CN114486360A - Multifunctional sampling device and control method thereof - Google Patents

Multifunctional sampling device and control method thereof Download PDF

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CN114486360A
CN114486360A CN202210087297.4A CN202210087297A CN114486360A CN 114486360 A CN114486360 A CN 114486360A CN 202210087297 A CN202210087297 A CN 202210087297A CN 114486360 A CN114486360 A CN 114486360A
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pipe section
pipe
liquid
bottle
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王翔
沈学忠
梁梅
秦兴桥
曹开轩
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Jiangsu Xutang Power Generation Co ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/02Devices for withdrawing samples
    • G01N1/10Devices for withdrawing samples in the liquid or fluent state
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/042Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
    • G05B19/0423Input/output
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/05Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
    • G05B19/054Input/output

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Abstract

本发明公开了一种多功能取样装置,包括取样阀门、出液管和驱动装置。所述取样阀门包括进液口和出液口;所述出液管包括第一管段和第二管段,所述第一管段的进口与所述取样阀门的出液口连通,第二管段的一端为出液管的出液口;所述驱动装置设置在所述第一管段、第二管段之间,所述驱动装置驱动所述第二管段相对于所述第一管段可移动。本发明通过在取样装置上加入驱动装置,在进行液体取样时,可实现取样的智能化,减小劳动强度,提高采样装置采样的准确度,并通过设置驱动装置,防止生产现场环境被污染或对工作人员造成损害,方便取样,实现装置的智能化与功能的多样化,结构简单、成本低。

Figure 202210087297

The invention discloses a multifunctional sampling device, comprising a sampling valve, a liquid outlet pipe and a driving device. The sampling valve includes a liquid inlet and a liquid outlet; the liquid outlet pipe includes a first pipe section and a second pipe section, the inlet of the first pipe section is communicated with the liquid outlet of the sampling valve, and one end of the second pipe section is the liquid outlet of the liquid outlet pipe; the driving device is arranged between the first pipe section and the second pipe section, and the driving device drives the second pipe section to move relative to the first pipe section. By adding a driving device to the sampling device, the invention can realize intelligent sampling, reduce labor intensity, and improve the sampling accuracy of the sampling device during liquid sampling. It causes damage to the staff, facilitates sampling, realizes the intelligence of the device and the diversification of functions, and has a simple structure and low cost.

Figure 202210087297

Description

一种多功能取样装置及其控制方法A multifunctional sampling device and its control method

技术领域technical field

本发明属于液体取样领域,具体地说,涉及一种多功能取样装置及其控制方法。The invention belongs to the field of liquid sampling, in particular to a multifunctional sampling device and a control method thereof.

背景技术Background technique

在日常生产生活过程中,许多取样装置功能比较单一,且不能替换,在进行对液体其它功能检测时,往往需要多个设备,容易造成资源量浪费,如许多阀门等类似流体截断装置因密封面老化,吹蚀等原因造成流体少量渗漏,此截断装置停系统或隔离进行修理或更换存在各种影响因素,如系统无法隔离,系统隔离经济性较差,此时可采用接驳、引流渗漏流体的办法,但实际操作中易导致生产现场污染,若流体为危险品或环境污染介质,接驳及引流渗漏流体方法将受到极大的限制,现有带压堵漏技术基本使用打孔注胶方式实现彻底堵漏,阀门等流体截断装置被一次性堵塞,不具备复用及修复可能,且需专业带压堵漏人员进行操作,风险大,费用高。In the process of daily production and life, many sampling devices have relatively single functions and cannot be replaced. When testing other functions of liquids, multiple devices are often required, which is easy to waste resources. Aging, erosion and other reasons cause a small amount of fluid leakage. There are various influencing factors for the shut-off device to stop the system or isolate it for repair or replacement. For example, the system cannot be isolated and the economy of system isolation is poor. In this case, connection, drainage and seepage can be used. However, in actual operation, it is easy to cause pollution on the production site. If the fluid is a dangerous product or an environmental pollution medium, the method of connecting and draining the leaking fluid will be greatly restricted. The existing plugging technology with pressure basically uses The hole injection method achieves complete leakage plugging, and the fluid cut-off devices such as valves are blocked at one time, and there is no possibility of reuse and repair, and professional personnel under pressure are required to operate the leakage plugging, which has high risks and high costs.

有鉴于此特提出本发明。The present invention has been made in view of this.

发明内容SUMMARY OF THE INVENTION

本发明要解决的技术问题在于克服现有技术的不足,提供一种多功能取样装置及其控制方法,出液管包括第一管段和第二管段,在第一管段与第二管段之间设置驱动装置,驱动第二管段相对于第一管段可移动,可以使取样装置实现自动化与智能化,结构简单、拆卸方便、且成本较低。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art, and provide a multifunctional sampling device and a control method thereof. The driving device drives the second pipe section to be movable relative to the first pipe section, so that the sampling device can be automated and intelligent, with simple structure, convenient disassembly and low cost.

为解决上述技术问题,本发明采用技术方案的基本构思是:提供一种多功能取样装置,包括,In order to solve the above-mentioned technical problems, the basic idea of the technical solution adopted in the present invention is to provide a multifunctional sampling device, including:

取样阀门,包括进液口和出液口;Sampling valve, including liquid inlet and outlet;

出液管,包括第一管段和第二管段,所述第一管段与所述取样阀门的出液口连通,第二管段的一端为出液管的出液口;The liquid outlet pipe includes a first pipe section and a second pipe section, the first pipe section is communicated with the liquid outlet of the sampling valve, and one end of the second pipe section is the liquid outlet of the liquid outlet pipe;

驱动装置,设置在所述第一管段、第二管段之间,用于驱动第二管段相对于所述第一管段可移动。A driving device is arranged between the first pipe section and the second pipe section, and is used for driving the second pipe section to move relative to the first pipe section.

本发明通过在取样装置上设置驱动装置,在进行液体取样时,可实现取样的智能化,减小劳动强度,提高采样装置采样的准确度。By arranging a drive device on the sampling device, the invention can realize intelligent sampling, reduce labor intensity and improve the sampling accuracy of the sampling device during liquid sampling.

进一步地,所述驱动装置的一端设置在所述第一管段上,所述驱动装置的另一端与所述第二管段活动连接;Further, one end of the driving device is arranged on the first pipe section, and the other end of the driving device is movably connected with the second pipe section;

所述驱动装置包括支撑件和连杆,所述支撑件固定在所述第一管段上,所述连杆与支撑件活动连接,所述连杆与所述第二管段活动连接;The driving device includes a support and a connecting rod, the support is fixed on the first pipe section, the connecting rod is movably connected with the support, and the connecting rod is movably connected with the second pipe section;

优选地,还包括动作机构,用于驱动所述连杆控制第二管段移动。Preferably, an action mechanism is further included for driving the connecting rod to control the movement of the second pipe section.

进一步地,所述出液管还包括柔性管,设置在所述第一管段与第二管段之间,用于在所述第二管段的带动下弯曲拉伸。Further, the liquid outlet pipe further includes a flexible pipe, which is arranged between the first pipe section and the second pipe section and is used for bending and stretching under the driving of the second pipe section.

进一步地,所述第一管段上设有第一电磁阀,所述第二管段上设有第二电磁阀;Further, a first solenoid valve is provided on the first pipe section, and a second solenoid valve is provided on the second pipe section;

所述第一电磁阀与所述第二电磁阀用于控制出液管连通或关闭。The first solenoid valve and the second solenoid valve are used to control the communication or closing of the liquid outlet pipe.

进一步地,还包括多个第一管段,所述多个第一管段具有多个第一功能模块,可替换的连接在所述取样阀门与所述柔性管之间;Further, it also includes a plurality of first pipe sections, the plurality of first pipe sections have a plurality of first functional modules, and are replaceably connected between the sampling valve and the flexible pipe;

多个第二管段,所述多个第二管段具有多个第二功能模块,可替换的与所述柔性管的出口连通。A plurality of second pipe sections, the plurality of second pipe sections having a plurality of second functional modules, are replaceably communicated with the outlet of the flexible pipe.

进一步地,所述第二管段上具有图像采集器,设置在所述第二管段的外周壁上,用于获取放液瓶/取样瓶的位置。Further, an image acquisition device is provided on the second pipe section, which is arranged on the outer peripheral wall of the second pipe section, and is used for acquiring the position of the liquid discharging bottle/sampling bottle.

进一步地,还包括控制模块,分别与所述驱动装置、所述图像采集器连接,用于接收图像采集器的识别放液瓶/取样瓶的位置,控制所述第二管段移动到放液瓶/取样瓶的上方,进行冲洗/取样。Further, it also includes a control module, which is respectively connected to the driving device and the image collector, and is used for receiving the position of the identification liquid discharge bottle/sampling bottle from the image collector, and to control the second pipe section to move to the liquid discharge bottle. / Above the sampling bottle, rinse / sample.

优选地,还包括自动取样托盘,所述自动取样托盘上具有标记和与所述标记相对应的放液瓶/取样瓶放置处,所述图像采集器识别标记,获取放液瓶/取样瓶的位置。Preferably, an automatic sampling tray is also included, and the automatic sampling tray has a mark and a place where the liquid discharge bottle/sampling bottle is placed corresponding to the mark, and the image collector identifies the mark and obtains the information of the liquid discharge bottle/sampling bottle. Location.

一种多功能取样装置的控制方法,包括以下步骤,A control method of a multifunctional sampling device, comprising the following steps:

S1、接收取样指令;S1. Receive a sampling instruction;

S2、控制出液管第二管段移动至放液瓶/采样瓶的预设位置;S2, control the second pipe section of the liquid outlet pipe to move to the preset position of the liquid discharge bottle/sampling bottle;

S3、控制出液管出液。S3, control the liquid out of the liquid outlet pipe.

进一步地,在所述S2步骤中还包括以下步骤,Further, the following steps are also included in the S2 step,

S21、控制第二管段上的图像采集器获取放液瓶/取样瓶的位置;S21, controlling the image collector on the second pipe section to obtain the position of the liquid release bottle/sampling bottle;

S22、控制驱动装置使第二管段的出口与放液瓶/取样瓶的开口的上方。S22. Control the driving device so that the outlet of the second pipe section is above the opening of the liquid release bottle/sampling bottle.

进一步地,在所述步骤S3中,还包括以下步骤,Further, in the step S3, the following steps are also included:

S31、控制出液管出液;S31. Control the liquid discharge from the liquid discharge pipe;

S32、获取出液管出液时间;S32. Obtain the liquid discharge time of the liquid discharge pipe;

S33、判断出液管出液时间是否大于等于预设时间,若否,则继续执行S31;S33, determine whether the liquid outlet time of the liquid pipe is greater than or equal to the preset time, and if not, continue to execute S31;

优选地,在所述步骤S33中,若是,则停止出液,控制驱动装置回归预设原始位置,发送取样完成信息。Preferably, in the step S33, if yes, stop the liquid discharge, control the driving device to return to the preset original position, and send the sampling completion information.

采用上述技术方案后,本发明与现有技术相比具有以下有益效果。After adopting the above technical solution, the present invention has the following beneficial effects compared with the prior art.

(1)本发明通过在取样装置中设置第一管段和第二管段,并在第一管段和第二管段之间加入驱动装置,可实现取样的智能化,减小劳动强度,提高取样装置采样的准确度,并通过设置驱动装置,防止生产现场环境被污染或对工作人员造成损害,方便取样,与控制模块连接,实现装置的智能化与功能的多样化。(1) In the present invention, by arranging the first pipe section and the second pipe section in the sampling device, and adding a driving device between the first pipe section and the second pipe section, the intelligent sampling can be realized, the labor intensity can be reduced, and the sampling of the sampling device can be improved. By setting the drive device, it can prevent the production site environment from being polluted or cause damage to the staff, facilitate sampling, and connect with the control module to realize the intelligence of the device and the diversification of functions.

(2)本发明通过在取样装置上设置多个第一管段和第二管段,实现多种功能自由组合,可根据生产现场的实际情况进行实时更换,增加取样装置的实用性,便于拆卸、结构简单、成本低。(2) The present invention realizes the free combination of various functions by arranging multiple first pipe sections and second pipe sections on the sampling device, which can be replaced in real time according to the actual situation of the production site, increases the practicability of the sampling device, and is convenient for disassembly and structure. Simple and low cost.

下面结合附图对本发明的具体实施方式作进一步详细的描述。The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.

附图说明Description of drawings

附图作为本发明的一部分,用来提供对本发明的进一步的理解,本发明的示意性实施例及其说明用于解释本发明,但不构成对本发明的不当限定。显然,下面描述中的附图仅仅是一些实施例,对于本领域普通技术人员来说,在不付出创造性劳动的前提下,还可以根据这些附图获得其他附图。在附图中:The accompanying drawings, as a part of the present invention, are used to provide further understanding of the present invention, and the exemplary embodiments of the present invention and their descriptions are used to explain the present invention, but do not constitute an improper limitation of the present invention. Obviously, the drawings in the following description are only some embodiments, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort. In the attached image:

图1是本发明多功能取样装置的结构示意图;Fig. 1 is the structural representation of the multifunctional sampling device of the present invention;

图2是本发明自动取样托盘示意图;Fig. 2 is the automatic sampling tray schematic diagram of the present invention;

图3是本发明一种多功能取样装置控制方法流程图;Fig. 3 is a flow chart of the control method of a multifunctional sampling device of the present invention;

图4是本发明一种多功能取样装置控制方法流程图;Fig. 4 is a flow chart of the control method of a multifunctional sampling device of the present invention;

图5是本发明多个第一管段、第二管段示意图;5 is a schematic diagram of a plurality of first pipe sections and second pipe sections of the present invention;

图6是本发明多个第一管段、第二管段示意图;6 is a schematic diagram of a plurality of first pipe sections and second pipe sections of the present invention;

图7是本发明多个第一管段、第二管段示意图。Fig. 7 is a schematic diagram of a plurality of first pipe sections and second pipe sections of the present invention.

图中:1、取样阀门;2、驱动装置;21、支撑件;22、连杆;3、出液管;31、第一管段;32、第二管段;33、柔性管;4、第一电磁阀;5、第二电磁阀;6、自动取样托盘;61、第一标记;62、第二标记;63、放液瓶放置标识;64、取样瓶放置标识;7、图像采集器;101、手动阀;102、特斯拉阀;103、压力传感器;104、加药/混药器;105、温度传感器;106、流量传感器;107、储液箱;108、电动阀。In the figure: 1. Sampling valve; 2. Driving device; 21. Supporting member; 22. Connecting rod; 3. Liquid outlet pipe; 31. First pipe section; 32. Second pipe section; 33. Flexible pipe; 4. First Solenoid valve; 5. Second solenoid valve; 6. Automatic sampling tray; 61, First mark; 62, Second mark; 63, Liquid discharge bottle placement mark; 64, Sampling bottle placement mark; 7, Image collector; 101 102, Tesla valve; 103, pressure sensor; 104, dosing/mixer; 105, temperature sensor; 106, flow sensor; 107, liquid storage tank; 108, electric valve.

需要说明的是,这些附图和文字描述并不旨在以任何方式限制本发明的构思范围,而是通过参考特定实施例为本领域技术人员说明本发明的概念。It should be noted that these drawings and written descriptions are not intended to limit the scope of the present invention in any way, but to illustrate the concept of the present invention to those skilled in the art by referring to specific embodiments.

具体实施方式Detailed ways

为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对实施例中的技术方案进行清楚、完整地描述,以下实施例用于说明本发明,但不用来限制本发明的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and the following embodiments are used to illustrate the present invention , but are not intended to limit the scope of the present invention.

在本发明的描述中,需要说明的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation or a specific orientation. construction and operation, and therefore should not be construed as limiting the invention.

在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; it can be mechanical connection or electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.

如图1至图7所示,本发明所述的一种多功能取样装置包括取样阀门1、出液管3、驱动装置2。As shown in FIG. 1 to FIG. 7 , a multifunctional sampling device according to the present invention includes a sampling valve 1 , a liquid outlet pipe 3 , and a driving device 2 .

所述取样阀门1包括进液口和出液口。The sampling valve 1 includes a liquid inlet and a liquid outlet.

所述出液管3包括第一管段31和第二管段31,所述第一管段31的进口与所述取样阀门1的出液口连通,第二管段的一端为出液管的出液口。The liquid outlet pipe 3 includes a first pipe section 31 and a second pipe section 31. The inlet of the first pipe section 31 is connected to the liquid outlet of the sampling valve 1, and one end of the second pipe section is the liquid outlet of the liquid outlet pipe. .

所述驱动装置2设置在所述第一管段31、第二管段32之间,所述驱动装置2驱动所述第二管段32相对于所述第一管段31可移动。The driving device 2 is disposed between the first pipe section 31 and the second pipe section 32 , and the driving device 2 drives the second pipe section 32 to move relative to the first pipe section 31 .

本发明通过将出液管3分为第一管段31和第二管段32,并在第一管段31和第二管段32之间设置驱动装置2,驱动所述第二管段32相对于所述第一管段31可移动,实现了取样的智能化,减小劳动强度,提高取样装置取样的准确度,并通过设置驱动装置2,防止生产现场环境被污染或对工作人员造成损害,方便取样,实现装置的智能化与功能的多样化。In the present invention, the liquid outlet pipe 3 is divided into a first pipe section 31 and a second pipe section 32, and a driving device 2 is arranged between the first pipe section 31 and the second pipe section 32 to drive the second pipe section 32 relative to the first pipe section 32. One pipe section 31 can be moved, which realizes the intelligentization of sampling, reduces labor intensity, and improves the sampling accuracy of the sampling device. By setting the driving device 2, the production site environment is prevented from being polluted or damage to the staff is prevented, sampling is convenient, and the realization of The intelligence of the device and the diversification of functions.

进一步地,所述驱动装置2的一端设置在所述第一管段31上,所述驱动装置2的另一端与所述第二管段32活动连接。Further, one end of the driving device 2 is disposed on the first pipe section 31 , and the other end of the driving device 2 is movably connected with the second pipe section 32 .

所述驱动装置2包括支撑件21和连杆22,所述支撑件21固定在所述第一管段31上,所述连杆22与支撑件21活动连接,所述连杆22与所述第二管段32活动连接。The driving device 2 includes a support member 21 and a connecting rod 22, the support member 21 is fixed on the first pipe section 31, the connecting rod 22 is movably connected with the support member 21, and the connecting rod 22 is connected with the first pipe section 31. The two pipe sections 32 are flexibly connected.

优选地,还包括动作机构(如电机、液压缸),用于驱动所述连杆22控制第二管段32移动。Preferably, an action mechanism (such as a motor and a hydraulic cylinder) is also included for driving the connecting rod 22 to control the movement of the second pipe section 32 .

通过将所述支撑件21固定在第一管段31上,所述连杆22相对于所述支撑件21可以伸缩或移动,连杆22与所述第二管段32活动连接,便于驱动装置2通过控制连杆22驱动所述第二管段32进行伸缩、旋转或移动,实现取样装置的自动化和智能化,增加用户的体验。By fixing the supporting member 21 on the first pipe section 31, the connecting rod 22 can be telescopic or movable relative to the supporting member 21, and the connecting rod 22 is movably connected with the second pipe section 32, which is convenient for the driving device 2 to pass through The control link 22 drives the second pipe section 32 to expand, rotate or move, so as to realize the automation and intelligence of the sampling device and increase the user's experience.

具体地,如图1所示,所述驱动装置2的一端安装在所述第一管段31上,另一端与所述第二管段32活动连接,便于驱动装置2控制第二管段32进行移动,实现取样的智能化,增加取样效率,提高取样的准确度。Specifically, as shown in FIG. 1 , one end of the driving device 2 is mounted on the first pipe section 31, and the other end is movably connected to the second pipe section 32, so that the driving device 2 can control the second pipe section 32 to move, Realize the intelligence of sampling, increase sampling efficiency, and improve sampling accuracy.

进一步地,所述出液管3还包括柔性管33,设置在所述第一管段31与所述第二管段32之间,用于在所述第二管段32的带动下弯曲拉伸。Further, the liquid outlet pipe 3 further includes a flexible pipe 33 arranged between the first pipe section 31 and the second pipe section 32 for bending and stretching under the driving of the second pipe section 32 .

本发明通过在所述第一管段31与所述第二管段32的之间设置柔性管33,方便驱动装置2对第二管段32进行移动,避免第一管段31与第二管段32直接连通,使驱动装置2移动困难,不方便改变方向或收缩,提高了取样装置的灵敏性,防止取样装置损坏。In the present invention, by disposing a flexible pipe 33 between the first pipe section 31 and the second pipe section 32, it is convenient for the driving device 2 to move the second pipe section 32, and the first pipe section 31 and the second pipe section 32 are prevented from being directly connected. The driving device 2 is difficult to move, and it is inconvenient to change the direction or shrink, which improves the sensitivity of the sampling device and prevents the sampling device from being damaged.

所述柔性管33包括自固式金属软管。The flexible tube 33 includes a self-fixing metal hose.

所述自固式金属软管可以根据现场的情况制作成相应的的U型形状或其它形状,具有较强的针对性;取样时,所述自古式金属软管可以跟随所述驱动装置2进行移动,以便取样介质能够直接流出,方便取样;取样结束后,自固式金属软管可以根据自身特性在驱动装置2的带动下直接将调整至取样阀门1的上方,可以防止管内残留的介质流出,增加用户的体验。The self-fixing metal hose can be made into a corresponding U-shaped shape or other shape according to the situation on site, which has strong pertinence; when sampling, the self-fixing metal hose can follow the driving device 2 to carry out Move, so that the sampling medium can flow out directly, which is convenient for sampling; after sampling, the self-fixing metal hose can be directly adjusted to the top of the sampling valve 1 under the drive of the driving device 2 according to its own characteristics, which can prevent the residual medium in the pipe from flowing out. , to enhance the user experience.

进一步地,所述第一管段31上设有第一电磁阀4,所述第二管段32上设有第二电磁阀5。Further, the first pipe section 31 is provided with a first solenoid valve 4 , and the second pipe section 32 is provided with a second solenoid valve 5 .

所述第一电磁阀4与所述第二电磁阀5用于控制出液管3连通或关闭。The first solenoid valve 4 and the second solenoid valve 5 are used to control the communication or closing of the liquid outlet pipe 3 .

本发明通过设置第一电磁阀4和第二电磁阀5,使取样装置实现自动化和智能化,在使用时,所述第二管段32的出口端与采样瓶/放液瓶的开口相对后,才能控制第一电磁阀4和第二电磁阀5打开,进行取样操作,避免在进行有害采样时,对实验人员造成伤害,降低使用效果和使用效率。In the present invention, the first solenoid valve 4 and the second solenoid valve 5 are arranged to realize automation and intelligence of the sampling device. When in use, after the outlet end of the second pipe section 32 is opposite to the opening of the sampling bottle/discharging bottle, Only then can the first solenoid valve 4 and the second solenoid valve 5 be controlled to open, and the sampling operation is carried out, so as to avoid harm to the experiment personnel when harmful sampling is carried out, and reduce the use effect and the use efficiency.

进一步地,还包括多个第一管段31,所述多个第一管段31具有多个第一功能模块,可替换的连接在所述取样阀门1与所述柔性管33之间;Further, it also includes a plurality of first pipe sections 31, the plurality of first pipe sections 31 have a plurality of first functional modules, and are replaceably connected between the sampling valve 1 and the flexible pipe 33;

多个第二管段32,所述多个第二管段32具有多个第二功能模块,可替换的与所述柔性管33的出口连通。A plurality of second pipe sections 32 , the plurality of second pipe sections 32 having a plurality of second functional modules, which are replaceably communicated with the outlet of the flexible pipe 33 .

本发明通过设置多个第一管段31、第二管段32,在进行液体取样时,可以实现多种功能自由组合,可根据生产现场的实际情况进行实时更换,增加取样装置的实用性,便于拆卸、结构简单、成本低。By setting a plurality of first pipe sections 31 and second pipe sections 32 in the present invention, when liquid sampling is performed, a variety of functions can be freely combined, and real-time replacement can be performed according to the actual situation of the production site, which increases the practicability of the sampling device and facilitates disassembly. , Simple structure and low cost.

所述第一电磁阀4和所述第二电磁阀5还可以当作连接装置,使所述第一管段31和第二管段32可分别通过所述第一电磁阀4、第二电磁阀5实现对所述第一管段31、第二管段32的更换,提高取样装置的便捷性。The first solenoid valve 4 and the second solenoid valve 5 can also be used as connecting devices, so that the first pipe section 31 and the second pipe section 32 can pass through the first solenoid valve 4 and the second solenoid valve 5 respectively. The replacement of the first pipe section 31 and the second pipe section 32 is realized, and the convenience of the sampling device is improved.

如图5至图6所示,所述多个第一功能模块和所述多个第二功能模块不限于,储液箱107、加药/混药器104等检测装置、控制装置。As shown in FIGS. 5 to 6 , the plurality of first functional modules and the plurality of second functional modules are not limited to detection devices and control devices such as the liquid storage tank 107 and the dosing/mixing device 104 .

在使用时,通过根据现场不同的情况,使所述第一管段31和所述第二管段32与相互匹配的多个第一管段31、第二管段32进行更换安装不同的功能模块,实现取样装置可以满足一种或多种功能,增加取样装置的多样性,提高取样装置的使用效果,提升用户体验。During use, the first pipe section 31 and the second pipe section 32 are replaced with a plurality of first pipe sections 31 and second pipe sections 32 that match each other to install different functional modules according to different conditions of the site, so as to realize sampling The device can satisfy one or more functions, increase the diversity of the sampling device, improve the use effect of the sampling device, and enhance the user experience.

进一步地,所述第二管段上32具有图像采集器7,设置在所述第二管段32出口端的外周壁上,用于获取放液瓶/取样瓶的位置。Further, the second pipe section 32 is provided with an image acquisition device 7, which is arranged on the outer peripheral wall of the outlet end of the second pipe section 32, and is used to obtain the position of the liquid discharge bottle/sampling bottle.

本发明通过在第二管段32上设置图像采集器7,方便获取放液瓶/取样瓶的位置,提高取样装置工作时的精准控制,防止在取样时,第二管段32与放液瓶/取样瓶位置错误,造成危害或污染。In the present invention, by setting the image collector 7 on the second pipe section 32, it is convenient to obtain the position of the liquid discharge bottle/sampling bottle, improve the precise control of the sampling device during operation, and prevent the second pipe section 32 from being connected to the liquid discharge bottle/sampling during sampling. The bottle is in the wrong position, causing a hazard or contamination.

进一步地,还包括控制模块,分别与驱动装置2、图像采集器7连接,用于接收图像采集器7识别放液瓶/取样瓶的位置,控制所述第二管段32移动到放液瓶/取样瓶的上方,进行冲洗/取样。Further, it also includes a control module, which is respectively connected with the driving device 2 and the image collector 7, and is used to receive the image collector 7 to identify the position of the liquid discharge bottle/sampling bottle, and control the second pipe section 32 to move to the liquid discharge bottle/sample bottle. Above the sampling bottle, rinse/sample.

优选地,还包括自动取样托盘6,所述自动取样托盘6上具有标记和与所述标记相对应的放液瓶/取样瓶放置处,所述图像采集器7识别标记,获取放液瓶/取样瓶的位置。Preferably, an automatic sampling tray 6 is also included, and the automatic sampling tray 6 has a mark and a place where the liquid discharge bottle/sampling bottle is placed corresponding to the mark, and the image collector 7 identifies the mark and obtains the liquid discharge bottle/ Location of the sampling bottle.

如图1至图2所示,通过控制模块与驱动装置2和图像采集器7连接,控制第二管段32进行移动,并在所述自动取样托盘6上设置设别标记和采样瓶/放液瓶放置处,所述第二管段32上设置图像采集器7,使取样装置在使用时,通过识别相应的标记控制所述第二管段32进行运动,确保第二管段32的出口与采样瓶/放液瓶相对,提升取样装置取样的准确性,增加取样精度,提高取样效率。As shown in FIG. 1 to FIG. 2 , the control module is connected with the driving device 2 and the image acquisition device 7 to control the movement of the second pipe section 32 , and set identification marks and sampling bottles/discharge liquids on the automatic sampling tray 6 Where the bottle is placed, the image collector 7 is arranged on the second pipe section 32, so that when the sampling device is in use, the second pipe section 32 is controlled to move by identifying the corresponding mark, so as to ensure that the outlet of the second pipe section 32 is connected to the sampling bottle/ The liquid discharge bottle is opposite, which improves the sampling accuracy of the sampling device, increases the sampling accuracy, and improves the sampling efficiency.

所述标记包括第一标记61和第二标记62,所述第一标记61和第二标记62分别对应放液瓶放置标识63和取样瓶放置标识64。The marks include a first mark 61 and a second mark 62, and the first mark 61 and the second mark 62 correspond to the liquid-discharging bottle placement identification 63 and the sampling bottle placement identification 64, respectively.

如图3至图4所示,本发明还公开一种控制方法,包括以下步骤,As shown in FIG. 3 to FIG. 4 , the present invention also discloses a control method, which includes the following steps:

S1、接收取样指令;S1. Receive a sampling instruction;

S2、控制出液管3的第二管段移动至放液瓶/采样瓶的预设位置;S2, control the second pipe section of the liquid outlet pipe 3 to move to the preset position of the liquid discharge bottle/sampling bottle;

S3、控制出液管出液。S3, control the liquid out of the liquid outlet pipe.

本发明在接收到取样指令后,控制出液管3的第二管段32移动至预设位置进行出液,实现对取样装置自动化和智能化控制,在进行取样时,精准出液,防止发生混合,造成实验结果或产生危害,提高了取样装置的安全性,增加了取样装置取样的精准性。After receiving the sampling instruction, the present invention controls the second pipe section 32 of the liquid discharge pipe 3 to move to a preset position for liquid discharge, realizes automatic and intelligent control of the sampling device, and accurately discharges liquid during sampling to prevent mixing. , causing experimental results or causing harm, improving the safety of the sampling device and increasing the sampling accuracy of the sampling device.

进一步地,在所述S2步骤中还包括以下步骤,Further, the following steps are also included in the S2 step,

S21、控制第二管段32上的图像采集器7获取放液瓶/取样瓶的位置;S21, controlling the image collector 7 on the second pipe section 32 to obtain the position of the liquid release bottle/sampling bottle;

S22、控制驱动装置2驱动第二管段32移动到放液瓶/取样瓶的开口的上方。S22. Control the driving device 2 to drive the second pipe section 32 to move above the opening of the liquid-receiving bottle/sampling bottle.

进一步地,在所述步骤S3中,还包括以下步骤,Further, in the step S3, the following steps are also included:

S31、控制出液管3出液;S31, control the liquid out of the liquid outlet pipe 3;

S32、获取出液管3出液时间;S32, obtain the liquid discharge time of the liquid discharge pipe 3;

S33、判断出液管3出液时间是否大于等于预设时间,若否,则继续执行S31。S33. Determine whether the liquid outlet time of the liquid pipe 3 is greater than or equal to the preset time, and if not, continue to perform S31.

在所述步骤S31中,控制出液管3出液即控制第一电磁阀4、第二电磁阀5开启。In the step S31, the control of the liquid discharge pipe 3 to discharge the liquid is to control the opening of the first solenoid valve 4 and the second solenoid valve 5.

本发明通过控制图像采集器7获取放液瓶/取样瓶的位置,然后控制第二管段32移动到放液瓶/取样瓶的开口的上方,同时控制出液管3进行出液,最后获取出液管3出液时间,判断出液管3出液时间是否大于等于预设时间,若否,则继续执行S31,减小劳动强度,提高取样装置的控制精度,防止取样不彻底造成污染或危害。The present invention obtains the position of the liquid discharge bottle/sampling bottle by controlling the image collector 7, then controls the second pipe section 32 to move above the opening of the liquid discharge bottle/sampling bottle, and controls the liquid discharge pipe 3 to discharge liquid, and finally obtains the The liquid outlet time of the liquid pipe 3 is determined to determine whether the liquid outlet time of the liquid pipe 3 is greater than or equal to the preset time. If not, continue to execute S31 to reduce labor intensity, improve the control accuracy of the sampling device, and prevent incomplete sampling from causing pollution or harm .

具体地,如图3至图4所示,本发明通过识别第一标记61,控制驱动装置2移动至第一标记61处,使第二管段32的出口与放液瓶的开口相对,接着控制第一电磁阀4和第二电磁阀5进行开启,进行清洗出液管3,检测第一电磁阀4和第二电磁阀5的开启时间,判断第一电磁阀4、第二电磁阀5开启时间是否大于等于预设的时间,当达到预设时间时,表示已经冲洗完毕,控制第一电磁阀4、第二电磁阀5关闭,再次检测第一电磁阀4、第二电磁阀5的关闭时间,并与设定的时间参数进行比较,当大于等于预设时间后,才能进行取样操作。Specifically, as shown in FIGS. 3 to 4 , the present invention controls the driving device 2 to move to the first mark 61 by identifying the first mark 61 , so that the outlet of the second pipe section 32 is opposite to the opening of the liquid discharge bottle, and then controls The first solenoid valve 4 and the second solenoid valve 5 are opened, the liquid outlet pipe 3 is cleaned, the opening time of the first solenoid valve 4 and the second solenoid valve 5 is detected, and it is determined that the first solenoid valve 4 and the second solenoid valve 5 are opened. Whether the time is greater than or equal to the preset time, when the preset time is reached, it means that the flushing has been completed, control the first solenoid valve 4 and the second solenoid valve 5 to close, and detect the closure of the first solenoid valve 4 and the second solenoid valve 5 again. time, and compare it with the set time parameter, when it is greater than or equal to the preset time, the sampling operation can be performed.

所述第一电磁阀4、第二电磁阀5开启时间为5-15s。The opening time of the first solenoid valve 4 and the second solenoid valve 5 is 5-15s.

优选地,所述第一电磁阀4、第二电磁阀5开启时间为10s。Preferably, the opening time of the first solenoid valve 4 and the second solenoid valve 5 is 10s.

所述第一电磁阀4、第二电磁阀5关闭的预设时间为10-25s。The preset time for the first solenoid valve 4 and the second solenoid valve 5 to be closed is 10-25s.

优选地,所述第一电磁阀5、第二电磁阀5关闭的时间为20s。Preferably, the first solenoid valve 5 and the second solenoid valve 5 are closed for 20s.

具体地,取样装置在取样前需要使用待取样的液体进行冲洗出液管3,防止取样结果不准确,因此,在取样时需要设定冲洗时间。因为,冲洗后出液管3上还会留存取样液体,所以,将冲洗后的管段静置一定的时间,确保留存的液体低落完毕,增加取样的准确性。Specifically, the sampling device needs to use the liquid to be sampled to flush the liquid outlet pipe 3 before sampling to prevent inaccurate sampling results. Therefore, the flushing time needs to be set during sampling. Because the sample liquid will remain on the liquid outlet pipe 3 after flushing, the flushed pipe section is allowed to stand for a certain period of time to ensure that the retained liquid is completely lowered and the accuracy of sampling is increased.

具体地,本发明在冲洗出液管3完毕后,所述取样过程的控制方法与冲洗的控制方法相同,先进行识别第二标记62,控制驱动装置2驱动第二管段32的出口与取样瓶的开口相对,再控制第一电磁阀4、第二电磁阀5开启10s,然后关闭第一电磁阀4、第二电磁阀5的时间为20s,达到预设时间后,则表示取样完成。Specifically, in the present invention, after the flushing of the liquid outlet pipe 3 is completed, the control method of the sampling process is the same as the flushing control method. First, the second mark 62 is identified, and the driving device 2 is controlled to drive the outlet of the second pipe section 32 and the sampling bottle. Open the first solenoid valve 4 and the second solenoid valve 5 for 10s, and then close the first solenoid valve 4 and the second solenoid valve 5 for 20s. When the preset time is reached, the sampling is completed.

优选地,在所述步骤S33中,若是,则停止出液,控制驱动装置回归预设原始位置,发送取样完成信息。Preferably, in the step S33, if yes, stop the liquid discharge, control the driving device to return to the preset original position, and send the sampling completion information.

在进行取样完毕后,控制驱动装置2回归原始位置,并向实验人员发送取样完成的信号,降低了劳动强度,提高了使用效率,增加了取样装置的自动化和智能化,提升了实验效率。After the sampling is completed, the drive device 2 is controlled to return to the original position, and a signal of sampling completion is sent to the experimenter, which reduces labor intensity, improves use efficiency, increases the automation and intelligence of the sampling device, and improves experimental efficiency.

本发明通过在第一管段31和第二管段32之间加入驱动装置2,实现取样装置的自动化和智能化,设置多个可替换的第一管段31、第二管段32,可根据现场不同的需求进行替换,结构简单、方便快捷,实现取样装置的多样化,降低成本,在第一管段31、第二管段32之间加入柔性管33,增加控制的便捷性,设置自动取样托盘6,并在第二管段32上设置图像采集器7,方便识别自动取样托盘3上的标记,提高取样装置的准确性,增加用户体验。The present invention realizes the automation and intelligence of the sampling device by adding the driving device 2 between the first pipe section 31 and the second pipe section 32, and sets a plurality of replaceable first pipe sections 31 and second pipe sections 32, which can be changed according to different site conditions. Need to replace, the structure is simple, convenient and quick, realize the diversification of sampling devices, reduce costs, add a flexible pipe 33 between the first pipe section 31 and the second pipe section 32 to increase the convenience of control, set up an automatic sampling tray 6, and The image collector 7 is arranged on the second pipe section 32 to facilitate the identification of the marks on the automatic sampling tray 3, improve the accuracy of the sampling device, and enhance the user experience.

本发明的控制系统采用PLC或微单机控制。The control system of the present invention adopts PLC or micro single-computer control.

以上所述仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专利的技术人员在不脱离本发明技术方案范围内,当可利用上述提示的技术内容作出些许更动或修饰为等同变化的等效实施例,上述实施例中的实施方案也可以进一步组合或者替换,但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明方案的范围内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention in any form. Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Without departing from the scope of the technical solution of the present invention, when the technical content indicated above can be used to make some changes or modifications to equivalent examples of equivalent changes, the implementations in the above-mentioned examples can also be further combined or replaced, but any Without departing from the content of the technical solution of the present invention, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still fall within the scope of the solution of the present invention.

Claims (10)

1.一种多功能取样装置,其特征在于:包括,1. A multifunctional sampling device, characterized in that: comprising, 取样阀门,包括进液口和出液口;Sampling valve, including liquid inlet and outlet; 出液管,包括第一管段和第二管段,所述第一管段的进口与取样阀门的出液口连通,第二管段的一端为出液管的出液口;The liquid outlet pipe includes a first pipe section and a second pipe section, the inlet of the first pipe section is communicated with the liquid outlet of the sampling valve, and one end of the second pipe section is the liquid outlet of the liquid outlet pipe; 驱动装置,设置在所述第一管段与第二管段之间,用于驱动所述第二管段相对于所述第一管段可移动。A driving device is arranged between the first pipe section and the second pipe section, and is used for driving the second pipe section to move relative to the first pipe section. 2.根据权利要求1所述的一种多功能取样装置,其特征在于:所述驱动装置的一端设置在所述第一管段上,所述驱动装置的另一端与所述第二管段活动连接;2 . The multifunctional sampling device according to claim 1 , wherein one end of the driving device is arranged on the first pipe section, and the other end of the driving device is movably connected with the second pipe section. 3 . ; 所述驱动装置包括支撑件和连杆,所述支撑件固定在所述第一管段上,所述连杆与支撑件活动连接,所述连杆与所述第二管段活动连接;The driving device includes a support and a connecting rod, the support is fixed on the first pipe section, the connecting rod is movably connected with the support, and the connecting rod is movably connected with the second pipe section; 优选地,还包括动作机构,用于驱动所述连杆控制第二管段移动。Preferably, an action mechanism is further included for driving the connecting rod to control the movement of the second pipe section. 3.根据权利要求2所述的一种多功能取样装置,其特征在于:所述出液管还包括柔性管,设置在所述第一管段与所述第二管段之间,用于在所述第二管段的带动下弯曲拉伸。3 . The multifunctional sampling device according to claim 2 , wherein the liquid outlet pipe further comprises a flexible pipe, which is arranged between the first pipe section and the second pipe section and is used for Bending and stretching under the driving of the second pipe section. 4.根据权利要求3所述的一种多功能取样装置,其特征在于:所述第一管段上设有第一电磁阀,所述第二管段上设有第二电磁阀;4 . The multifunctional sampling device according to claim 3 , wherein: the first pipe section is provided with a first solenoid valve, and the second pipe section is provided with a second solenoid valve; 4 . 所述第一电磁阀与所述第二电磁阀用于控制出液管连通或关闭。The first solenoid valve and the second solenoid valve are used to control the communication or closing of the liquid outlet pipe. 5.根据权利要求3所述的一种多功能取样装置,其特征在于:还包括多个第一管段,所述多个第一管段具有多个第一功能模块,可替换的连接在所述取样阀门与所述柔性管之间;5 . The multifunctional sampling device according to claim 3 , further comprising a plurality of first pipe sections, the plurality of first pipe sections having a plurality of first functional modules, which are replaceably connected to the between the sampling valve and the flexible pipe; 多个第二管段,所述多个第二管段具有多个第二功能模块,可替换的与所述柔性管的出口连通。A plurality of second pipe sections, the plurality of second pipe sections having a plurality of second functional modules, are replaceably communicated with the outlet of the flexible pipe. 6.根据权利要求1-5任意所述的一种多功能取样装置,其特征在于:所述第二管段上具有图像采集器,设置在所述第二管段的外周壁上,用于获取放液瓶/取样瓶的位置。6. The multifunctional sampling device according to any one of claims 1-5, characterized in that: the second pipe section has an image collector, which is arranged on the outer peripheral wall of the second pipe section and is used for acquiring Location of liquid/sampling vials. 7.根据权利要求6所述的一种多功能取样装置,其特征在于:还包括控制模块,分别与所述驱动装置、所述图像采集器连接,用于接收图像采集器识别放液瓶/取样瓶的位置,控制所述第二管段移动到放液瓶/取样瓶的上方,进行冲洗/取样;7. A multifunctional sampling device according to claim 6, characterized in that: it further comprises a control module, which is connected to the driving device and the image collector respectively, and is used for receiving the image collector to identify the liquid discharge bottle/ The position of the sampling bottle, control the second pipe section to move to the top of the liquid release bottle/sampling bottle for flushing/sampling; 优选地,还包括自动取样托盘,所述自动取样托盘上具有标记和与所述标记相对应的放液瓶/取样瓶放置标识,所述图像采集器识别标记,获取放液瓶/取样瓶的位置。Preferably, it also includes an automatic sampling tray, the automatic sampling tray is provided with a mark and a liquid discharge bottle/sampling bottle placement mark corresponding to the mark, the image collector identifies the mark, and obtains the information of the liquid discharge bottle/sampling bottle. Location. 8.一种多功能取样装置的控制方法,其特征在于:基于如权利要求1-7任一所述的一种多功能取样装置,包括以下步骤,8. A control method for a multifunctional sampling device, characterized in that: based on the multifunctional sampling device according to any one of claims 1-7, comprising the following steps: S1、接收取样指令;S1. Receive a sampling instruction; S2、控制出液管的第二管段移动至放液瓶/采样瓶的预设位置;S2, control the second pipe section of the liquid outlet pipe to move to the preset position of the liquid discharge bottle/sampling bottle; S3、控制出液管出液。S3, control the liquid out of the liquid outlet pipe. 9.根据权利要求6所述的控制方法,其特征在于:在所述S2步骤中还包括以下步骤,9. The control method according to claim 6, wherein the step S2 further comprises the following steps: S21、控制第二管段上的图像采集器获取放液瓶/取样瓶的位置;S21, controlling the image collector on the second pipe section to obtain the position of the liquid release bottle/sampling bottle; S22、控制驱动装置驱动第二管段移动到放液瓶/取样瓶的开口的上方。S22 , controlling the driving device to drive the second pipe section to move above the opening of the liquid discharging bottle/sampling bottle. 10.根据权利要求8所述的控制方法,其特征在于:在所述步骤S3中,还包括以下步骤,10. The control method according to claim 8, characterized in that: in the step S3, it further comprises the following steps: S31、控制出液管出液;S31. Control the liquid discharge from the liquid discharge pipe; S32、获取出液管出液时间;S32. Obtain the liquid discharge time of the liquid discharge pipe; S33、判断出液管出液时间是否大于等于预设时间,若否,则继续执行S31;S33, determine whether the liquid outlet time of the liquid pipe is greater than or equal to the preset time, and if not, continue to execute S31; 优选地,在所述步骤S33中,若是,则停止出液,控制驱动装置回归预设原始位置,发送取样完成信息。Preferably, in the step S33, if yes, stop the liquid discharge, control the driving device to return to the preset original position, and send the sampling completion information.
CN202210087297.4A 2022-01-25 2022-01-25 Multifunctional sampling device and control method thereof Pending CN114486360A (en)

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CN205749018U (en) * 2016-05-19 2016-11-30 赵翊洪 A kind of oil field automatic sampling device
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Application publication date: 20220513