CN114522913A - Universal conductor cleaning device - Google Patents
Universal conductor cleaning device Download PDFInfo
- Publication number
- CN114522913A CN114522913A CN202210166698.9A CN202210166698A CN114522913A CN 114522913 A CN114522913 A CN 114522913A CN 202210166698 A CN202210166698 A CN 202210166698A CN 114522913 A CN114522913 A CN 114522913A
- Authority
- CN
- China
- Prior art keywords
- brush
- roller
- speed regulating
- bearing seat
- cleaning apparatus
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004020 conductor Substances 0.000 title claims abstract description 41
- 238000004140 cleaning Methods 0.000 title claims abstract description 36
- 239000007921 spray Substances 0.000 claims abstract description 32
- 230000001105 regulatory effect Effects 0.000 claims abstract description 26
- 230000007246 mechanism Effects 0.000 claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims abstract description 14
- 238000005507 spraying Methods 0.000 claims abstract description 13
- 230000001360 synchronised effect Effects 0.000 claims abstract description 10
- 230000000694 effects Effects 0.000 claims abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- 239000003344 environmental pollutant Substances 0.000 claims description 6
- 231100000719 pollutant Toxicity 0.000 claims description 6
- 239000004677 Nylon Substances 0.000 claims description 5
- 229920001778 nylon Polymers 0.000 claims description 5
- 238000001816 cooling Methods 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- 239000010963 304 stainless steel Substances 0.000 claims description 3
- 229910000838 Al alloy Inorganic materials 0.000 claims description 3
- 229910000589 SAE 304 stainless steel Inorganic materials 0.000 claims description 3
- 230000003014 reinforcing effect Effects 0.000 claims description 3
- 238000002347 injection Methods 0.000 claims description 2
- 239000007924 injection Substances 0.000 claims description 2
- 238000012423 maintenance Methods 0.000 abstract description 2
- 230000008901 benefit Effects 0.000 description 3
- 230000003749 cleanliness Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005202 decontamination Methods 0.000 description 1
- 230000003588 decontaminative effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
Images
Classifications
-
- B08B1/12—
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/60—Arrangements for mounting, supporting or holding spraying apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
-
- B08B1/32—
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E40/00—Technologies for an efficient electrical power generation, transmission or distribution
- Y02E40/60—Superconducting electric elements or equipment; Power systems integrating superconducting elements or equipment
Landscapes
- Cleaning In General (AREA)
- Brushes (AREA)
Abstract
The invention provides a universal conductor cleaning device, which comprises a basic bracket and a cleaning part, wherein the basic bracket is arranged on the basic bracket; the cleaning part comprises a bearing seat, a power part, a rotating mechanism and a spraying part; the power part comprises a speed regulating motor, a controller, a small synchronous wheel, a large synchronous wheel and a transmission belt; the rotating mechanism comprises a bearing, a roller, a brush and a brush clamp, and the brush can be quickly replaced; the spray component comprises a spray head bracket and a spray head; the head and the tail of the basic bracket are designed in unequal heights and support the bearing seat, and the bearing seat fixes the rotating mechanism, the power part and the spraying part; the speed regulating motor adjusts the rotating speed through the controller to achieve different cleaning effects. The invention has simple structure, all parts have no shielding objects, and the maintenance and the replacement of wearing parts and consumable parts are very easy.
Description
Technical Field
The invention belongs to the field of manufacturing of superconducting conductors, and particularly relates to a general conductor cleaning device.
Background
The toroidal field coil is one of key components in the comprehensive research facility (CRAFT) of the fusion reactor key system of the national scientific device. And the superconducting conductor is an important constituent material of the superconducting coil. The raw material cleanliness of the conductor is closely related to the properties of the final product.
The conductor needs to be processed into a coil in multiple steps, one of which is called "forming". The surface cleanliness of the outer surface of the molded conductor affects the quality of the surface of the molded conductor. Therefore, the cleanliness of the outer surface of the molding precursor needs to be strictly controlled to meet the requirement.
Disclosure of Invention
The invention aims to provide a universal conductor cleaning device which can effectively clean pollutants on the outer surface of a conductor under the working condition of linear motion of the conductor.
The invention is realized by the following technical scheme:
a general conductor belt cleaning device which characterized in that: comprises a basic bracket and a cleaning part; the cleaning part comprises a bearing seat, a power part, a rotating mechanism and a spraying part; the power part comprises a speed regulating motor, a controller, a small synchronous wheel, a large synchronous wheel and a transmission belt; the rotating mechanism comprises a bearing, a roller, a brush and a brush clamp, 12 windows are uniformly distributed on the wall of the roller, the windows form three circles, the window of each circle is staggered with the window of the adjacent circle by 45 degrees, the brush with an aluminum alloy base is arranged on each window, the brush is fixed on the roller by screwing the brush clamp, and the brush can be replaced quickly; the spray component comprises a spray head bracket and a spray head; the head and the tail of the basic bracket are designed in unequal heights and support the bearing seat, and the bearing seat fixes the rotating mechanism, the power part and the spraying part; the speed regulating motor is fixed on the motor bracket, a motor shaft of the speed regulating motor is connected with the small synchronizing wheel, the large synchronizing wheel is fixed on the roller, and the transmission belt is connected with the two small synchronizing wheels; the speed regulating motor adjusts the rotating speed through the controller to achieve different cleaning effects.
Further, the head of the basic bracket is 5mm higher than the tail.
Furthermore, the bearing seats are respectively arranged at two ends of the roller and play a role in supporting the roller to rotate stably.
Further, the top end of the power part is provided with a speed regulating motor, the speed regulating motor is fixed on the bearing seat at the tail end through the motor support, and the transmission ratio of the large synchronizing wheel to the small synchronizing wheel is 5: 1, the effect of reducing the speed and amplifying the torque of the motor is achieved.
Further, the material of the roller is 304 stainless steel.
Furthermore, a reinforcing ring is welded at the trisection position outside the roller.
Further, the spray part comprises the spray head bracket arranged on the bearing seat of the head part, the spray head is connected with a water pipe, and water is sprayed to the surface of the guide body to wet pollutants through the spray head after water source injection.
Further, the spray component is used for cooling the rotating mechanism.
Further, the brush is made of nylon.
Has the advantages that:
the invention has simple structure, all parts have no shielding objects, and the maintenance and the replacement of wearing parts and consumable parts are very easy. The nylon brush can be quickly replaced by different length models and is used for cleaning conductors with different sizes. The stepping motor is controlled by a speed regulator, and the rotating speed is regulated at any time according to different pollution degrees. The design of the head and the tail of the basic support is favorable for recycling sewage, the spraying device simultaneously meets the decontamination and cooling effects, and the equipment can continuously run for a long time. The whole device is only contacted with the cleaned conductor through the nylon brush, and the production and operation of the conductor are not influenced when the device is stopped or cannot be stopped in emergency. The equipment cleaning efficiency is high, so that 2-3 people's human resources can be saved.
Drawings
FIG. 1 is a diagram illustrating the construction of a universal conductor cleaning apparatus according to the present invention;
fig. 2 shows a front end spraying device and an internal brush structure of the general conductor cleaning device of the present invention.
Wherein: the device comprises a basic support 1, a bearing seat 2, a spray head support 3, a spray head 4, a bearing 5, a roller 6, a brush 7, a brush hoop 8, a speed regulating motor 9, a motor support 10, a small synchronizing wheel 11, a transmission belt 12, a large synchronizing wheel 13 and a controller 14.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention. In addition, the technical features involved in the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
Referring to fig. 1-2, a general conductor cleaning apparatus of the present invention includes a base frame 1 and a cleaning part. The cleaning part comprises a bearing seat 2, a power part, a rotating mechanism and a spraying part. The power part comprises a speed regulating motor 9, a controller 14, a small synchronous wheel 11, a large synchronous wheel 13 and a transmission belt 12. The rotating mechanism comprises a roller 6, a brush 7 and a brush hoop 8. The spray component comprises a spray head bracket 3 and a spray head 4.
The base support 1 supports a bearing seat 2, and the rotating mechanism, the power part and the spraying part are fixed on the bearing seat 2. Wherein the rotation mechanism further comprises a bearing 5. The power part comprises a speed regulating motor 9 fixed on a motor support 10, a small synchronizing wheel 11 connected with the speed regulating motor, a large synchronizing wheel 13 fixed on the roller 6, and a transmission belt 12 connected with the two small synchronizing wheels 11.
The head and the tail of the foundation support 1 are designed in unequal heights, the head is 5mm higher than the tail, liquid can conveniently flow out of the tail after spraying, and the collected sewage can be recycled after purification. The bearing seats 2 are respectively arranged at two ends of the roller 6 to play a role in supporting the roller 6 to rotate stably.
The uppermost end of the power part is provided with a speed regulating motor 9, the speed regulating motor 9 is fixed on the bearing seat 2 at the tail end through a motor support 10, a small synchronizing wheel 11 is connected with a motor shaft of the speed regulating motor 9, a large synchronizing wheel 13 is installed on the roller 6, the large synchronizing wheel 13 and the small synchronizing wheel 11 are connected with a transmission belt 12, and the transmission ratio of the large synchronizing wheel 13 to the small synchronizing wheel 11 is 5: 1, the effect of decelerating and amplifying the torque of the speed regulating motor is achieved. The drive belt 12 is a synchronous belt, which effectively prevents drive slip. The speed regulating motor 9 adjusts the rotating speed through the controller 14 to achieve different cleaning effects.
12 windows are uniformly distributed on the roller 6, the windows form three circles, the window of each circle is staggered with the window of the adjacent circle by 45 degrees, the size of each window is 9X200mm, the brushes 7 are respectively installed on the aluminum alloy bases, and the brushes 7 are screwed and fixed on the roller 6 by the brush hoops 8. The brush model corresponding to the size of the conductor to be cleaned is installed before production. The roller 6 is made of 304 stainless steel, so that rusting after long-term contact with water is effectively prevented. And reinforcing rings are welded at trisection positions outside the roller 6 to prevent the roller 6 from deforming when the roller is used for a long time or is static. The brush 7 is made of nylon materials, so that the conductor can be effectively washed and the surface of the conductor can be prevented from being scratched. The brush 7 is fixed on the roller 6 by screwing the brush clamp 8.
The spray component is a spray head bracket 3 arranged on a bearing seat 2 of the head part, and the spray head bracket 3 plays a role in fixing a spray head. Spray assembly installs at belt cleaning device entry end, will by the screw shower nozzle support 3 is fixed on the bearing frame 2, shower nozzle support 3 is fixed shower nozzle 4, water piping connection pour into the water source behind the shower nozzle 4, through shower nozzle 4 sprays vaporific water and adheres to the surface of conductor and soaks the pollutant, does benefit to brush washing on next step. Since the bearing 5 may generate heat when the drum 6 rotates at a high speed, the spraying part also plays a role of cooling the rotating mechanism.
The cleaning steps of the invention are as follows:
firstly, the brush type matched with the size of the conductor to be cleaned is replaced before cleaning, and the brush 7 is firmly fixed by the brush hoop 8.
When the conductor begins to be cleaned, the spray water is closed to prevent liquid from entering the interior through the end port of the conductor, and the spray water is opened to wet the surface of the conductor when the head of the conductor is far away from the spray head 4.
And secondly, turning on a power supply of the controller 14, pressing down a switch button to start the speed regulating motor 9 to work, starting the brush 7 to wash pollutants on the surface of the conductor when the roller 6 rotates, and rotating a speed regulating knob of the controller 14 according to the serious condition of the pollutants on the surface of the conductor to change the washing speed of the roller 6 so as to achieve a satisfactory washing effect.
It will be understood by those skilled in the art that the foregoing is only a preferred embodiment of the present invention, and is not intended to limit the invention, and that any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (10)
1. A general conductor belt cleaning device which characterized in that: comprises a basic bracket and a cleaning part; the cleaning part comprises a bearing seat, a power part, a rotating mechanism and a spraying part; the power part comprises a speed regulating motor, a controller, a small synchronous wheel, a large synchronous wheel and a transmission belt; the rotating mechanism comprises a bearing, a roller, a brush and a brush clamp, 12 windows are uniformly distributed on the wall of the roller, the windows form three circles, the window of each circle is staggered with the window of the adjacent circle by 45 degrees, the brush with an aluminum alloy base is arranged on each window, the brush is fixed on the roller by screwing the brush clamp, and the brush can be replaced quickly; the spray component comprises a spray head bracket and a spray head; the head and the tail of the basic bracket are designed in unequal heights and support the bearing seat, and the bearing seat fixes the rotating mechanism, the power part and the spraying part; the speed regulating motor is fixed on the motor bracket, a motor shaft of the speed regulating motor is connected with the small synchronizing wheel, the large synchronizing wheel is fixed on the roller, and the transmission belt is connected with the two small synchronizing wheels; the speed regulating motor adjusts the rotating speed through the controller to achieve different cleaning effects.
2. The universal conductor cleaning apparatus according to claim 1, wherein: the head of the basic bracket is 5mm higher than the tail.
3. The universal conductor cleaning apparatus according to claim 1, wherein: the bearing blocks are respectively arranged at two ends of the roller and play a role in supporting the roller to rotate stably.
4. The universal conductor cleaning apparatus according to claim 1, wherein: the top end of the power part is provided with a speed regulating motor, the speed regulating motor is fixed on the bearing seat at the tail end through the motor support, and the transmission ratio of the large synchronizing wheel to the small synchronizing wheel is 5: 1, the effect of decelerating and amplifying the torque of the motor is achieved.
5. The universal conductor cleaning apparatus according to claim 1, wherein: the material of the roller is 304 stainless steel.
6. The universal conductor cleaning apparatus according to claim 1, wherein: and reinforcing rings are welded at trisection positions outside the roller.
7. The universal conductor cleaning apparatus according to claim 1, wherein: the spray component comprises a spray head bracket arranged on the bearing seat of the head part, the spray head is connected with a water pipe, and water is sprayed to the surface of the guide body through the spray head after water source injection so as to wet pollutants.
8. The universal conductor cleaning apparatus according to claim 1, wherein: the spraying component is used for cooling the rotating mechanism.
9. The universal conductor cleaning apparatus according to claim 1, wherein: the transmission belt is a synchronous belt, so that transmission slip is effectively prevented.
10. The universal conductor cleaning apparatus according to claim 1, wherein: the brush is made of nylon.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210166698.9A CN114522913A (en) | 2022-02-23 | 2022-02-23 | Universal conductor cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210166698.9A CN114522913A (en) | 2022-02-23 | 2022-02-23 | Universal conductor cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114522913A true CN114522913A (en) | 2022-05-24 |
Family
ID=81625056
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210166698.9A Pending CN114522913A (en) | 2022-02-23 | 2022-02-23 | Universal conductor cleaning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114522913A (en) |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102357483A (en) * | 2011-09-30 | 2012-02-22 | 江苏力星通用钢球股份有限公司 | Immersed car hub steel ball cleaning system |
| CN104148317A (en) * | 2014-08-13 | 2014-11-19 | 诸城市金河田机械厂 | Roller spraying bag cleaning machine |
| CN205096134U (en) * | 2015-11-20 | 2016-03-23 | 湖州润通电器有限公司 | Iron core washs subassembly |
| CN106418598A (en) * | 2016-11-30 | 2017-02-22 | 仲恺农业工程学院 | Potato-cleaning and peeling integrated machine |
| CN206731620U (en) * | 2017-03-28 | 2017-12-12 | 海门市苍云机械有限公司 | A kind of auto parts and components cleaning device |
| CN107470230A (en) * | 2017-09-01 | 2017-12-15 | 田楷 | A kind of steel mesh cleaning device of stencil printer |
| CN206882223U (en) * | 2017-07-04 | 2018-01-16 | 重庆市鹤众工贸有限责任公司 | Plasterboard plate face material-clearing device |
| CN207154266U (en) * | 2017-08-12 | 2018-03-30 | 北京春风药业有限公司 | A kind of medicine-washing machine |
| CN207271682U (en) * | 2017-07-21 | 2018-04-27 | 北京能济中药饮片有限公司 | Medicinal material cleaning machine |
| CN210701358U (en) * | 2019-04-25 | 2020-06-09 | 黄康雄 | Pseudo-ginseng cleaning machine |
| CN213103428U (en) * | 2020-08-27 | 2021-05-04 | 杭州腾日智能科技有限公司 | Cleaning device for machining workpiece of precise p4 machine numerical control equipment |
-
2022
- 2022-02-23 CN CN202210166698.9A patent/CN114522913A/en active Pending
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102357483A (en) * | 2011-09-30 | 2012-02-22 | 江苏力星通用钢球股份有限公司 | Immersed car hub steel ball cleaning system |
| CN104148317A (en) * | 2014-08-13 | 2014-11-19 | 诸城市金河田机械厂 | Roller spraying bag cleaning machine |
| CN205096134U (en) * | 2015-11-20 | 2016-03-23 | 湖州润通电器有限公司 | Iron core washs subassembly |
| CN106418598A (en) * | 2016-11-30 | 2017-02-22 | 仲恺农业工程学院 | Potato-cleaning and peeling integrated machine |
| CN206731620U (en) * | 2017-03-28 | 2017-12-12 | 海门市苍云机械有限公司 | A kind of auto parts and components cleaning device |
| CN206882223U (en) * | 2017-07-04 | 2018-01-16 | 重庆市鹤众工贸有限责任公司 | Plasterboard plate face material-clearing device |
| CN207271682U (en) * | 2017-07-21 | 2018-04-27 | 北京能济中药饮片有限公司 | Medicinal material cleaning machine |
| CN207154266U (en) * | 2017-08-12 | 2018-03-30 | 北京春风药业有限公司 | A kind of medicine-washing machine |
| CN107470230A (en) * | 2017-09-01 | 2017-12-15 | 田楷 | A kind of steel mesh cleaning device of stencil printer |
| CN210701358U (en) * | 2019-04-25 | 2020-06-09 | 黄康雄 | Pseudo-ginseng cleaning machine |
| CN213103428U (en) * | 2020-08-27 | 2021-05-04 | 杭州腾日智能科技有限公司 | Cleaning device for machining workpiece of precise p4 machine numerical control equipment |
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