CN114519474A - Sheet metal production line integrated system - Google Patents

Sheet metal production line integrated system Download PDF

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Publication number
CN114519474A
CN114519474A CN202011296345.8A CN202011296345A CN114519474A CN 114519474 A CN114519474 A CN 114519474A CN 202011296345 A CN202011296345 A CN 202011296345A CN 114519474 A CN114519474 A CN 114519474A
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production line
sheet metal
information
data
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冷志斌
魏雪梅
孔尧
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Jiangsu Yawei Machine Tool Co Ltd
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Jiangsu Yawei Machine Tool Co Ltd
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Abstract

The invention relates to an integrated system of a sheet metal production line. The system comprises a database module, an order information input module, an information analysis module, a product process design module, a production line building module, a quotation data processing module and a data output module, wherein the order information input module is connected with the information analysis module, the information analysis module is connected with the product process design module, the product process design module is connected with the production line building module, the production line building module is connected with the quotation data processing module, the quotation data processing module is connected with the data output module, and the information analysis module, the product process design module, the production line building module and the quotation data processing module are all connected with the database module.

Description

Sheet metal production line integrated system
Technical Field
The invention relates to a sheet metal production line integrated system, and belongs to the field of sheet metal machining.
Background
The metal plate has the advantages of light weight, high strength, conductivity and good large-scale yield performance, and is widely applied to the fields of electric appliances, automobiles, ships, aviation, instruments and meters, mechanical equipment and the like. With the change of life style and the personalized demand of products, the production of sheet metal parts presents a diversified trend, and the ordering, manufacturing and selling modes of traditional sheet metal processing are difficult to meet the demands of current customers.
At present, sheet metal processing, manufacturing and selling are mainly finished by manpower. The sheet metal design and manufacture depends on the experience level of an engineer, the time, the cost and the quality of the sheet metal manufacture are greatly influenced by the quality of the process design, the engineer needs to redesign a process route and select processing equipment and a die according to each order information, the time consumption of the process is long, and the process highly depends on the working time and the level of the engineer. In the process of butt joint with a client and sales quotation, due to the low standardization degree, product quotation can be more easily influenced by subjective factors of a salesperson, such as missing calculation or excessive calculation of some factors, calculation errors, communication errors and the like, so that the manual quotation is high in control degree of the salesperson, and the problems of enterprise competition failure caused by overhigh quotation or enterprise benefit damage caused by overlow quotation and the like easily occur.
Disclosure of Invention
Aiming at the defects, the invention aims to provide a sheet metal production line integration system software, which decomposes and serializes functional units in a sheet metal part manufacturing flow based on differences of sheet metal part shapes, sizes, processes, production beats and the like, establishes a sheet metal functional module database, automatically analyzes customer demand data, establishes a mapping relation between customer demands and functional unit submodules, quickly selects each component module of a production line, establishes a production line model scheme, and generates a scheme component detail table and a scheme quotation table according to the model scheme.
Therefore, the technical scheme adopted by the invention is as follows:
including the database module, order information input module, the information analysis module, product technology design module, the production line module of buildding, quotation data processing module and data output module, order information input module is connected with the information analysis module, the information analysis module is connected with the product technology design module, the product technology design module is built the module with the production line and is connected, the production line is built the module and is connected with quotation data processing module, quotation data processing module is connected with data output module, the information analysis module, the product technology design module, the production line is built the module and quotation data processing module and all is connected with the database module.
As a further improvement of the above technical solution, the database module is used for storing data information of decomposition serialization design data, process data, material parameters, material cost unit price, human resource information, module equipment information, production molds and accessories, material supplier data, and equipment supplier data of each functional sub-module of the sheet metal production line.
As a further improvement of the above technical solution, the order information input module is used for inputting the customer data of the size, material, quantity, batch, processing precision, and product usage of the sheet metal parts required by the customer into the system.
As a further improvement of the technical scheme, the information analysis module is used for separating and refining customer information data, analyzing sheet metal part processes, materials, quantity, machining precision, cost and site space, determining the machinability and the machining difficulty of products, and establishing a mapping relation between user product requirements and each functional unit submodule of a production line.
As a further improvement of the technical scheme, the product process design module is used for analyzing the manufacturability of the sheet metal parts on the basis of the information analysis module, determining the processing procedures and the process parameters according to the sheet metal process contained in the database module, and completing the process route and the scheme.
As a further improvement of the above technical scheme, the production line building module is based on a process design module and is used for quickly selecting the required metal plate production line functional sub-modules according to process route arrangement, determining the required production equipment by combining equipment conditions of the functional sub-modules in the database and information of production moulds stored in the database, selecting proper moulds and accessories, determining personnel configuration of the production line by combining process difficulty, and quickly building a production line model.
As a further improvement of the technical scheme, the quotation data processing module is used for calculating and providing cost quotations and total cost quotations of all parts of sheet metal part production according to sheet metal material cost information, process difficulty information, use equipment information, mould and accessory information and human resource cost information in combination with current tax and management cost.
As a further improvement of the technical scheme, the data output module is used for giving a scheme component detail list and simultaneously forming a scheme quotation list according to quotation data processing module information and used for displaying the component detail and the cost list, and the scheme component list and the quotation list are output in the form of excel tables.
The invention has the advantages that:
according to the sheet metal production line integration system, each functional unit is decomposed into a serialized design, each functional module database system is established, a sheet metal design method is optimized, sheet metal design time is shortened, data in all aspects are effectively integrated and utilized, the data utilization rate is improved, the designed serialized data can be convenient for subsequent engineers to learn, use and improve, and the development capability of customized products and small-batch products facing different customers is improved; meanwhile, the standardized quotation method reduces the dependence of quotation links on manpower, avoids subjective errors caused by manual quotation, shortens quotation processes, improves the timeliness of scheme component tables and quotation tables, and increases the satisfaction degree and the standard rate of customers; the standard report and database system is beneficial to reducing management risks of enterprises, improving management looseness, reducing requirements on the number and quality of management personnel and improving management level; and finally, the integrated system software is used, so that the automation level of an enterprise is improved, the application of an electronic technology and an internet technology in the enterprise is expanded, and the introduction and utilization of more advanced automatic sheet metal production equipment are facilitated.
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FIG. 1 is a schematic flow diagram of the present invention.
In the figure: 1-a database module; 2-order information input module; 3-an information analysis module; 4-product process design module; 5, building a module on a production line; 6-quotation data processing module; and 7, a data output module.
Detailed Description
The present invention will be described in further detail with reference to specific embodiments. It should be emphasized that the following description is merely exemplary in nature and is not intended to limit the scope of the invention or its application.
The invention provides a sheet metal production line integrated system, as shown in figure 1, comprising: the system comprises a database module 1, an order information input module 2, an information analysis module 3, a product process design module 4, a production line building module 5, a quotation data processing module 6 and a data output module 7.
The database module 1 is used for storing data information such as decomposition serialization design data, process data, material parameters, material cost unit price, human resource information, module equipment information, production molds and accessories, material supplier data, equipment supplier data and the like of each functional sub-module of the sheet metal production line. The database updates and perfects the database according to data changes such as market change, raw material performance improvement, production equipment state change, production process optimization, supplier change and the like. The equipment, the die tool and the personnel in the database are all subjected to independent numbering processing, and have independent numbering rules; decomposing the serialized design data and the process data, and recording or modifying the data by a process engineer, wherein the change of personnel, date and reason is recorded by the data change each time; the material parameters comprise material size, density, mechanical property, processability and the like; the human resource information comprises personnel numbers, names, wages, job titles and the like; the equipment information comprises equipment numbers, names, current states, automation levels, service lives, equipment performance parameters and the like; the production mold and accessory information comprises mold number, name, current state, service life and the like; the material and equipment supplier data contains supplier name, nationality, supply equipment, etc.
The order information input module 2 is used for inputting the customer data such as the size, the material, the quantity, the batch, the processing precision, the product application and the like of the sheet metal parts required or customized by the customer into the software. Wherein the customer's specific product requirements are recorded in the notes and considered by the relevant engineers.
The information analysis module 3 is used for separating and refining client information data, analyzing indexes such as sheet metal part technology, materials, quantity, processing precision, cost, field space and the like, determining the machinability and the processing difficulty of products, and establishing a mapping relation between user product requirements and functional unit sub-modules of a production line. The workability and ease of processing of the product are determined by the processability of the processed material, performance parameters of the equipment used, the processing accuracy of the product, and the like. Wherein, if the size of the customer product is larger than the size of the current raw material in the database, the customer material needs to be additionally customized.
The product process design module 4 is used for analyzing the manufacturability of the sheet metal part on the basis of the information analysis module, determining the processing procedure according to the sheet metal processes contained in the database, such as the processes of feeding, centering, turning, bending, leveling, stacking and the like, and finishing the process route and the scheme. The complexity of the process route is judged according to the number of the processes and the condition of the process route; and determining process parameters aiming at each procedure.
The production line building module 5 is based on a process design module, and is used for selecting the required metal plate production line functional sub-modules according to the process route arrangement, and combining the equipment conditions of the functional sub-modules in the database: the method comprises the steps of warehousing production mold information (such as inventory and use times) in a production, idle, maintenance and fault database, determining required production equipment, selecting proper molds and accessories, determining the configuration of production line personnel by combining process difficulty, and quickly building a production line model. Determining whether operators and the number of the operators are additionally arranged for the equipment according to the automation level of the equipment; determining the number of supervision personnel, operating personnel and loading personnel required to be equipped on the production line according to the length of the process route; and determining the job title grade and the working life of the required operators according to the processing difficulty and the process complexity.
And the quotation data processing module 6 is used for calculating and providing cost quotations and total cost quotations of all parts of sheet metal part production according to the sheet metal material cost information, the process difficulty information, the using equipment information, the mold and accessory information, the human resource cost information and other information and combining the current tax and management cost. Wherein, the human resource cost is determined according to the job title level, the number of people and the working life of the production line users; determining whether to increase the material cost according to the customization condition of the material obtained by the information analysis module 3; considering the calculation mode and factors of tax cost according to tax policy and invoiced types; the equipment depreciation cost is considered according to the equipment age.
And the data output module 7 is used for giving a scheme component detail list and simultaneously forming a scheme quotation list according to the quotation data processing module information and the used component detail and cost list, and the scheme component list and the quotation list are output in an excel form. The forms are reviewed by engineers and submitted to customers.
The operation process of each module of the system software is as follows:
firstly, a customer inputs part data including information such as size, material, quantity and the like into the software through an input interface of the order information input module 2, wherein the input interface can comprise a PC end and a mobile phone end.
And secondly, the information analysis module 3 receives the result of the first step, performs detailed analysis on the result, determines the machinability and the processing difficulty degree of the product according to indexes such as process, material, quantity and processing precision of the product and by combining related data of the database module 1, and establishes a mapping relation between the product and each functional sub-module.
And thirdly, the product process design module 4 analyzes the used working procedures according to the mapping relation obtained in the second step, and designs a process route according to the process data in the database module 1.
And fourthly, the production line building module 5 rapidly selects equipment, moulds and accessories for building the production line according to the process route designed in the third step and the current conditions of the equipment and the moulds of the functional modules in the database module 1, and builds a production line model.
And fifthly, the quotation data processing module 6 calls cost information of all aspects in the database module 1 according to the production line model set up in the fourth step, rapidly calculates the cost of equipment, moulds and accessories, and gives out cost quotations and total cost quotations of all parts by combining labor cost, tax and management cost.
And sixthly, the data output module 7 gives a scheme part table and a scheme quotation table according to the result of the fifth step, and outputs the report to the client in the form of an excel table.
Through the steps, all modules of the system software are closely connected, and the complete sheet metal production line integrated system software is formed. By the system software, the design flow of a sheet metal production line can be optimized, the development capability of customized products facing different customers is improved, the customer satisfaction is improved, and the enterprise management and manufacturing level is enhanced.
The above description is provided for further details of the present invention with reference to specific embodiments, and the scope of the present invention is not limited to the above examples. It will be apparent to those skilled in the art that various substitutions and modifications can be made to the described embodiments without departing from the spirit of the invention, and such substitutions and modifications are to be considered as within the scope of the invention.

Claims (8)

1. The utility model provides a panel beating production line integrated system, a serial communication port, including the database module, order information input module, information analysis module, product technology design module, the production line is built the module, quotation data processing module and data output module, order information input module is connected with information analysis module, information analysis module is connected with product technology design module, product technology design module is built the module with the production line and is connected, production line is built the module and is connected with quotation data processing module, quotation data processing module is connected with data output module, information analysis module, product technology design module, production line is built module and quotation data processing module and all is connected with the database module.
2. The sheet metal production line integration system of claim 1, wherein the database module is used for storing data information of decomposition serialization design data, process data, material parameters, material cost unit price, human resource information, module equipment information, production molds and accessories, material supplier data, and equipment supplier data of each functional sub-module of the sheet metal production line.
3. The sheet metal production line integrated system as claimed in claim 1, wherein the order information input module is used for inputting the customer data of sheet metal part size, material, quantity, batch, processing precision and product purpose required by the customer into the system.
4. The sheet metal production line integration system of claim 1, wherein the information analysis module is configured to separate and refine customer information data, analyze sheet metal part processes, materials, quantities, machining accuracy, costs, site space, determine machinability and machining ease of a product, and establish a mapping relationship between customer product requirements and sub-modules of functional units of a production line.
5. The sheet metal production line integrated system according to claim 1, wherein the product process design module is used for analyzing the manufacturability of sheet metal parts on the basis of the information analysis module, determining the processing procedures and process parameters according to the sheet metal process contained in the database module, and completing the process route and scheme.
6. The sheet metal production line integration system according to claim 1, wherein the production line building module is based on a process design module, and is used for quickly selecting the required sheet metal production line functional sub-modules according to process route arrangement, determining the required production equipment by combining equipment conditions of the functional sub-modules in the database and production mould information stored in the database, selecting proper moulds and accessories, determining production line personnel configuration by combining process difficulty, and quickly building a production line model.
7. The sheet metal production line integrated system of claim 1, wherein the quotation data processing module is configured to calculate and provide sheet metal part production part cost quotations and total cost quotations according to sheet metal material cost information, process difficulty information, equipment use information, mold and part information, and human resource cost information, in combination with current taxes and management costs.
8. The sheet metal production line integration system as claimed in claim 1, wherein the data output module is used for giving a plan component detail list and simultaneously forming a plan quotation list according to quotation data processing module information, and the plan component list and the quotation list are output in the form of excel tables.
CN202011296345.8A 2020-11-18 2020-11-18 Sheet metal production line integrated system Pending CN114519474A (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101702225A (en) * 2009-09-11 2010-05-05 合肥锻压机床有限公司 Quick quotation system of forging machine tool and quick quotation method thereof
CN104573996A (en) * 2015-01-30 2015-04-29 三明学院 Automated quotation system for casting enterprises
CN106021733A (en) * 2016-05-23 2016-10-12 广东工业大学 Rapid customization design service platform for production lines

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101702225A (en) * 2009-09-11 2010-05-05 合肥锻压机床有限公司 Quick quotation system of forging machine tool and quick quotation method thereof
CN104573996A (en) * 2015-01-30 2015-04-29 三明学院 Automated quotation system for casting enterprises
CN106021733A (en) * 2016-05-23 2016-10-12 广东工业大学 Rapid customization design service platform for production lines

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Application publication date: 20220520