CN220605731U - Six-station block stator winding machine - Google Patents

Six-station block stator winding machine Download PDF

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Publication number
CN220605731U
CN220605731U CN202320852469.2U CN202320852469U CN220605731U CN 220605731 U CN220605731 U CN 220605731U CN 202320852469 U CN202320852469 U CN 202320852469U CN 220605731 U CN220605731 U CN 220605731U
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China
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wire
axis
paint
feeding
discharging
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CN202320852469.2U
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Chinese (zh)
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郑金堂
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Suzhou Shuairui Automation Equipment Co ltd
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Suzhou Shuairui Automation Equipment Co ltd
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Abstract

The utility model relates to a six-station block stator winding machine, which comprises a frame, an upper blanking mechanism, a lower blanking mechanism, a winding mechanism, a paint stripping and wire shearing mechanism and a wire tensioning mechanism, wherein the upper blanking mechanism, the lower blanking mechanism, the winding mechanism, the paint stripping and wire shearing mechanism and the wire tensioning mechanism are sequentially arranged on the frame, the winding mechanism is used for winding a core, the paint stripping and wire shearing mechanism is used for stripping paint and shearing the wire and can move towards the XYZ axis direction, and the wire tensioning mechanism is used for guiding the wire to the paint stripping and wire shearing mechanism; the feeding and discharging mechanism directly conveys the iron core to the winding mechanism; the feeding and discharging mechanism and the winding mechanism are all installed on the frame through an installation table; the wire stripping and cutting mechanism is provided with a plurality of wire nozzles for outgoing wires at the position opposite to the wire winding mechanism; according to the utility model, the winding mechanism is directly fed and discharged through the feeding and discharging mechanism without additionally adding a transport assembly, so that the conveying distance is shortened, the efficiency is improved, the structure is simplified, the cost is reduced, meanwhile, the maintenance of equipment is convenient, and the paint stripping and wire cutting mechanism capable of moving towards the XYZ axis direction is arranged, so that the iron core with more types can be effectively adapted.

Description

Six-station block stator winding machine
Technical Field
The utility model relates to the field of segmented stator winding machines, in particular to a six-station segmented stator winding machine.
Background
The sectional stator consists of several stator cores, and during production, the single core is wound and the several wound cores are assembled into one complete circular stator. Therefore, the winding speed of the iron core directly affects the production efficiency of the stator. In the market, a winding machine is generally adopted to produce stator iron cores of different types, and the iron cores of different types need to be rapidly switched on the same winding machine.
The stator winding machine structure in the current market generally comprises the following structures: the device comprises a material loading and unloading mechanism, a winding rotating mechanism, a compacting mechanism, a tension adjusting mechanism and a paint stripping mechanism. The multi-station winding machine is popular in the market, and the equipment structure is complex, and the production period and the investment cost are high due to the fact that stations are more. The change of the mould and the debugging of switching different product models are more troublesome, the change period is long, and the production efficiency is influenced. The angle of the winding rotating mechanism is limited for different types of products.
Like prior art 202121678300.7, the sectional type coiling machine for stator of disclosure still need remove the product to the wire winding seat through transfer mechanism after the material loading, not only influence efficiency, the maintenance of comparatively complicated influence equipment of structure to cut line mechanism and also can only carry out the translation of X axle and Y axle direction, lead to unable product to carry out angle regulation to more types.
As in the prior art 202220777929.5, the disclosed segmented stator winding machine, although the wire cutting mechanism can perform XYZ three-axis movement, the feeding needs to move the product onto the winding seat through the transfer mechanism, so that not only is the efficiency affected, but also the structure is relatively complex, and the maintenance of the equipment is affected.
Disclosure of Invention
The utility model aims to overcome the defects of the prior art and provides a six-station block stator winding machine.
In order to achieve the above purpose, the utility model adopts the following technical scheme: a six-station block stator winding machine comprises a frame, an upper and lower feeding mechanism for feeding and discharging, a winding mechanism for winding an iron core, a paint stripping and wire cutting mechanism for stripping paint and cutting off the wire and moving the wire towards the XYZ axis direction, and a wire tensioning mechanism for guiding the wire to the paint stripping and wire cutting mechanism, wherein the upper and lower feeding mechanism, the winding mechanism, the wire stripping and wire cutting mechanism, the paint stripping and wire cutting mechanism and the wire tensioning mechanism are sequentially arranged on the frame; the feeding and discharging mechanism directly conveys the iron core to the winding mechanism; the feeding and discharging mechanism and the winding mechanism are all installed on the frame through an installation table; the paint stripping and wire cutting mechanism is provided with a plurality of wire nozzles for outgoing wires at the position opposite to the wire winding mechanism.
Preferably, the loading and unloading mechanism comprises a Z-axis lifting assembly, an X-axis translation assembly and a Y-axis translation assembly; the Z-axis lifting assembly is arranged on the mounting table; the Y-axis translation assembly is arranged on the Z-axis lifting assembly; the X-axis translation assembly is arranged on the Y-axis translation assembly; the Z-axis lifting assembly comprises an upper and lower material lifting plate arranged above the mounting table and an upper and lower material lifting cylinder which is arranged on the bottom surface of the mounting table and the output end of which penetrates through the mounting table to be connected with the upper and lower material lifting plate; an upper and lower guide rod is arranged between the two ends of the upper and lower lifting plates and the mounting table; the Y-axis translation assembly comprises two feeding and discharging Y-axis sliding rails arranged at two ends of the top surface of the feeding and discharging lifting plate along the Y-axis direction, a feeding and discharging Y-axis moving plate arranged on the two feeding and discharging Y-axis sliding rails in a sliding manner, and a feeding and discharging Y-axis moving cylinder arranged at one side of the feeding and discharging lifting plate and used for driving the feeding and discharging Y-axis moving plate to move; the X-axis translation assembly comprises an upper and lower X-axis sliding rail arranged in the middle of the upper and lower Y-axis moving plate and arranged along the X-axis direction, an upper and lower X-axis moving plate arranged on the upper and lower X-axis sliding rail in a sliding manner, and an upper and lower X-axis moving cylinder arranged on one side of the lower Y-axis moving plate and used for driving the upper and lower X-axis moving plate to move; a plurality of clamping grooves for placing iron cores are formed in one side, opposite to the winding mechanism, of the feeding and discharging X-axis moving plate.
Preferably, a plurality of material sensors which are right opposite to each clamping groove are arranged right above the clamping groove on the feeding and discharging X-axis moving plate; and a plurality of material sensors are arranged on the reinstallation table through a sensor frame.
Preferably, the two ends of the bottom surfaces of the feeding and discharging X-axis moving plate and the feeding and discharging Y-axis moving plate are respectively provided with an anti-collision device.
Preferably, the winding mechanisms comprise a pressing rotating assembly arranged on the mounting table and a plurality of wire clamping assemblies arranged on one side of the pressing end of the pressing rotating assembly; the pressing rotating assembly comprises a strip pressing plate, a pressing head, two pressing guide rods, a pressing driving plate, a pressing lifting cylinder and a plurality of rotating seats, wherein the strip pressing plate is positioned above the mounting table and placed along the X axis, the pressing head is arranged on the bottom surface of the strip pressing plate and used for pressing the iron core, the two pressing guide rods are arranged at two ends of the strip pressing plate, one end of each pressing guide rod penetrates through the mounting table to the bottom surface, the pressing driving plate is positioned at one end of each pressing guide rod and connected with the bottom surface of the mounting table, the pressing lifting cylinder is arranged in the frame and used for lifting the pressing driving plate, and the rotating seats are arranged on the top surface of the long mounting table and are positioned under the pressing heads and used for placing the iron core and are rotatable; the output ends of the rotary seats penetrate through the mounting table to the bottom surface, and two compaction driven wheels are arranged on the output ends; the bottom surface of the mounting table is provided with a compression supporting frame, and the compression supporting frame is provided with a compression rotary driving motor; the output end of the compaction rotary driving motor is provided with a compaction driving wheel; the compaction driving wheel drives a plurality of compaction driven wheels to rotate through a belt; the wire clamping assemblies are arranged on the bottom surface of one side of the strip pressing plate, which is opposite to the paint stripping and wire cutting mechanism; the wire clamping assemblies comprise wire clamping cylinders which are arranged on the strip pressing plate and the output ends of which face downwards; a clamping column is arranged at one end of the output end of the wire clamping cylinder, and the output end penetrates through the middle part of the clamping column; the output end of the wire clamping cylinder is provided with a clamping rod, and the clamping rod is mutually perpendicular to the output end of the wire clamping cylinder; and a clamping circular arc groove is formed in the joint of the clamping column and the clamping rod.
Preferably, the paint stripping and wire cutting mechanism comprises a paint stripping assembly, a wire cutting assembly and an XYZ three-axis driving assembly; the paint peeling assembly comprises a paint peeling box body arranged at the output end of the XYZ three-axis driving assembly, a plurality of paint peeling cutters arranged in the paint peeling box body and used for peeling paint at the initial end of the wire, and a paint peeling driving motor arranged at one side of the paint peeling box body and used for driving the paint peeling cutters to peel paint through belt transmission; the wire nozzles are arranged on one surface of the paint stripping box body, which is opposite to the winding mechanism; the paint peeling knives are positioned right behind the plurality of nozzles; the top surface of the paint stripping box body is an inclined surface; the wire cutting assembly is obliquely arranged on the top surface of the paint stripping box body; the wire cutting assembly comprises two wire cutting slide rails arranged at two ends of the top surface of the paint peeling box body, a wire cutting slide plate arranged on the two wire cutting slide rails in a sliding manner, a plurality of air shears which are arranged on the wire cutting slide plate and are used for cutting wires by aligning a wire nozzle at the output end, and a wire cutting driving cylinder which is arranged on the top surface of the paint peeling box body and used for pushing the wire cutting slide plate towards the wire nozzle; the XYZ three-axis driving assembly comprises a lifting table which is positioned above the top surface of the frame and provided with a through hole in the middle guide posts arranged at four corners between the lifting table and the frame and one end of the guide posts penetrates into the frame a guide post connecting plate which is positioned in the frame and connected with the four guide posts, a lifting table driving motor which is arranged at the bottom in the frame and used for driving the lifting table to lift the two paint stripping and line cutting Y-axis sliding rails are arranged at two ends of the lifting table and placed along the Y-axis direction, the paint stripping and line cutting Y-axis translation sliding plates are arranged on the two paint stripping and line cutting Y-axis sliding rails in a sliding manner, the two paint stripping and line cutting X-axis translation sliding plates are arranged at two sides of the length direction of the paint stripping and line cutting Y-axis translation sliding plates and placed along the X-axis direction, and the paint stripping and line cutting X-axis translation sliding plates are arranged on the two paint stripping and line cutting X-axis sliding rails in a sliding manner; and the paint stripping and wire cutting Y-axis translation sliding plate and the paint stripping and wire cutting X-axis translation sliding plate are driven to translate through the screw driving assembly.
Preferably, the installation is provided with a waste wire collecting bin right below the plurality of nozzles.
Due to the application of the technical scheme, compared with the prior art, the utility model has the following advantages:
according to the utility model, the winding mechanism is directly fed and discharged through the feeding and discharging mechanism without additionally adding a transport assembly, so that the conveying distance is shortened, the efficiency is improved, the structure is simplified, the cost is reduced, meanwhile, the maintenance of equipment is convenient, and the paint stripping and wire cutting mechanism capable of moving towards the XYZ axis direction is arranged, so that the iron core with more types can be effectively adapted.
Drawings
The technical scheme of the utility model is further described below with reference to the accompanying drawings:
FIG. 1 is a schematic diagram of the overall structure of a six-station block stator winding machine according to the present utility model;
FIG. 2 is a schematic side view of a six-station block stator winding machine according to the present utility model;
fig. 3 is a schematic structural diagram of a feeding and discharging mechanism and a winding mechanism of the six-station block stator winding machine;
fig. 4 is a schematic diagram of the front structure of the feeding and discharging mechanism and the winding mechanism of the six-station block stator winding machine according to the utility model;
FIG. 5 is a schematic diagram of the back structure of the feeding and discharging mechanism and the winding mechanism of the six-station block stator winding machine according to the utility model;
fig. 6 is a schematic side structural view of a paint stripping and wire cutting mechanism and an XYZ three-axis driving assembly of the six-station block stator winding machine;
fig. 7 is a schematic diagram of the front structure of the paint stripping and wire cutting mechanism and the XYZ three-axis driving assembly of the six-station block stator winding machine;
fig. 8 is a schematic diagram of the back structure of the paint stripping and wire cutting mechanism and the XYZ three-axis driving assembly of the six-station block stator winding machine.
Wherein: 1. a frame; 2. a loading and unloading mechanism; 21. a Z-axis lifting assembly; 211. feeding and discharging lifting plates; 212. a feeding and discharging lifting cylinder; 213. feeding and discharging guide rods; 22. an X-axis translation assembly; 221. feeding and discharging X-axis sliding rails; 222. feeding and discharging X-axis moving plates; 223. an X-axis moving cylinder for feeding and discharging; 224. a clamping groove; 23. a Y-axis translation assembly; 231. feeding and discharging Y-axis sliding rails; 232. feeding and discharging Y-axis moving plates; 233. a Y-axis movable cylinder for feeding and discharging; 3. a winding mechanism; 31. compressing the rotating assembly; 311. a long-strip pressing plate; 312. a pressure head; 313. compressing the driving plate; 314. compressing the lifting cylinder; 315. a rotating seat; 316. compressing the driven wheel; 317. compressing the supporting frame; 318. compressing the rotary driving motor; 319. compressing the driving wheel; 32. a wire clamping assembly; 321. a wire clamping cylinder; 322. clamping the column; 323. a clamping rod; 324. clamping the arc groove; 4. a paint stripping and wire cutting mechanism; 41. a paint stripping assembly; 411. a paint stripping box body; 412. a paint peeling knife; 413. a paint peeling driving motor; 42. a wire cutting assembly; 421. cutting a wire sliding rail; 422. a thread cutting slide plate; 423. air shearing; 424. a wire cutting driving cylinder; 43. an XYZ three-axis drive assembly; 431. a lifting table; 432. a guide post; 433. a connecting plate; 434. a lifting table driving motor; 435. stripping and cutting a Y-axis slide rail; 436. stripping and cutting a Y-axis translation sliding plate; 437. x-axis slide rail of paint shear line; 438. stripping and cutting the X-axis translation sliding plate; 439. a screw drive assembly; 5. a wire tensioning mechanism; 6. a mounting table; 7. a wire nozzle; 8. a material sensor; 9. a sensor holder; 10. a bumper; 11. and (5) a waste wire collecting bin.
Description of the embodiments
The utility model will be described in further detail with reference to the accompanying drawings and specific examples.
Fig. 1-8 are diagrams showing a six-station block stator winding machine according to the utility model, comprising a frame 1, an up-down feeding mechanism 2 for feeding and discharging, a winding mechanism 3 for winding iron cores, a paint stripping and wire cutting mechanism 4 for stripping paint and cutting the wire and moving the wire towards the XYZ axis direction, and a wire tensioning mechanism 5 for guiding the wire to the paint stripping and wire cutting mechanism 4, which are sequentially arranged on the frame 1; the feeding and discharging mechanism 2 directly conveys the iron core to the winding mechanism 3; the feeding and discharging mechanism 2 and the winding mechanism 3 are all arranged on the frame 1 through an installation table 6; the position of the paint stripping and wire cutting mechanism 4, which is opposite to the wire winding mechanism 3, is provided with a plurality of wire nozzles 7 for wire outgoing; the feeding and discharging mechanism 2 comprises a Z-axis lifting assembly 21, an X-axis translation assembly 22 and a Y-axis translation assembly 23; the Z-axis lifting assembly 21 is arranged on the mounting table 6; the Y-axis translation assembly 23 is arranged on the Z-axis lifting assembly 21; the X-axis translation assembly 22 is arranged on the Y-axis translation assembly 23; the Z-axis lifting assembly 21 comprises an upper and lower lifting plate 211 arranged above the mounting table 6, and an upper and lower lifting cylinder 212 which is arranged on the bottom surface of the mounting table 6 and the output end of which penetrates through the mounting table 6 and is connected with the upper and lower lifting plate 211; an upper and lower guide rod 213 is arranged between the two ends of the upper and lower lifting plate 211 and the mounting table 6; the Y-axis translation assembly 23 includes two feeding and discharging Y-axis sliding rails 231 disposed at two ends of the top surface of the feeding and discharging lifting plate 211 and along the Y-axis direction, a feeding and discharging Y-axis moving plate 232 slidably disposed on the two feeding and discharging Y-axis sliding rails 231, and a feeding and discharging Y-axis moving cylinder 233 disposed at one side of the feeding and discharging lifting plate 211 and used for driving the feeding and discharging Y-axis moving plate 232 to move; the X-axis translation assembly 22 comprises an upper and lower X-axis sliding rail 221 disposed in the middle of the upper and lower Y-axis moving plate 232 and disposed along the X-axis direction, an upper and lower X-axis moving plate 222 slidably disposed on the upper and lower X-axis sliding rail 221, and an upper and lower X-axis moving cylinder 223 disposed on one side of the lower Y-axis moving plate and configured to drive the upper and lower X-axis moving plate 222 to move; a plurality of clamping grooves 224 for placing iron cores are formed in the position, opposite to the winding mechanism 3, of the upper and lower X-axis moving plate 222; the winding mechanisms 3 comprise a pressing rotating assembly 31 arranged on the mounting table 6 and a plurality of wire clamping assemblies 32 arranged on one side of the pressing end of the pressing rotating assembly 31; the pressing rotating assembly 31 comprises a long-strip pressing plate 311 which is arranged above the mounting table 6 and is placed along the X axis, a pressing head 312 which is arranged on the bottom surface of the long-strip pressing plate 311 and is used for pressing the iron core, two pressing guide rods which are arranged at two ends of the long-strip pressing plate 311 and one end of which penetrates through the mounting table 6 to the bottom surface, a pressing driving plate 313 which is arranged on the bottom surface of the mounting table 6 and is connected with one end of the two pressing guide rods, a pressing lifting cylinder 314 which is arranged on the frame 1 and is used for pressing the driving plate 313 to lift, and a plurality of rotating seats 315 which are arranged on the top surface of the long mounting table 6 and are positioned under the plurality of pressing heads 312 and are used for placing the iron core and are rotatable; the output ends of the rotary seats 315 penetrate through the mounting table 6 to the bottom surface, and two compression driven wheels 316 are arranged on the output ends; a pressing support frame 317 is arranged on the bottom surface of the mounting table 6, and a pressing rotary driving motor 318 is arranged on the pressing support frame 317; the output end of the compressing rotary driving motor 318 is provided with a compressing driving wheel 319; the compaction driving wheel 319 drives a plurality of compaction driven wheels 316 to rotate through a belt; the plurality of wire clamping assemblies 32 are arranged on the bottom surface of one side of the strip pressing plate 311, which is opposite to the paint stripping and wire cutting mechanism 4; the wire clamping assemblies 32 each comprise a wire clamping cylinder 321 which is arranged on the long-strip pressing plate 311 and has a downward output end; a clamping column 322 is arranged at one end of the output end of the wire clamping cylinder 321, and the output end penetrates through the middle part of the clamping column 322; the output end of the wire clamping cylinder 321 is provided with a clamping rod 323, and the clamping rod 323 is mutually perpendicular to the output end of the wire clamping cylinder 321; a clamping circular arc groove 324 is formed at the joint of the clamping column 322 and the clamping rod 323; the paint stripping and wire cutting mechanism 4 comprises a paint stripping assembly 41, a wire cutting assembly 42 and an XYZ three-axis driving assembly 43; the paint peeling assembly 41 comprises a paint peeling box 411 arranged at the output end of the XYZ three-axis driving assembly 43, a plurality of paint peeling cutters 412 arranged in the paint peeling box 411 and used for peeling paint from the initial end of the wire, and a paint peeling driving motor 413 arranged at one side of the paint peeling box 411 and used for driving the paint peeling cutters 412 to peel paint through belt transmission; the wire nozzles 7 are arranged on one surface of the paint peeling box 411, which is opposite to the wire winding mechanism 3; the paint peeling knives 412 are positioned right behind the plurality of nozzles 7; the top surface of the paint stripping box 411 is an inclined surface; the wire cutting assembly 42 is obliquely arranged on the top surface of the paint stripping box 411; the wire cutting assembly 42 comprises two wire cutting slide rails 421 arranged at two ends of the top surface of the paint peeling box 411, a wire cutting slide plate 422 arranged on the two wire cutting slide rails 421 in a sliding manner, a plurality of air shears 423 arranged on the wire cutting slide plate 422 and having output ends right for cutting wires 7, and a wire cutting driving cylinder 424 arranged on the top surface of the paint peeling box 411 and used for pushing the wire cutting slide plate 422 towards the wire nozzle 7; the XYZ three-axis driving assembly 43 comprises a lifting table 431 located above the top surface of the frame 1 and provided with a through hole in the middle, guide posts arranged on four corners between the lifting table 431 and the frame 1 and one end of which penetrates into the frame 1, guide post connecting plates connected to the four guide posts in the frame 1, a lifting table driving motor arranged at the bottom of the frame 1 and used for driving the lifting table 431 to lift, two paint stripping and wire cutting Y-axis sliding rails 435 arranged at two ends of the lifting table 431 and arranged along the Y-axis direction, a paint stripping and wire cutting Y-axis translation sliding plate 436 arranged on the two paint stripping and wire cutting Y-axis sliding rails 435 in a sliding manner, two paint stripping and wire cutting X-axis sliding plates 437 arranged at two sides of the length direction of the paint stripping and wire cutting Y-axis translation sliding plate 436 and arranged along the X-axis direction, and a paint stripping and wire cutting X-axis translation sliding plate 438 arranged on the two paint stripping and wire cutting X-axis sliding rails 437; the stripping and cutting wire Y-axis translation slide 436 and the stripping and cutting wire X-axis translation slide 438 are driven to translate by a screw drive assembly 439.
Further, a plurality of material sensors 8 facing each clamping groove 224 are arranged right above the clamping grooves 224 on the feeding and discharging X-axis moving plate 222; the material sensors 8 are arranged on the reinstallation table 6 through the sensor frame 9, and whether materials exist in the clamping grooves 224 or not is effectively detected.
Further, the two ends of the bottom surfaces of the feeding and discharging X-axis moving plate 222 and the feeding and discharging Y-axis moving plate 232 are respectively provided with a bumper 10, so as to prevent the collision of the movement.
Further, the waste wire collecting bin 11 is arranged right below the plurality of nozzles 7 in the installation mode, and waste wire collecting and centralized processing are facilitated.
When in use, the utility model is characterized in that: after the material sensor 8 detects the incoming material, the feeding and discharging mechanism 2 is started, the feeding and discharging lifting cylinder 212 drives the feeding and discharging lifting plate 211 to lift, the feeding and discharging lifting plate 211 drives the Y-axis translation assembly 23 and the X-axis translation assembly 22 to lift, the Y-axis translation assembly 23 is started, the feeding and discharging Y-axis translation cylinder 233 drives the feeding and discharging Y-axis translation assembly 232 to move, the feeding and discharging Y-axis translation assembly 232 drives the X-axis translation assembly 22 to move, the X-axis translation assembly 22 is started, the feeding and discharging X-axis translation cylinder 223 drives the feeding and discharging X-axis translation plate 222 to move towards the winding mechanism 3, the feeding and discharging mechanism 2 is started to be delivered to the winding end of the winding mechanism 3, the clamping groove 224 of the feeding and discharging mechanism 2 is driven to be lifted by a double amount than the winding end of the winding mechanism 3, the feeding and discharging mode is adopted, the iron core on the clamping groove 224 can be placed at the winding end after the discharging, so that the efficiency is improved, the winding mechanism 3 clamps the iron core to be clamped and rotated, the winding mechanism 3 completes the winding mechanism to complete the winding of a required iron core, the winding mechanism 3 is completed to rotate, the winding mechanism is driven to drive the PIN wire clip 32 to pass through the PIN wire clip assembly 32, and the PIN wire clip 32 is wound around the winding mechanism 32, and the PIN wire clip assembly 32 is wound around the winding end of the winding mechanism 3, and the winding mechanism 32 is set to be wound by the PIN wire clip assembly 32, and the PIN assembly 32, and the wire clip end is wound end 32. The feeding and discharging mechanism 2 conveys the well-assembled iron cores to the winding end, firstly takes out the well-assembled iron cores, then sends the well-assembled second batch of iron cores to the winding position, brings the well-assembled iron cores back to the original position, and finally takes down the iron cores.
The foregoing is merely a specific application example of the present utility model, and the protection scope of the present utility model is not limited in any way. All technical schemes formed by equivalent transformation or equivalent substitution fall within the protection scope of the utility model.

Claims (7)

1. A six-station block stator winding machine is characterized in that: the wire stripper comprises a frame, an upper blanking mechanism for feeding and blanking, a winding mechanism for winding a core, a paint stripping and wire cutting mechanism for stripping paint and cutting off the wire and moving the wire towards the XYZ axis direction, and a wire tensioning mechanism for guiding the wire to the paint stripping and wire cutting mechanism, wherein the upper blanking mechanism, the winding mechanism, the paint stripping and wire cutting mechanism, the wire stripping and wire cutting mechanism and the wire tensioning mechanism are sequentially arranged on the frame; the feeding and discharging mechanism directly conveys the iron core to the winding mechanism; the feeding and discharging mechanism and the winding mechanism are all installed on the frame through an installation table; the paint stripping and wire cutting mechanism is provided with a plurality of wire nozzles for outgoing wires at the position opposite to the wire winding mechanism.
2. The six-station segmented stator winding machine of claim 1, wherein: the feeding and discharging mechanism comprises a Z-axis lifting assembly, an X-axis translation assembly and a Y-axis translation assembly; the Z-axis lifting assembly is arranged on the mounting table; the Y-axis translation assembly is arranged on the Z-axis lifting assembly; the X-axis translation assembly is arranged on the Y-axis translation assembly; the Z-axis lifting assembly comprises an upper and lower material lifting plate arranged above the mounting table and an upper and lower material lifting cylinder which is arranged on the bottom surface of the mounting table and the output end of which penetrates through the mounting table to be connected with the upper and lower material lifting plate; an upper and lower guide rod is arranged between the two ends of the upper and lower lifting plates and the mounting table; the Y-axis translation assembly comprises two feeding and discharging Y-axis sliding rails arranged at two ends of the top surface of the feeding and discharging lifting plate along the Y-axis direction, a feeding and discharging Y-axis moving plate arranged on the two feeding and discharging Y-axis sliding rails in a sliding manner, and a feeding and discharging Y-axis moving cylinder arranged at one side of the feeding and discharging lifting plate and used for driving the feeding and discharging Y-axis moving plate to move; the X-axis translation assembly comprises an upper and lower X-axis sliding rail arranged in the middle of the upper and lower Y-axis moving plate and arranged along the X-axis direction, an upper and lower X-axis moving plate arranged on the upper and lower X-axis sliding rail in a sliding manner, and an upper and lower X-axis moving cylinder arranged on one side of the lower Y-axis moving plate and used for driving the upper and lower X-axis moving plate to move; a plurality of clamping grooves for placing iron cores are formed in one side, opposite to the winding mechanism, of the feeding and discharging X-axis moving plate.
3. A six-station segmented stator winding machine as claimed in claim 2, wherein: a plurality of material sensors which are opposite to each clamping groove are arranged right above the clamping groove on the feeding and discharging X-axis moving plate; and a plurality of material sensors are arranged on the reinstallation table through a sensor frame.
4. A six-station segmented stator winding machine according to claim 3, wherein: and the two ends of the bottom surface of the feeding and discharging X-axis moving plate and the two ends of the bottom surface of the feeding and discharging Y-axis moving plate are respectively provided with a bumper.
5. The six-station segmented stator winding machine of claim 4, wherein: the winding mechanisms comprise a pressing rotating assembly arranged on the mounting table and a plurality of wire clamping assemblies arranged on one side of the pressing end of the pressing rotating assembly; the pressing rotating assembly comprises a strip pressing plate, a pressing head, two pressing guide rods, a pressing driving plate, a pressing lifting cylinder and a plurality of rotating seats, wherein the strip pressing plate is positioned above the mounting table and placed along the X axis, the pressing head is arranged on the bottom surface of the strip pressing plate and used for pressing the iron core, the two pressing guide rods are arranged at two ends of the strip pressing plate, one end of each pressing guide rod penetrates through the mounting table to the bottom surface, the pressing driving plate is positioned at one end of each pressing guide rod and connected with the bottom surface of the mounting table, the pressing lifting cylinder is arranged in the frame and used for lifting the pressing driving plate, and the rotating seats are arranged on the top surface of the long mounting table and are positioned under the pressing heads and used for placing the iron core and are rotatable; the output ends of the rotary seats penetrate through the mounting table to the bottom surface, and two compaction driven wheels are arranged on the output ends; the bottom surface of the mounting table is provided with a compression supporting frame, and the compression supporting frame is provided with a compression rotary driving motor; the output end of the compaction rotary driving motor is provided with a compaction driving wheel; the compaction driving wheel drives a plurality of compaction driven wheels to rotate through a belt; the wire clamping assemblies are arranged on the bottom surface of one side of the strip pressing plate, which is opposite to the paint stripping and wire cutting mechanism; the wire clamping assemblies comprise wire clamping cylinders which are arranged on the strip pressing plate and the output ends of which face downwards; a clamping column is arranged at one end of the output end of the wire clamping cylinder, and the output end penetrates through the middle part of the clamping column; the output end of the wire clamping cylinder is provided with a clamping rod, and the clamping rod is mutually perpendicular to the output end of the wire clamping cylinder; and a clamping circular arc groove is formed in the joint of the clamping column and the clamping rod.
6. The six-station segmented stator winding machine of claim 5, wherein: the paint stripping and wire cutting mechanism comprises a paint stripping assembly, a wire cutting assembly and an XYZ three-axis driving assembly; the paint peeling assembly comprises a paint peeling box body arranged at the output end of the XYZ three-axis driving assembly, a plurality of paint peeling cutters arranged in the paint peeling box body and used for peeling paint at the initial end of the wire, and a paint peeling driving motor arranged at one side of the paint peeling box body and used for driving the paint peeling cutters to peel paint through belt transmission; the wire nozzles are arranged on one surface of the paint stripping box body, which is opposite to the winding mechanism; the paint peeling knives are positioned right behind the plurality of nozzles; the top surface of the paint stripping box body is an inclined surface; the wire cutting assembly is obliquely arranged on the top surface of the paint stripping box body; the wire cutting assembly comprises two wire cutting slide rails arranged at two ends of the top surface of the paint peeling box body, a wire cutting slide plate arranged on the two wire cutting slide rails in a sliding manner, a plurality of air shears which are arranged on the wire cutting slide plate and are used for cutting wires by aligning a wire nozzle at the output end, and a wire cutting driving cylinder which is arranged on the top surface of the paint peeling box body and used for pushing the wire cutting slide plate towards the wire nozzle; the XYZ three-axis driving assembly comprises a lifting table which is positioned above the top surface of the frame and provided with a through hole in the middle guide posts arranged at four corners between the lifting table and the frame and one end of the guide posts penetrates into the frame a guide post connecting plate which is positioned in the frame and connected with the four guide posts, a lifting table driving motor which is arranged at the bottom in the frame and used for driving the lifting table to lift the two paint stripping and line cutting Y-axis sliding rails are arranged at two ends of the lifting table and placed along the Y-axis direction, the paint stripping and line cutting Y-axis translation sliding plates are arranged on the two paint stripping and line cutting Y-axis sliding rails in a sliding manner, the two paint stripping and line cutting X-axis translation sliding plates are arranged at two sides of the length direction of the paint stripping and line cutting Y-axis translation sliding plates and placed along the X-axis direction, and the paint stripping and line cutting X-axis translation sliding plates are arranged on the two paint stripping and line cutting X-axis sliding rails in a sliding manner; and the paint stripping and wire cutting Y-axis translation sliding plate and the paint stripping and wire cutting X-axis translation sliding plate are driven to translate through the screw driving assembly.
7. The six-station segmented stator winding machine of any one of claims 1-6, wherein: and a waste wire collecting bin is arranged right below the plurality of nozzles in the installation.
CN202320852469.2U 2023-04-17 2023-04-17 Six-station block stator winding machine Active CN220605731U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320852469.2U CN220605731U (en) 2023-04-17 2023-04-17 Six-station block stator winding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320852469.2U CN220605731U (en) 2023-04-17 2023-04-17 Six-station block stator winding machine

Publications (1)

Publication Number Publication Date
CN220605731U true CN220605731U (en) 2024-03-15

Family

ID=90177488

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202320852469.2U Active CN220605731U (en) 2023-04-17 2023-04-17 Six-station block stator winding machine

Country Status (1)

Country Link
CN (1) CN220605731U (en)

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