CN114498249B - Wire rod installation device and wire rod installation method - Google Patents

Wire rod installation device and wire rod installation method Download PDF

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Publication number
CN114498249B
CN114498249B CN202011261993.XA CN202011261993A CN114498249B CN 114498249 B CN114498249 B CN 114498249B CN 202011261993 A CN202011261993 A CN 202011261993A CN 114498249 B CN114498249 B CN 114498249B
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China
Prior art keywords
wire
connector
assembly
pick
picking
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CN202011261993.XA
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Chinese (zh)
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CN114498249A (en
Inventor
范炜东
李延征
郑智勇
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Beijing Xiaomi Mobile Software Co Ltd
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Beijing Xiaomi Mobile Software Co Ltd
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Priority to CN202011261993.XA priority Critical patent/CN114498249B/en
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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/26Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for engaging or disengaging the two parts of a coupling device

Abstract

The present disclosure relates to a wire installation apparatus and a wire installation method. Wherein, wire rod installation device includes: a first pick-up assembly for picking up or separating a first connector at one end of the wire or a second connector at the other end of the wire; the first picking assembly moves to a first buckling position and buckles the first connector in a state that the first picking assembly picks up the first connector; in a state that the first picking assembly picks up the second connector, the first picking assembly moves to a second buckling position and buckles the second connector. Through the wire rod installation device of this disclosure, lock efficiency promotes by a wide margin, and the cost of labor reduces by a wide margin, and wire rod lock fixed connection's reliability also promotes by a wide margin.

Description

Wire rod installation device and wire rod installation method
Technical Field
The disclosure relates to the technical field of electronic equipment, in particular to a wire installation device and a wire installation method.
Background
With the continuous progress of technology, the functions of electronic devices are increasing, and the internal electric devices are increasing. Wherein the electrical conduction of the electrical devices is typically connected by wires. Such as flexible circuit boards, coaxial lines, etc.
Taking the coaxial line as an example, the coaxial line is also called a radio frequency coaxial line, and because the inner conductor and the outer conductor are in concentric positions, electromagnetic energy is limited to propagate in a medium between the inner conductor and the outer conductor, the coaxial line has the remarkable advantages of small attenuation, high shielding performance, wide use band, stable performance and the like, and is usually used for transmitting radio frequency energy. The method is mainly applied to various wireless communication systems and electronic equipment in the fields of wireless communication, broadcasting, radar computers and the like.
The coaxial line is respectively communicated with two ends of the communication required by the connectors at two ends of the coaxial line, and because the coaxial line connectors in the electronic equipment are small in size and difficult to position, the coaxial line connectors are usually manually taken or fastened by an auxiliary tool. Because the internal device layout of the electronic equipment is compact, the peripheral space of the coaxial connector is narrow, the situation that the peripheral devices are damaged or the buckling is not in place when manual buckling is frequently caused, poor production is caused, loss is caused, and moreover, the operation of personnel is inconvenient and the efficiency is low.
Disclosure of Invention
To overcome the problems in the related art, the present disclosure provides a wire installation apparatus and a wire installation method.
According to a first aspect of the present disclosure there is provided a wire mounting device comprising: a first pick-up assembly for picking up or disengaging a first connector at one end of the wire or a second connector at the other end of the wire; wherein, in a state that the first picking assembly picks up the first connector, the first picking assembly moves to a first buckling position and buckles the first connector; and in a state that the first picking assembly picks up the second connector, the first picking assembly moves to a second buckling position and buckles the second connector.
In an embodiment, the wire mounting device further comprises: the first pick-up assembly is arranged on the fixed seat; the first pick-up assembly includes: the first driving piece is fixed on the fixing seat; the first pickup connecting piece is slidably arranged on the fixing seat and is connected with the driving end of the first driving piece; a first pick-up member disposed at the first pick-up connection member; the first driving piece drives the first pickup connecting piece to move and drives the first pickup piece to move relative to the fixing seat.
In an embodiment, the first pick-up comprises: a first jaw cylinder secured to the first pick-up connector; the first clamping jaw is arranged at the output end of the first clamping jaw cylinder, and the first clamping jaw cylinder drives the first clamping jaw to clamp or open so as to clamp or release the first connector or the second connector.
In an embodiment, the first clamping jaw comprises a first clamping block set for clamping the head of the first connector or the second connector; the first clamping block group comprises a first clamping block and a second clamping block which are oppositely arranged, wherein the opposite surfaces of the first clamping block and the second clamping block are respectively provided with a first clamping surface, and the first clamping surfaces are matched with the clamped surfaces of the first connector or the first clamping surfaces are matched with the clamped surfaces of the second connector.
In an embodiment, the bottom edge of the first clamping surface extends inward to form a first anti-falling surface.
In an embodiment, the first jaw further comprises a third set of clamping blocks located behind the first set of clamping blocks for clamping the tail of the first connector or the second connector.
In an embodiment, a first resilient member is provided between the driving end of the first driving member and the first pickup connection member. In an embodiment, the wire mounting device further comprises: and the first vision camera is used for photographing the wire rod.
In an embodiment, the wire mounting device further comprises: the second pickup assembly is arranged on the fixing seat and is spaced from the first pickup assembly; wherein the first pick-up assembly is used for picking up or separating from the first connector, and the second pick-up assembly is used for picking up or separating from the second connector; and under the state that the first picking component picks up the first connector and the second picking component picks up the second connector, the first picking component moves to a first buckling position, the second picking component moves to a second buckling position, and the first connector and the second connector are buckled at the first buckling position and the second buckling position respectively.
In an embodiment, the second pick-up assembly is identical in structure to the first pick-up assembly.
In an embodiment, the first pick-up assembly is connected to a buckling mechanical arm, and the buckling mechanical arm is used for driving the first pick-up assembly to move, buckling the first connector and buckling the second connector.
In an embodiment, the wire arranging mechanism further comprises: the wire arrangement mechanism comprises: the wire arranging assembly comprises a wire pressing piece; wherein, when one of the first connector and the second connector is in a buckled state and the other is in a state to be buckled, the wire pressing piece moves from the buckled end to the end to be buckled along the wire groove, and presses the wire into the wire groove; or under the condition that the first connector and the second connector are buckled, the wire pressing piece moves from any buckled end to the other buckled end, and the wire rod is pressed into the wire groove.
In one embodiment, the wire management assembly further includes a wire clamping member, the wire clamping member including: a wire arranging cylinder; the wire arranging clamping jaw is connected with the output end of the wire arranging cylinder, the wire arranging cylinder drives the wire arranging clamping jaw to open or close, and the wire arranging clamping jaw is provided with a slotted hole for accommodating the wire.
In an embodiment, the wire management mechanism further comprises: the base is used for being connected with the wire arranging manipulator; the wire arranging connecting piece is arranged on the base in a sliding manner, and the wire pressing piece is arranged on the wire arranging connecting piece and is positioned behind the wire arranging clamping jaw; the wire arranging driving piece is fixed on the base, and the driving end of the wire arranging driving piece is connected with the wire arranging connecting piece and used for driving the wire arranging connecting piece to move.
In an embodiment, the wire pressing member includes a connection arm and a wire pressing head, the connection arm is fixed on the wire arranging connection member, and the wire pressing head is provided with the connection arm and is lower than the slot hole.
In an embodiment, the wire pressing member further includes a connecting rod, one end of the connecting rod is connected to the wire pressing head, and the other end of the connecting rod is connected to the connecting arm through a second elastic member.
In an embodiment, the wire pressing head is made of a flexible material, or the inside is made of a rigid material, and the outside is wrapped with the flexible material.
In an embodiment, the wire mounting device further comprises: and the second visual camera is used for photographing the wire rod.
According to a second aspect of the present disclosure, there is provided a wire mounting method applied to the wire mounting device of any one of the embodiments of the first aspect, the wire mounting method including: collecting image information of the wire rod; controlling the first picking assembly to pick up a first connector at one end of the wire rod according to the image information, so that the first picking assembly moves to a first buckling position and buckles the first connector; and controlling the first pickup assembly to pick up the second connector at the other end of the wire rod according to the image information, so that the first pickup assembly moves to a second buckling position, and the second connector is buckled.
In an embodiment, the first connector for controlling the first pick-up assembly to pick up one end of the wire according to the image information includes: judging the direction of a first pickup surface of the first connector according to the image information, wherein the first pickup surface is opposite to a buckling surface of the first connector, and if the judgment result shows that the first pickup surface faces the pickup assembly, controlling the first pickup assembly to pick up the first connector; controlling the first pickup assembly to pick up the second connector at the other end of the wire according to the image information includes: and judging the direction of a second pickup surface of the second connector according to the image information, wherein the second pickup surface is opposite to the buckling surface of the second connector, and if the judgment result shows that the second pickup surface faces the pickup assembly, controlling the first pickup assembly to pick up the second connector.
In an embodiment, the first connector for controlling the first pick-up assembly to pick up one end of the wire according to the image information includes: judging whether the first connector is a qualified product or not according to the image information, and controlling the first pickup assembly to pick up the first connector if the first connector is the qualified product; controlling the first pickup assembly to pick up the second connector at the other end of the wire according to the image information includes: and judging whether the second connector is a qualified product or not according to the image information, and controlling the first pickup assembly to pick up the second connector if the second connector is the qualified product.
In an embodiment, the wire installation method further includes: and if the first picking surface or the second picking surface is opposite to the first picking assembly, or the first connector and the second connector are unqualified products, the picking action is ignored or released.
In an embodiment, the first connector that controls the first pickup assembly to pick up one end of the wire according to the image information further includes: acquiring a first angle of the first connector picked up by a first pickup assembly, wherein the first angle is an included angle between the first connector and a horizontal plane; the second connector that controls the first pickup assembly to pick up the other end of the wire according to the image information further includes: acquiring a second angle of the second connector picked up by the first pick-up assembly, wherein the second angle is an included angle between the second connector and the horizontal plane; and controlling the movement mode of the first pickup assembly according to the first angle and the second angle.
In an embodiment, the controlling the movement pattern of the first pick-up assembly according to the first angle and the second angle comprises: and when the first angle or the second angle is larger than an angle threshold value, controlling the first pickup assembly to be separated from the first connector or separated from the second connector.
In an embodiment, the controlling the movement of the pick-up assembly according to the first angle and the second angle comprises: when the first angle or the second angle is larger than an angle threshold value, the first pickup assembly is controlled to rotate so that the first angle is within the angle threshold value, or the second pickup assembly is controlled to rotate so that the second angle is within the angle threshold value.
In an embodiment, the method further comprises: receiving a detection signal, wherein the detection signal is used for detecting a conducting state of the wire rod after installation, taking down the wire rod if a detection result is non-conducting, and returning to the first connector for controlling the first pickup assembly to pick up one end of the wire rod according to the image information; and moving the first pick-up assembly to a first buckling position and buckling the first connector.
In an embodiment, the wire installation method further includes: collecting a first connection state of a first connector at one end of the wire rod and a second connection state of a second connector at the other end of the wire rod; and controlling a pressing mode of pressing the wire into the wire slot by the wire pressing piece of the wire arranging mechanism according to the collected first connection state and the collected second connection state.
In an embodiment, the pressing mode of the wire pressing line groove by the wire pressing element of the wire arranging mechanism according to the collected first connection state and the collected second connection state includes: when the first connection state is that the first connector is buckled and fixed and the second connection state is that the second connector is to be buckled and fixed, the wire pressing piece is controlled to move from the buckled end to the end to be buckled along the wire groove, and the wire is pressed into the wire groove.
In an embodiment, the pressing mode of the wire pressing line groove by the wire pressing element of the automatic wire arranging mechanism according to the collected first connection state and the collected second connection state comprises the following steps: when the first connection state is that the first connector is buckled and fixed and the second connection state is that the second connector is buckled and fixed, the wire pressing piece is controlled to move from any buckled end to the other buckled end along the wire groove, and the wire is pressed into the wire groove.
The technical scheme provided by the embodiment of the disclosure can comprise the following beneficial effects: through the wire rod installation device of this disclosure, can be fixed the connector at wire rod both ends by the lock, lock efficiency promotes by a wide margin, and the cost of labor reduces by a wide margin, and wire rod lock fixed connection's reliability also promotes by a wide margin.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the disclosure.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the disclosure and together with the description, serve to explain the principles of the disclosure.
Fig. 1 is a schematic structural view of a wire installation device according to an exemplary embodiment.
Fig. 2 is a schematic diagram of a jaw configuration according to an exemplary embodiment.
Fig. 3 is a schematic view of a front portion of a wire rod according to an exemplary embodiment.
Fig. 4 is a schematic view showing a structure of a back surface portion of a wire rod according to an exemplary embodiment.
Fig. 5 is a schematic structural view of a wire arranging mechanism of the wire mounting device according to an exemplary embodiment.
Fig. 6 is an enlarged schematic view of a part of the structure of the wire arranging mechanism shown according to an exemplary embodiment.
Fig. 7 is an enlarged schematic view of another partial structure of the wire arranging mechanism shown according to an exemplary embodiment.
Fig. 8 is a schematic diagram illustrating a structure after the wires are arranged according to an exemplary embodiment.
Fig. 9 is a flow chart diagram illustrating a wire installation method according to an exemplary embodiment.
Detailed Description
Reference will now be made in detail to exemplary embodiments, examples of which are illustrated in the accompanying drawings. When the following description refers to the accompanying drawings, the same numbers in different drawings refer to the same or similar elements, unless otherwise indicated. The implementations described in the following exemplary examples are not representative of all implementations consistent with the present disclosure. Rather, they are merely examples of apparatus and methods consistent with some aspects of the present disclosure as detailed in the accompanying claims.
Fig. 1 is a schematic structural view of a wire installation device according to an exemplary embodiment. Fig. 3 is a schematic view of a front portion of a wire rod according to an exemplary embodiment. Fig. 4 is a schematic view showing a structure of a back surface portion of a wire rod according to an exemplary embodiment.
As shown in fig. 1 and 3, the wire mounting device 10 according to the first aspect of the present disclosure may be used to respectively lock the first connector 31 and the second connector 34 at two ends of the wire 30 at corresponding first locking positions and second locking positions in the electronic device, where the first locking positions correspond to the first connector 31 at one end of the wire 30, and the second locking positions correspond to the second connector at the other end of the wire 30.
The electronic device may be a cell phone, tablet computer, notebook computer, wearable device, etc. The first snap-fit location and the second snap-fit location within the electronic device may be connectors on a circuit board or board-to-board connectors on a flexible circuit board that are connected to the functional components. The wire 30 may be a flexible circuit board, a radio frequency coaxial line, or the like. For example, connectors at two ends of the flexible circuit board are respectively buckled on two circuit boards in the electronic equipment, so that electric conduction between the two circuit boards is realized. Connectors at two ends of the radio frequency coaxial line are respectively buckled on the antenna radiator and a circuit board in the electronic equipment so as to realize electric conduction between the antenna radiator and the radio frequency circuit.
In the following description, a wire is described as an example of a radio frequency coaxial line, but the present disclosure is not limited thereto.
As shown in fig. 3 and 4, the wire 30 may include an intermediate cable 32, and first and second connectors 31 and 34 (shown in fig. 1) connected to both ends of the intermediate cable, respectively. The first connector 31 and the second connector 34 may have the same structure and may each include a head portion and a tail portion 33. Taking the first connector 31 as an example, the header includes opposite front and back sides, and opposite side surfaces. The front surface is a fastening surface (shown in fig. 3) of the first connector 31, and is used for fastening and fixing with a first fastening position on the circuit board to realize electrical conduction. The opposite surface is a bearing surface 313 (as shown in fig. 4), and is used for applying an external force to the bearing surface 313 to make the fastening surface fasten to the first fastening position of the circuit board. The two side surfaces may serve as clamped surfaces 311 for clamping by the wire mounting device 10.
Further, the head portion further includes a supported surface 312 (shown in fig. 3) on the front surface and substantially perpendicular to the holding surface 311, so that the wire mounting device 10 can support the head portion to prevent the head portion from falling off.
Further, the tail portion 33 may also serve as another clamped portion for clamping by the wire mounting device 10 to further ensure the reliability of the clamped wire 30.
The wire mounting device 10 provided by the embodiments of the present disclosure may include a first pick-up assembly 12, the first pick-up assembly 12 being configured to pick up or disengage a first connector 31 at one end of a wire 30. Alternatively, the first pick-up assembly 12 is used to pick up or disengage the second connector 34 at the other end of the wire 30. Wherein, in a state that the first picking assembly 12 picks up the first connector 31, the first picking assembly 12 moves to the first fastening position and fastens the first connector 31; in a state in which the first picking assembly 12 picks up the second connector 34, the first picking assembly 12 moves to the second engagement position and engages the second connector 34.
When in operation, the first pick-up assembly 12 moves to the position of the first connector 31 of the wire 30 and picks up the first connector 31, and then the first pick-up assembly 12 drives the first connector 31 to move to the first fastening position and fasten and fix the first connector 31 at the first fastening position. Then, the first pick-up assembly 12 moves to the position of the second connector 34 and picks up the second connector 34, and then, the first pick-up assembly 12 drives the second connector 34 to move to the second fastening position and fasten the second connector 32 to the second fastening position.
The first and second connectors 31 and 34 at two ends of the wire 30 are picked up by the first pick-up assembly 12, and the first and second connectors 31 and 34 are fastened and fixed at the corresponding first and second fastening positions, respectively. Compared with the traditional manual buckling mode, the buckling efficiency is greatly improved, the labor cost is greatly reduced, and the reliability of wire buckling fixed connection is also greatly improved.
Wherein the first pickup assembly 12 may be driven to move in different directions by a robot or a multi-axis motion mechanism. In addition, the positions of the first connector 31 and the second connector 32 of the wire 30, and the first engagement position and the second engagement position may be acquired and determined by a visual camera.
In an embodiment, the first pick-up assembly 12 may be connected to a buckling manipulator, which is used to drive the first pick-up assembly 12 to move, and to buckle and fix the first connector 31 and the second connector 34.
For example, as shown in fig. 1, the wire mounting device 10 may further include a fixing base 11, and the first pick-up assembly 12 is mounted on the fixing base 11, where the fixing base 11 is used for being connected with a buckling mechanical arm (not shown). The manipulator connector 14 may be connected to the fixing base 11, where the manipulator connector 14 is perpendicular to the fixing base and is used for connecting the end of the fastening manipulator. Further, the fixing base 11 may include a transverse plate and a vertical plate connected to the transverse plate and substantially perpendicular to the transverse plate. A connecting shaft sleeve can be vertically fixed on the transverse plate, and the tail end of the buckling manipulator is connected through the connecting shaft sleeve. The snapping manipulator may be a multi-axis motion mechanism to enable the first picking assembly 12 to move and rotate in different directions.
In one embodiment, as shown in fig. 1, the wire mounting device 10 further includes a second pick-up assembly 13. The second picking assembly 13 is spaced from the first picking assembly 12, wherein the first picking assembly 12 is used for picking up or separating from the first connector 31, and the second picking assembly 13 is used for picking up or separating from the second connector 34; in a state that the first picking assembly 12 picks up the first connector 31 and the second picking assembly 13 picks up the second connector 34, the first picking assembly 12 moves to the first fastening position, the second picking assembly 13 moves to the second fastening position, and the first connector 31 and the second connector 34 are fastened to the first fastening position and the second fastening position respectively.
In operation, the first pick-up assembly 12 is moved to the position of the first connector 31 and the first pick-up assembly 12 is caused to pick up the first connector 31; next, the second picking assembly 13 is moved to the position of the second connector 34, and the second picking assembly 13 is caused to pick up the second connector 34. Then, the first picking assembly 12 moves to the first fastening position with the first connector 31 and the second picking assembly 13 moves to the second fastening position with the second connector 34, and then, the first picking assembly 12 fastens and fixes the first connector 31 of the wire 30 to the first fastening position and the second picking assembly 13 fastens the second connector 34 of the wire to the second fastening position.
The wire rod installation device 10 of the embodiment of the disclosure picks up the connectors at the two ends of the wire rod respectively through the two pickup assemblies and is buckled at the first buckling position and the second buckling position respectively.
In fact, the mounting device 10 of the present disclosure may first pick up the first connector at one end of the wire by a pick-up assembly, move to the first snap-fit position, and fix; then a second connector at the other end of the wire rod is picked up by a pick-up assembly, moved to a second buckling position and fixed.
The mounting device 10 of the present disclosure may also be fastened and fixed by two pick-up assemblies respectively picking up connectors at two ends of the wire. The first picking assembly picks up the first connector, the second picking assembly picks up the second connector, then the first picking assembly drives the picked-up first connector to move to a first buckling position, and the second picking assembly drives the picked-up second connector to move to a second buckling position; then, the first picking component is used for buckling and fixing the first connector at the first buckling position, and the second picking component is used for buckling and fixing the second connector at the second buckling position.
In an embodiment, the second pickup element 13 may be the same structure as the first pickup element 12. However, the structure of the second pickup assembly 13 is not limited thereto, and may be different from that of the first pickup assembly 12. The type may be adapted accordingly to the specifications of the wire 30.
In the following description, the wire mounting device 10 of the present disclosure includes two pickup assemblies, that is, a first pickup assembly picks up a first connector and a second pickup assembly picks up a second connector, and the structure of the pickup assemblies and the connectors at both ends of the pickup wire, and the movement and fastening process are described, but not limited thereto. It will be appreciated that in the case of the wire mounting device 10 of the present disclosure including one pick-up assembly, the first pick-up assembly may also be used to pick up the second connector at the other end of the wire and move the second connector.
In one embodiment, the first pick-up assembly 12 is mounted to the holder 11. Including a first drive member 121 and a first pickup link 122 and a first pickup member.
The first driving member 121 is fixed to the fixing base 11 for driving the first pickup link 122 to move. The first pick-up connecting piece 122 is slidably disposed on the fixing base 11 and connected to the driving end of the first driving piece 121, and the first pick-up connecting piece 122 is disposed on the first connector 31 of the pick-up connecting piece 122 for picking up or separating from one end of the wire 30. The first driving member 121 drives the first pick-up connecting member 122 to move, and drives the first pick-up member to move relative to the fixing base.
For example, the first driving member 121 may be a multi-axis motion mechanism, and the first driving member 121 may move along different directions to drive the first picking member to pick up the first connector 31 of the wire 30 to move, and fasten the first connector 31.
In still another example, as shown in fig. 1, the first driving member 121 may be a lifting driving member, and is fixed on a vertical plate of the fixing base 11, the driving end of the first driving member is disposed downward, and a clamping block is connected to the driving end. The first pick-up connector 122 may be slidably connected to the fixing base 11 through a vertical sliding rail provided on the vertical plate. The upper end of the first pickup connector 122 is provided with a clamping groove, and a clamping block on the driving end of the first driving member 121 can be clamped into the clamping groove, so that the first pickup connector 122 is connected with the driving end. The first pickup element may be secured to the first pickup connector 122.
The driving end of the first driving member 121 is lifted to drive the first picking connecting member 122 to vertically lift on the fixing base, so as to drive the first picking member to lift. The first driving member 121 may be a telescopic cylinder, and the first pickup link 122 may be a link block, but is not limited thereto.
The second pick-up assembly 13 may have the same structure as the first pick-up assembly 12, including the second driving member 131 and the first pick-up connecting member 122. The second driving part 131 is fixed on the vertical plate of the fixing seat 11, the driving end of the second driving part is arranged downward, and the driving end is connected with a clamping block. The second pick-up connector 132 may be slidably connected to the fixing base 11 through a vertical slide rail provided on the vertical plate. The upper end of the second pickup connector 132 is provided with a clamping groove, and a clamping block on the driving end of the second driving member 131 can be clamped into the clamping groove, so that the second pickup connector 132 is connected with the driving end. The second pickup element may be disposed at the second pickup connector 132.
In an example, the first driving member 121 may be a multi-axis motion mechanism, and the first driving member 121 may move along different directions to drive the first picking member to pick up the first connector 31 or the second connector 32 of the wire 30 to move, and fasten the first connector 31 or the second connector 32.
In another example, as shown in fig. 1, the second driving member 131 is a lifting driving member, and the lifting driving end of the second driving member drives the second pickup connecting member 132 to vertically lift on the fixing base so as to drive the second pickup member to lift. The second driving member 131 may be a telescopic cylinder, and the second pickup link 132 may be a link block, but is not limited thereto.
For example, the first pickup assembly 12 and the second pickup assembly 13 may be disposed on the vertical plate of the fixing base 11 side by side at intervals. The first picking member of the first picking assembly 12 and the second picking member of the second picking assembly 13 are each independent components and are lifted and lowered in a direction parallel to the vertical plate. Wherein, the first connector 31 at one end of the wire 30 can be lifted and lowered by the first picking member, and then the second connector 34 at the other end of the wire 30 can be lifted and lowered by the second picking member; or lifting the second connector 34 of the pickup wire 30 by the second pickup, and then lifting the first connector 31 of the pickup wire 30 by the second pickup; or the first connector 31 and the second connector 34 for picking up the things 30 at the same time by lifting and lowering the first picking member and the second picking member at the same time, respectively. The first connector 31 and the second connector 34 picking up both ends of the wire one by one or the first connector 31 and the second connector 34 picking up both ends of the wire 30 at the same time may be selected according to the length of the wire 30 and the interval distance between the first picking up member and the second picking up member.
Under the action of the fastening manipulator, the fixing base 11 can fasten and fix the first connector 31 picked up by the first pick-up piece at the first fastening position, and fasten and fix the second connector 34 picked up by the second pick-up piece at the second fastening position. The first connector 31 picked up by the first pick-up member and the second connector 34 picked up by the second pick-up member may be fastened and fixed on the circuit board one by one or fastened and fixed on the circuit board at the same time under the action of the fastening manipulator.
During operation, the fastening manipulator drives the fixing seat 11 to move to the picking station, drives the first picking piece to move above the first connector 31, and enables the first picking piece to descend so as to pick up the first connector 31 at one end of the wire 30, and then the first picking piece is retracted and ascended to return to an initial state; then, the buckling mechanical arm drives the fixing seat 11 to move and drives the second picking piece to move to the upper side of the second connector 34, so that the second picking piece is lifted to pick up the second connector 34 at the other end of the wire 30; then, the fastening manipulator drives the fixing base 11 to move to the fastening station, drives the first picking member to move above the first corresponding connector of the circuit board, and enables the first connector 31 to be aligned with the first corresponding connector, then enables the first picking member to descend, then enables the fastening manipulator to apply downward pressure to the fixing base 11, enables the first connector 31 picked up by the first picking member to be fastened and fixed on the first corresponding connector on the circuit board, and then enables the first picking member to be separated from the first connector 31, enables the first picking member to ascend, and completes fastening and fixing of the first connector at one end of the wire 30. Then, the fastening manipulator drives the fixing base 11 to move, drives the second picking member to move above the second corresponding connector of the circuit board, and enables the second connector 32 to correspond to the second corresponding connector, then enables the second picking member to descend, then, the fastening manipulator applies downward pressure to the fixing base 11, so that the second connector 31 picked up by the second picking member is fastened and fixed on the second corresponding connector on the circuit board, then, the second picking member is separated from the second connector 34, and the second picking member ascends, and fastening and fixing of the second connector 34 at the other end of the wire 30 are completed.
It should be noted that the wire mounting device 10 of the present disclosure is not limited to snap-fastening the connectors at the two ends of the wire 30 to the circuit board, and the wire mounting device 10 may also fix the wire 30 at any position where snap-fastening is required, if possible.
Through the wire rod installation device of this disclosure, can be automatic fix the connector at wire rod both ends by the lock, lock efficiency promotes by a wide margin, and the cost of labor reduces by a wide margin, and wire rod lock fixed connection's reliability also promotes by a wide margin.
In an embodiment, the first pick-up member may include a first jaw cylinder 123 and a first jaw 124, the first jaw cylinder 123 being fixed to the first pick-up connection member 122. The first clamping jaw 124 is disposed at an output end of the first clamping jaw cylinder 123, and the first clamping jaw cylinder 123 drives the first clamping jaw 124 to clamp or open so as to clamp or release the first connector 31.
But is not limited thereto, the first picking member may also be a suction cup or an electromagnet. The first connector 31 is sucked or released by means of suction cup increase or negative pressure. Alternatively, the first connector 31 is attracted or released by the electromagnet being energized or de-energized in a magnetic attraction manner.
The second picking member may have the same structure as the first picking member. The second picking member may include a second jaw cylinder 133 and a second jaw 134, the second jaw cylinder 133 being secured to the second picking member 132. The second clamping jaw 134 is disposed at the output end of the second clamping jaw cylinder 133, and the first clamping jaw cylinder 123 drives the second clamping jaw 134 to clamp or open to clamp or disengage the second connector 32.
However, the second pick-up member is not limited thereto, and may be a suction cup or an electromagnet like the first pick-up member. The second connector 34 is sucked or released by means of suction cup pressurization or negative pressure. Alternatively, the electromagnet is energized and de-energized to magnetically attract or release the second connector 34.
Fig. 2 is a schematic view showing a jaw structure of the wire mounting device according to an exemplary embodiment. As shown in fig. 1 and 2, in one embodiment, the first clamping jaw 124 includes a first clamping block set 1241 for clamping the head of the first connector 31. The first clamping block group 1241 comprises a first clamping block and a second clamping block which are oppositely arranged, wherein the opposite surfaces of the first clamping block and the second clamping block are respectively provided with a first clamping surface 12411, and the first clamping surfaces 12411 are matched with the clamped surfaces of the first connectors 31 so as to adapt to the shapes of the connectors at two ends of different types of wires. For example, the first gripping surface 12411 may be contoured.
In one embodiment, further, a first anti-slip surface 12412 extends inwardly from the bottom edge of the first gripping surface 12411. The two first clamping surfaces 12411 are used for clamping the two clamped surfaces 311 of the head of the first connector 31, and the first anti-falling surface 12412 is used for supporting the supported surface 312 of the head. For example, the first clamping surface 12411 is a vertical plane, and the first anti-disengagement surface 12412 is a horizontal plane perpendicular to the first clamping surface 12411. By providing the first falling-preventing surface 12412, the wire mounting device 10 can be prevented from being slipped off the first connector 31 during the movement, and the reliability of the clamping can be improved.
The first clamping jaw 31 is not limited to the above structure, and in other embodiments, the first clamping jaw 31 may be adapted according to the clamped surface of the first connector 31 of the wire 30.
The second jaw 134 may be configured identically to the first jaw 124, including a first set of clamping blocks for clamping the head of the second connector 34. The second clamping block group comprises a third clamping block and a fourth clamping block which are oppositely arranged, and the opposite surfaces of the third clamping block and the fourth clamping block are respectively provided with a second clamping surface and a second anti-falling surface which extends inwards from the bottom edge of the second clamping surface. The two second clamping surfaces are used for clamping the two clamped surfaces of the head of the second connector 34, and the second anti-falling surface is used for supporting the supported surface of the head. The second clamping surface is a vertical plane, and the second anti-falling surface is a horizontal plane perpendicular to the second clamping surface. By providing the second anti-slip surface, the wire mounting device 10 can be prevented from slipping off the second connector 30 during movement, and the reliability of clamping can be improved.
The second clamping jaw 134 is not limited to the above structure, and in other embodiments, the second clamping jaw 134 may be adapted according to the clamped surface of the second connector 34 of the wire 30.
In one embodiment, as shown in fig. 2, the first clamping jaw 124 further includes a third clamping block set 1242 located behind the first clamping block set 1241, the third clamping block set 1242 being configured to clamp the tail 33 of the first connector 31. The third clamping block set 1242 comprises a fifth clamping block and a sixth clamping block which are oppositely arranged, and the opposite surfaces of the fifth clamping block and the sixth clamping block are respectively provided with a third clamping surface 12422 and a fourth clamping surface 12421, wherein the distance between the two third clamping surfaces 12422 is larger than the distance between the two fourth clamping surfaces 12421.
Through setting up the afterbody of third clamp splice group 1242 centre gripping first connector, can effectively avoid the cable 32 to buckle and lead to the possibility of disconnection of first connector 31 and cable 32 tie point, improve the reliability of wire rod 30 in the process of wire rod installation device transport.
As shown in fig. 2, the second clamping jaw 134 further includes a fourth block set located behind the second block set, which may be configured identically to the third block set for clamping the tail of the second connector 34. The fourth clamping block group comprises a seventh clamping block and an eighth clamping block which are oppositely arranged, wherein the opposite surfaces of the seventh clamping block and the eighth clamping block are respectively provided with a fifth clamping surface and a sixth clamping surface, and the distance between the two fifth clamping surfaces is larger than the distance between the two sixth clamping surfaces.
By arranging the fourth clamping block group to clamp the tail part of the second connector 34, the possibility that the connection point of the second connector 34 and the cable 32 is disconnected due to bending of the cable 32 can be effectively avoided, and the reliability of the wire 30 in the process of carrying the wire installation device is improved.
In an embodiment, a first elastic member is disposed between the driving end of the first elevating driving member 122 and the first pickup link 122. The first elastic member plays a role of buffering when the wire mounting device 10 is fastened to the first connector 31. The first elastic member may be a spring or a rubber pad, for example.
A second elastic member is provided between the driving end of the second driving member 131 and the second pickup link 132. The second elastic member plays a role of buffering when the wire mounting device 10 is fastened to the first connector 31. The second elastic member may be a spring, a rubber pad, for example.
In an embodiment, the wire mounting device 10 further comprises a first vision camera, which may be provided on the holder 11 or the pick-up connection for taking a picture of the wire. The first vision camera may be provided in two, adjacent to the first picking member and the second picking member, respectively, and the first vision camera may be an industrial camera.
The first visual camera is used for acquiring the image information of the wire rod, on the one hand, the positions of the first connector and the second connector of the wire rod and the positions of the first connector and the second connector which are buckled and fixed can be determined based on the image information, so that the first connector and the second connector at two ends of the wire rod are buckled and fixed more accurately. On the other hand, it is also possible to determine the front and back sides of the first connector and the second connector based on the image information, and control whether the wire mounting device 10 picks up the wire according to the front and back sides. In still another aspect, it is also possible to determine whether the first connector and the second connector are defective, that is, whether the wire is a good product, based on the image information, and to control whether the wire mounting device 10 picks up the wire according to the determination structure. In still another aspect, the inclination angle of the clamped first connector and second connector can be determined by image information, and if the inclination angle exceeds the angle threshold value, the wire installation device is controlled to give up the locking operation.
Fig. 5 is a schematic structural view of a wire management mechanism according to an exemplary embodiment.
As shown in fig. 5, the wire mounting device 10 of the embodiment of the present disclosure further includes a wire management mechanism 20. The wire management mechanism 20 is used to press the wire 30 into the housing 40 of the electronic device.
The housing 40 of the electronic device is provided with a wire slot 41. A plurality of buckles 42 are also provided on both side walls of the wire chase 41.
The wire management mechanism 20 includes a wire pressing assembly, a wire pressing member 233 of the wire pressing assembly for pressing the wire 30 into the wire groove 41.
In an example, in a state in which one of the first connector 31 and the second connector 34 is in a buckled state and the other is in a state to be buckled, the wire pressing member 233 moves from the buckled end to the end to be buckled along the wire groove, and presses the wire 30 into the wire groove 41.
In operation, the first picking assembly 12 picks up the first connector 31 and snap-locks the picked first connector 31 at the first snap-lock position. At this time, the first connector 31 is in a locked state, i.e. is a locked end; the second connector 32 is in a state to be fastened, i.e. is an end to be fastened. Then, the wire pressing member 233 moves from the fastened end of the wire 30 to the to-be-fastened end of the wire 30 along the wire groove 41, pressing the wire into the wire 41. Then, the first picking assembly 12 picks up the second connector 34, and snap-fixes the picked second connector 34 at the second snap-fit position.
That is, after the first pick-up assembly 12 is fastened to one connector (such as the first connector 31) at one end of the wire 30, the wire pressing member 233 starts to perform the wire pressing operation, the wire is pressed into the wire groove, and after the wire pressing operation is completed, the first pick-up assembly 12 is fastened to the connector (such as the second connector 34) at the other end of the wire 41.
In another example, in a state where both the first connector 31 and the second connector 34 are engaged, the wire pressing member 233 moves from any one of the engaged ends to the other engaged end, and presses the wire 30 into the wire groove 41.
When in operation, the first picking assembly 12 picks up the first connector 31 and locks and fixes the picked first connector 31 at the first locking position, then the second picking assembly 13 picks up the second connector 34 and locks and fixes the picked second connector 34 at the second locking position, namely, the connectors at the two ends of the wire are all in a locked state; then, the wire is pressed into the wire groove 41 by moving the wire 233 from the first connector 31 at one end of the wire 30 to the second connector 34 along the wire groove 41. Alternatively, the wire may be pressed into the wire groove 41 by moving the wire 233 from the second connector 34 along the wire groove to the first connector 31.
That is, the first pick-up assembly 12 firstly engages and fixes the first connector 31 and the second connector 34 at two ends of the wire, and then the wire pressing member 233 starts to press the wire into the wire slot.
Through this disclosed wire rod installation device can realize wire rod lock fixed, and reason line ball operation, and the installation effectiveness of wire rod further promotes.
In some embodiments, the wire management mechanism 20 further includes a base 21, a wire management connector 231, and a wire management driver 22.
Illustratively, the base 21 is configured to be coupled to a wire management robot; a wire management robot connector may be connected to the base 21, and the wire management robot connector may be perpendicular to the base 21 for connecting the ends of the wire management robot. By way of example, the base may include a cross plate and a riser connected to and generally perpendicular to the cross plate. The connecting shaft sleeve can be vertically and fixedly arranged on the transverse plate, and the tail end of the wire arranging manipulator is connected through the connecting shaft sleeve. The wire management robot may be a multi-axis motion mechanism to enable the automated wire management mechanism 20 of the present disclosure to move or rotate in different directions.
The wire management driving member 22 is fixed to the base 21. For example, the wire management driving member 22 may be fixed to a vertical plate of the base 21. The wire management assembly 23 includes a wire management connector 231, a wire clamping member 232, and a wire pressing member 233. The wire arranging connecting piece 231 is slidably arranged on the base and connected with the driving end of the driving piece 22, and the wire arranging driving piece 22 drives the wire arranging connecting piece 231 to lift. The wire clamping member 232 is disposed on the wire arranging connector 231 and is used for clamping the cable 32 between the first connector 31 and the second connector 34 of the wire 30; the wire pressing member 233 is disposed at the wire arranging connector 231 and behind the wire clamping member 232, and is used for pressing the cable 32 into the wire groove 41.
In one embodiment, the wire management assembly further includes a wire clamping member 232, the wire clamping member 232 including a wire management cylinder 2321 and a wire management jaw 2322. The wire-arranging claw 2322 is connected with an output end of the wire-arranging cylinder 2321, the wire-arranging cylinder 2321 drives the wire-arranging claw 2322 to open or close, and the wire-arranging claw 2322 is provided with a slot hole for accommodating the wire 30.
The wire arranging cylinder 2321 is fixed to the wire arranging connector 231; the wire-arranging claw 2322 is connected with an output end of the wire-arranging cylinder 2321, the wire-arranging cylinder drives the wire-arranging claw to open or close, and the wire-arranging claw 2322 is provided with a slotted hole 2323 for accommodating the cable 32. The cable 32 can slide freely within the slot 2323.
The wire clamping jaw 2322 includes two wire clamping blocks disposed opposite to each other, and the wire clamping cylinder 2321 drives the two wire clamping blocks toward or away from each other so that the cable 32 is accommodated in the slot 2323.
The diameter of slot 2323 is slightly greater than or just equal to the diameter of the wire. In this way, the cable 32 can be ensured to slide freely within the slot 2323 with respect to the wire-arranging claw 2322.
When the wire installation device 10 disclosed by the disclosure is used, the buckling mechanical arm drives the wire installation device 10 to move to the picking station, the first connector 31 of the wire 30 is picked up through the first picking piece, the wire arrangement mechanical arm drives the automatic wire arrangement mechanism 20 to move to the picking station, the wire 32 of the wire 30 is clamped through the wire clamping piece 232, then the buckling mechanical arm drives the wire installation device 10 to move to the buckling station, the first connector 31 is buckled and fixed, then the wire arrangement mechanical arm drives the automatic wire arrangement mechanism 20 to move from the first buckling position to the second buckling position, the wire 32 is pressed into the wire groove 41 of the shell 40 through the wire pressing piece 233, then the buckling mechanical arm drives the wire installation device 10 to move to the picking station again, the second connector 34 is picked up through the second picking piece, then the buckling mechanical arm drives the wire installation device 10 to move to the buckling station, and the second connector 34 is buckled on the circuit board, and wire arrangement operation is completed. That is, when the first connector 31 is fastened and fixed by the wire mounting device 10 and the second connector 34 is not fastened, the automatic wire arranging mechanism 20 performs wire arranging and pressing on the wire 32 into the wire slot, and then the second connector 34 is fastened and fixed by the wire mounting device 10, so as to complete the automatic wire arranging and fastening operation of the wire 30.
It can be appreciated that in the above-mentioned process, the second connector 34 may be picked up by the first pick-up assembly, and then the wire mounting device 10 is driven by the fastening manipulator to move to the fastening station to fasten the second connector 34 on the circuit board.
In another example, the wire installation device 10 of the wire installation device disclosed by the disclosure may fasten the first connector 31 and the second connector 32 to the circuit board through the wire installation device 10, and then perform wire arrangement pressing operation on the wire 32 through the wire arrangement mechanism 20, that is, perform wire arrangement pressing operation after the first connector 31 and the second connector 34 are fastened and fixed.
Fig. 6 is an enlarged schematic view of a part of the structure of the wire arranging mechanism shown according to an exemplary embodiment.
In one embodiment, the wire pressing member 233 includes a connecting arm 2331 and a wire pressing head 2332, the connecting arm 2331 is fixed on the wire arranging connecting member 231, and the wire pressing head 2332 is disposed on the connecting arm 2331 and adjacent to the slot 2323 and lower than the slot 2323. The wire pressing head can be made of flexible materials or the inside of the wire pressing head is made of rigid materials, and the outside of the wire pressing head is coated with flexible materials. The wire pressing head can be a rubber roller and a rubber pad.
Fig. 7 is an enlarged schematic view of another partial structure of the wire arranging mechanism shown according to an exemplary embodiment.
As shown in fig. 7, in an embodiment, the wire pressing member 233 further includes a connecting rod (not shown), one end of which is connected to the wire pressing head 2332, and the other end of which is connected to the connecting arm through a third elastic member 2333. The third elastic member 2333 may be a spring or a rubber ring.
Through the setting of third elastic component 2333, can play the cushioning effect when line ball head 2332 presses cable 32 into the wire casing, can reduce the pressure to cable 32, avoid too big pressure to cause the damage to the cable.
In an embodiment, the wire mounting device further comprises a second vision camera arranged on the base or the wire arranging connector for photographing the wire. The second vision camera is used for photographing the wire rod and the wire groove, acquiring the wire rod position and the wire groove position, and controlling the automatic wire arranging mechanism to clamp the wire rod and press the wire rod into the wire groove based on the wire rod position and the wire groove position.
In an embodiment, a second vertical guide rail is arranged on the base, and the wire arranging connecting piece is connected with the base in a sliding manner through the second vertical guide rail.
Fig. 9 is a flow chart diagram illustrating a wire installation method according to an exemplary embodiment. As shown in fig. 9, according to a second aspect of the present disclosure, there is provided a wire installation method 50 applied to the wire installation device 10 of any of the embodiments of the first aspect described above, the wire installation method 50 including: step S11, step S12, and step S13.
In step S11, image information of the wire rod is collected;
the image information of the wire placed on the pick-up station may be collected by a vision camera on the wire mounting device 10. The image information may include the front and back surfaces, i.e., the snap-fit surface and the bearing surface, of the first connector and the second connector at both ends of the wire, and the appearance of the first connector and the second connector.
In step S12, the first picking member is controlled to pick up the first connector at one end of the wire according to the image information, so that the first picking member 12 is moved to the first fastening position and the first connector 31 is fastened;
it can be judged from the image information whether the first connector meets the pickup condition, and if the pickup condition is met, the first pickup assembly 12 is controlled to pick up the first connector.
In step S13, the first pick-up assembly is controlled to pick up the second connector at the other end of the wire according to the image information, so that the first pick-up assembly moves to the second fastening position, and the second connector is fastened.
By the method, automatic buckling of the wires can be realized, and buckling efficiency is improved.
In one embodiment, step S12 includes: judging the orientation of a first pick-up surface of the first connector according to the image information, wherein the first pick-up surface is opposite to a buckling surface of the first connector; and if the judgment result shows that the first pick-up surface faces the pick-up assembly, controlling the first pick-up assembly to pick up the first connector at one end of the wire rod. Further, if the first pick-up surface is opposite to the pick-up component, the first pick-up component is controlled to ignore or release the pick-up action.
The step S13 includes: and judging the direction of a second picking surface of the second connector according to the image information, wherein the second picking surface is opposite to the buckling surface of the second connector, and if the judging result is that the second picking surface faces to the picking assembly, controlling the first picking assembly to pick up the second connector. Further, if the second pick-up surface is opposite to the pick-up component, the first pick-up component is controlled to ignore or release the pick-up action.
The method can identify the front and the back of the first connector and the second connector, and pick up selectively according to the front and the back, so that the buckling reliability can be improved.
In one embodiment, step S12 includes: judging whether the first connector is a qualified product or not according to the image information, and controlling the first pickup assembly to pick up the first connector at one end of the wire rod if the first connector is the qualified product. Further, if the first connector is determined to be a defective product, the first pick-up assembly is controlled to ignore or release the pick-up operation.
The step S13 includes: and judging whether the second connector is a qualified product or not according to the image information, and if the second connector is the qualified product, controlling the second pickup assembly to pick up the second connector. Further, if the second connector is determined to be a defective product, the second pick-up assembly is controlled to ignore or release the pick-up operation.
By the method, whether the first connector and the second connecting machine have flaws or not can be identified, and the flaws are unqualified products, so that the reliability of electric connection after the wire rod buckling is buckled and fixed can be improved.
In one embodiment, step S11 includes: acquiring a first angle of a first connector picked up by a first pickup assembly, wherein the first angle is an included angle between the first connector and a horizontal plane;
step S12 comprises the steps of obtaining a second angle of a second connector picked up by the first pick-up assembly, wherein the second angle is an included angle between the second connector and the horizontal plane; and controlling the movement mode of the first pick-up assembly according to the first angle and the second angle.
By the method, the angles of the picked first connector and the picked second connector can be identified, and the movement mode of the first pickup assembly is controlled by the angles.
In one embodiment, controlling the manner of movement of the first pick-up assembly in accordance with the first angle and the second angle comprises: and when the first angle or the second angle is larger than the angle threshold value, the first pick-up piece is controlled to be separated from the first connector or the second pick-up piece is controlled to be separated from the second connector.
When the angle of the picked first connector and the second connector is larger than an angle threshold, the first pick-up assembly discards the wire rod picked up this time, and the first angle threshold is an angle capable of ensuring that the first connector and the second connector are fastened and fixed.
In one embodiment, controlling the manner of movement of the first pick-up assembly in accordance with the first angle and the second angle comprises: when the first angle is larger than zero, the first pick-up assembly is controlled to rotate so that the first angle is equal to zero, and when the second angle is larger than zero, the first pick-up assembly is controlled to rotate so that the second angle is equal to zero.
The first angle is the contained angle of first connector and horizontal plane, and the second angle is the contained angle of second connector and horizontal plane, can adjust first angle or second angle through the revolving cylinder who is connected with first pick-up.
In one embodiment, the wire installation method 50 further includes: and receiving a detection signal, wherein the detection signal is used for detecting the conducting state of the wire rod after installation, and if the detection result is non-conducting, the first pickup assembly takes down the wire rod and returns to the step S12.
The current sensor provided in the wire mounting device 10 or the wire mounting device 10 detects the current between the first connector 31 and the second connector 34 in the engaged state of the wire 30 by receiving the detection signal from the external current detection device, so as to determine the conductive state, and if the wire 30 is detected to be non-conductive in the engaged state, the first pickup assembly 12 is made to remove the first connector 31 in the first engaged position and the second connector 34 in the second engaged position, and then, the process returns to step S12 and step S13, and the next wire is picked up continuously. That is, step S12, according to the image information, controls the first pickup assembly 12 to pick up the first connector at one end of the wire, so that the first pickup assembly 12 moves to the first fastening position and fastens the first connector 31; step S13, according to the image information, the second picking assembly 13 is controlled to pick up the second connector 34 at the other end of the wire rod, so that the first picking assembly 12 moves to the second buckling position and buckles the second connector 34.
In another example, if it is detected that the wire 30 is not turned on in the engaged state, the first pickup module 12 is made to remove the first connector 31 at the first engaged position and the second connector 34 at the second engaged position, the first connector 31 is engaged again at the first engaged position, the second connector 34 is engaged at the second engaged position, the detection signal is received again, the conductive state between the first connector 31 and the second connector 34 is determined, and if the detection result is turned on, the process returns to step S12 and step S13, and the next wire is picked up continuously. That is, step S12, according to the image information, controls the first pickup assembly 12 to pick up the first connector at one end of the wire, so that the first pickup assembly 12 moves to the first fastening position and fastens the first connector 31; step S13, according to the image information, the second picking assembly 13 is controlled to pick up the second connector 34 at the other end of the wire rod, so that the first picking assembly 12 moves to the second buckling position and buckles the second connector 34. If the detection result is still non-conductive, the first connector 31 and the second connector 34 are removed, the first pick-up assembly 13 is separated from the first connector 31 and the second connector 34, the operation is abandoned, and then the steps S12 and S13 are returned to repeat the pick-up and fastening actions.
In one embodiment, the wire installation method 50 further includes the steps of:
collecting a first connection state of a first connector at one end of a wire rod and a second connection state of a second connector at the other end of the wire rod;
in step S12, the pressing mode of the automatic wire arranging mechanism to press the wire into the wire slot is controlled according to the collected first connection state and second connection state.
By the method, the wire can be pressed into the wire slot, and the wire arrangement and pressing efficiency of the wire is improved.
In an embodiment, when the first connection state is that the first connector is fastened and fixed, and the second state is that the second connector is fastened and fixed, the wire pressing member is controlled to move from the fastened end to the to-be-fastened end along the wire groove and press the wire into the wire groove.
In an embodiment, when the first connection state is that the first connector is fastened and fixed, and the second state is that the second connector is fastened and fixed, the wire pressing member is controlled to move from any one fastened end to the other fastened end along the wire groove, and the wire is pressed into the wire groove.
It is understood that the term "plurality" in this disclosure means two or more, and other adjectives are similar thereto. "and/or", describes an association relationship of an association object, and indicates that there may be three relationships, for example, a and/or B, and may indicate: a exists alone, A and B exist together, and B exists alone. The character "/" generally indicates that the context-dependent object is an "or" relationship. The singular forms "a," "an," and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise.
It is further understood that the terms "first," "second," and the like are used to describe various information, but such information should not be limited to these terms. These terms are only used to distinguish one type of information from another and do not denote a particular order or importance. Indeed, the expressions "first", "second", etc. may be used entirely interchangeably. For example, first information may also be referred to as second information, and similarly, second information may also be referred to as first information, without departing from the scope of the present disclosure.
It will be further understood that the terms "center," "longitudinal," "transverse," "front," "rear," "upper," "lower," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like, as used herein, refer to an orientation or positional relationship based on that shown in the drawings, merely for convenience in describing the present embodiments and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operate in a particular orientation.
It will be further understood that "connected" includes both direct connection where no other member is present and indirect connection where other element is present, unless specifically stated otherwise.
It will be further understood that although operations are depicted in the drawings in a particular order, this should not be understood as requiring that such operations be performed in the particular order shown or in sequential order, or that all illustrated operations be performed, to achieve desirable results. In certain circumstances, multitasking and parallel processing may be advantageous.
Other embodiments of the disclosure will be apparent to those skilled in the art from consideration of the specification and practice of the disclosure disclosed herein. This application is intended to cover any adaptations, uses, or adaptations of the disclosure following, in general, the principles of the disclosure and including such departures from the present disclosure as come within known or customary practice within the art to which the disclosure pertains. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the disclosure being indicated by the following claims.
It is to be understood that the present disclosure is not limited to the precise arrangements and instrumentalities shown in the drawings, and that various modifications and changes may be effected without departing from the scope thereof. The scope of the present disclosure is limited only by the appended claims.

Claims (28)

1. A wire rod mounting device, characterized by comprising:
a first pick-up assembly for picking up or disengaging a first connector at one end of the wire or a second connector at the other end of the wire;
wherein, in a state that the first picking assembly picks up the first connector, the first picking assembly moves to a first buckling position and buckles the first connector; in a state that the first picking assembly picks up the second connector, the first picking assembly moves to a second buckling position and buckles the second connector; and
wire arrangement mechanism, wire arrangement mechanism includes:
the wire arranging assembly comprises a wire pressing piece;
wherein, when one of the first connector and the second connector is in a buckled state and the other is in a state to be buckled, the wire pressing piece moves from the buckled end to the end to be buckled along the wire groove, and presses the wire into the wire groove; or,
and under the condition that the first connector and the second connector are buckled, the wire pressing piece moves from any buckled end to the other buckled end, and presses the wire into the wire groove.
2. The wire mounting device of claim 1, further comprising:
the first pick-up assembly is arranged on the fixed seat;
the first pick-up assembly includes:
the first driving piece is fixed on the fixing seat;
the first pickup connecting piece is slidably arranged on the fixing seat and is connected with the driving end of the first driving piece;
a first pick-up member disposed at the first pick-up connection member;
the first driving piece drives the first pickup connecting piece to move and drives the first pickup piece to move relative to the fixing seat.
3. The wire mounting device according to claim 2, wherein,
the first pick-up member includes:
a first jaw cylinder secured to the first pick-up connector;
the first clamping jaw is arranged at the output end of the first clamping jaw cylinder, and the first clamping jaw cylinder drives the first clamping jaw to clamp or open so as to clamp or release the first connector or the second connector.
4. The wire mounting device according to claim 3, wherein,
The first clamping jaw comprises a first clamping block group for clamping the head of the first connector or the second connector;
the first clamping block group comprises a first clamping block and a second clamping block which are oppositely arranged, the opposite surfaces of the first clamping block and the second clamping block are respectively provided with a first clamping surface,
the first clamping surface is matched with the clamped surface of the first connector or the first clamping surface is matched with the clamped surface of the second connector.
5. The wire mounting device of claim 4, wherein,
the bottom edge of the first clamping surface extends inwards to form a first anti-falling surface.
6. The wire mounting device of claim 4, wherein,
the first clamping jaw further comprises a third clamping block group located behind the first clamping block group, and the third clamping block group is used for clamping the tail of the first connector or the second connector.
7. The wire mounting device according to claim 2, wherein,
a first resilient member is disposed between the drive end of the first drive member and the first pickup attachment.
8. The wire mounting device of claim 1, further comprising:
And the first vision camera is used for photographing the wire rod.
9. The wire mounting device of claim 1, further comprising:
a second pick-up assembly spaced from the first pick-up assembly;
wherein the first pick-up assembly is used for picking up or separating from the first connector, and the second pick-up assembly is used for picking up or separating from the second connector;
and under the state that the first picking component picks up the first connector and the second picking component picks up the second connector, the first picking component moves to a first buckling position, the second picking component moves to a second buckling position, and the first connector and the second connector are buckled at the first buckling position and the second buckling position respectively.
10. The wire mounting device of claim 9, wherein,
the second pickup assembly is identical in structure to the first pickup assembly.
11. The wire mounting device of claim 1, wherein,
the first picking assembly is connected with the buckling mechanical arm, and the buckling mechanical arm is used for driving the first picking assembly to move, buckling the first connector and buckling the second connector.
12. The wire mounting device of claim 1, wherein,
the reason line subassembly still includes the clamp, the clamp includes:
a wire arranging cylinder;
the wire arranging clamping jaw is connected with the output end of the wire arranging cylinder, the wire arranging cylinder drives the wire arranging clamping jaw to open or close, and the wire arranging clamping jaw is provided with a slotted hole for accommodating the wire.
13. The wire mounting device of claim 12, wherein the wire management mechanism further comprises:
the base is used for being connected with the wire arranging manipulator;
the wire arranging connecting piece is arranged on the base in a sliding manner, and the wire pressing piece is arranged on the wire arranging connecting piece and is positioned behind the wire arranging clamping jaw;
the wire arranging driving piece is fixed on the base, and the driving end of the wire arranging driving piece is connected with the wire arranging connecting piece and used for driving the wire arranging connecting piece to move.
14. The wire mounting device of claim 13, wherein the wire is attached to the frame,
the wire pressing piece comprises a connecting arm and a wire pressing head,
the connecting arm is fixed on the wire arranging connecting piece,
the line ball head sets up the linking arm, be lower than the slotted hole.
15. The wire mounting device of claim 14, wherein the wire is attached to the wire holder,
the wire pressing piece further comprises a connecting rod, one end of the connecting rod is connected with the wire pressing head, and the other end of the connecting rod is connected with the connecting arm through a second elastic piece.
16. The wire mounting device of claim 14, wherein the wire is attached to the wire holder,
the wire pressing head is made of flexible materials, or the inside is made of rigid materials, and the outside is wrapped with flexible materials.
17. The wire mounting device of claim 1, further comprising:
and the second visual camera is used for photographing the wire rod.
18. A wire installation method, characterized by being applied to the wire installation device of any one of claims 1 to 17, comprising:
collecting image information of the wire rod;
controlling the first picking assembly to pick up a first connector at one end of the wire rod according to the image information, so that the first picking assembly moves to a first buckling position and buckles the first connector;
and controlling the first pickup assembly to pick up the second connector at the other end of the wire rod according to the image information, so that the first pickup assembly moves to a second buckling position, and the second connector is buckled.
19. The wire installation method according to claim 18, wherein,
the first connector for controlling the first pickup assembly to pick up one end of the wire according to the image information includes:
judging the direction of a first pickup surface of the first connector according to the image information, wherein the first pickup surface is opposite to a buckling surface of the first connector, and if the judgment result shows that the first pickup surface faces the pickup assembly, controlling the first pickup assembly to pick up the first connector;
controlling the first pickup assembly to pick up the second connector at the other end of the wire according to the image information includes:
and judging the direction of a second pickup surface of the second connector according to the image information, wherein the second pickup surface is opposite to the buckling surface of the second connector, and if the judgment result shows that the second pickup surface faces the pickup assembly, controlling the first pickup assembly to pick up the second connector.
20. The wire installation method according to claim 19, wherein,
the first connector for controlling the first pickup assembly to pick up one end of the wire according to the image information includes:
Judging whether the first connector is a qualified product or not according to the image information, and controlling the first pickup assembly to pick up the first connector if the first connector is the qualified product;
controlling the first pickup assembly to pick up the second connector at the other end of the wire according to the image information includes:
and judging whether the second connector is a qualified product or not according to the image information, and controlling the first pickup assembly to pick up the second connector if the second connector is the qualified product.
21. The wire installation method of claim 20, further comprising:
and if the first picking surface or the second picking surface is opposite to the first picking assembly, or the first connector and the second connector are unqualified products, the picking action is ignored or released.
22. The wire installation method according to claim 19, wherein,
the first connector that controls the first pickup assembly to pick up one end of the wire according to the image information further includes: acquiring a first angle of the first connector picked up by a first pickup assembly, wherein the first angle is an included angle between the first connector and a horizontal plane;
The second connector that controls the first pickup assembly to pick up the other end of the wire according to the image information further includes:
acquiring a second angle of the second connector picked up by the first pick-up assembly, wherein the second angle is an included angle between the second connector and the horizontal plane;
and controlling the movement mode of the first pickup assembly according to the first angle and the second angle.
23. The wire installation method according to claim 22, wherein,
the controlling the movement mode of the first pick-up assembly according to the first angle and the second angle comprises:
and when the first angle or the second angle is larger than an angle threshold value, controlling the first pickup assembly to be separated from the first connector or separated from the second connector.
24. The wire installation method according to claim 22, wherein,
the controlling the movement mode of the pick-up assembly according to the first angle and the second angle comprises:
when the first angle or the second angle is larger than an angle threshold value, the first pick-up assembly is controlled to rotate so that the first angle is within the angle threshold value, or the first pick-up assembly is controlled to rotate so that the second angle is within the angle threshold value.
25. The wire installation method of claim 18, further comprising:
receiving a detection signal, wherein the detection signal is used for detecting a conduction state of the wire rod after installation, if a detection result is non-conduction, the first pickup assembly is enabled to take down the wire rod, and the first connector for controlling the first pickup assembly to pick up one end of the wire rod according to the image information is returned; and moving the first pick-up assembly to a first buckling position and buckling the first connector.
26. The wire installation method of claim 18, further comprising:
collecting a first connection state of a first connector at one end of the wire rod and a second connection state of a second connector at the other end of the wire rod;
and controlling a pressing mode of pressing the wire into the wire slot by the wire pressing piece of the wire arranging mechanism according to the collected first connection state and the collected second connection state.
27. The wire installation method according to claim 26, wherein,
the pressing mode of the wire pressing line groove by the wire pressing line piece of the wire arranging mechanism according to the collected first connection state and the collected second connection state comprises the following steps:
When the first connection state is that the first connector is buckled and fixed and the second connection state is that the second connector is to be buckled and fixed, the wire pressing piece is controlled to move from the buckled end to the end to be buckled along the wire groove, and the wire is pressed into the wire groove.
28. The wire installation method according to claim 26, wherein,
the pressing mode of the wire pressing line groove by the wire pressing line piece of the automatic wire arranging mechanism according to the collected first connection state and the collected second connection state comprises the following steps:
when the first connection state is that the first connector is buckled and fixed and the second connection state is that the second connector is buckled and fixed, the wire pressing piece is controlled to move from any buckled end to the other buckled end along the wire groove, and the wire is pressed into the wire groove.
CN202011261993.XA 2020-11-12 2020-11-12 Wire rod installation device and wire rod installation method Active CN114498249B (en)

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