CN114512284A - Enameled wire production system - Google Patents
Enameled wire production system Download PDFInfo
- Publication number
- CN114512284A CN114512284A CN202210119297.8A CN202210119297A CN114512284A CN 114512284 A CN114512284 A CN 114512284A CN 202210119297 A CN202210119297 A CN 202210119297A CN 114512284 A CN114512284 A CN 114512284A
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- Prior art keywords
- ring
- oil
- scraping
- copper wire
- wire
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 238000007790 scraping Methods 0.000 claims abstract description 121
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 108
- 238000005491 wire drawing Methods 0.000 claims abstract description 81
- 238000000034 method Methods 0.000 claims abstract description 45
- 230000007246 mechanism Effects 0.000 claims abstract description 36
- 238000005192 partition Methods 0.000 claims abstract description 34
- 238000007664 blowing Methods 0.000 claims abstract description 14
- 239000004519 grease Substances 0.000 claims abstract description 11
- 230000008569 process Effects 0.000 claims description 30
- 239000011248 coating agent Substances 0.000 claims description 7
- 238000000576 coating method Methods 0.000 claims description 7
- 229910052802 copper Inorganic materials 0.000 claims description 7
- 239000010949 copper Substances 0.000 claims description 7
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 7
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 7
- 239000007788 liquid Substances 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 6
- 230000000903 blocking effect Effects 0.000 claims 1
- 230000001360 synchronised effect Effects 0.000 abstract description 7
- 239000003921 oil Substances 0.000 description 180
- 239000010410 layer Substances 0.000 description 18
- 239000000839 emulsion Substances 0.000 description 4
- 238000010422 painting Methods 0.000 description 4
- 239000011247 coating layer Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000010687 lubricating oil Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000000137 annealing Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0006—Apparatus or processes specially adapted for manufacturing conductors or cables for reducing the size of conductors or cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0036—Details
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/228—After-treatment
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Metal Extraction Processes (AREA)
Abstract
The invention belongs to the technical field of enameled wire production and processing, and particularly relates to an enameled wire production system which comprises an oil tank, a motor, a roll shaft, a first belt, a conical ring, a partition plate, an air blowing mechanism and a copper wire; pass the copper wire along the clearance between the roller, make the copper wire complete submergence that passes along the roller clearance rotate at the inside wire drawing oil of oil tank, the axis of rotation of motor is at rotatory in-process synchronous driving roller, rotate other rollers of in-process through first belt synchronous drive with the axis of rotation fixed connection's of motor roller, when the copper wire passes through the bell ring, the scraping ring can effectively strike off the unnecessary wire drawing oil of copper wire surface, thereby can effectively reduce the fat content in copper wire surface, and then can effectively reduce the probability that the copper wire blockked up the nib because of the too much grease that forms of wire drawing oil in the deformation zone, improve enameled wire production quality in step.
Description
Technical Field
The invention belongs to the technical field of enameled wire production and processing, and particularly relates to an enameled wire production system.
Background
The enameled wire is a main variety of winding wires and consists of a conductor and an insulating layer, and a bare wire is annealed and softened and then is subjected to painting and baking for multiple times. However, the production of products which meet both the standard requirements and the customer requirements is not easy and is influenced by the factors such as the quality of raw materials, process parameters, production equipment, environment and the like, so that various enameled wires have different quality characteristics and have four properties of mechanical property, chemical property, electrical property and thermal property;
the process flow of the enameled wire is as follows: the method comprises the steps of paying off → annealing → painting → baking → cooling → lubricating → taking up, wherein the copper protofilament needs to be drawn in the paying off process, the outer surface of the copper protofilament needs to be coated with wiredrawing lubricating oil before wiredrawing, the wiredrawing lubricating oil is combined with the outer surface of the copper protofilament, and therefore the friction coefficient of the copper protofilament between a wiredrawing process and a mold can be reduced.
In view of this, the present invention provides an enameled wire production system, which solves the above technical problems.
Disclosure of Invention
In order to make up for the defects of the prior art and solve the technical problems that in the prior art, the oil film formed in a deformation area in a wire drawing process is too thick due to excessive grease content of the wire drawing oil, so that a part of the wire drawing oil is dissociated, so that emulsion is layered and adhered to copper powder, is suspended on the emulsion, and is adhered to a die hole to block the die hole, thereby further breaking the wire, the invention provides the enameled wire production system.
The technical scheme adopted by the invention for solving the technical problems is as follows: the invention relates to an enameled wire production system which comprises a smearing device, wherein the smearing device comprises an oil tank, a motor, a roll shaft, a first belt and a copper wire; the oil tank is designed in a cuboid structure, uniformly arranged roller shafts are rotatably connected inside the oil tank, two adjacent roller shafts are rotatably connected through the first belt, one end of each roller shaft is fixedly connected with a rotating shaft of the motor, the motor is fixedly installed on the side surface of the oil tank, and the roller shafts are driven by the motor to immerse the copper wires below the level of drawing oil inside the oil tank;
the oil tank further includes: the scraping ring is in a conical structure design, the copper wire penetrates through the middle of the scraping ring, one end of the scraping ring with the minimum inner diameter is tightly attached to the outer surface of the copper wire in design, and the scraping ring is used for scraping redundant wire drawing oil on the surface of the copper wire;
the baffle is fixedly connected between the conical ring and the roll shaft and used for preventing the wiredrawing oil at the bottom of the roll shaft from entering the space on the left side of the baffle;
and the blowing mechanism is arranged in the conical ring and used for assisting the scraping ring to blow redundant wire drawing oil to the outer surface of the scraping ring.
Preferably, the blowing mechanism includes: the baffle is fixedly connected inside the conical ring, the baffle is positioned at the right end of the scraping ring, an air cavity is formed inside the baffle, air grooves with L-shaped structural designs are formed in the inner wall of the conical ring and the inner wall of the baffle, the air grooves are communicated with the space in the air cavity, an air outlet ring is formed at one end of the baffle, close to the scraping ring, the air outlet ring is communicated with the space in the air cavity, and the air outlet direction of the air outlet ring is aligned to the side wall of the contact point of the scraping ring and the copper wire;
the air inlet pipe is far away from one end of the oil tank and communicated with an air source, and the air inlet pipe is located at one end inside the oil tank and communicated with the space in the air groove.
Preferably, a collecting device is fixedly connected to the left side of the partition plate, the collecting device is located below the conical ring, and the collecting device is used for collecting the wiredrawing oil scraped by the scraping ring.
Preferably, the collecting means comprises: the collecting box is fixedly connected to the left side wall of the partition plate, is positioned below the conical ring and is used for collecting the wiredrawing oil scraped by the scraping ring;
the first oil outlet hole is in an arc-shaped structural design and is formed in the bottom of the baffle plate, and the first oil outlet hole is used for enabling the wire drawing oil scraped by the scraping ring to flow into the collecting box through the first oil outlet hole;
the filter plate is fixedly connected to the top of the collecting box;
and the second oil outlet is formed in the position, communicated with the inner space of the collecting box, of the surface of the partition plate, and is positioned above the liquid level of the wiredrawing oil.
Preferably, one end of the conical ring, which is far away from the partition plate, is provided with a rotating mechanism, and the rotating mechanism uniformly coats the drawing oil adhered to the surface of the copper wire in the rotating process.
Preferably, the rotating mechanism includes: the rubber ring is connected to one end, away from the partition plate, of the conical ring in a sealing and rotating mode, the inner wall of the rubber ring is tightly attached to the outer surface of the copper wire, one end, away from the conical ring, of the rubber ring is connected with a circular ring in a sealing and rotating mode, a groove is formed in the surface of one end, close to the rubber ring, of the circular ring, the air groove penetrates through the rubber ring and is communicated with the space in the groove, and one end, located inside the oil tank, of the air inlet pipe is communicated with the space in the circular ring;
the gear, gear fixed connection in the rubber circle surface, the inside worm that connects that rotates of oil tank, the worm is located the below of gear and with gear bottom meshes mutually, the worm with pass through between the roller the second belt is rotated and is connected.
Preferably, the inner wall of the rubber ring is clamped with a smearing layer, and the smearing layer is made of a wear-resistant smearing layer.
Preferably, a scraping mechanism is fixedly connected to the surface of one end, close to the partition plate, of the gear, and the scraping mechanism is used for scraping oil dirt remained on the outer surface of the scraping ring.
Preferably, the scale scraping mechanism comprises: the supporting rod is fixedly connected to the surface of one end, close to the partition plate, of the gear, and the supporting rod is designed to be in an L-shaped structure;
the scraper blade, the bracing piece is kept away from gear one end fixedly connected with the scraper blade, the scraper blade is "<" shape structural design, scraper blade sliding connection in scrape the ring surface, the scraper blade is used for scraping the oil dirt that remains in the ring surface.
Preferably, the outer surface of the scraper ring is coated with a PTFE coating.
The invention has the following beneficial effects:
1. the enameled wire production system is characterized in that an oil tank, a motor, a roll shaft, a first belt, a conical ring, a partition plate, an air blowing mechanism and a copper wire are arranged; pass the copper wire along the clearance between the roller, make the copper wire complete submergence that passes along the roller clearance rotate at the inside wire drawing oil of oil tank, the axis of rotation of motor is at rotatory in-process synchronous driving roller, rotate other rollers of in-process through first belt synchronous drive with the axis of rotation fixed connection's of motor roller, when the copper wire passes through the bell ring, the scraping ring can effectively strike off the unnecessary wire drawing oil of copper wire surface, thereby can effectively reduce the fat content in copper wire surface, and then can effectively reduce the probability that the copper wire blockked up the nib because of the too much grease that forms of wire drawing oil in the deformation zone, improve enameled wire production quality in step.
2. The enameled wire production system is characterized in that gears, a partition plate, a support rod and a scraper are arranged; the gear is close to baffle one end fixed surface and is connected with the bracing piece, through keeping away from gear one end fixedly connected with scraper blade at the bracing piece, scraper blade sliding connection is in scraping the ring surface, make the gear drive the bracing piece in the pivoted in-process in step and the scraper blade rotates, the scraper blade can effectively strike off the adhesion at the oil stain that remains of scraping the ring surface at the pivoted in-process, thereby can make the scraper blade strike off unnecessary drawing oil and can flow into to collecting box inner space smoothly, the drawing oil that collects box inner space and retrieve enters into the baffle right side space through second oil outlet 141.
Drawings
The invention will be further explained with reference to the drawings.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a partial cross-sectional view of the present invention;
FIG. 3 is an enlarged view of a portion of FIG. 2 at A;
in the figure: the oil tank comprises an oil tank 1, a motor 11, a roll shaft 12, a first belt 121, a copper wire 13, a partition plate 14, a second oil outlet hole 141, a conical ring 2, a baffle plate 21, a first oil outlet hole 211, an air cavity 212, an air outlet ring 213, a scraping ring 22, an air groove 23, a gear 3, a worm 31, a second belt 32, a support rod 33, a scraping plate 34, an air inlet pipe 35, a rubber ring 36, a smearing layer 361, a circular ring 362, a groove 363, a collecting box 4 and a filter plate 41.
Detailed Description
In order to make the objects, technical means and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention are clearly and completely described, and it is obvious that the described embodiments are a part of the embodiments of the present invention, but not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The embodiment of the invention provides an enameled wire surface lubricating oil smearing device and a smearing process, and solves the problems that: in the existing equipment, the oil film formed in a deformation zone in the wire drawing process is too thick due to the fact that the oil content of the wire drawing oil is too high, namely the lubrication is excessive, so that a part of the wire drawing oil is dissociated, emulsion is layered and adhered to copper powder, and is suspended on the emulsion, so that a die hole is stained, the die hole is blocked, and further the wire is broken;
in order to solve the technical problems, the technical scheme in the embodiment of the invention has the following general idea: pass the copper wire along the clearance between the roller, make the copper wire complete submergence that passes along the roller clearance rotate at the inside wire drawing oil of oil tank, the axis of rotation of motor is at rotatory in-process synchronous driving roller, rotate other rollers of in-process through first belt synchronous drive with the axis of rotation fixed connection's of motor roller, when the copper wire passes through the bell ring, the scraping ring can effectively strike off the unnecessary wire drawing oil of copper wire surface, thereby can effectively reduce the fat content in copper wire surface, and then can effectively reduce the probability that the copper wire blockked up the nib because of the too much grease that forms of wire drawing oil in the deformation zone, improve enameled wire production quality in step.
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1 to 3, the enameled wire production system comprises a painting device, wherein the painting device comprises an oil tank 1, a motor 11, a roll shaft 12, a first belt 121 and a copper wire 13; the oil tank 1 is of a cuboid structure design, uniformly arranged roller shafts 12 are rotatably connected inside the oil tank 1, two adjacent roller shafts 12 are rotatably connected through a first belt 121, one end of each roller shaft 12 is fixedly connected with a rotating shaft of a motor 11, the motor 11 is fixedly installed on the side face of the oil tank 1, and the roller shafts 12 are driven by the motor 11 to immerse the copper wires 13 below the drawing oil level inside the oil tank 1;
the oil tank 1 further includes: the conical ring 2 is positioned inside the oil tank 1, a scraping ring 22 is fixedly connected inside the conical ring 2, the scraping ring 22 is in a conical structural design, the copper wire 13 penetrates through the middle of the scraping ring 22, one end, with the smallest inner diameter, of the scraping ring 22 is designed to be tightly attached to the outer surface of the copper wire 13, and the scraping ring 22 is used for scraping redundant wire drawing oil on the surface of the copper wire 13;
the baffle 14 is fixedly connected between the conical ring 2 and the roll shaft 12, and the baffle 14 is used for preventing the drawing oil at the bottom of the roll shaft 12 from entering the space on the left side of the baffle 14;
the blowing mechanism is arranged in the conical ring 2 and used for assisting the scraping ring 22 to blow redundant wire drawing oil to the outer surface of the scraping ring 22;
during operation, as shown in fig. 1, the roller shafts 12 are rotatably connected inside the oil tank 1, two adjacent roller shafts 12 are rotatably connected through the first belt 121, one end of one of the roller shafts 12 is fixedly connected with the rotating shaft of the motor 11, the copper wire 13 penetrates through the gap between the roller shafts 12, so that the copper wire 13 penetrating through the gap between the roller shafts 12 is completely immersed in the drawing oil inside the oil tank 1, the outer surface of the copper wire 13 is fully contacted with the drawing oil, then the motor 11 is started, the rotating shaft of the motor 11 synchronously drives the roller shafts 12 to rotate in the rotating process, the roller shafts 12 fixedly connected with the rotating shaft of the motor 11 synchronously drive other roller shafts 12 to rotate through the first belt 121 in the rotating process, and as the tapered ring 2 is installed inside the oil tank 1, the outer surface of the copper wire 13 fully adheres to the drawing oil and then penetrates through the middle of the tapered ring 2, with the continuous stretching of the copper wire 13 in the deformation area, the copper wire 13 in the oil tank 1 continuously moves towards the deformation area, the scraping ring 22 is fixedly connected in the conical ring 2, one end with the minimum inner diameter of the scraping ring 22 is tightly attached to the outer surface of the copper wire 13, when the copper wire 13 passes through the conical ring 2, the scraping ring 22 can effectively scrape redundant wire drawing oil on the outer surface of the copper wire 13, so that the content of the grease on the surface of the copper wire 13 can be effectively reduced, the probability that the die hole is blocked by the excessive wire drawing oil of the copper wire 13 in the deformation area can be effectively reduced, the production quality of the enameled wire is synchronously improved, the scraping ring 22 remains on the outer wall of the contact end of the scraping ring 22 and the copper wire 13 in the process of scraping the redundant wire drawing oil on the surface of the copper wire 13, the scraping oil drops to the bottom of the conical ring 2 along the outer wall of the scraping ring 22 through the conical structural design of the scraping ring 22, so that the scraped wire drawing oil can be effectively reduced from accumulating at the end of the scraping ring 22, avoid the accumulated wire drawing oil in scraper ring 22 tip to influence the normal use of scraper ring 22, through fixedly connected with baffle 14 between conical ring 2 and roller 12, the wire drawing oil that can effectively obstruct roller 12 bottom enters into baffle 14 left side space, the wire drawing oil that prevents baffle 14 right side enters into baffle 14 left side space, cause the use of wire drawing oil extravagant, through having the mechanism of blowing at conical ring 2 internally mounted, the air supply communicates with the mechanism of blowing, make the inside gas of air supply enter into conical ring 2 space through the mechanism of blowing and blow the unnecessary wire drawing oil that scraper ring 22 scraped to the surface that scraper ring 22 kept away from baffle 14 one end to scraper ring 22, avoid the unnecessary wire drawing oil of scraping to pile up for a long time at the surface of scraper ring 22 with the contact tip of copper wire 13, influence the effect that scraper ring 22 scraped the unnecessary wire drawing oil of copper wire 13 surface.
As an embodiment of the present invention, the blowing mechanism includes: the baffle 21 is fixedly connected inside the conical ring 2, the baffle 21 is positioned at the right end of the scraping ring 22, an air cavity 212 is formed inside the baffle 21, an air groove 23 with an L-shaped structural design is formed in the inner wall of the conical ring 2 and the inner wall of the baffle 21, the air groove 23 is communicated with the space in the air cavity 212, an air outlet ring 213 is formed at one end of the baffle 21 close to the scraping ring 22, the air outlet ring 213 is communicated with the space in the air cavity 212, and the air outlet direction of the air outlet ring 213 is aligned to the side wall of the contact point of the scraping ring 22 and the copper wire 13;
the end, far away from the oil tank 1, of the air inlet pipe 35 is communicated with an air source, and one end, located inside the oil tank 1, of the air inlet pipe 35 is communicated with the space in the air groove 23;
during operation, as shown in fig. 2 and 3, because the baffle 21 is fixedly connected inside the conical ring 2, the air cavity 212 is formed inside the baffle 21, the air groove 23 with the L-shaped structural design is formed in the inner wall of the conical ring 2 and the inner wall of the baffle 21, one end of the air inlet pipe 35, which is far away from the oil tank 1, is communicated with the air source, and the other end of the air inlet pipe 35 is communicated with the space inside the air groove 23 inside the conical ring 2, so that the air inside the air source enters the space inside the air groove 23 along the air inlet pipe 35 and is communicated with the space inside the air cavity 212 through the air groove 23, so that the air inside the air groove 23 can enter the space inside the air cavity 212 along the air outlet groove, the air outlet ring 213 is formed at one end of the baffle 21, which is close to the scraping ring 22, so that the air in the air cavity 212 is blown out along the air outlet ring 213, and is aligned to the side wall of the contact point between the scraping ring 22 and the copper wire 13 through the air outlet ring 213, so that the exhaust gas discharged from the space inside the air outlet ring 213 is blown to the side wall of the contact point of the scraping ring 22 and the copper wire 13, the flow velocity of the wire drawing oil accumulated along the outer wall of the scraping ring 22 by the contact end of the scraping ring 22 and the copper wire 13 is improved, so that the phenomenon that the wire drawing oil is accumulated on the outer surface of the scraping ring 22 for a long time can be effectively reduced.
As an embodiment of the present invention, a collecting device is fixedly connected to the left side of the partition plate 14, and is located below the conical ring 2, and the collecting device is used for collecting the wiredrawing oil scraped by the scraper ring 22;
during operation, as shown in fig. 2 and 3, the collecting device is installed below the conical ring 2, so that the scraping ring 22 scrapes off the redundant wire drawing oil to flow into the collecting device along the inner wall of the conical ring 2, and the phenomenon that the redundant wire drawing oil scraped by the scraping ring 22 is accumulated in the bottom space of the conical ring 2 for a long time to cause the use waste of the wire drawing oil is avoided.
As an embodiment of the present invention, the collecting device includes: the collecting box 4 is fixedly connected to the left side wall of the partition plate 14, the collecting box 4 is positioned below the conical ring 2, and the collecting box 4 is used for collecting the wiredrawing oil scraped by the scraping ring 22;
the first oil outlet hole 211 is designed to have an arc-shaped structure, and is formed in the bottom of the baffle plate 21, and the first oil outlet hole 211 is used for enabling the drawing oil scraped by the scraping ring 22 to flow into the collecting box 4 through the first oil outlet hole 211;
the filter plate 41 is fixedly connected to the top of the collecting box 4;
the second oil outlet hole 141 is formed and communicated with the surface of the partition plate 14 and the space in the collecting box 4, and the second oil outlet hole 141 is positioned above the liquid level of the wiredrawing oil;
in operation, as shown in fig. 2 and 3, the first oil outlet hole 211 is formed at the bottom of the baffle plate 21, so that the drawing oil accumulated at the bottom of the conical ring 2 flows out along the bottom of the inner wall of the conical ring 2 through the first oil outlet hole 211, the collecting box 4 is fixedly connected to the left side of the partition plate 14, the collecting box 4 is located below the conical ring 2, so that the drawing oil flowing out along the first oil outlet hole 211 flows into the collecting box 4 along the bottom of the inner wall of the conical ring 2, and the excessive drawing oil can be effectively collected by the scraper 34, because the scraper ring 22 scrapes the excessive drawing oil on the surface of the copper wire 13 for a long time, the drawing oil has certain viscosity, the drawing oil is adhered to the outer wall of the scraper ring 22 for a long time and is easy to form grease, after the grease on the outer wall of the scraper ring 22 is scraped, the filter plate 41 is fixedly connected to the top of the collecting box 4, so that the grease can be effectively filtered on the upper surface of the filter plate 41, through having seted up second oil outlet 141 on the baffle 14 surface, second oil outlet 141 communicates in collecting box 4 inner space, and when collecting the inside drawing oil liquid level height in box 4 and being greater than the liquid level height in second oil outlet 141 hole, the drawing oil of collecting box 4 inside enters into the space that drawing oil was deposited to baffle 14 right side along second oil outlet 141 to can effectively recycle the drawing oil that scraping ring 22 scraped, reduce the use waste of drawing oil.
As an embodiment of the invention, a rotating mechanism is installed at one end of the conical ring 2 away from the partition plate 14, and the rotating mechanism uniformly coats the wire drawing oil adhered to the surface of the copper wire 13 in the rotating process;
during operation, as shown in fig. 2 and 3, after the copper wire 13 scrapes unnecessary drawing oil through the scraping ring 22, in order to make the drawing oil of copper wire 13 surface adhesion more even, install slewing mechanism through keeping away from baffle 14 one end at conical ring 2, slewing mechanism can paint the copper wire 13 surface after scraping unnecessary drawing oil through scraping ring 22 at the pivoted in-process, make the adhesion can the adhesion more even on the drawing oil on copper wire 13 surface, and then can effectively improve the tensile quality of copper wire 13 in the deformation zone.
As an embodiment of the present invention, the rotation mechanism includes: the rubber ring 36 is connected to one end, far away from the partition plate 14, of the conical ring 2 in a sealing and rotating mode, the inner wall of the rubber ring 36 is tightly attached to the outer surface of the copper wire 13, one end, far away from the conical ring 2, of the rubber ring 36 is connected with a circular ring 362 in a sealing and rotating mode, a groove 363 is formed in the surface of one end, close to the rubber ring 36, of the circular ring 362, the air groove 23 penetrates through the rubber ring 36 and is communicated with the space in the groove 363, and one end, located inside the oil tank 1, of the air inlet pipe 35 is respectively communicated with the space in the circular ring 362;
the gear 3 is fixedly connected to the outer surface of the rubber ring 36, a worm 31 is rotatably connected inside the oil tank 1, the worm 31 is positioned below the gear 3 and is meshed with the bottom of the gear 3, and the worm 31 is rotatably connected with the roller shaft 12 through the second belt 32;
during operation, as shown in fig. 3, the worm 31 is rotatably connected inside the oil tank 1, the worm 31 is rotatably connected with the roll shaft 12 through the second belt 32, so that the roll shaft 12 synchronously drives the worm 31 to rotate through the second belt 32 in the rotating process, the rubber ring 36 is rotatably connected at one end of the conical ring 2 away from the partition plate 14, the inner wall of the rubber ring 36 is attached to the outer surface of the copper wire 13, the gear 3 is fixedly connected to the outer surface of the rubber ring 36, the gear 3 is positioned above the worm 31, the gear 3 is meshed with the worm 31, the gear 3 is synchronously driven to rotate in the rotating process of the worm 31, the gear 3 synchronously drives the rubber ring 36 to rotate in the rotating process, the rubber ring 36 can effectively level the drawing oil adhered to the surface of the copper wire 13 in the rotating process, and therefore, the uniformity of the drawing oil adhered to the surface of the copper wire 13 can be effectively improved, further improving the tensile quality of the copper wire 13 in the deformation area, because the end of the rubber ring 36 far away from the conical ring 2 is hermetically and rotatably connected with the circular ring 362, the surface of the circular ring 362 near one end of the rubber ring 36 is provided with a groove 363, the air inlet pipe 35 is communicated with the space in the groove 363, so that the air in the air source enters the groove 363 in the circular ring 362 along the air inlet pipe 35, the air groove 23 penetrates through the rubber ring 36 to be communicated with the groove 363, so that air in the groove 363 enters the space in the air cavity 212 along the air groove 23, the air outlet direction of the air outlet ring 213 is aligned with the side wall of the contact point of the scraping ring 22 and the copper wire 13, the gas discharged from the space in the gas ring 213 is blown to the side wall of the contact point of the scraping ring 22 and the copper wire 13, so that the flow speed of the wiredrawing oil accumulated on the contact end of the scraping ring 22 and the copper wire 13 along the outer wall of the scraping ring 22 is increased, and the wiredrawing oil accumulated on the outer surface of the scraping ring 22 for a long time can be effectively reduced.
As an embodiment of the present invention, the inner wall of the rubber ring 36 is clamped with a coating layer 361, and the coating layer 361 is made of a wear-resistant coating layer 361;
during operation, as shown in fig. 3, rubber ring 36 is long-time with copper wire 13 surface contact, the 36 inner walls of rubber ring are very easily worn and torn, and then reduce rubber ring 36's life, it has scribble layer 361 to have through the inside joint of rubber ring 36, make scribble layer 361 inner wall fully with copper wire 13 surface contact, rubber ring 36 drives in the pivoted in-process in step and scribbles layer 361 and rotates, it can effectively scribble even adhesion at the surperficial wire drawing oil of copper wire 13 at the pivoted in-process to scribble layer 361, thereby can effectively avoid rubber ring 36 direct and copper wire 13 surface contact, and then can effectively prolong rubber ring 36's life, it forms for wear-resisting layer 361 preparation to scribble through scribbling layer 361, thereby can effectively improve the life who scribbles layer 361, reduce and scribble layer 361 and fill up the change frequency, and then sparingly change the cost of scribbling layer 361.
As an embodiment of the present invention, a scaling mechanism is fixedly connected to a surface of the gear 3 near one end of the partition 14, and is used for scaling off oil dirt remaining on the outer surface of the scraper ring 22;
in operation, as shown in fig. 2 and 3, the scraping ring 22 scrapes the excessive wire drawing oil on the surface of the copper wire 13 for a long time, the wire drawing oil has certain viscosity, the wire drawing oil is adhered to the outer wall of the scraping ring 22 for a long time and easily forms grease, the grease formed on the surface of the scraping ring 22 influences the normal flow of the scraped wire drawing oil into the space in the collecting box 4, by fixedly connecting the surface of one end of the gear 3 close to the partition plate 14 with the scale scraping mechanism, the gear 3 synchronously drives the scale scraping mechanism to synchronously rotate in the rotating process, the scale scraping mechanism can effectively scrape the oil dirt remained on the outer surface of the scraping ring 22 in the rotating process, so that the scraping ring 22 can scrape off the excessive wire drawing oil and can smoothly flow into the space in the collecting box 4, through collecting 4 top fixedly connected with filter 41 of box, the oil dirt after scraping flows into to filter 41 upper surface along 2 inner wall bottoms of toper ring, effectively avoids the oil dirt to get into and collects 4 inner spaces of box.
As an embodiment of the present invention, the scale scraping mechanism includes: the supporting rod 33 is fixedly connected to the surface of one end, close to the partition plate 14, of the gear 3, and the supporting rod 33 is designed to be in an L-shaped structure;
the scraper 34 is fixedly connected to one end of the support rod 33, which is far away from the gear 3, the scraper 34 is designed in a shape of a < ">, the scraper 34 is slidably connected to the outer surface of the scraper ring 22, and the scraper 34 is used for scraping oil dirt left on the outer surface of the scraper ring 22;
in operation, as shown in fig. 2 and 3, because the gear 3 is close to the support rod 33 fixedly connected to the surface of one end of the partition plate 14, the scraper 34 is fixedly connected to one end of the support rod 33 far away from the gear 3, the scraper 34 is slidably connected to the outer surface of the scraper ring 22, so that the gear 3 synchronously drives the support rod 33 and the scraper 34 to rotate in the rotating process, the scraper 34 can effectively scrape the oil dirt adhered to the outer surface of the scraper ring 22 in the rotating process, thereby enabling the scraper ring 22 to scrape the redundant wire drawing oil and smoothly flowing into the space in the collection box 4, and the wire drawing oil recovered from the space in the collection box 4 enters the space on the right side of the partition plate 14 through the second oil outlet 141.
As an embodiment of the present invention, the outer surface of the scraper ring 22 is coated with a PTFE coating;
during operation, through scraping ring 22 surface coating and having the PTFE coating, utilize PTFE on-stick and high lubricated characteristic for the unnecessary wire drawing oil that scrapes of scraping ring 22 can smoothly flow to collection box 4 inner space along scraping ring 22 surface, thereby can further reduce the long-time adhesion of wire drawing oil of scraping and scrape in scraping ring 22 surface, avoids the wire drawing oil of scraping to pile up the effect that scrapes unnecessary wire drawing oil at scraping ring 22 surface influence scraping ring 22 for a long time.
The specific operation flow is as follows:
the copper wire 13 penetrates through the gap between the roller shafts 12, so that the copper wire 13 penetrating through the gap between the roller shafts 12 is completely immersed in the drawing oil in the oil tank 1, the motor 11 is started, the roller shafts 12 are synchronously driven to rotate by the rotating shaft of the motor 11 in the rotating process, the roller shafts 12 fixedly connected with the rotating shaft of the motor 11 synchronously drive other roller shafts 12 to rotate through the first belt 121 in the rotating process, as the conical ring 2 is installed in the oil tank 1, the outer surface of the copper wire 13 fully adheres to the drawing oil and then penetrates through the middle part of the conical ring 2, the copper wire 13 in the oil tank 1 continuously moves towards a deformation area along with the continuous stretching of the deformation area, when the copper wire 13 passes through the conical ring 2, the scraping ring 22 can effectively scrape the redundant drawing oil on the outer surface of the copper wire 13, and the scraping oil is remained on the outer walls of the scraping ring 22 and the copper wire 13 in the process of scraping the redundant drawing oil on the surface of the copper wire 13, the scraped wire drawing oil drops at the bottom of the conical ring 2 along the outer wall of the scraping ring 22, and a gas blowing mechanism is arranged inside the conical ring 2, so that a gas source is communicated with the gas blowing mechanism, and the gas inside the gas source enters the space in the conical ring 2 through the gas blowing mechanism to blow the excessive wire drawing oil scraped by the scraping ring 22 to the outer surface of one end, far away from the partition plate 14, of the scraping ring 22.
One end of the air inlet pipe 35, which is far away from the oil tank 1, is communicated with an air source, the other end of the air inlet pipe 35 is communicated with the inner space of the air groove 23 inside the conical ring 2, so that the air inside the air source enters the inner space of the air groove 23 along the air inlet pipe 35, the air is communicated with the inner space of the air cavity 212 through the air groove 23, the air inside the air groove 23 can enter the inner space of the air cavity 212 along the air inlet pipe, the air outlet ring 213 is arranged at one end, which is close to the scraping ring 22, of the baffle plate 21, so that the air inside the air cavity 212 blows out along the air outlet ring 213, the air outlet direction of the air outlet ring 213 is aligned to the side wall of the contact point between the scraping ring 22 and the copper wire 13, and the discharged air inside the air outlet ring 213 blows to the side wall of the contact point between the scraping ring 22 and the copper wire 13.
The wiredrawing oil accumulated at the bottom of the conical ring 2 flows out along the bottom of the inner wall of the conical ring 2 through the first oil outlet hole 211, the collection box 4 is fixedly connected to the left side of the partition plate 14, the collection box 4 is positioned below the conical ring 2, so that the wiredrawing oil flowing out along the first oil outlet hole 211 flows into the collection box 4 along the bottom of the inner wall of the conical ring 2, because the scraping ring 22 scrapes the redundant wiredrawing oil on the surface of the copper wire 13 for a long time, the wiredrawing oil has certain viscosity, the wiredrawing oil is adhered to the outer wall of the scraping ring 22 for a long time and is easy to form oil dirt, the filter plate 41 is fixedly connected to the top of the collection box 4, so that the oil dirt can be effectively filtered on the upper surface of the filter plate 41, the second oil outlet hole 141 is formed in the surface of the partition plate 14, the second oil outlet hole 141 is communicated with the inner space of the collection box 4, when the liquid level of the wiredrawing oil in the collection box 4 is higher than that of the second oil outlet hole 141, the drawing oil in the collection box 4 enters the space for storing the drawing oil on the right side of the partition plate 14 along the second oil outlet hole 141.
The roll shaft 12 drives the worm 31 to rotate synchronously through the second belt 32 in the rotating process, the worm 31 drives the gear 3 to rotate synchronously in the rotating process, the gear 3 drives the rubber ring 36 to rotate synchronously in the rotating process, the rubber ring 36 can effectively level the wire drawing oil adhered to the surface of the copper wire 13 in the rotating process, the gas in the gas source enters the groove 363 in the circular ring 362 along the gas inlet pipe 35, the gas in the groove 363 penetrates through the rubber ring 36 and the groove 363 through the gas groove 23 to be communicated, so that the gas in the groove 363 enters the space in the gas cavity 212 along the gas groove 23, the gas outlet direction of the gas outlet ring 213 is aligned to the side wall of the contact point of the scraping ring 22 and the copper wire 13, and the gas discharged from the space in the gas outlet ring 213 is blown to the side wall of the contact point of the scraping ring 22 and the copper wire 13.
Have through scribbling layer 361 at the inside joint of rubber circle 36 for scribble the layer 361 inner wall fully with copper wire 13 surface contact, rubber circle 36 scribbles layer 361 and rotates at pivoted in-process synchronous drive, scribbles layer 361 and can effectively smear the even adhesion at the surperficial drawing oil of copper wire 13 at the pivoted in-process, thereby can effectively avoid rubber circle 36 direct and copper wire 13 surface contact.
The gear 3 drives the supporting rod 33 and the scraper 34 to rotate synchronously in the rotating process, the scraper 34 can effectively scrape oil dirt adhered on the outer surface of the scraper ring 22 in the rotating process, so that the scraper ring 22 can scrape redundant wire drawing oil and the redundant wire drawing oil can smoothly flow into the space in the collection box 4, and the wire drawing oil recovered from the space in the collection box 4 enters the space on the right side of the partition plate 14 through the second oil outlet 141.
By coating the outer surface of the scraper ring 22 with a PTFE coating, the characteristics of non-sticking and high lubrication of PTFE are utilized, so that the excess wire drawing oil scraped off by the scraper ring 22 can smoothly flow along the outer surface of the scraper ring 22 to the space in the collecting box 4.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. An enameled wire production system comprises a smearing device, wherein the smearing device comprises an oil tank (1), a motor (11), a roll shaft (12), a first belt (121) and a copper wire (13); the oil tank (1) is of a cuboid structure design, the roller shafts (12) which are uniformly arranged are rotatably connected inside the oil tank (1), two adjacent roller shafts (12) are rotatably connected through the first belt (121), one end of each roller shaft (12) is fixedly connected with the rotating shaft of the motor (11), the motor (11) is fixedly installed on the side face of the oil tank (1), and the copper wires (13) are immersed below the drawing oil level inside the oil tank (1) through the driving of the motor (11) by the roller shafts (12); the method is characterized in that: the oil tank (1) further comprises:
the oil tank comprises a conical ring (2), the conical ring (2) is located inside the oil tank (1), a scraping ring (22) is fixedly connected inside the conical ring (2), the scraping ring (22) is in a conical structural design, the copper wire (13) penetrates through the middle of the scraping ring (22), one end of the scraping ring (22) with the smallest inner diameter is designed to be tightly attached to the outer surface of the copper wire (13), and the scraping ring (22) is used for scraping redundant wire drawing oil on the surface of the copper wire (13);
the baffle (14) is fixedly connected between the conical ring (2) and the roll shaft (12), and the baffle (14) is used for blocking the wire drawing oil at the bottom of the roll shaft (12) from entering the space at the left side of the baffle (14);
the blowing mechanism is arranged inside the conical ring (2) and used for assisting the scraping ring (22) to blow redundant wire drawing oil to the outer surface of the scraping ring (22).
2. The enameled wire production system according to claim 1, wherein: the blowing mechanism comprises:
the baffle (21) is fixedly connected inside the conical ring (2), the baffle (21) is positioned at the right end of the scraping ring (22), an air cavity (212) is formed inside the baffle (21), an air groove (23) with an L-shaped structural design is formed in the inner wall of the conical ring (2) and the inner wall of the baffle (21), the air groove (23) is communicated with the space in the air cavity (212), an air outlet ring (213) is formed at one end, close to the scraping ring (22), of the baffle (21), the air outlet ring (213) is communicated with the space in the air cavity (212), and the air outlet direction of the air outlet ring (213) is aligned to the side wall of the contact point of the scraping ring (22) and the copper wire (13);
intake pipe (35), intake pipe (35) are kept away from oil tank (1) one end and air supply intercommunication, intake pipe (35) are located oil tank (1) inside one end communicate in gas tank (23) inner space.
3. The enameled wire production system according to claim 2, wherein: the left side of the partition plate (14) is fixedly connected with a collecting device, the collecting device is positioned below the conical ring (2), and the collecting device is used for collecting the wiredrawing oil scraped by the scraping ring (22).
4. The enameled wire production system according to claim 3, wherein: the collecting device comprises:
the collecting box (4), the collecting box (4) is fixedly connected to the left side wall of the partition plate (14), the collecting box (4) is located below the conical ring (2), and the collecting box (4) is used for collecting the wiredrawing oil scraped by the scraping ring (22);
the first oil outlet hole (211) is designed to be of an arc-shaped structure and is formed in the bottom of the baffle plate (21), and the first oil outlet hole (211) is used for enabling the drawing oil scraped by the scraping ring (22) to flow into the collecting box (4) through the first oil outlet hole (211);
the filter plate (41), the filter plate (41) is fixedly connected to the top of the collecting box (4);
the second oil outlet hole (141), the second oil outlet hole (141) set up with baffle (14) surface with collect the space intercommunication in box (4), second oil outlet hole (141) are located the top of drawing oil liquid level height.
5. The enameled wire production system according to claim 1, wherein: and a rotating mechanism is installed at one end, far away from the partition plate (14), of the conical ring (2), and the rotating mechanism evenly coats the wire drawing oil adhered to the surface of the copper wire (13) in the rotating process.
6. The enameled wire production system according to claim 5, wherein: the rotating mechanism includes:
the rubber ring (36) is connected to one end, far away from the partition plate (14), of the conical ring (2) in a sealing and rotating mode, the inner wall of the rubber ring (36) is tightly attached to the outer surface of the copper wire (13), one end, far away from the conical ring (2), of the rubber ring (36) is connected with a circular ring (362) in a sealing and rotating mode, a groove (363) is formed in the surface, close to one end of the rubber ring (36), of the circular ring (362), the air groove (23) penetrates through the rubber ring (36) to be communicated with the space in the groove (363), and one end, located inside the oil tank (1), of the air inlet pipe (35) is communicated with the space in the circular ring (362) respectively;
gear (3), gear (3) fixed connection in rubber ring (36) surface, oil tank (1) inside rotation is connected worm (31), worm (31) are located the below of gear (3) and with gear (3) bottom meshes, worm (31) with pass through between roller (12) second belt (32) rotate and are connected.
7. The enameled wire production system according to claim 6, wherein: the inner wall of the rubber ring (36) is clamped with a smearing layer (361), and the smearing layer (361) is made of a wear-resistant smearing layer (361).
8. The enameled wire production system according to claim 6, wherein: the gear (3) is close to a dirty scraping mechanism fixedly connected with one end surface of the partition plate (14), and the dirty scraping mechanism is used for scraping oil dirt remained on the outer surface of the scraping ring (22).
9. The enameled wire production system according to claim 4, wherein: the scale scraping mechanism comprises:
the supporting rod (33), the supporting rod (33) is fixedly connected to the surface of one end, close to the partition plate (14), of the gear (3), and the supporting rod (33) is designed to be in an L-shaped structure;
scraper blade (34), bracing piece (33) are kept away from gear (3) one end fixedly connected with scraper blade (34), scraper blade (34) are "<" shape structural design, scraper blade (34) sliding connection in scraper ring (22) surface, scraper blade (34) are used for scraping the grease that scraper ring (22) surface stayed.
10. The enameled wire production system according to claim 1, wherein: the outer surface of the scraping ring (22) is coated with a PTFE coating.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210119297.8A CN114512284B (en) | 2022-02-08 | Enameled wire production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210119297.8A CN114512284B (en) | 2022-02-08 | Enameled wire production system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114512284A true CN114512284A (en) | 2022-05-17 |
| CN114512284B CN114512284B (en) | 2024-06-04 |
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| CN115365053A (en) * | 2022-07-25 | 2022-11-22 | 胡云龙 | 180-level self-adhesive polyurethane enameled wire production system |
| CN116689349A (en) * | 2023-08-08 | 2023-09-05 | 济南艺高数控机械有限公司 | Belt tensioner is indulged and is cut round wheel oil dirt cleaning device |
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| CN108772429A (en) * | 2018-04-27 | 2018-11-09 | 天津市金颐有色线材有限公司 | A kind of metal wire-drawing processing applied widely is with scraping oil recovery apparatus |
| CN210614675U (en) * | 2019-08-27 | 2020-05-26 | 丽水市海卓科技有限公司 | Wire drawing die of high-precision aluminum-magnesium alloy wire drawing machine |
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| CN201744516U (en) * | 2010-07-23 | 2011-02-16 | 杭州银宇焊接材料科技有限公司 | Metal wire drawbench |
| CN203343195U (en) * | 2013-06-13 | 2013-12-18 | 浙江万马天屹通信线缆有限公司 | Fuel-saving aluminum tube water drawing device |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115365053A (en) * | 2022-07-25 | 2022-11-22 | 胡云龙 | 180-level self-adhesive polyurethane enameled wire production system |
| CN115365053B (en) * | 2022-07-25 | 2023-12-22 | 广东省佛山市环宸磁电科技有限公司 | 180-level self-adhesive polyurethane enameled wire production system |
| CN116689349A (en) * | 2023-08-08 | 2023-09-05 | 济南艺高数控机械有限公司 | Belt tensioner is indulged and is cut round wheel oil dirt cleaning device |
| CN116689349B (en) * | 2023-08-08 | 2023-11-24 | 济南艺高数控机械有限公司 | Belt tensioner is indulged and is cut round wheel oil dirt cleaning device |
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Effective date of registration: 20240504 Address after: No. 28, South Section of Jiyuan Street, Jinggan Street Office, Jingyang County, Xianyang City, Shaanxi Province, 712000 Applicant after: Jinghe New City Jilong Electromagnetic Wire Co.,Ltd. Country or region after: China Address before: 277599 room 1101, building 9, Jincheng garden, Qingpi Avenue, Tengzhou City, Zaozhuang City, Shandong Province Applicant before: Sun Jiarui Country or region before: China |
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