CN114498249A - Wire rod installation device and wire rod installation method - Google Patents

Wire rod installation device and wire rod installation method Download PDF

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Publication number
CN114498249A
CN114498249A CN202011261993.XA CN202011261993A CN114498249A CN 114498249 A CN114498249 A CN 114498249A CN 202011261993 A CN202011261993 A CN 202011261993A CN 114498249 A CN114498249 A CN 114498249A
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China
Prior art keywords
wire
connector
picking
assembly
picking assembly
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CN202011261993.XA
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CN114498249B (en
Inventor
范炜东
李延征
郑智勇
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Beijing Xiaomi Mobile Software Co Ltd
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Beijing Xiaomi Mobile Software Co Ltd
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Priority to CN202011261993.XA priority Critical patent/CN114498249B/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/26Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for engaging or disengaging the two parts of a coupling device

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing Of Electrical Connectors (AREA)

Abstract

The present disclosure relates to a wire mounting device and a wire mounting method. Wherein, wire rod installation device includes: the first picking assembly is used for picking up or separating from the first connector at one end of the wire or the second connector at the other end of the wire; when the first picking assembly picks up the first connector, the first picking assembly moves to a first buckling position and buckles the first connector; and under the condition that the first picking assembly picks up the second connector, the first picking assembly moves to the second buckling position and buckles the second connector. Through this disclosed wire rod installation device, lock efficiency promotes by a wide margin, and the cost of labor reduces by a wide margin, and wire rod lock fixed connection's reliability also promotes by a wide margin.

Description

Wire rod installation device and wire rod installation method
Technical Field
The present disclosure relates to the field of electronic devices, and in particular, to a wire mounting device and a wire mounting method.
Background
With the continuous progress of science and technology, the functions of electronic equipment are continuously increased, and the number of internal electric devices is increased. The electrical conduction of the electrical devices is generally connected by wires. Such as a flexible circuit board, coaxial line, etc.
The coaxial line, also called as a radio frequency coaxial line, has the remarkable advantages of small attenuation, high shielding performance, wide use frequency band, stable performance and the like because the inner conductor and the outer conductor are in concentric positions and electromagnetic energy is confined in a medium between the inner conductor and the outer conductor to be transmitted, so that the coaxial line is generally used for transmitting radio frequency energy. The method is mainly applied to various wireless communication systems and electronic equipment in the fields of wireless communication, broadcasting, radar computers and the like.
The coaxial line is respectively communicated with two ends needing communication through connectors at the two ends of the coaxial line, and the coaxial line connector in the electronic equipment is small in size and not easy to position, and is usually buckled by manual operation or by means of an auxiliary tool. Because, the inside device overall arrangement of electronic equipment is compact, and coaxial line connector peripheral space is narrow and small, often damages device or lock circumstances such as not in place around the artifical lock appearing, leads to the production badly, causes the loss, and personnel's operation is inconvenient moreover, and is inefficient.
Disclosure of Invention
To overcome the problems in the related art, the present disclosure provides a wire mounting device and a wire mounting method.
According to a first aspect of the present disclosure, there is provided a wire mounting device comprising: a first picking assembly for picking up or disengaging a first connector of one end of the wire or a second connector of the other end of the wire; wherein, in a state that the first picking assembly picks up the first connector, the first picking assembly moves to a first buckling position and buckles the first connector; and under the condition that the first picking assembly picks up the second connector, the first picking assembly moves to a second buckling position and buckles the second connector.
In an embodiment, the wire mounting device further comprises: the first picking assembly is arranged on the fixed seat; the first picking assembly comprises: the first driving piece is fixed on the fixed seat; the first picking connecting piece is slidably arranged on the fixed seat and is connected with the driving end of the first driving piece; a first picking member disposed at the first picking link; the first driving piece drives the first picking connecting piece to move, and drives the first picking connecting piece to move relative to the fixed seat.
In one embodiment, the first picking member includes: the first clamping jaw air cylinder is fixed on the first picking connecting piece; the first clamping jaw is arranged at the output end of the first clamping jaw air cylinder, and the first clamping jaw air cylinder drives the first clamping jaw to clamp or open so as to clamp or release the first connector or the second connector.
In an embodiment, the first jaw comprises a first set of jaws for gripping a head of the first connector or the second connector; first clamp splice group is including relative first clamp splice and the second clamp splice that sets up, the surface that first clamp splice and second clamp splice are relative all has first clamping face, first clamping face with the face phase-match is held by of first connector, perhaps first clamping face with the face phase-match is held by of second connector.
In one embodiment, the bottom edge of the first clamping surface extends inwards to form a first anti-falling surface.
In an embodiment, the first clamping jaw further includes a third clamping block set located behind the first clamping block set, and the third clamping block set is used for clamping the tail portion of the first connector or the second connector.
In an embodiment, a first resilient member is provided between the drive end of the first drive member and the first pick-up connector. In an embodiment, the wire mounting device further comprises: the first vision camera is used for photographing the wire.
In an embodiment, the wire mounting device further comprises: the second picking assembly is arranged on the fixed seat and is arranged at a distance from the first picking assembly; wherein the first picking assembly is used for picking up or separating the first connector, and the second picking assembly is used for picking up or separating the second connector; when the first picking assembly picks up the first connector and the second picking assembly picks up the second connector, the first picking assembly moves to a first buckling position, the second picking assembly moves to a second buckling position, and the first connector and the second connector are buckled at the first buckling position and the second buckling position respectively.
In one embodiment, the second picking assembly is identical in structure to the first picking assembly.
In an embodiment, the first picking assembly is connected to a snapping robot, and the snapping robot is configured to drive the first picking assembly to move, and to snap the first connector and the second connector.
In one embodiment, the wire management mechanism is further included: the wire arrangement mechanism comprises: the wire arranging assembly comprises a wire pressing piece; when one of the first connector and the second connector is in a buckled state and the other connector is in a to-be-buckled state, the wire pressing piece moves from a buckled end to a to-be-buckled end along the wire slot, and presses the wire into the wire slot; or, when the first connector and the second connector are both in a buckled state, the wire pressing piece moves from any buckled end to the other buckled end, and presses the wire into the wire slot.
In one embodiment, the wire management assembly further comprises a wire clamping member, the wire clamping member comprising: a wire arranging cylinder; the wire arranging clamping jaw is connected with the output end of the wire arranging cylinder, the wire arranging cylinder drives the wire arranging clamping jaw to open or close, and the wire arranging clamping jaw is provided with a slotted hole for accommodating the wire.
In one embodiment, the wire management mechanism further comprises: the base is used for being connected with the wire arranging manipulator; the wire arranging connecting piece is arranged on the base in a sliding mode, and the wire pressing piece is arranged on the wire arranging connecting piece and is positioned behind the wire arranging clamping jaw; and the wire arranging driving part is fixed on the base, and the driving end of the wire arranging driving part is connected with the wire arranging connecting part and used for driving the wire arranging connecting part to move.
In one embodiment, the wire pressing piece comprises a connecting arm and a wire pressing head, the connecting arm is fixed on the wire arranging connecting piece, and the wire pressing head is provided with the connecting arm and is lower than the slotted hole.
In an embodiment, the wire pressing piece further comprises a connecting rod, one end of the connecting rod is connected with the wire pressing head, and the other end of the connecting rod is connected with the connecting arm through a second elastic piece.
In one embodiment, the wire pressing head is made of a flexible material, or the wire pressing head is internally made of a rigid material and externally wrapped by the flexible material.
In an embodiment, the wire mounting device further comprises: a second visual camera for taking pictures of the wire.
According to a second aspect of the present disclosure, there is provided a wire mounting method applied to the wire mounting device according to any one of the embodiments of the first aspect, the wire mounting method including: collecting image information of the wire; controlling the first picking assembly to pick up a first connector at one end of the wire according to the image information, so that the first picking assembly moves to a first buckling position and buckles the first connector; and controlling the first picking assembly to pick up the second connector at the other end of the wire according to the image information, so that the first picking assembly moves to a second buckling position and buckles the second connector.
In an embodiment, the first connector controlling the first pickup assembly to pick up the one end of the wire according to the image information includes: judging the orientation of a first picking surface of the first connector according to the image information, wherein the first picking surface is opposite to the buckling surface of the first connector, and if the judgment result shows that the first picking surface faces the picking assembly, controlling the first picking assembly to pick up the first connector; the second connector controlling the first pickup assembly to pick up the other end of the wire according to the image information includes: and judging the orientation of a second picking surface of the second connector according to the image information, wherein the second picking surface is opposite to the buckling surface of the second connector, and if the judgment result shows that the second picking surface faces the picking assembly, controlling the first picking assembly to pick up the second connector.
In an embodiment, the first connector controlling the first pickup assembly to pick up the one end of the wire according to the image information includes: judging whether the first connector is a qualified product or not according to the image information, and controlling the first picking assembly to pick up the first connector if the first connector is the qualified product according to the judgment result; the second connector controlling the first pickup assembly to pick up the other end of the wire according to the image information includes: and judging whether the second connector is a qualified product or not according to the image information, and controlling the first picking assembly to pick up the second connector if the judgment result is that the first connector is the qualified product.
In an embodiment, the wire mounting method further comprises: and if the judging structure is that the first picking surface or the second picking surface is opposite to the first picking assembly, or the first connector and the second connector are unqualified products, ignoring or releasing the picking action.
In an embodiment, the first connector controlling the first pickup assembly to pick up the one end of the wire according to the image information further includes: acquiring a first angle of the first connector picked by a first picking assembly, wherein the first angle is an included angle between the first connector and a horizontal plane; the second connector controlling the first pickup assembly to pick up the other end of the wire according to the image information further includes: acquiring a second angle of the second connector picked by the first picking assembly, wherein the second angle is an included angle between the second connector and the horizontal plane; and controlling the movement mode of the first picking assembly according to the first angle and the second angle.
In an embodiment, the controlling the motion of the first picking assembly according to the first angle and the second angle comprises: controlling the first picking assembly to disengage the first connector or disengage the second connector when the first angle or the second angle is greater than an angle threshold.
In an embodiment, the controlling the movement of the picking assembly according to the first angle and the second angle comprises: when the first angle or the second angle is larger than an angle threshold, controlling the first picking assembly to rotate to enable the first angle to be within the angle threshold, or controlling the second picking assembly to rotate to enable the second angle to be within the angle threshold.
In an embodiment, the method further comprises: receiving a detection signal, wherein the detection signal is used for detecting the conduction state of the installed wire rod, and if the detection result is that the wire rod is not conducted, the wire rod is taken down and returned to the first connector which controls the first picking assembly to pick up one end of the wire rod according to the image information; moving the first picking assembly to a first buckling position and buckling the first connector.
In an embodiment, the wire mounting method further comprises: acquiring a first connection state of a first connector at one end of the wire and a second connection state of a second connector at the other end of the wire; and controlling a pressing mode of pressing the wire into the wire groove by a wire pressing piece of the wire arranging mechanism according to the collected first connection state and the second connection state.
In an embodiment, controlling a pressing manner of a wire pressing member of a wire arranging mechanism to press the wire into the wire groove according to the collected first connection state and the second connection state includes: and when the first connection state is that the first connector is buckled and fixed and the second connection state is that the second connector is to be buckled and fixed, controlling the wire pressing piece to move from the buckled end to the end to be buckled along the wire slot, and pressing the wire into the wire slot.
In an embodiment, the method for controlling the wire pressing member of the automatic wire arranging mechanism to press the wire into the wire groove according to the collected first connection state and the second connection state includes: and when the first connection state is that the first connector is fastened and fixed and the second connection state is that the second connector is fastened and fixed, controlling the wire pressing piece to move from any fastened end to the other fastened end along the wire slot, and pressing the wire into the wire slot.
The technical scheme provided by the embodiment of the disclosure can have the following beneficial effects: through this disclosed wire rod installation device, can be fixed by the lock with the connector at wire rod both ends, lock efficiency promotes by a wide margin, and the cost of labor reduces by a wide margin, and wire rod lock fixed connection's reliability also promotes by a wide margin.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the disclosure.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present disclosure and together with the description, serve to explain the principles of the disclosure.
Fig. 1 is a schematic structural view of a wire mounting device shown according to an exemplary embodiment.
FIG. 2 is a schematic view of a jaw configuration shown in accordance with an exemplary embodiment.
Fig. 3 is a schematic diagram illustrating a front portion of a wire according to an exemplary embodiment.
Fig. 4 is a schematic diagram illustrating a wire back portion structure according to an exemplary embodiment.
Fig. 5 is a schematic structural view illustrating a wire arranging mechanism of the wire mounting device according to an exemplary embodiment.
Fig. 6 is an enlarged schematic view of a portion of the structure of the wire management mechanism shown according to an exemplary embodiment.
Fig. 7 is an enlarged schematic view of another portion of the wire management mechanism shown in accordance with an exemplary embodiment.
Fig. 8 is a schematic structural view of the wire after being routed according to an exemplary embodiment.
Fig. 9 is a block flow diagram illustrating a wire installation method according to an exemplary embodiment.
Detailed Description
Reference will now be made in detail to the exemplary embodiments, examples of which are illustrated in the accompanying drawings. When the following description refers to the accompanying drawings, like numbers in different drawings represent the same or similar elements unless otherwise indicated. The implementations described in the exemplary embodiments below are not intended to represent all implementations consistent with the present disclosure. Rather, they are merely examples of apparatus and methods consistent with certain aspects of the present disclosure, as detailed in the appended claims.
Fig. 1 is a schematic structural view of a wire mounting device according to an exemplary embodiment. Fig. 3 is a schematic diagram illustrating a front portion of a wire according to an exemplary embodiment. Fig. 4 is a schematic diagram illustrating a wire back portion structure according to an exemplary embodiment.
As shown in fig. 1 and fig. 3, the wire mounting device 10 according to the first aspect of the present disclosure may be used to respectively fasten a first connector 31 and a second connector (not shown) at two ends of a wire 30 to a corresponding first fastening position and a corresponding second fastening position in an electronic device, where the first fastening position corresponds to the first connector 31 at one end of the wire 30, and the second fastening position corresponds to the second connector at the other end of the wire 30.
The electronic device may be a mobile phone, a tablet computer, a notebook computer, a wearable device, or the like. The first and second snap-fit locations in the electronic device may be connectors on a circuit board or board-to-board connectors on a flexible circuit board that is connected to the functional element. The wire 30 may be a flexible circuit board, a radio frequency coaxial line, or the like. For example, the connectors at the two ends of the flexible circuit board are respectively buckled on two circuit boards in the electronic device, so that the two circuit boards are electrically conducted. The connectors at the two ends of the radio frequency coaxial line are respectively buckled on the antenna radiating body and the circuit board in the electronic equipment, so that the antenna radiating body and the radio frequency circuit are electrically conducted.
In the following description, the wire is taken as an example of a radio frequency coaxial line, but the disclosure is not limited thereto.
As shown in fig. 3 and 4, the wire 30 may include an intermediate cable 32, and first and second connectors 31 and 34 (shown in fig. 1) connected to both ends of the intermediate cable, respectively. The first connector 31 and the second connector 34 may be identical in structure and may each include a head portion 31 and a tail portion 33. Taking the first connector 31 as an example, the head 31 includes opposite front and back surfaces and opposite side surfaces. The front surface is a fastening surface (shown in fig. 3) of the first connector 31, and is used for fastening and fixing a first fastening position on the circuit board to achieve electrical conduction. The opposite surface is a pressed surface 313 (as shown in fig. 4) for applying an external force to the pressed surface 313 to fasten the fastening surface to the first fastening position of the circuit board. Both side surfaces may be used as clamped surfaces 311 for clamping the wire mounting device 10.
Further, the head 31 includes a supported surface 312 (shown in fig. 3) which is positioned on the front surface and is substantially perpendicular to the holding surface 311, and can support and prevent the wire attaching device 10 from falling off.
Furthermore, the tail portion 33 may also serve as another clamped portion for the wire mounting device 10 to clamp, so as to further ensure the reliability of clamping the wire 30.
The wire mounting device 10 provided by the embodiment of the present disclosure may include a first picking assembly 12, wherein the first picking assembly 12 is used for picking up or disengaging a first connector 31 at one end of a wire 30. Alternatively, the first picking assembly 12 is used to pick up or disengage the second connector 34 at the other end of the wire 30. Wherein, in a state that the first picking assembly 12 picks up the first connector 31, the first picking assembly 12 moves to the first snap-fit position and snaps the first connector 31; in a state where the first picking assembly 12 picks up the second connector 34, the first picking assembly 12 moves to the second snap-fit position, and the second connector 34 is snap-fitted.
During operation, the first picking assembly 12 moves to a position where the first connector 31 of the wire 30 is located, picks up the first connector 31, and then the first picking assembly 12 drives the first connector 31 to move to the first engaging position, and engages and fixes the first connector 31 to the first engaging position. Then, the first picking assembly 12 moves to the position of the second connector 34 and picks up the second connector 34, and then the first picking assembly 12 drives the second connector 34 to move to the second buckling position and buckles and fixes the second connector 32 to the second buckling position.
According to the present disclosure, the first picking assembly 12 picks up the first connector 31 and the second connector 34 at two ends of the wire 30 respectively, and fastens the first connector 31 and the second connector 34 at the corresponding first fastening position and the second fastening position respectively. Compared with the traditional manual buckling mode, the buckling efficiency is greatly improved, the labor cost is greatly reduced, and the reliability of the wire rod buckling fixed connection is also greatly improved.
Wherein the first picking assembly 12 can drive the first picking assembly 12 to move along different directions by means of a mechanical arm or a multi-axis motion mechanism. In addition, the positions of the first connector 31 and the second connector 32 of the wire 30, and the first and second engagement positions may be acquired and determined by a visual camera.
In one embodiment, the first picking assembly 12 may be connected to a snapping robot, which is configured to move the first picking assembly 12 and snap-fit the first connector 31 and the second connector 34.
Illustratively, as shown in fig. 1, the wire mounting device 10 may further include a fixing base 11, the first picking assembly 12 is mounted on the fixing base 11, and the fixing base 11 is configured to be connected to a snapping robot (not shown). A manipulator connecting piece 14 can be connected to the fixed seat 11, and the manipulator connecting piece 14 is perpendicular to the fixed seat and is used for connecting the tail end of the buckling manipulator. Further, the fixing base 11 may include a horizontal plate and a vertical plate connected to the horizontal plate and substantially perpendicular to the horizontal plate. A connecting shaft sleeve can be vertically fixed on the transverse plate and connected with the tail end of the buckling manipulator through the connecting shaft sleeve. The snapping robot may be a multi-axis motion mechanism to enable the picking assembly 12 to move and rotate in different directions.
In an embodiment, as shown in fig. 1, the wire mounting device 10 further comprises a second pick-up assembly 13. The second picking assembly 13 is arranged at a distance from the first picking assembly 12, wherein the first picking assembly 12 is used for picking up or separating the first connector 31, and the second picking assembly 13 is used for picking up or separating the second connector 34; in a state where the first picking assembly 12 picks up the first connector 31 and the second picking assembly 13 picks up the second connector 34, the first picking assembly 12 moves to the first engaging position, the second picking assembly 13 moves to the second engaging position, and the first connector 31 and the second connector 34 are respectively engaged with the first engaging position and the second engaging position.
In operation, the first picking assembly 12 moves to the position of the first connector 31, and the first picking assembly 12 picks up the first connector 31; next, the second picking assembly 13 is moved to the position of the second connector 34, and the second picking assembly 13 is caused to pick up the second connector 34. Then, the first picking assembly 12 moves to the first buckling position with the picked first connector 31, and the second picking assembly 13 moves to the second buckling position with the picked second connector 34, and then the first picking assembly 12 buckles and fixes the first connector 31 of the wire 30 at the first buckling position, and the second picking assembly 13 buckles the second connector 34 of the wire at the second buckling position.
The wire mounting device 10 of the embodiment of the present disclosure picks up the connectors at the two ends of the wire through the two pickup assemblies respectively, and respectively buckles the two connectors at the first buckling position and the second buckling position, compared with a case where one pickup assembly picks up the connectors at the two ends of the wire respectively, the wire mounting device 10 can improve the buckling efficiency, and reduce the cost.
In fact, the mounting device 10 of the present disclosure can first pick up the first connector at one end of the wire by one pick-up assembly, move to the first buckling position, and fix; then the second connector at the other end of the wire is picked up through a picking assembly, moved to a second buckling position and fixed.
The mounting device 10 of the present disclosure can also be respectively fastened and fixed by the two picking assemblies respectively picking up the connectors at the two ends of the wire. The first picking assembly picks up the first connector, the second picking assembly picks up the second connector, then the first picking assembly drives the picked first connector to move to the first buckling position, and the second picking assembly drives the picked second connector to move to the second buckling position; then, the first picking assembly is used for buckling and fixing the first connector at the first buckling position, and the second picking assembly is used for buckling and fixing the second connector at the second buckling position.
In an embodiment, the second picking assembly 13 may be identical in structure to the first picking assembly 12. But is not limited thereto, and the structure of the second picking assembly 13 may be different from that of the first picking assembly 12. The wire 30 can be adapted according to the specification and type thereof.
In the following description, the structure of the pick-up assembly, the connectors at both ends of the pick-up wire, and the moving and buckling processes will be described by taking the case that the wire mounting device 10 of the present disclosure includes two pick-up assemblies, i.e., the first pick-up assembly picks up the first connector and the second pick-up assembly picks up the second connector, but not limited thereto. It will be appreciated that where the wire mounting device 10 of the present disclosure includes a pick-up assembly, the first pick-up assembly may also be used to pick up the second connector on the other end of the wire and move the second connector.
In one embodiment, the first picking assembly 12 is mounted to the holder 11. Comprises a first driving member 121, a first picking connecting member 122 and a first picking member.
The first driving member 121 is fixed to the fixing base 11 and is used for driving the first picking connecting member 122 to move. The first picking-up connecting member 122 is slidably disposed on the fixing base 11 and connected to the driving end of the first driving member 121, and the first picking-up member is disposed on the picking-up connecting member 122 for picking up or separating from the first connector 31 at one end of the wire 30. The first driving member 121 drives the first picking-up connecting member 122 to move, and drives the first picking-up member to move relative to the fixing base.
For example, the first driving member 121 may be a multi-axis moving mechanism, and the first driving member 121 may move in different directions to move the first connector 31 of the first picking member picking up the wire 30 and to snap-fix the first connector 31.
In another example, as shown in fig. 1, the first driving member 121 may be a lifting driving member fixed on a vertical plate of the fixing base 11, and the driving end of the lifting driving member faces downward and is connected with a latch. The first picking connecting piece 122 can be slidably connected with the fixed seat 11 through a vertical slide rail arranged on the vertical plate. The upper end of the first picking connector 122 is provided with a clamping groove, and a clamping block on the driving end of the first driving member 121 can be clamped into the clamping groove, so that the first picking connector 122 is connected with the driving end. The first picking member may be fixed to the first picking link 122.
The driving end of the first driving member 121 goes up and down to drive the first picking connecting member 122 to go up and down vertically on the fixing base, so as to drive the first picking member to go up and down. The first driving member 121 may be a telescopic cylinder, and the first pick-up connection member 122 may be a connection block, but is not limited thereto.
The second picking assembly 13 may be identical in structure to the first picking assembly 12, including the second driving member 131 and the first picking link 122. The second driving member 131 is fixed on the vertical plate of the fixing base 11, and the driving end of the second driving member faces downward, and a fastening block is connected to the driving end. The second picking connecting member 132 may be slidably connected with the fixing base 11 by a vertical slide rail provided on the vertical plate. The upper end of the second picking connector 132 is provided with a clamping groove, and a clamping block on the driving end of the second driving member 131 can be clamped into the clamping groove, so that the second picking connector 132 is connected with the driving end. The second picking member may be provided to the second picking link 132.
In one example, the first driving member 121 may be a multi-axis moving mechanism, and the first driving member 121 may move in different directions to move the first connector 31 or the second connector 32 of the first picking member picking up the wire 30 and to snap-fix the first connector 31 or the second connector 32.
In another example, as shown in fig. 1, the second driving element 131 is a lifting driving element, and the driving end of the second driving element is lifted to drive the second picking connecting element 132 to vertically lift on the fixing base, so as to drive the second picking element to lift. The second driving member 131 may be a telescopic cylinder, and the second pick-up connection member 132 may be a connection block, but is not limited thereto.
Illustratively, the first picking assembly 12 and the second picking assembly 13 may be disposed on a vertical plate of the fixing base 11 at intervals side by side. The first picking member of the first picking assembly 12 and the second picking member of the second picking assembly 13 are independent parts, and are lifted and lowered in a direction parallel to the vertical plate. Wherein, the first connector 31 at one end of the wire 30 can be picked up by the first picking member in a lifting way, and then the second connector 34 at the other end of the wire 30 can be picked up by the second picking member in a lifting way; or the second connector 34 for picking up the wire 30 is lifted by the second picking member, and then the first connector 31 for picking up the wire 30 is lifted by the second picking member; or the first connector 31 and the second connector 34 for picking up the items 30 simultaneously by the first picking member and the second picking member being simultaneously lifted. The selection of the first and second connectors 31 and 34 picking up both ends of the wire one by one or the first and second connectors 31 and 34 picking up both ends of the wire 30 at the same time may be made according to the length of the wire 30 and the spaced distance between the first and second picking members.
The fixing base 11 is configured to enable the first connector 31 picked up by the first picking member to be fastened and fixed at the first fastening position and enable the second connector 34 picked up by the second picking member to be fastened and fixed at the second fastening position under the action of the fastening manipulator. Under the action of the snapping manipulator, the first connector 31 picked by the first picking member and the second connector 34 picked by the second picking member can be snapped and fixed on the circuit board one by one or simultaneously.
When the wire picking device works, the fixing base 11 can be driven to move to a picking station through the buckling manipulator, the first picking piece is driven to move to the position above the first connector 31, the first picking piece is made to descend to pick up the first connector 31 at one end of the wire 30, and then the first picking piece retracts and ascends to return to the initial state; then, the buckling manipulator drives the fixing base 11 to move, and drives the second picking member to move to the position above the second connector 34, so that the second picking member is lifted downwards to pick up the second connector 34 at the other end of the wire 30; then, the fastening manipulator drives the fixing base 11 to move to the fastening station, drives the first picking member to move to the upper side of the first corresponding connector of the circuit board, and makes the first connector 31 align with the first corresponding connector, then, the first picking member descends, and then, the fastening manipulator applies downward pressure to the fixing base 11, so that the first connector 31 picked by the first picking member is fastened and fixed on the first corresponding connector on the circuit board, then, the first picking member is separated from the first connector 31, and the first picking member ascends, thereby completing fastening and fixing of the first connector at one end of the wire 30. Then, the fastening manipulator drives the fixing base 11 to move, drives the second picking member to move to the upper side of the second corresponding connector of the circuit board, and makes the second connector 32 correspond to the second corresponding connector, then, the second picking member descends, and then, the fastening manipulator applies downward pressure to the fixing base 11, so that the second connector 31 picked by the second picking member is fastened and fixed to the second corresponding connector on the circuit board, then, the second picking member is separated from the second connector 34, and the second picking member ascends, thereby completing fastening and fixing of the second connector 34 at the other end of the wire 30.
It should be noted that the wire installation device 10 of the present disclosure is not limited to snap-fastening the connectors at the two ends of the wire 30 to the circuit board, and the wire installation device 10 may also fasten the wire 30 at any position where the wire 30 needs to be snap-fastened.
Through this disclosed wire rod installation device, can be automatic with the connector at wire rod both ends fixed by the lock, lock efficiency promotes by a wide margin, and the cost of labor reduces by a wide margin, and wire rod lock fixed connection's reliability also promotes by a wide margin.
In one embodiment, the first picking member may include a first jaw cylinder 123 and a first jaw 124, the first jaw cylinder 123 being fixed to the first picking link 122. The first clamping jaw 124 is disposed at an output end of the first clamping jaw cylinder 123, and the first clamping jaw cylinder 123 drives the first clamping jaw 124 to clamp or open so as to clamp or release the first connector 31.
But is not limited thereto, and the first picking member may be a suction cup or an electromagnet. The first connector 31 is sucked or released by means of suction cup increase or negative pressure. Alternatively, the first connector 31 is attracted or released by magnetic attraction when the electromagnet is energized or de-energized.
The second picking member may have the same structure as the first picking member. The second picking member may include a second jaw cylinder 133 and a second jaw 134, the second jaw cylinder 133 being fixed to the second picking link 132. The second clamping jaw 134 is disposed at the output end of the second clamping jaw air cylinder 133, and the first clamping jaw air cylinder 123 drives the second clamping jaw 134 to clamp or open so as to clamp or separate the second connector 32.
But is not limited thereto and the second picking member may be a suction cup or an electromagnet like the first picking member. The second connector 34 is sucked or released by means of suction cup pressurization or negative pressure. Alternatively, the second connector 34 is magnetically attracted and released by energizing and de-energizing the electromagnet.
Fig. 2 is a schematic view of a jaw structure of the wire mounting device according to an exemplary embodiment. As shown in fig. 1 and 2, in one embodiment, the first jaw 124 includes a first set of clamping blocks 1241 for clamping the head 31 of the first connector 30. The first clamping block set 31 comprises a first clamping block and a second clamping block which are arranged oppositely, the opposite surfaces of the first clamping block and the second clamping block are provided with first clamping faces 12411, and the first clamping faces 12411 are matched with the clamped faces of the first connector 31 so as to adapt to the shapes of connectors at two ends of wires of different types. For example, the first clamping face 12411 can be contoured.
In an embodiment, further, a first anti-slip surface 12412 extends inward from a bottom edge of the first clamping surface 12411. The two first clamping surfaces 12411 are used to clamp the two clamped surfaces 311 of the head 31 of the first connector 30, and the first retaining surfaces 12412 are used to hold the held surfaces 312 of the head 31. Illustratively, the first clamping surface 12411 is a vertical plane, and the first anti-slip surface 12412 is a horizontal plane perpendicular to the first clamping surface 12411. The first anti-slip surface 12412 can prevent the first connector 30 from slipping off during the movement of the wire mounting device 10, thereby improving the reliability of the clamping.
The first jaw 31 is not limited to the above structure, and in other embodiments, the first jaw 31 may be adapted according to the clamped surface of the first connector 31 of the wire 30.
The second jaw 134 may be of the same construction as the first jaw 124, including a first set of jaws for gripping the head of the second connector 34. The second clamp splice group is including relative third clamp splice and the fourth clamp splice that sets up, and the surface that third clamp splice and fourth clamp splice are relative all has the second clamping face and from the second clamping face bottom edge second anticreep face of inside extension. The two second clamping surfaces are used for clamping two clamped surfaces of the head of the second connector 34, and the second anti-falling surface is used for supporting a supported surface of the head. In an example, the second clamping surface is a vertical plane, and the second anti-dropping surface is a horizontal plane perpendicular to the second clamping surface. The second anti-dropping surface can prevent the second connector 30 from sliding off during the moving process of the wire installation device 10, and the reliability of clamping is improved.
The second jaw 134 is not limited to the above structure, and in other embodiments, the second jaw 134 may be adapted according to the clamped face of the second connector 34 of the wire 30.
In one embodiment, as shown in fig. 2, the first clamping jaw 124 further includes a third clamping block set 1242 located behind the first clamping block set 1241, and the third clamping block set 1242 is used for clamping the tail 33 of the first connector 31. The third clamping block set 1242 comprises a fifth clamping block and a sixth clamping block which are oppositely arranged, the opposite surfaces of the fifth clamping block and the sixth clamping block are respectively provided with a third clamping surface 12422 and a fourth clamping surface 12421, wherein the distance between the two third clamping surfaces 12422 is greater than the distance between the two fourth clamping surfaces 12421.
Through the tail portion that sets up third clamp splice group 1242 centre gripping first connector, can effectively avoid cable 32 to buckle and lead to the possibility of first connector 31 and the disconnection of cable 32 tie point, improve the reliability of wire rod 30 at the process of wire rod installation device transport.
As shown in fig. 2, the second clamping jaw 134 further includes a fourth block set located behind the second block set, and the structure of the fourth block set may be the same as that of the third block set, and is used for clamping the tail portion of the second connector 34. The fourth clamp splice group is including the seventh clamp splice and the eighth clamp splice of relative setting, and the surface that seventh clamp splice and eighth clamp splice are relative all has fifth clamping face and sixth clamping face, and wherein, the distance between two fifth clamping faces is greater than the distance between two sixth clamping faces.
Through the tail portion that sets up fourth clamp splice group centre gripping second connector 34, can effectively avoid cable 32 to buckle and lead to the possibility of second connector 34 and the disconnection of cable 32 tie point, improve the reliability of the in-process of wire rod installation device transport of wire rod 30.
In one embodiment, a first resilient member is disposed between the driving end of the first lift drive member 122 and the first pick up link 122. The first elastic member functions as a buffer when the wire mounting device 10 is engaged with and fixes the first connector 31. For example, the first elastic member may be a spring, a rubber pad.
A second elastic member is provided between the driving end of the second driving member 131 and the second pickup link 132. The second elastic member serves to buffer the wire mounting device 10 when the first connector 31 is engaged and fixed. For example, the second elastic member may be a spring or a rubber pad.
In an embodiment, the wire mounting device 10 further comprises a first visual camera, which may be disposed on the fixing base 11 or the pick-up connector, for taking a picture of the wire. The first vision camera may be provided in two, respectively adjacent to the first picking member and the second picking member, and may be an industrial camera.
The image information of the wire rod is collected through the first vision camera, on one hand, the positions of the first connector and the second connector of the wire rod and the positions of the first connector and the second connector which are fastened and fixed can be determined based on the image information, so that the first connector and the second connector at two ends of the wire rod are fastened and fixed more accurately. On the other hand, the front and back sides of the first connector and the second connector can also be determined based on the image information, and whether the wire mounting device 10 picks up the wire is controlled according to the front and back sides. On the other hand, it is also possible to determine whether the first connector and the second connector are defective based on the image information, i.e., determine whether the wire is a good product, and control whether the wire mounting device 10 picks up the wire according to the determination structure. On the other hand, the inclination angles of the clamped first connector and the clamped second connector can be judged through the image information, and if the inclination angles exceed the angle threshold value, the wire mounting device is controlled to give up the buckling action.
Fig. 5 is a schematic structural diagram illustrating a wire management mechanism according to an exemplary embodiment.
As shown in fig. 5, the wire mounting device 10 of the embodiment of the present disclosure further includes a wire arranging mechanism 20. The wire arranging mechanism 20 is used for pressing the wire 30 into the housing 40 of the electronic device.
A wire casing 41 is provided on the housing 40 of the electronic device. A plurality of buckles 42 are further provided on both side walls of the wire duct 41.
The wire management mechanism 20 includes a wire pressing assembly, a wire pressing member 233 of the wire pressing assembly, for pressing the wire 30 into the wire groove 41.
In one example, with one of the first connector 31 and the second connector 34 in the fastened state and the other in the ready-to-fasten state, the wire presser 233 moves from the fastened end along the wire slot to the ready-to-fasten end, and presses the wire 30 into the wire slot 41.
In operation, the first picking assembly 12 picks up the first connector 31 and fastens the picked-up first connector 31 at the first fastening position. At this time, the first connector 31 is in a fastened state, i.e. a fastened end; the second connector 32 is in a to-be-fastened state, i.e. is a to-be-fastened terminal. Then, the wire pressing member 233 moves from the fastened end of the wire 30 along the slot 41 to the end of the wire 30 to be fastened, and presses the wire into the wire 41. Next, the first picking assembly 12 picks up the second connector 34 and snappingly fixes the picked-up second connector 34 at the second snappingly position.
That is, after the first picking assembly 12 first engages and fixes one connector (e.g., the first connector 31) at one end of the wire 30, the wire pressing member 233 starts to perform a wire pressing operation to press the wire into the wire slot, and after the wire pressing operation is completed, the first picking assembly 12 then engages and fixes the connector (e.g., the second connector 34) at the other end of the wire 41.
In another example, in the state where both the first connector 31 and the second connector 34 are fastened, the wire pressing member 233 moves from any one fastened end to the other fastened end, and presses the wire 30 into the wire groove 41.
When the wire drawing machine works, the first picking assembly 12 picks up the first connector 31 and fastens and fixes the picked-up first connector 31 at the first fastening position, and then the second picking assembly 13 picks up the second connector 34 and fastens and fixes the picked-up second connector 34 at the second fastening position, namely, the connectors at the two ends of the wire are all fastened; then, the wire is pressed into the wire groove 41 by the wire pressing member 233 moving from the first connector 31 at one end of the wire 30 along the wire groove 41 to the second connector 34. Alternatively, the wire may be pressed into the wire groove 41 by moving the wire pressing member 233 from the second connector 34 along the wire groove to the first connector 31.
That is, the first picking assembly 12 first fastens and fixes the first connector 31 and the second connector 34 at the two ends of the wire, and then the wire pressing member 233 starts the wire pressing action to press the wire into the wire slot.
Can realize through this disclosure wire rod installation device that the wire rod lock is fixed and reason line ball operation, the installation effectiveness of wire rod further promotes.
In some embodiments, the wire management mechanism 20 further includes a base 21, a wire management connector 231, and a wire management driver 22.
Illustratively, the base 21 is used for connecting with a wire arranging manipulator; a wire management robot connector may be connected to the base 21, and the wire management robot connector may be perpendicular to the base 21 for connecting the ends of the wire management robot. For example, the base may include a cross plate and a vertical plate connected to and substantially perpendicular to the cross plate. The connecting shaft sleeve can be vertically fixed on the transverse plate and is connected with the tail end of the wire arranging manipulator through the connecting shaft sleeve. The wire management robot may be a multi-axis motion mechanism to enable the automated wire management mechanism 20 of the present disclosure to move or rotate in different directions.
The wire arranging driving member 22 is fixed to the base 21. Illustratively, the wire management drive 22 may be secured to a vertical plate of the base 21. The wire management assembly 23 comprises a wire management connecting part 231, a wire clamping part 232 and a wire pressing part 233. The wire arranging connector 231 is slidably disposed on the base and connected to the driving end of the driving member 22, and the wire arranging driving member 22 drives the wire arranging connector 231 to move up and down. The wire clamping piece 232 is arranged on the wire arranging connecting piece 231 and used for clamping the cable 32 between the first connector 31 and the second connector 34 of the wire 30; the wire pressing member 233 is disposed on the wire arranging connector 231 and behind the wire clamping member 232, and is configured to press the cable 32 into the wire casing 41.
In one embodiment, the wire management assembly further includes a wire clamping member 232, and the wire clamping member 232 includes a wire management cylinder 2321 and a wire management clamping jaw 2322. The wire arranging clamping jaw 2322 is connected with the output end of the wire arranging cylinder 2321, the wire arranging cylinder 2321 drives the wire arranging clamping jaw 2322 to open or close, and the wire arranging clamping jaw 2322 is provided with a slotted hole for accommodating the wire 30.
The wire arranging cylinder 2321 is fixed to the wire arranging connector 231; the wire arranging clamping jaw 2322 is connected with the output end of the wire arranging cylinder 2321, the wire arranging cylinder drives the wire arranging clamping jaw to open or close, and the wire arranging clamping jaw 2322 is provided with a slotted hole 2323 for accommodating the cable 32. The cable 32 is free to slide within the slot 2323.
The wire handling clamping jaw 2322 includes two oppositely disposed wire handling clamping blocks, and the wire handling cylinder 2321 drives the two wire handling clamping blocks toward or away from each other so that the cable 32 is received in the slot 2323.
The diameter of the slot 2323 is slightly larger than or just equal to the diameter of the wire. In this way, the cable 32 is ensured to be able to slide freely within the slotted bore 2323 relative to the wire handling jaw 2322.
In the wire mounting device 10, when in use, the buckling manipulator drives the wire mounting device 10 to move to a picking station, the first connector 31 of the wire 30 is picked up by the first picking part, the wire arranging manipulator drives the automatic wire arranging mechanism 20 to move to the picking station, the wire 32 of the wire 30 is clamped by the wire clamping part 232, then the buckling manipulator drives the wire mounting device 10 to move to the buckling station, the first connector 31 is buckled and fixed, then the wire arranging manipulator drives the automatic wire arranging mechanism 20 to move from the first buckling position to the second buckling position, the wire 32 is pressed into the wire slot 41 of the shell 40 by the wire pressing part 233, then the buckling manipulator drives the wire mounting device 10 to move to the picking station, the second connector 34 of the wire 30 is picked up by the second picking part, then the buckling manipulator drives the wire mounting device 10 to move to the buckling station, and the second connector 34 is buckled on the circuit board, completing the operations of buckling and wire arrangement. That is, when the wire installation device 10 is engaged and fixed with the first connector 31 and the second connector 34 is not engaged, the automatic wire arrangement mechanism 20 arranges the wire into the wire groove of the cable 32, and then the wire installation device 10 is engaged and fixed with the second connector 34, thereby completing the automatic engagement and wire arrangement of the wire 30.
It can be understood that the second connector 34 is picked up by the first picking assembly in the above process, and then the snapping robot drives the wire mounting device 10 to the snapping station to snap the second connector 34 onto the circuit board.
In another example, the wire installation device 10 of the present disclosure may first fasten and fix the first connector 31 and the second connector 32 on the circuit board through the wire installation device 10, and then perform the wire arrangement and pressing operation on the cable 32 into the slot through the wire arrangement mechanism 20, that is, after the first connector 31 and the second connector 34 are fastened and fixed, the wire arrangement and pressing operation is performed.
Fig. 6 is an enlarged schematic view of a portion of the structure of the wire management mechanism shown according to an exemplary embodiment.
In one embodiment, the wire pressing member 233 includes a connecting arm 2331 and a wire pressing head 2332, the connecting arm 2331 is fixed to the wire arranging connecting member 231, and the wire pressing head 2332 is disposed on the connecting arm 2331, adjacent to the slot 2323 and lower than the slot 2323. The wire pressing head can be made of flexible materials or the interior of the wire pressing head is made of rigid materials and is coated with the flexible materials. The line ball head can be a rubber roller or a rubber pad.
Fig. 7 is an enlarged schematic view of another portion of the wire management mechanism shown in accordance with an exemplary embodiment.
As shown in fig. 7, in one embodiment, the wire pressing member 233 further includes a connecting rod (not shown), one end of the connecting rod is connected to the wire pressing head 2332, and the other end is connected to the connecting arm through a third elastic member 2333. The third elastic member 2333 may be a spring or a rubber ring.
Through the setting of third elastic component 2333, can play the effect of buffering when wire clamp 2332 impresses cable 32 in the wire casing, can reduce the pressure to cable 32, avoid too big pressure to cause the damage to the cable.
In one embodiment, the wire installation device further comprises a second visual camera arranged on the base or the wire arranging connecting piece and used for photographing the wire. The second vision camera is used for photographing the wire rods and the wire grooves, acquiring the wire rod position and the wire groove position, and controlling the automatic wire arranging mechanism to clamp the wire rods and press the wire rods into the wire grooves based on the wire rod position and the wire groove position.
In one embodiment, a second vertical guide rail is arranged on the base, and the wire arranging connecting piece is connected with the base in a sliding mode through the second vertical guide rail.
Fig. 9 is a block flow diagram illustrating a wire installation method according to an exemplary embodiment. As shown in fig. 9, according to a second aspect of the present disclosure, there is provided a wire mounting method 50 applied to the wire mounting device 10 of any of the embodiments of the first aspect described above, the wire mounting method 50 including: step S11, step S12, and step S13.
In step S11, image information of the wire rod is acquired;
image information of the wire placed on the pick-up station may be collected by a visual camera on the wire mounting device 10. The image information may include the front and back surfaces, i.e., the fastening and pressure bearing surfaces, of the first and second connectors at both ends of the wire, as well as the appearance of the first and second connectors.
In step S12, the first picking member is controlled to pick the first connector at one end of the wire according to the image information, so that the first picking assembly 12 moves to the first engaging position and engages the first connector 31;
whether the first connector meets the picking condition can be judged through the image information, and if the first connector meets the picking condition, the first picking assembly 12 is controlled to pick the first connector.
In step S13, the first picking assembly is controlled to pick up the second connector at the other end of the wire according to the image information, so that the first picking assembly moves to the second engaging position and engages the second connector.
By the method, automatic buckling of the wires can be realized, and buckling efficiency is improved.
In one embodiment, step S12 includes: judging the orientation of a first picking surface of the first connector according to the image information, wherein the first picking surface is opposite to the buckling surface of the first connector; and if the judgment result is that the first picking surface faces the picking assembly, controlling the first picking assembly to pick the first connector at one end of the wire. Further, if the judgment result is that the first picking surface is opposite to the picking assembly, the first picking assembly is controlled to ignore or release the picking action.
Step S13 includes: and judging the orientation of a second picking surface of the second connector according to the image information, wherein the second picking surface is opposite to the buckling surface of the second connector, and if the judgment result shows that the second picking surface faces the picking assembly, controlling the first picking assembly to pick up the second connector. Further, if the second picking surface is opposite to the picking assembly, the first picking assembly is controlled to ignore or release the picking action.
The front and back of the first connector and the second connector can be identified through the method, and the first connector and the second connector can be selectively picked according to the front and back, so that the buckling reliability can be improved.
In one embodiment, step S12 includes: and judging whether the first connector is qualified according to the image information, and controlling the first picking assembly to pick up the first connector at one end of the wire rod if the first connector is qualified according to the judgment result. Furthermore, if the first connector is a defective product, the first picking assembly is controlled to ignore or release the picking action.
Step S13 includes: and judging whether the second connector is a qualified product or not according to the image information, and controlling the second picking assembly to pick up the second connector if the second connector is the qualified product. Furthermore, if the second connector is a defective product, the second picking assembly is controlled to ignore or release the picking action.
By the method, whether the first connector and the second connector have defects or not can be identified, and the defective connector is an unqualified product, so that the reliability of electric connection after the wire is buckled and fixed can be improved.
In one embodiment, step S11 includes: acquiring a first angle of the first connector picked by the first picking assembly, wherein the first angle is an included angle between the first connector and a horizontal plane;
step S12 includes obtaining a second angle of the second connector picked up by the first picking assembly, where the second angle is an included angle between the second connector and the horizontal plane; and controlling the movement mode of the first picking assembly according to the first angle and the second angle.
The angles of the first connector and the second connector after being picked can be identified through the method, and the movement mode of the first picking assembly is controlled through the angles.
In one embodiment, controlling the manner of movement of the first picking assembly according to the first angle and the second angle comprises: and when the first angle or the second angle is larger than the angle threshold value, controlling the first picking member to be separated from the first connector or controlling the second picking member to be separated from the second connector.
When the angle of the first connector and the angle of the second connector after being picked up are larger than the angle threshold value, the wire rod picked up at this time is abandoned by the first picking assembly, and the first angle threshold value is the angle which can ensure that the first connector and the second connector are buckled and fixed.
In one embodiment, controlling the manner of movement of the first picking assembly according to the first angle and the second angle comprises: when the first angle is larger than zero, the first picking assembly is controlled to rotate to enable the first angle to be equal to zero, and when the second angle is larger than zero, the first picking assembly is controlled to rotate to enable the second angle to be equal to zero.
The first angle is the contained angle of first connector and horizontal plane, and the second angle is the contained angle of second connector and horizontal plane, can adjust first angle or second angle through the revolving cylinder who is connected with first picking member.
In one embodiment, the wire installation method 50 further comprises: and receiving a detection signal for detecting the conduction state of the mounted wire rod, and if the detection result is that the wire rod is not conducted, taking down the wire rod by the first picking assembly, and returning to the step S12.
The current sensor provided in the wire mounting device 10 or the wire mounting device 10 may detect the current between the first connector 31 and the second connector 34 of the wire 30 in the engaged state by receiving a detection signal transmitted from an external current detection device to determine the conductive state, and if it is detected that the wire 30 is not conductive in the engaged state, the first pickup unit 12 may remove the first connector 31 at the first engagement position and the second connector 34 at the second engagement position, and then return to steps S12 and S13 to continuously pick up the next wire. That is, step S12 is to control the first picking assembly 12 to pick the first connector at one end of the wire according to the image information, so that the first picking assembly 12 moves to the first engaging position and engages the first connector 31; step S13, according to the image information, the second picking assembly 13 is controlled to pick up the second connector 34 at the other end of the wire, so that the first picking assembly 12 moves to the second engaging position and engages the second connector 34.
In another example, if it is detected that the wire 30 is not conductive in the engaged state, the first pickup assembly 12 is configured to remove the first connector 31 at the first engagement position and the second connector 34 at the second engagement position, to re-engage the first connector 31 at the first engagement position and engage the second connector 34 at the second engagement position, to receive the detection signal again, to determine the conductive state between the first connector 31 and the second connector 34, and to return to steps S12 and S13 to continue to pick up the next wire if the detection result is conductive. That is, step S12 is to control the first picking assembly 12 to pick the first connector at one end of the wire according to the image information, so that the first picking assembly 12 moves to the first engaging position and engages the first connector 31; step S13, according to the image information, the second picking assembly 13 is controlled to pick up the second connector 34 at the other end of the wire, so that the first picking assembly 12 moves to the second engaging position and engages the second connector 34. If the detection result is still non-conductive, the first connector 31 and the second connector 34 are removed, the first picking assembly 13 is separated from the first connector 31 and the second connector 34, the operation is abandoned, and the steps S12 and S13 are returned to repeat the picking and buckling actions.
In one embodiment, the wire installation method 50 further comprises the steps of:
acquiring a first connection state of a first connector at one end of the wire and a second connection state of a second connector at the other end of the wire;
in step S12, the automatic wire arranging mechanism is controlled to press the wire into the wire chase according to the collected first connection state and second connection state.
By the method, the wire can be pressed into the wire groove, and the wire arranging and pressing efficiency of the wire is improved.
In one embodiment, when the first connection state is that the first connector is fastened and fixed, and the second connection state is that the second connector is fastened and fixed, the wire pressing piece is controlled to move from the fastened end to the end to be fastened along the wire slot and press the wire into the wire slot.
In one embodiment, when the first connection state is that the first connector is fastened and fixed, and the second state is that the second connector is fastened and fixed, the wire pressing piece is controlled to move from any one fastened end to the other fastened end along the wire slot, and the wire is pressed into the wire slot.
It is understood that "a plurality" in this disclosure means two or more, and other words are analogous. "and/or" describes the association relationship of the associated objects, meaning that there may be three relationships, e.g., a and/or B, which may mean: a exists alone, A and B exist simultaneously, and B exists alone. The character "/" generally indicates that the former and latter associated objects are in an "or" relationship. The singular forms "a", "an", and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise.
It will be further understood that the terms "first," "second," and the like are used to describe various information and that such information should not be limited by these terms. These terms are only used to distinguish one type of information from another and do not denote a particular order or importance. Indeed, the terms "first," "second," and the like are fully interchangeable. For example, first information may also be referred to as second information, and similarly, second information may also be referred to as first information, without departing from the scope of the present disclosure.
It will be further understood that the terms "central," "longitudinal," "lateral," "front," "rear," "upper," "lower," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in an orientation or positional relationship indicated in the drawings for convenience in describing the present embodiment and to simplify the description, but do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation.
It will be further understood that, unless otherwise specified, "connected" includes direct connections between the two without the presence of other elements, as well as indirect connections between the two with the presence of other elements.
It is further to be understood that while operations are depicted in the drawings in a particular order, this is not to be understood as requiring that such operations be performed in the particular order shown or in serial order, or that all illustrated operations be performed, to achieve desirable results. In certain environments, multitasking and parallel processing may be advantageous.
Other embodiments of the disclosure will be apparent to those skilled in the art from consideration of the specification and practice of the disclosure disclosed herein. This application is intended to cover any variations, uses, or adaptations of the disclosure following, in general, the principles of the disclosure and including such departures from the present disclosure as come within known or customary practice within the art to which the disclosure pertains. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the disclosure being indicated by the following claims.
It will be understood that the present disclosure is not limited to the precise arrangements described above and shown in the drawings and that various modifications and changes may be made without departing from the scope thereof. The scope of the present disclosure is limited only by the appended claims.

Claims (29)

1. A wire mounting device, comprising:
a first picking assembly for picking up or disengaging a first connector of one end of the wire or a second connector of the other end of the wire;
wherein, in a state that the first picking assembly picks up the first connector, the first picking assembly moves to a first buckling position and buckles the first connector; and under the condition that the first picking assembly picks up the second connector, the first picking assembly moves to a second buckling position and buckles the second connector.
2. The wire mounting device of claim 1, further comprising:
the first picking assembly is arranged on the fixed seat;
the first picking assembly comprises:
the first driving piece is fixed on the fixed seat;
the first picking connecting piece is slidably arranged on the fixed seat and is connected with the driving end of the first driving piece;
a first picking member disposed at the first picking link;
the first driving piece drives the first picking connecting piece to move, and drives the first picking connecting piece to move relative to the fixed seat.
3. The wire mounting device of claim 2,
the first picking member includes:
the first clamping jaw air cylinder is fixed on the first picking connecting piece;
the first clamping jaw is arranged at the output end of the first clamping jaw air cylinder, and the first clamping jaw air cylinder drives the first clamping jaw to clamp or open so as to clamp or release the first connector or the second connector.
4. The wire mounting device of claim 3,
the first clamping jaw comprises a first clamping block group and is used for clamping the head of the first connector or the second connector;
the first clamping block group comprises a first clamping block and a second clamping block which are oppositely arranged, the opposite surfaces of the first clamping block and the second clamping block are provided with first clamping surfaces,
the first clamping surface is matched with the clamped surface of the first connector, or the first clamping surface is matched with the clamped surface of the second connector.
5. The wire mounting device of claim 4,
the bottom edge of the first clamping surface extends inwards to form a first anti-falling surface.
6. The wire mounting device of claim 4,
the first clamping jaw further comprises a third clamping block group located behind the first clamping block group, and the third clamping block group is used for clamping the tail portion of the first connector or the second connector.
7. The wire mounting device of claim 2,
a first elastic member is disposed between the driving end of the first driving member and the first pick-up connector.
8. The wire mounting device of claim 1, further comprising:
the first vision camera is used for photographing the wire.
9. The wire mounting device of claim 1, further comprising:
a second picking assembly spaced from the first picking assembly;
wherein the first picking assembly is used for picking up or separating the first connector, and the second picking assembly is used for picking up or separating the second connector;
when the first picking assembly picks up the first connector and the second picking assembly picks up the second connector, the first picking assembly moves to a first buckling position, the second picking assembly moves to a second buckling position, and the first connector and the second connector are buckled at the first buckling position and the second buckling position respectively.
10. The wire mounting device of claim 9,
the second picking assembly has the same structure as the first picking assembly.
11. The wire mounting device of claim 1,
the first picking assembly is connected with the buckling mechanical arm, and the buckling mechanical arm is used for driving the first picking assembly to move, buckling the first connector and buckling the second connector.
12. The wire mounting device of claim 1, further comprising a wire management mechanism:
the wire arrangement mechanism comprises:
the wire arranging assembly comprises a wire pressing piece;
when one of the first connector and the second connector is in a buckled state and the other connector is in a to-be-buckled state, the wire pressing piece moves from a buckled end to a to-be-buckled end along the wire slot, and presses the wire into the wire slot; or,
and when the first connector and the second connector are in a buckled state, the wire pressing piece moves from any buckled end to the other buckled end, and presses the wire into the wire slot.
13. The wire mounting device of claim 12,
the wire arranging assembly further comprises a wire clamping piece, and the wire clamping piece comprises:
a wire arranging cylinder;
the wire arranging clamping jaw is connected with the output end of the wire arranging cylinder, the wire arranging cylinder drives the wire arranging clamping jaw to open or close, and the wire arranging clamping jaw is provided with a slotted hole for accommodating the wire.
14. The wire mounting device of claim 13, wherein the wire management mechanism further comprises:
the base is used for being connected with the wire arranging manipulator;
the wire arranging connecting piece is arranged on the base in a sliding mode, and the wire pressing piece is arranged on the wire arranging connecting piece and is positioned behind the wire arranging clamping jaw;
and the wire arranging driving part is fixed on the base, and the driving end of the wire arranging driving part is connected with the wire arranging connecting part and used for driving the wire arranging connecting part to move.
15. The wire mounting device of claim 14,
the wire pressing piece comprises a connecting arm and a wire pressing head,
the connecting arm is fixed on the wire arranging connecting piece,
the wire pressing head is provided with the connecting arm and is lower than the slotted hole.
16. The wire mounting device of claim 15,
the line pressing piece further comprises a connecting rod, one end of the connecting rod is connected with the line pressing head, and the other end of the connecting rod is connected with the connecting arm through a second elastic piece.
17. The wire mounting device of claim 15,
the line pressing head is made of flexible materials, or the interior of the line pressing head is made of rigid materials, and the exterior of the line pressing head is wrapped by the flexible materials.
18. The wire mounting device of claim 12, further comprising:
a second visual camera for taking pictures of the wire.
19. A wire mounting method applied to the wire mounting device according to any one of claims 1 to 18, comprising:
collecting image information of the wire;
controlling the first picking assembly to pick up a first connector at one end of the wire according to the image information, so that the first picking assembly moves to a first buckling position and buckles the first connector;
and controlling the first picking assembly to pick up the second connector at the other end of the wire according to the image information, so that the first picking assembly moves to a second buckling position and buckles the second connector.
20. The wire mounting method according to claim 19,
the first connector controlling the first pickup assembly to pick up the one end of the wire according to the image information includes:
judging the orientation of a first picking surface of the first connector according to the image information, wherein the first picking surface is opposite to the buckling surface of the first connector, and if the judgment result shows that the first picking surface faces the picking assembly, controlling the first picking assembly to pick up the first connector;
the second connector controlling the first pickup assembly to pick up the other end of the wire according to the image information includes:
and judging the orientation of a second picking surface of the second connector according to the image information, wherein the second picking surface is opposite to the buckling surface of the second connector, and if the judgment result shows that the second picking surface faces the picking assembly, controlling the first picking assembly to pick up the second connector.
21. The wire mounting method according to claim 20,
the first connector controlling the first pickup assembly to pick up the one end of the wire according to the image information includes:
judging whether the first connector is a qualified product or not according to the image information, and controlling the first picking assembly to pick up the first connector if the first connector is the qualified product according to the judgment result;
the second connector controlling the first pickup assembly to pick up the other end of the wire according to the image information includes:
and judging whether the second connector is a qualified product or not according to the image information, and controlling the first picking assembly to pick up the second connector if the judgment result is that the first connector is the qualified product.
22. The wire mounting method according to claim 21, further comprising:
and if the judging structure is that the first picking surface or the second picking surface is opposite to the first picking assembly, or the first connector and the second connector are unqualified products, ignoring or releasing the picking action.
23. The wire mounting method according to claim 20,
the first connector controlling the first pickup assembly to pick up the one end of the wire according to the image information further includes: acquiring a first angle of the first connector picked by a first picking assembly, wherein the first angle is an included angle between the first connector and a horizontal plane;
the second connector controlling the first pickup assembly to pick up the other end of the wire according to the image information further includes:
acquiring a second angle of the second connector picked by the first picking assembly, wherein the second angle is an included angle between the second connector and the horizontal plane;
and controlling the movement mode of the first picking assembly according to the first angle and the second angle.
24. The wire mounting method according to claim 23,
the controlling the motion manner of the first picking assembly according to the first angle and the second angle comprises:
controlling the first picking assembly to disengage the first connector or disengage the second connector when the first angle or the second angle is greater than an angle threshold.
25. The wire mounting method according to claim 23,
the controlling the motion mode of the picking assembly according to the first angle and the second angle comprises the following steps:
when the first angle or the second angle is larger than an angle threshold value, controlling the first picking assembly to rotate to enable the first angle to be within the angle threshold value, or controlling the first picking assembly to rotate to enable the second angle to be within the angle threshold value.
26. The wire mounting method of claim 19, further comprising:
receiving a detection signal, wherein the detection signal is used for detecting the conduction state of the installed wire rod, and if the detection result is that the wire rod is not conducted, the first picking assembly is used for taking down the wire rod and returning to the first connector which controls the first picking assembly to pick up one end of the wire rod according to the image information; moving the first picking assembly to a first buckling position and buckling the first connector.
27. The wire mounting method according to claim 19, further comprising:
acquiring a first connection state of a first connector at one end of the wire and a second connection state of a second connector at the other end of the wire;
and controlling a pressing mode of pressing the wire into the wire groove by a wire pressing piece of the wire arranging mechanism according to the collected first connection state and the second connection state.
28. The wire mounting method according to claim 27,
the method for controlling the pressing mode of the wire pressing piece of the wire arranging mechanism to press the wire into the wire groove according to the collected first connection state and the second connection state comprises the following steps:
and when the first connection state is that the first connector is buckled and fixed and the second connection state is that the second connector is to be buckled and fixed, controlling the wire pressing piece to move from the buckled end to the end to be buckled along the wire slot, and pressing the wire into the wire slot.
29. The wire mounting method according to claim 27,
the method for controlling the pressing-in mode of the wire pressing piece of the automatic wire arranging mechanism to press the wire into the wire groove according to the collected first connection state and the second connection state comprises the following steps:
and when the first connection state is that the first connector is fastened and fixed and the second connection state is that the second connector is fastened and fixed, controlling the wire pressing piece to move from any fastened end to the other fastened end along the wire slot, and pressing the wire into the wire slot.
CN202011261993.XA 2020-11-12 2020-11-12 Wire rod installation device and wire rod installation method Active CN114498249B (en)

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