CN114515681B - Medical instrument production line and medical instrument production method - Google Patents
Medical instrument production line and medical instrument production method Download PDFInfo
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- CN114515681B CN114515681B CN202210296748.5A CN202210296748A CN114515681B CN 114515681 B CN114515681 B CN 114515681B CN 202210296748 A CN202210296748 A CN 202210296748A CN 114515681 B CN114515681 B CN 114515681B
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- clamping
- curing
- pin
- needle
- clamping piece
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 41
- 239000000463 material Substances 0.000 claims abstract description 178
- 239000003292 glue Substances 0.000 claims abstract description 59
- 238000012546 transfer Methods 0.000 claims abstract description 48
- 238000012360 testing method Methods 0.000 claims abstract description 20
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 17
- 239000011248 coating agent Substances 0.000 claims abstract description 5
- 238000000576 coating method Methods 0.000 claims abstract description 5
- 238000010438 heat treatment Methods 0.000 claims description 32
- 239000002699 waste material Substances 0.000 claims description 22
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 claims description 7
- 229910052753 mercury Inorganic materials 0.000 claims description 7
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 238000007711 solidification Methods 0.000 description 8
- 230000008023 solidification Effects 0.000 description 8
- 238000003892 spreading Methods 0.000 description 6
- 230000005489 elastic deformation Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 238000013459 approach Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000010073 coating (rubber) Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0209—Multistage baking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
- B05D3/0263—After-treatment with IR heaters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
- B05D3/061—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
- B05D3/065—After-treatment
- B05D3/067—Curing or cross-linking the coating
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
Abstract
The invention relates to a medical instrument production line and a medical instrument production method. The medical instrument production line comprises a contact pin device, a gluing device, a curing device, a testing device, a rejecting device and a transferring device, wherein the contact pin device is used for driving a needle to move relative to a material to assemble the needle and the material, the gluing device is used for coating glue on an assembling part of the needle and the material, the curing device is used for curing the glue on the assembling part of the needle and the material, the testing device is used for testing whether the needle and the material after the glue is cured are blocked or leaked, and the transferring device transfers the material to pass through the contact pin device, the gluing device, the curing device, the testing device and the rejecting device in sequence. The beneficial effects of the invention are as follows: the medical instrument production line can realize the assembly of the needle and the material in the automatic production process of the medical instrument.
Description
Technical Field
The invention relates to a medical instrument, in particular to a medical instrument production line and a medical instrument production method.
Background
Most medical devices are typically assembled from multiple components. Needles are one of the components of some medical devices, however, how to assemble needles and other components during automated production of medical devices is a highly desirable problem.
Disclosure of Invention
In view of the foregoing, there is a need for an improved medical device production line and medical device production method. The medical instrument production line can realize the assembly of the needle and the material in the automatic production process of the medical instrument.
The medical instrument production method can realize the assembly of the needle and the material in the automatic production process of the medical instrument.
The invention firstly provides a medical instrument production line which comprises a contact pin device, a gluing device, a curing device, a testing device, a waste rejecting device and a transferring device, wherein the contact pin device is used for driving a pin and a relative material to move so as to assemble the pin and the material, the gluing device is used for coating glue on an assembling part of the pin and the material, the curing device is used for curing the glue on the assembling part of the pin and the material, the testing device is used for testing whether the pin and the material after the glue is cured are blocked or leaked, and the transferring device transfers the material to pass through the contact pin device, the gluing device, the curing device, the testing device and the waste rejecting device in sequence.
Through adopting above-mentioned technical scheme, the material realizes the assembly with the needle through contact pin device earlier, realizes the fixed of needle and material relative position through rubber coating device and solidification equipment again, then detects whether glue leads to needle and material to take place to block up or leak through testing arrangement again to accomplish the assembly of needle and material in medical instrument automated production process.
In one embodiment of the invention, the transferring device comprises a first transferring device, a transplanting device and a second transferring device, wherein the curing device comprises a first curing device and a second curing device, the first transferring device transfers materials to pass through the pin device, the gluing device and the first curing device in sequence, the second transferring device transfers materials to pass through the second curing device, the testing device and the waste rejecting device in sequence, and the transplanting device is used for transferring materials from the first transferring device to the second transferring device.
Through adopting above-mentioned technical scheme, glue solidification required time is longer, if only set up a solidification equipment, then when preceding material is solidifying through a solidification equipment, first transfer device need wait for glue solidification and can't carry out follow-up material transfer to influence production efficiency. And curing the glue by the first curing device and the second curing device respectively, so that after the glue is pre-cured by the first curing device, the glue is transferred from the first transfer device to the second transfer device and then transferred to the second curing device by the second transfer device for further curing. And when the materials are transferred to the second curing device and cured by the second curing device, the first transferring device can simultaneously transfer the subsequent materials, so that the production efficiency is improved.
In one embodiment of the invention, the first transfer device comprises a first gripper and an auxiliary gripper, the second transfer device comprises a second gripper, the first gripper and the second gripper are both used for gripping material, and the auxiliary gripper is used for gripping a needle.
Through adopting above-mentioned technical scheme, when needle and material on first transfer device, after the contact pin device assembles needle and material, the relative position of needle and material has not yet passed through glue and has been fixed, therefore the relative position of needle and material is not fixed, consequently needle and material need receive auxiliary clamp spare and first clamp spare centre gripping respectively in order to realize the fixed of needle and material relative position. When the needle and the material are arranged on the second transferring device, the needle and the material pass through the first curing device, so that the relative positions of the needle and the material can be fixed by glue to a certain extent, and the second clamping piece only clamps the material and the needle cannot move relative to the material. Finally, the second transfer device does not need to be provided with an auxiliary clamping piece for clamping the needle, so that the cost is reduced.
In one embodiment of the invention, the second clamp elastically clamps the material and the auxiliary clamp rigidly clamps the needle.
By adopting the technical scheme, the first transfer device needs to transfer materials to pass through the contact pin device and the gluing device in sequence. After the pin device assembles the pin and the material, but the relative positions of the pin and the material are not fixed through glue, the relative positions of the pin and the material are not fixed, and therefore the first transfer device needs to clamp the pin and the material in the transfer process. The diameter of the needle is usually small, and if the auxiliary clamping member adopts an elastic clamping mode, the needle cannot be effectively clamped by the auxiliary clamping member. Therefore, the auxiliary clamping member needs to adopt a mode of rigidly clamping the materials. And the second clamping piece adopts the mode of elasticity centre gripping material to make the second clamping piece all need not to open earlier the operation when centre gripping material and unclamping the material, accelerate the material transfer speed, improve production efficiency.
In one embodiment of the present invention, the first curing means is cured by an ultraviolet lamp and the second curing means is cured by a mercury lamp.
By adopting the technical scheme, the ultraviolet lamp can only promote the surface curing of the glue when curing, but the inside of the glue is not cured. Mercury lamps can promote curing of the interior of the glue as well. Therefore, the ultraviolet lamp and the mercury lamp are matched to realize the solidification of the glue from inside to outside.
In one embodiment of the invention, the first transfer device and the second transfer device are located on opposite sides of the transplanting device.
In one embodiment of the invention, the transplanting device comprises a transplanting clamping piece, the second transferring device comprises a second clamping piece, the transplanting clamping piece rigidly clamps the material, and the second clamping piece elastically clamps the material.
Through adopting above-mentioned technical scheme, if transplant the mode that the holder adopted elasticity centre gripping material, then transplant holder and second holder and be elasticity centre gripping material to lead to the material to be difficult to follow and transplant the holder and transfer to the second holder. Therefore, the transplanting clamping member needs to adopt a mode of rigidly clamping the material so that the material can be transferred from the transplanting clamping member to the second clamping member.
In one embodiment of the present invention, the medical device production line further includes a heating device, and the transferring device transfers the material sequentially through the pin device, the heating device, and the glue spreading device, and the heating device is used for heating the pin and the material assembling portion.
Through adopting above-mentioned technical scheme, when glue coating to needle and material assembly portion, needle and material assembly portion have been heated through heating device, therefore the heat of needle and material assembly portion can transfer to glue to can accelerate the curing time of the glue of needle and material assembly portion, thereby can carry out follow-up processing as soon as possible, improve production efficiency.
In one embodiment of the present invention, the moving direction of the material transferred from the pin device to the heating device by the transferring device is opposite to the moving direction of the material transferred from the heating device to the gluing device by the transferring device.
By adopting the technical scheme, on the path of the first transfer device for transferring the materials, the materials turn when passing through the heating device. Therefore, when the heating device heats the material, the space is relatively large, and the contact pin device and the gluing device are prevented from being heated while the material is heated.
In one embodiment of the invention, the waste removing device comprises a waste removing driving part and a waste removing part, the transferring device comprises a second clamping part, the material is elastically clamped by the second clamping part, the waste removing driving part drives the waste removing part to move to act on the material, and the material overcomes the resistance of the second clamping part under the effect of the waste removing part and is separated from the second clamping part.
Through adopting above-mentioned technical scheme, the material receives second holder elasticity centre gripping, consequently when rejecting, rejects the piece and acts on the material for the material can overcome the resistance of clamping assembly can, can accelerate the efficiency of rejecting.
In one embodiment of the invention, the transfer device comprises a first clamping member which elastically clamps the material.
The invention further provides a medical device production method, which comprises the following steps:
step 1: firstly, driving the needle to move relative to the material so as to assemble the needle and the material;
step 2: applying glue to the needle and material mounting portion;
step 3: solidifying the glue of the needle and the material assembling part;
step 4: detecting whether the needle and the material after the glue is solidified are blocked or leaked;
step 5: and removing the needles and the materials which do not meet the preset requirements.
In one embodiment of the present invention, the medical device production method further comprises the steps of:
the needle and material fitting portion is heated between step 1 and step 2.
In one embodiment of the invention, step 3 curing the glue of the needle and material assembly is performed in the following manner:
the glue of the needle and material assembly is pre-cured and then further cured.
Drawings
FIG. 1 is a schematic diagram of an embodiment of the present invention;
FIG. 2 is a schematic top view of an embodiment of the present invention;
FIG. 3 is a schematic view of the first clamping member and the auxiliary clamping member according to an embodiment of the present invention;
FIG. 4 is a schematic structural view of a second clamping member according to an embodiment of the present invention;
fig. 5 is a schematic structural diagram of a waste rejecting device in an embodiment of the present invention.
Reference numerals: 100. a first transfer device; 110. a first clamping member; 120. an auxiliary clamping member; 200. a pin device; 300. a heating device; 400. a gluing device; 500. a first curing device; 600. transplanting device; 610. transplanting clamping pieces; 700. a second transfer device; 710. a second clamping member; 711. a first clamping part; 712. a second clamping portion; 712a, a limiting section; 712a1, a guide surface; 712b, clamping segments; 713. a connection part; 714. a main body portion; 715. a limit part; 716a, a first positioning space; 716b, a second positioning space; 800. a second curing device; 900. a testing device; 1000. a waste rejecting device; 1100. a reject drive; 1200. and (5) picking waste parts.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present invention without making any inventive effort, are intended to fall within the scope of the present invention.
It is noted that when an element is referred to as being "mounted on" another element, it can be directly mounted on the other element or intervening elements may also be present. When an element is referred to as being "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "secured to" another element, it can be directly secured to the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "or/and" as used herein includes any and all combinations of one or more of the associated listed items.
The embodiment of the invention firstly provides a medical apparatus production line shown in fig. 1, which comprises a first transferring device 100, a pin device 200, a heating device 300, a gluing device 400, a first curing device 500, a transplanting device 600, a second transferring device 700, a second curing device 800, a testing device 900 and a rejecting device 1000. The first transfer device 100 and the second transfer device 700 are located at opposite sides of the transplanting device 600. The transplanting device 600 is used to move material from the first transfer device 100 to the second transfer device 700.
Referring to fig. 1, 2 and 3, the first transfer device 100 includes a first driving member, a plurality of first clamping members 110 and a plurality of auxiliary clamping members 120. The plurality of first clamping members 110 rigidly clamp the material and the plurality of auxiliary clamping members 120 rigidly clamp the needle. The plurality of first clamping members 110 and the plurality of auxiliary clamping members 120 are circularly moved by the driving of the first driving member, thereby moving the material clamped by the plurality of first clamping members 110 and the needles clamped by the plurality of auxiliary clamping members 120. The material is sequentially moved to pass through the pin device 200, the heating device 300, the glue spreading device 400 and the first curing device 500 by the driving of the first driving member. Meanwhile, the moving direction of the material from the pin device 200 to the heating device 300 is opposite to the moving direction of the material from the heating device 300 to the glue spreading device 400 under the driving of the first driving member. The pin device 200 is used for assembling the pin and the material, the heating device 300 is used for heating the pin and the material assembling part, the glue spreading device 400 is used for coating glue on the pin and the material assembling part, and the first curing device 500 is used for curing the glue through an ultraviolet lamp. When the glue is applied to the needle and material assembling portion, the needle and material assembling portion is heated by the heating device 300, so that heat of the needle and material assembling portion is transferred to the glue, thereby accelerating curing time of the glue of the needle and material assembling portion, and further, subsequent processing can be performed as soon as possible, and production efficiency is improved. On the way the first transfer device 100 transfers material, the material turns as it passes through the heating device 300. In this way, when the heating device 300 heats the material, the space is relatively large, and the pin device 200 and the glue spreading device 400 are prevented from being heated while the material is heated.
Referring to fig. 2 and 4, the second transfer device 700 includes a second driving member and a plurality of second clamping members 710. Each of the second clamping members 710 includes a first clamping portion 711, a second clamping portion 712, a connecting portion 713, a main body portion 714, and a limiting portion 715.
Referring to fig. 4, one end of the first clamping part 711 and one end of the second clamping part 712 are connected to both ends of the connection part 713, respectively, and the other end of the first clamping part 711 remote from the connection part 713 and the other end of the second clamping part 712 remote from the connection part 713 are spaced apart. The first clamping portion 711 and the second clamping portion 712 clamp the material. The first clamping part 711 and the second clamping part 712 can elastically maintain the relative positions of the first clamping part 711 and the second clamping part 712, thereby realizing that the second clamping piece 710 elastically clamps the material. The body portion 714 surrounds the first clamping portion 711, the connecting portion 713, and the second clamping portion 712. The main body 714 is connected to the first clamping part 711, the main body 714 is spaced apart from the second clamping part 712, and the main body 714 is also spaced apart from the connecting part 713. In the embodiment shown in fig. 1, the first clamping portion 711 is entirely connected to the main body portion 714. The main body portion 714 surrounds the first clamping portion 711 and the second clamping portion 712, thereby protecting the first clamping portion 711 and the second clamping portion 712 from excessive elastic deformation caused by interference of the first clamping portion 711 and the second clamping portion 712, and thus affecting the performance of the first clamping portion 711 and the second clamping portion 712 in elastically maintaining the relative positions of the first clamping portion 711 and the second clamping portion 712. Compared to the manner in which the main body 714 is connected to both the first clamping portion 711 and the second clamping portion 712, the main body 714 is connected to the first clamping portion 711 and is spaced apart from the second clamping portion 712, thereby reducing the resistance to elastic deformation of the first clamping portion 711 and the second clamping portion 712. The main body portion 714 surrounds the connection portion 713, thereby protecting the connection portion 713 from excessive elastic deformation caused by interference of the connection portion 713, and affecting the performance of the connection portion 713 in elastically maintaining the relative positions of the first clamping portion 711 and the second clamping portion 712. The body portion 714 and the connection portion 713 are provided at a distance from each other, so that resistance against elastic deformation of the first and second clamping portions 711 and 712 is reduced, compared to the manner in which the body portion 714 and the connection portion 713 are connected.
Referring to fig. 4, the first clamping part 711, the second clamping part 712, the connection part 713, and the limiting part 715 are in one-to-one correspondence, and the number of the first connection part 713, the second clamping part 712, the connection part 713, and the limiting part 715 is adapted to the main body part 714. In the embodiment shown in fig. 1, the number of the first clamping portion 711, the second clamping portion 712, the connecting portion 713, and the limiting portion 715 is 12. The 12 first clamping portions 711, the 12 second clamping portions 712, the 12 connecting portions 713, and the 12 spacing portions 715 are divided into two rows. The main body portion 714 is connected to the first clamping portions 711 of the two rows and surrounds the first clamping portions 711, the connecting portions 713, and the second clamping portions 712 of the two rows. The main body 714 is spaced apart from the two rows of second clamping portions 712, and the main body 714 is also spaced apart from the two rows of connecting portions 713.
Referring to fig. 4, the second clamping portion 712 includes a spacing section 712a and a clamping section 712b. Both ends of the holding section 712b are respectively connected with the connecting portion 713 and the limiting section 712a. The minimum distance between the spacing segment 712a and the first clamping portion 711 is less than the distance between the clamping segment 712b and the first clamping portion 711. One end of the limiting section 712a, which is far away from the clamping section 712b, is provided with a guiding surface 712a1 for guiding the material into between the clamping section 712b and the first clamping part 711. When the material is clamped between the clamping section 712b and the first clamping portion 711, the material is blocked by the limiting portion 715 when leaving the space between the first clamping portion 711 and the second clamping portion 712, so as to improve the difficulty of the material separating from the second clamping member 710 and avoid the material from easily separating from the second clamping member 710. The spacing portion 715 improves the difficulty of the material being separated from the second clamping member 710, and also improves the difficulty of the material entering between the first clamping portion 711 and the second clamping portion 712. The guide surface 712a1 is provided to guide the material into between the first clamping portion 711 and the second clamping portion 712.
Referring to fig. 4, one end of the stopper 715 is connected to the first clamping portion 711, and the other end of the stopper 715 is spaced apart from the clamping segment 712b. A first positioning space 716a and a second positioning space 716b are formed between the clamping section 712b and the first clamping portion 711. The spacing part 715 is located between the first positioning space 716a and the second positioning space 716b. Since the other end of the stopper 715 is spaced apart from the clamping section 712b, the first positioning space 716a and the second positioning space 716b are in communication. The side of the limiting part 715 facing the first positioning space 716a is smoothly connected to the first clamping part 711, and the side of the limiting part 715 facing the second positioning space 716b is smoothly connected to the first clamping part 711. Assuming that the first positioning space 716a is closer to the stop segment 712a than the second positioning space 716b, the material is generally clamped in the first positioning space 716a, and the second positioning space 716b is in a free state. However, during the process of clamping and unclamping the material, the second positioning space 716b is changed along with the movement of the clamping section 712b relative to the first clamping portion 711, so that the resistance of the first clamping portion 711 and the second clamping portion 712 to elastic deformation is reduced.
The first transfer device 100 needs to transfer the material sequentially through the pin device 200, the heating device 300, and the glue application device 400. After the pin device 200 assembles the pin and the material, but the relative positions of the pin and the material are not fixed by glue, the relative positions of the pin and the material are not fixed, and thus the first transfer device 100 needs to clamp the pin and the material by the auxiliary clamp 120 and the first clamp 110 respectively to fix the relative positions of the pin and the material during the transfer process. The diameter of the needle is usually small, and if the auxiliary clamping member 120 adopts an elastic clamping manner, the needle cannot be effectively clamped by the auxiliary clamping member 120. When the material passes through the heating device 300, the heating device 300 needs to heat the material, and thus the first clamping member 110 and the auxiliary clamping member 120 are inevitably heated. If the first clamping member 110 and the auxiliary clamping member 120 adopt an elastic clamping manner, the first clamping member 110 and the auxiliary clamping member 120 are usually made of plastic materials, so that they cannot withstand the heating of the heating device 300. Therefore, the first clamping member 110 and the auxiliary clamping member 120 need to be rigidly clamped to the material. When the needle and the material are on the second transferring device 700, the needle and the material have passed through the first solidifying means 500, so that the relative positions of the needle and the material can be fixed to a certain extent by the glue, and at this time, the second clamping member 710 only clamps the material, and the needle does not move relative to the material. Finally, the second transfer device does not need to provide an auxiliary clamping member 120 for clamping the needle, thereby reducing the cost. The second clamping member 710 adopts an elastic material clamping manner, so that the second clamping member 710 does not need to be opened first when clamping and loosening materials, thereby accelerating the material transferring speed and improving the production efficiency.
Referring to fig. 1 and 5, the plurality of second clamping members 710 are circularly moved by the driving of the second driving member, thereby moving the material clamped by the plurality of second clamping members 710. The materials are sequentially moved to pass through the second solidification device 800, the testing device 900 and the rejecting device 1000 under the driving of the second driving member. The second curing device 800 further cures the glue using a mercury lamp. The test device 900 is used to test whether there is a blockage or leakage of the needle and material after the glue has cured. The reject device 1000 includes a reject driving member 1100 and a reject member 1200. The waste removing driving member 1100 drives the waste removing member 1200 to act on the material, and the material overcomes the resistance of the second clamping member 710 under the action of the waste removing member 1200 to separate from the second clamping member 710, so that the waste removing efficiency is quickened. If the first curing device 500 is only provided, when the previous material is cured by the first curing device 500, the first transferring device 100 needs to wait for curing the glue and cannot transfer the subsequent material, thereby affecting the production efficiency. The curing of the glue is performed by the first curing device 500 and the second curing device 800, respectively, so that after the glue is pre-cured by the first curing device 500, the glue is transferred from the first transferring device 100 to the second transferring device 700, and then transferred to the second curing device 800 by the second transferring device 700 for further curing. When the material is transferred to the second curing device 800 and cured by the second curing device 800, the first transferring device 100 can simultaneously transfer the subsequent material, thereby improving the production efficiency. Ultraviolet lamps generally only promote the surface curing of the glue while curing is performed, whereas curing is not yet usually performed inside the glue. Mercury lamps can promote curing of the interior of the glue as well. Therefore, the ultraviolet lamp and the mercury lamp are matched to realize the solidification of the glue from inside to outside.
Referring to fig. 1 and 2, the transplanting device 600 includes a transplanting drive and a transplanting clamp 610. The transplanting clamping member 610 rigidly clamps the material. When the transplanting device 600 is used for transplanting materials, the transplanting driving part drives the transplanting clamping part 610 to approach and clamp the materials, at this time, the first clamping part 110 is also in a state of clamping the materials, and the auxiliary clamping part 120 is also in a state of clamping the needles. Subsequently, the first clamping member 110 releases the material, the auxiliary clamping member 120 releases the needle, and the transplanting drive drives the transplanting clamping member 610 away from the first clamping member 110. The transplanting drive then drives the transplanting clamp 610 to approach the second clamp 710 and release the material while the second clamp 710 clamps the material. Finally, the transplanting driving member drives the transplanting clamping member 610 to reset so as to facilitate the next transfer. If the transplanting clamping member 610 adopts a manner of elastically clamping the material, the transplanting clamping member 610 and the second clamping member 710 are both elastically clamping the material, so that the material is difficult to transfer from the transplanting clamping member 610 to the second clamping member 710. Thus, the transplanting clamping member 610 needs to be rigidly clamped to the material so that the material can be transferred from the transplanting clamping member 610 to the second clamping member 710.
The embodiment of the invention further provides a medical device production method, which comprises the following steps:
step 1: firstly, assembling a needle and a material;
step 2: a heating pin and a material assembling part;
step 3: applying glue to the needle and material mounting portion;
step 4: pre-curing glue at the needle and material assembly part;
step 5: further curing the glue of the needle and material assembly portion;
step 6: detecting whether the needle and the material after the glue is solidified are blocked or leaked;
step 7: and removing the needles and the materials which do not meet the preset requirements.
It will be appreciated that the heating device 300 may be omitted if the glue itself cures faster. Meanwhile, if the auxiliary clamping member 120 adopts an elastic clamping manner to achieve effective clamping of the needle, the first clamping member 110 and the auxiliary clamping member 120 may also adopt an elastic clamping manner. At this time, the transplanting device 600 and the second transferring device 700 are not required to be provided, and the first transferring device 100 transfers the material to pass through the pin device 200, the glue spreading device 400, the first curing device 500, the second curing device 800, the testing device 900 and the rejecting device 1000 in sequence.
The technical features of the above-described embodiments may be combined in any manner, and for brevity, all of the possible combinations of the technical features of the above-described embodiments are not described, however, all of the combinations of the technical features should be considered as being within the scope of the present disclosure as long as there is no contradiction between the combinations of the technical features.
It will be appreciated by persons skilled in the art that the above embodiments have been provided for the purpose of illustrating the invention and are not to be construed as limiting the invention, and that suitable modifications and variations of the above embodiments are within the scope of the invention as claimed.
Claims (7)
1. A medical instrument production line, characterized in that: the device comprises a pin device (200), a gluing device (400), a curing device, a testing device (900), a rejecting device (1000) and a transferring device, wherein the pin device (200) is used for driving a pin to move relative to a material so as to assemble the pin and the material, the gluing device (400) is used for coating glue on an assembling part of the pin and the material, the curing device is used for curing the glue on the assembling part of the pin and the material, and the testing device (900) is used for testing whether the pin and the material after the glue is cured are blocked or leaked;
the conveying device comprises a first conveying device (100), a transplanting device (600) and a second conveying device (700), the curing device comprises a first curing device (500) and a second curing device (800), the first conveying device (100) conveys materials to sequentially pass through the pin device (200), the gluing device (400) and the first curing device (500), the second conveying device (700) conveys materials to sequentially pass through the second curing device (800), the testing device (900) and the rejecting device (1000), and the transplanting device (600) is used for conveying the materials from the first conveying device (100) to the second conveying device (700);
the first transferring device (100) comprises a first clamping piece (110) and an auxiliary clamping piece (120), the second transferring device (700) comprises a second clamping piece (710), the first clamping piece (110) and the second clamping piece (710) are used for clamping materials, and the auxiliary clamping piece (120) is used for clamping a needle;
the second clamping piece (710) elastically clamps the material, and the auxiliary clamping piece (120) rigidly clamps the needle;
the first clamping member (110) rigidly clamps a material.
2. The medical device production line according to claim 1, wherein: the first curing device (500) is cured by an ultraviolet lamp, and the second curing device (800) is cured by a mercury lamp.
3. The medical device production line according to claim 1, wherein: the first transfer device (100) and the second transfer device (700) are positioned on opposite sides of the transplanting device (600).
4. The medical device production line according to claim 1, wherein: the transplanting device (600) comprises a transplanting clamping piece (610), and the transplanting clamping piece (610) rigidly clamps materials.
5. The medical device production line according to claim 1, wherein: the medical instrument production line further comprises a heating device (300), the material is transferred by the transferring device to sequentially pass through the contact pin device (200), the heating device (300) and the gluing device (400), and the heating device (300) is used for heating the needle and the material assembling part.
6. The medical device production line of claim 5, wherein: the moving direction of the material moving from the pin device (200) to the heating device (300) is opposite to the moving direction of the material moving from the heating device (300) to the gluing device (400).
7. The medical device production line according to claim 1, wherein: the waste removing device (1000) comprises a waste removing driving piece (1100) and a waste removing piece (1200), the transferring device comprises a second clamping piece (710), a material is elastically clamped by the second clamping piece (710), the waste removing driving piece (1100) drives the waste removing piece (1200) to move to act on the material, and the material overcomes the resistance of the second clamping piece (710) under the action of the waste removing piece (1200) to separate from the second clamping piece (710).
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