of rings from wire
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F23/00Feeding wire in wire-working machines or apparatus
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Abstract

The invention provides a rectangular-section steel wire ring winding device which comprises a wire arranging and feeding device, a winding device and a moving device, wherein the winding device comprises a winding disc, and the wire arranging and feeding device comprises a wire feeding mechanism, a wire arranging mechanism, a wire clamping mechanism and a wire cutting mechanism; the wire arranging mechanism comprises a wire arranging wheel and a wire arranging wheel cylinder, and the wire arranging wheel cylinder is used for driving the wire arranging wheel to be pressed on the steel wire; the moving device can drive the wire arranging and feeding device to be close to or far away from the winding disc. By adopting the technical scheme, the rectangular-section steel wire ring winding device can realize the movement of the wire arranging and feeding device by arranging the moving device, so that the position of the wire arranging wheel can be adjusted, the wire arranging wheel and the winding disc have a certain distance, the wire arranging wheel is prevented from interfering with the side wall of the rectangular groove, the requirement on the shape and the size of the rectangular section of the produced steel wire ring is met, and the production process for gradually arranging and forming single steel wires of the rectangular residential steel wire ring is realized.

Description

Rectangular-section steel wire ring winding device
Technical Field
The invention relates to a rectangular-section steel wire ring winding device, and belongs to the technical field of tire production process equipment.
Background
The steel wire ring winding device is a rigid ring which is formed by arranging the encapsulated steel wires according to a certain section shape and is called as a steel wire ring, and the steel wire ring is an important component of the tire and endows the tire ring with necessary strength and rigidity so as to firmly fix the tire on a wheel rim. The section shapes of the steel wire rings are divided into hexagon, rectangle and the like according to different purposes of the tire, wherein the section of the steel wire rings such as an oblique tire, an aviation tire, an industrial tire, a car tire, an air spring and the like is a rectangular arrangement process. The mechanical equipment used for winding the bead ring is a bead ring winding machine, such as a hexagonal bead ring winder for winding a bead ring with a hexagonal cross section disclosed in chinese patent document CN2255912Y, and a square cross section bead ring winding machine for winding a bead ring with a rectangular cross section disclosed in chinese patent document CN 2247094Y.
The original production process of the steel wire ring with the rectangular cross section of the steel wire ring production line is arranged in a single layer, and the lap joint of the inner layer and the outer layer of the steel wire ring arranged in the actual production line has a fault, so that the dynamic balance of the tire is influenced. The existing production process is that single steel wire is gradually arranged and formed to solve the fault problem at the lap, but in the actual production process, when a wire arranging and feeding device arranges a steel wire ring with a rectangular section as shown in fig. 1-3, the steel wire needs to be wound in a rectangular groove 211 on a winding disc 21, the section shape of the steel wire ring is limited by the rectangular groove 211, so that interference is formed between a wire arranging wheel 121 and two side walls of the rectangular groove 211, and the wire arranging wheel 121 is easy to damage, therefore, the existing device can only widen the width of the rectangular groove 211 to avoid the interference, as shown in fig. 4. However, this in turn leads to the production of rings with non-standard rectangular cross-sectional shapes and sizes, which ultimately affect the quality of the tire.
Disclosure of Invention
Therefore, the invention provides the winding device for the steel wire ring with the rectangular section, which can adjust the position of the wire arranging wheel relative to the winding disc so as to solve the problem of interference between the wire arranging wheel and the side wall of the rectangular groove, thereby ensuring the forming quality of the final steel wire ring.
In order to achieve the purpose, the winding device for the bead ring with the rectangular cross section comprises a wire arranging and feeding device, a winding device and a moving device, wherein the winding device comprises a winding disc, and the wire arranging and feeding device comprises a wire feeding mechanism, a wire arranging mechanism, a wire clamping mechanism and a wire cutting mechanism; the wire feeding mechanism can be close to or far away from the winding disc, so that the steel wire can be fed to a wire holder of the winding disc; the wire arranging mechanism comprises a wire arranging wheel and a wire arranging wheel cylinder, and the wire arranging wheel cylinder is used for driving the wire arranging wheel to be pressed on the steel wire; the wire clamping mechanism can clamp or loosen a steel wire; the wire cutting mechanism is used for cutting the steel wire; the wire arranging and feeding device is integrally arranged on the moving device, and the moving device can drive the wire arranging and feeding device to approach or separate from the winding disc along the tangential direction of the winding disc; a rectangular groove is formed in the winding disc, and a steel wire can be wound in the rectangular groove; when the steel wire ring is wound, the moving device drives the wire arranging and feeding device to be far away from the winding disc, so that the wire arranging wheel moves out of the rectangular groove of the winding disc.
The moving device comprises a fixed support, a moving plate, a transverse moving power mechanism and a transverse moving guide mechanism, the moving plate is mounted on the fixed support through the transverse moving guide mechanism, the transverse moving power mechanism can drive the moving plate to move along the transverse moving guide mechanism, and the wire arranging and feeding device is arranged on the moving plate.
The transverse moving guide mechanism comprises a first linear sliding rail, and a first sliding block matched with the first linear sliding rail is arranged on the moving plate.
The transverse moving power mechanism comprises a first motor, a first lead screw arranged at the power output end of the first motor and a first nut sleeved on the first lead screw, the first motor is fixed on the fixed support, and the first nut is fixed on the moving plate.
The wire arranging and feeding device comprises a movable plate, and is characterized in that a movable support is arranged on the movable plate, a lifting support, a lifting plate, a lifting power mechanism and a lifting guide mechanism are arranged on the movable support, the wire arranging and feeding device is arranged on the lifting support, the lifting support is fixed with the lifting plate, the lifting plate is arranged on the movable support through the lifting guide mechanism, and the lifting power mechanism can drive the lifting plate to move along the lifting guide mechanism.
The lifting guide mechanism comprises a second linear slide rail, and a second sliding block matched with the second linear slide rail is arranged on the lifting plate.
The lifting power mechanism comprises a second motor, a second screw rod arranged at the power output end of the second motor and a second nut sleeved on the second screw rod, the second motor is fixed on the movable support, and the second nut is fixed on the lifting plate.
Be provided with mounting bracket, longitudinal movement power unit and longitudinal movement guiding mechanism on the lifting support, arrange silk thread feeding unit set up in on the mounting bracket, the mounting bracket is installed on the lifting support through longitudinal movement guiding mechanism, longitudinal movement power unit can drive the mounting bracket along longitudinal movement guiding mechanism removes.
The longitudinal movement guide mechanism comprises a third linear sliding rail, and a third sliding block matched with the third linear sliding rail is arranged on the mounting rack.
The longitudinal movement power mechanism comprises a third motor, a third screw rod arranged at the power output end of the third motor and a third nut sleeved on the third screw rod, the third motor is fixed on the lifting support, and the third nut is fixed on the mounting frame.
The mounting frame is hinged with a connecting rod, and the wire arranging wheel is mounted on the connecting rod; one end of the wire arranging wheel cylinder is hinged to the mounting frame, and the other end of the wire arranging wheel cylinder is hinged to the connecting rod.
Be provided with fourth linear slide rail and send a cylinder on the mounting bracket, wire drive feed mechanism and press from both sides the silk mechanism and set up on sending the silk frame, send the silk frame pass through the fourth slider install in on the fourth linear slide rail, send a cylinder and can drive wire drive feed mechanism and press from both sides the silk mechanism and remove along fourth linear slide rail.
The shredding mechanism comprises a cutter and a shredding cylinder.
By adopting the technical scheme, the rectangular-section steel wire ring winding device can realize the movable wire arranging and feeding device by arranging the moving device, so that the position of the wire arranging wheel can be adjusted, a certain distance is formed between the wire arranging wheel and the winding disc, the interference between the wire arranging wheel and the side wall of the rectangular groove is avoided, the requirement on the shape and the size of the rectangular section of the produced steel wire ring is met, and the production process for gradually arranging and forming single steel wires of the rectangular residential steel wire ring is realized.
Drawings
Fig. 1 is a schematic structural view of a winding disc and a wire arranging wheel in the prior art.
Fig. 2 is a side view of fig. 1.
Fig. 3 is a partially enlarged view of a portion a in fig. 2.
Fig. 4 is a schematic structural view of a widened rectangular slot.
Fig. 5 is a schematic perspective view of the present invention.
Fig. 6 is a partially enlarged view of portion B in fig. 5.
Fig. 7 is a partially enlarged view of portion C in fig. 5.
Fig. 8 is a schematic structural diagram of a mobile device.
FIG. 9 is a schematic view of the wire feeder feeding the wire to the winding disc.
Fig. 10 is a schematic view of the state that the wire arranging wheel presses on the steel wire.
Detailed Description
The invention is described in further detail below with reference to the figures and the detailed description.
As shown in fig. 5 and 6, the apparatus for winding a bead ring with a rectangular cross section according to the present invention includes a main frame 100, and a wire arranging and feeding apparatus 1, a winding apparatus 2, and a moving apparatus 3 disposed on the main frame 100.
The winding device 2 comprises a winding disc 21 and a rotary driving motor (not shown in the figure) for driving the winding disc 21 to rotate, a rectangular groove 211 is formed in the winding disc 21, a wire clamping device (not shown in the figure) is arranged in the rectangular groove 211 and used for clamping a steel wire, and after the wire clamping device clamps the steel wire, the rotary driving motor drives the winding disc 21 to rotate so as to realize the winding operation of the steel wire ring.
The moving device 3 includes a fixed bracket 31 provided on the main frame 100, and a moving plate 32, a lateral movement power mechanism, and a lateral movement guide mechanism are provided on the fixed bracket 31, as shown in fig. 7. The moving plate 32 is mounted on the fixed bracket 31 through a lateral movement guide mechanism, and the lateral movement power mechanism can drive the moving plate 32 to move along the lateral movement guide mechanism. In this embodiment, the lateral movement guiding mechanism includes a first linear slide 331, and a first slider 332 is disposed on the moving plate 32 and engaged with the first linear slide 331. The transverse moving power mechanism comprises a first motor 341, a first lead screw 342 disposed at a power output end of the first motor 341, and a first nut 343 sleeved on the first lead screw 342, wherein the first motor 341 is fixed on the fixed bracket 31, and the first nut 343 is fixed on the moving plate 32.
The wire arranging and feeding device 1 is arranged on the moving plate 32. Specifically, a movable support 120 is arranged on the movable plate 32, a lifting support 122, a lifting plate 123, a lifting power mechanism and a lifting guide mechanism are arranged on the movable support 120, the wire arranging and feeding device 1 is arranged on the lifting support 122, the lifting support 122 is fixed with the lifting plate 123, the lifting plate 123 is mounted on the movable support 120 through the lifting guide mechanism, and the lifting power mechanism can drive the lifting plate 123 to move along the lifting guide mechanism. In this embodiment, the lifting guide mechanism includes a second linear slide rail 131, and a second slider 132 engaged with the second linear slide rail 131 is disposed on the lifting plate 123. The lifting power mechanism includes a second motor 141, a second screw 142 disposed at a power output end of the second motor 141, and a second nut (not shown in the figure) sleeved on the second screw 142, the second motor 141 is fixed on the movable bracket 120, and the second nut is fixed on the lifting plate 123.
Still be provided with mounting bracket 151, longitudinal movement power unit and longitudinal movement guiding mechanism on lifting support 122, as shown in fig. 9, arrange silk thread feeding unit 1 set up in on the mounting bracket 151, mounting bracket 151 is installed on lifting support 122 through longitudinal movement guiding mechanism, longitudinal movement power unit can drive mounting bracket 151 along longitudinal movement guiding mechanism removes. In this embodiment, the longitudinal movement guiding mechanism includes a third linear guide 161, and a third slider 162 is disposed on the mounting frame 151 and is engaged with the third linear guide 161. The longitudinal movement power mechanism includes a third motor 171, as shown in fig. 5, a third screw 172 disposed at a power output end of the third motor 171, and a third nut 173 sleeved on the third screw 172, wherein the third motor 171 is fixed on the lifting bracket 122, and the third nut 173 is fixed on the mounting frame 151.
The wire arranging and feeding device 1 comprises a wire feeding mechanism 11, a wire arranging mechanism 12, a wire clamping mechanism 13 and a wire cutting mechanism 14; the wire feeder 11 can be moved toward or away from the winding plate 21 so as to feed the wire to the wire clamper of the winding plate 21. The wire arranging mechanism 12 includes a wire arranging wheel 121 and a wire arranging wheel cylinder 121a, as shown in fig. 6, the wire arranging wheel cylinder 121a is used for driving the wire arranging wheel 121 to press the wire, and an annular groove for the wire to pass through is formed in the wire arranging wheel 121. A connecting rod 123 is hinged on the mounting frame 151, and the wire arranging wheel 121 is mounted on the connecting rod 123; one end of the wire arranging wheel cylinder 121a is hinged to the mounting frame 151, and the other end is hinged to the connecting rod 123. The wire clamping mechanism 13 is capable of clamping or unclamping the wire. The wire cutting mechanism 14 is used for cutting steel wires; the thread cutting mechanism 14 includes a cutter (not shown) and a thread cutting cylinder 140.
The wire arranging and feeding device 1 is integrally arranged on the mobile device 3, and the mobile device 3 can drive the wire arranging and feeding device 1 to be close to or far away from the winding disc 21 along the tangential direction of the winding disc.
Be provided with fourth linear slide rail 111 and send a cylinder (not shown in the figure) on the mounting bracket 151, wire feeder 11 and thread clamping mechanism 13 set up on sending the wire frame 152, send wire frame 152 through fourth slider 153 install in on the fourth linear slide rail 111, send a cylinder can drive wire feeder 11 and thread clamping mechanism 13 remove along fourth linear slide rail 111. The wire clamping mechanism 13 includes a wire clamping cylinder 130, and the wire clamping cylinder 130 can push a clamping block (not shown in the figure) to press the steel wire, as shown in fig. 7.
In the actual production process, before the wire feeding mechanism 11 feeds the wire, the wire arranging wheel 121 of the wire arranging mechanism 12 is in a lifted state, so that the wire arranging wheel 121 does not interfere with the winding disc 21 when the moving device 3 moves. The moving device 3 drives the wire arranging and feeding device 1 to move to a proper position to ensure that the wire clamper of the winding disc 21 clamps the steel wire 200, and the wire feeding mechanism 11 finishes feeding the steel wire by the wire feeding cylinder, as shown in fig. 9. Then the moving device 3 drives the wire arranging and feeding device 1 to return and move away from the winding disc 21, so that the wire arranging wheel 121 moves out of the rectangular groove 211 of the winding disc 21, and interference is avoided. The wire arranging wheel 121 of the wire arranging mechanism 12 is then dropped by the wire arranging wheel cylinder 121a to press the wire 200, as shown in fig. 10. After the winding apparatus 1 finishes the winding of the bead ring, the wire clamping mechanism 13 clamps the steel wire 200, and then the wire cutting mechanism 14 cuts the steel wire 200 to produce the bead ring of the next cycle.
By adopting the technical scheme, the rectangular-section steel wire ring winding device 2 can realize that the wire arranging and feeding device 1 can move by arranging the moving device 3, so that the position of the wire arranging wheel 121 can be adjusted, the wire arranging wheel and the winding disc 21 have a certain distance, the wire arranging wheel 121 is prevented from interfering with the side wall of the rectangular groove 211, the rectangular-section shape and size requirements of the produced steel wire ring are ensured, and the production process for gradually arranging and forming single steel wires of the rectangular residential steel wire ring is realized.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are within the scope of the invention.

Claims (10)

1. The winding device for the steel wire ring with the rectangular section is characterized in that: the winding device comprises a winding disc, and the wire arranging and feeding device comprises a wire feeding mechanism, a wire arranging mechanism, a wire clamping mechanism and a wire cutting mechanism; the wire feeding mechanism can be close to or far away from the winding disc, so that the steel wire can be fed to a wire holder of the winding disc; the wire arranging mechanism comprises a wire arranging wheel and a wire arranging wheel cylinder, and the wire arranging wheel cylinder is used for driving the wire arranging wheel to be pressed on the steel wire; the wire clamping mechanism can clamp or loosen a steel wire; the wire cutting mechanism is used for cutting the steel wire; the wire arranging and feeding device is integrally arranged on the moving device, and the moving device can drive the wire arranging and feeding device to approach or separate from the winding disc along the tangential direction of the winding disc; a rectangular groove is formed in the winding disc, and a steel wire can be wound in the rectangular groove; when the steel wire ring is wound, the moving device drives the wire arranging and feeding device to be far away from the winding disc, so that the wire arranging wheel moves out of the rectangular groove of the winding disc.
2. The rectangular-section traveler wrapping apparatus according to claim 1 wherein: the moving device comprises a fixed support, a moving plate, a transverse moving power mechanism and a transverse moving guide mechanism, the moving plate is mounted on the fixed support through the transverse moving guide mechanism, the transverse moving power mechanism can drive the moving plate to move along the transverse moving guide mechanism, and the wire arranging and feeding device is integrally arranged on the moving plate.
3. The rectangular-section traveler wrapping apparatus of claim 2 wherein: the transverse moving guide mechanism comprises a first linear sliding rail, and a first sliding block matched with the first linear sliding rail is arranged on the moving plate; the transverse moving power mechanism comprises a first motor, a first lead screw arranged at the power output end of the first motor and a first nut sleeved on the first lead screw, the first motor is fixed on the fixed support, and the first nut is fixed on the moving plate.
4. The rectangular-section traveler wrapping apparatus of claim 2 wherein: the wire arranging and feeding device comprises a movable plate, and is characterized in that a movable support is arranged on the movable plate, a lifting support, a lifting plate, a lifting power mechanism and a lifting guide mechanism are arranged on the movable support, the wire arranging and feeding device is arranged on the lifting support, the lifting support is fixed with the lifting plate, the lifting plate is arranged on the movable support through the lifting guide mechanism, and the lifting power mechanism can drive the lifting plate to move along the lifting guide mechanism.
5. The rectangular-section traveler wrapping apparatus of claim 4 wherein: the lifting guide mechanism comprises a second linear slide rail, and a second slide block matched with the second linear slide rail is arranged on the lifting plate; the lifting power mechanism comprises a second motor, a second screw rod arranged at the power output end of the second motor and a second nut sleeved on the second screw rod, the second motor is fixed on the movable support, and the second nut is fixed on the lifting plate.
6. The rectangular-section traveler wrapping apparatus of claim 4 wherein: be provided with mounting bracket, longitudinal movement power unit and longitudinal movement guiding mechanism on the lifting support, arrange silk thread feeding unit set up in on the mounting bracket, the mounting bracket is installed on the lifting support through longitudinal movement guiding mechanism, longitudinal movement power unit can drive the mounting bracket along longitudinal movement guiding mechanism removes.
7. The rectangular-section traveler wrapping apparatus according to claim 6 wherein: the longitudinal movement guide mechanism comprises a third linear slide rail, and a third slide block matched with the third linear slide rail is arranged on the mounting rack; the longitudinal movement power mechanism comprises a third motor, a third screw rod arranged at the power output end of the third motor and a third nut sleeved on the third screw rod, the third motor is fixed on the lifting support, and the third nut is fixed on the mounting frame.
8. The rectangular-section traveler wrapping apparatus of claim 6 wherein: the mounting frame is hinged with a connecting rod, and the wire arranging wheel is mounted on the connecting rod; one end of the wire arranging wheel cylinder is hinged to the mounting frame, and the other end of the wire arranging wheel cylinder is hinged to the connecting rod.
9. The rectangular-section traveler wrapping apparatus according to any one of claims 6 to 8, wherein: be provided with fourth linear slide rail and send a cylinder on the mounting bracket, wire drive feed mechanism and press from both sides the silk mechanism and set up on sending the silk frame, send the silk frame pass through the fourth slider install in on the fourth linear slide rail, send a cylinder and can drive wire drive feed mechanism and press from both sides the silk mechanism and remove along fourth linear slide rail.
10. The rectangular-section traveler wrapping apparatus of any one of claims 1 to 8, wherein: the shredding mechanism comprises a cutter and a shredding cylinder.
CN202210190851.1A 2022-03-01 2022-03-01 Rectangular-section steel wire ring winding device Active CN114523057B (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN202210190851.1A CN114523057B (en) 2022-03-01 2022-03-01 Rectangular-section steel wire ring winding device
PCT/CN2023/079063 WO2023165526A1 (en) 2022-03-01 2023-03-01 Rectangular-section bead ring winding device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210190851.1A CN114523057B (en) 2022-03-01 2022-03-01 Rectangular-section steel wire ring winding device

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CN114523057A CN114523057A (en) 2022-05-24
CN114523057B true CN114523057B (en) 2022-09-09

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114523057B (en) * 2022-03-01 2022-09-09 天津赛象科技股份有限公司 Rectangular-section steel wire ring winding device

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JPH06286022A (en) * 1993-04-01 1994-10-11 Nakata Zoki Kk Apparatus for formation of bead core
CN2255912Y (en) * 1996-06-28 1997-06-11 天津市橡塑机械联合有限公司 Winding apparatus for hexagon steel-wire ring
US6413342B1 (en) * 2000-02-15 2002-07-02 The Goodyear Tire & Rubber Company Method of forming a bead with an anchored trailing end
CN2621124Y (en) * 2003-05-21 2004-06-23 天津市橡塑机械研究所有限公司 Tyre multi-section traveller double-ring winding machine set
CN102189202A (en) * 2011-03-29 2011-09-21 天津赛象科技股份有限公司 Six-station radial tyre steel wire ring production line
CN102328447A (en) * 2011-09-21 2012-01-25 天津赛象科技股份有限公司 Zero-degree belt winding device
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CN113996738A (en) * 2021-12-30 2022-02-01 天津赛象科技股份有限公司 Double-station rotary type bead ring winding forming device and forming method thereof

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WO2023165526A1 (en) 2023-09-07

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