CN114502303A8 - 粉末床熔融增材制造方法和设备 - Google Patents

粉末床熔融增材制造方法和设备 Download PDF

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Publication number
CN114502303A8
CN114502303A8 CN202080056824.4A CN202080056824A CN114502303A8 CN 114502303 A8 CN114502303 A8 CN 114502303A8 CN 202080056824 A CN202080056824 A CN 202080056824A CN 114502303 A8 CN114502303 A8 CN 114502303A8
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CN
China
Prior art keywords
powder bed
layers
additive manufacturing
powder
melt
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202080056824.4A
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English (en)
Other versions
CN114502303A (zh
Inventor
王祥龙
M·A·山迪兹
J·A·穆尼-勒玛
O·S·马塔
M·布洛丘
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Renishaw PLC
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Renishaw PLC
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Publication date
Application filed by Renishaw PLC filed Critical Renishaw PLC
Publication of CN114502303A publication Critical patent/CN114502303A/zh
Publication of CN114502303A8 publication Critical patent/CN114502303A8/zh
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/34Laser welding for purposes other than joining
    • B23K26/342Build-up welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/20Direct sintering or melting
    • B22F10/28Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/30Process control
    • B22F10/36Process control of energy beam parameters
    • B22F10/366Scanning parameters, e.g. hatch distance or scanning strategy
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/30Process control
    • B22F10/37Process control of powder bed aspects, e.g. density
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/30Process control
    • B22F10/38Process control to achieve specific product aspects, e.g. surface smoothness, density, porosity or hollow structures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F12/00Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
    • B22F12/40Radiation means
    • B22F12/44Radiation means characterised by the configuration of the radiation means
    • B22F12/45Two or more
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00Processes of additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00Apparatus for additive manufacturing; Details thereof or accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/30Process control
    • B22F10/32Process control of the atmosphere, e.g. composition or pressure in a building chamber
    • B22F10/322Process control of the atmosphere, e.g. composition or pressure in a building chamber of the gas flow, e.g. rate or direction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/70Recycling
    • B22F10/77Recycling of gas
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F12/00Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
    • B22F12/40Radiation means
    • B22F12/49Scanners
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Plasma & Fusion (AREA)
  • Optics & Photonics (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Mechanical Engineering (AREA)
  • Powder Metallurgy (AREA)

Abstract

本发明涉及一种粉末床熔融增材制造方法,该方法包括形成粉末床的粉末的层L1、L2并且将这些层L1、L2暴露于一个或多个能量束以熔化粉末从而形成物体。将每个层L1、L2暴露于该能量束或每个能量束形成处于传导或过渡模式的熔池300a至300i,其中层L1、L2内的相邻暴露之间的暴露距离HD是由这些暴露产生的熔池300a至300i的宽度的40%到60%,并且相继熔化的层L1、L2之间的暴露在测量暴露距离HD所采用的方向上的偏移量OD是暴露距离OD的40%到60%。
CN202080056824.4A 2019-06-10 2020-06-08 粉末床熔融增材制造方法和设备 Pending CN114502303A (zh)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
EP19179230.8 2019-06-10
EP19179230.8A EP3750651A1 (en) 2019-06-10 2019-06-10 Powder bed fusion additive manufacturing methods and apparatus
PCT/GB2020/051382 WO2020249932A1 (en) 2019-06-10 2020-06-08 Powder bed fusion additive manufacturing methods and apparatus

Publications (2)

Publication Number Publication Date
CN114502303A CN114502303A (zh) 2022-05-13
CN114502303A8 true CN114502303A8 (zh) 2022-07-05

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202080056824.4A Pending CN114502303A (zh) 2019-06-10 2020-06-08 粉末床熔融增材制造方法和设备

Country Status (4)

Country Link
US (1) US20220250152A1 (zh)
EP (2) EP3750651A1 (zh)
CN (1) CN114502303A (zh)
WO (1) WO2020249932A1 (zh)

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB202007591D0 (en) * 2020-05-21 2020-07-08 Renishaw Plc Additive manufacturing methods and apparatus for forming objects from a nickel-based supperally in a layer-by-layer manner
GB202100843D0 (en) * 2021-01-22 2021-03-10 Renishaw Plc Laser powder bed fusion additive manufacturing methods
DE102021129607A1 (de) * 2021-11-12 2023-05-17 Eos Gmbh Electro Optical Systems Verfahren und Vorrichtung zur Generierung von Steuerdaten für eine Vorrichtung zur additiven Fertigung
WO2023131793A1 (en) 2022-01-10 2023-07-13 Renishaw Plc Energy beam exposures in powder bed fusion
GB202205845D0 (en) 2022-04-22 2022-06-08 Renishaw Plc Improvements in or relating to powder bed fusion
DE102022109802A1 (de) * 2022-04-22 2023-10-26 Eos Gmbh Electro Optical Systems Verfahren und Vorrichtung zur Generierung von Steuerdaten für eine Vorrichtung zur additiven Fertigung eines Bauteils
WO2024090421A1 (ja) * 2022-10-24 2024-05-02 国立大学法人大阪大学 TiAl合金を含有する構造体、及び、その構造体の製造方法
CN117282985A (zh) * 2023-10-25 2023-12-26 之江实验室 通过3d打印提高机器人脚踝耐磨性的方法、工件

Family Cites Families (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB0813242D0 (en) 2008-07-18 2008-08-27 Mcp Tooling Technologies Ltd Powder dispensing apparatus and method
US9597836B2 (en) 2012-07-09 2017-03-21 Panasonic Intellectual Property Management Co., Ltd. Method for manufacturing three-dimensional shaped object
CN103084661B (zh) 2013-03-01 2015-08-05 宁波捷美进出口有限公司 电锯用双锯片
EP2986406B1 (en) * 2013-04-19 2020-07-15 United Technologies Corporation Build platform, apparatus and method for additive manufacturing
US9415443B2 (en) * 2013-05-23 2016-08-16 Arcam Ab Method and apparatus for additive manufacturing
GB201420717D0 (en) 2014-11-21 2015-01-07 Renishaw Plc Additive manufacturing apparatus and methods
CN107708969B (zh) * 2015-06-10 2020-07-28 Ipg光子公司 多光束增材制造
WO2016205743A1 (en) * 2015-06-19 2016-12-22 Applied Materials, Inc. Selective depositing of powder in additive manufacturing
JP2019507236A (ja) * 2015-12-10 2019-03-14 ヴェロ・スリー・ディー・インコーポレイテッド 性能向上した3次元印刷
GB201701702D0 (en) 2017-02-02 2017-03-22 Renishaw Plc Methods and system involving additive manufacturing and additively-manufactured article
US11117194B2 (en) * 2017-03-15 2021-09-14 Applied Materials, Inc. Additive manufacturing having energy beam and lamp array
EP3459654B1 (en) * 2017-09-22 2020-02-19 SLM Solutions Group AG Method and apparatus for producing a single-crystalline workpiece
EP3482853A1 (en) * 2017-11-13 2019-05-15 Renishaw PLC Additive manufacturing apparatus and methods

Also Published As

Publication number Publication date
EP3980209A1 (en) 2022-04-13
US20220250152A1 (en) 2022-08-11
WO2020249932A1 (en) 2020-12-17
EP3750651A1 (en) 2020-12-16
CN114502303A (zh) 2022-05-13

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SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
CI02 Correction of invention patent application

Correction item: Inventor

Correct: Wangxianglong|M. A. sandiz|J. A. Mooney Lema|O. S. Mata|M. Blocho

False: Wangxianglong|M. A. sandiz|J. A. Mooney Lema|S. Mata|M. Blocho

Number: 19-02

Page: The title page

Volume: 38

Correction item: Inventor

Correct: Wangxianglong|M. A. sandiz|J. A. Mooney Lema|O. S. Mata|M. Blocho

False: Wangxianglong|M. A. sandiz|J. A. Mooney Lema|S. Mata|M. Blocho

Number: 19-02

Volume: 38

CI02 Correction of invention patent application