CN219922117U - A reactor device with extraction function - Google Patents
A reactor device with extraction function Download PDFInfo
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- CN219922117U CN219922117U CN202321092470.6U CN202321092470U CN219922117U CN 219922117 U CN219922117 U CN 219922117U CN 202321092470 U CN202321092470 U CN 202321092470U CN 219922117 U CN219922117 U CN 219922117U
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Abstract
Description
技术领域Technical field
本实用新型涉及化工领域,特别涉及一种具有萃取功能的反应釜装置。The utility model relates to the field of chemical industry, and in particular to a reaction kettle device with an extraction function.
背景技术Background technique
在化工工业生产中,反应釜是最常见也是最基本的装置。反应完毕后,留在釜里的产品或其它组份有时候需要通过添加溶剂萃取出来。通常,反应釜中的物料需要转移到萃取装置中再进行萃取操作,这需要额外增添一套装置,而且还需要进行物质转移。这不仅加大了设备投资,还增加了操作步骤。In the chemical industry production, the reactor is the most common and basic device. After the reaction is completed, the products or other components remaining in the kettle sometimes need to be extracted by adding solvent. Usually, the materials in the reaction kettle need to be transferred to the extraction device for extraction operation, which requires an additional set of devices and material transfer. This not only increases equipment investment, but also increases operating steps.
对此,如何设计一种具有萃取功能的反应釜,以期提高生产效率、降低运行成本,是本领域技术人员亟待解决的问题。In this regard, how to design a reaction kettle with extraction function in order to improve production efficiency and reduce operating costs is an urgent problem for those skilled in the art to solve.
发明内容Contents of the invention
本实用新型的目的是针对现有技术的不足,提供一种具有萃取功能的反应釜装置,其结构简单、操作方便,可同时实现反应及萃取功能,提高其生产效率、降低运行成本。The purpose of this utility model is to provide a reaction kettle device with extraction function in view of the shortcomings of the existing technology. It has a simple structure and is easy to operate. It can realize reaction and extraction functions at the same time, improve its production efficiency and reduce operating costs.
实现本实用新型目的的技术方案是:一种具有萃取功能的反应釜装置,包括反应釜本体,所述反应釜本体的顶部设置有萃取剂进口,反应釜本体的底部设置有出料管,出料管上设置有视镜、第一阀门、第二阀门,且第一阀门位于视镜的上游,第二阀门位于视镜的下游,所述视镜上设置有用于检测视镜内流经液相折光率的折光仪,或检测视镜内流经液相透光度的透光仪。The technical solution to achieve the purpose of the present utility model is: a reaction kettle device with an extraction function, including a reaction kettle body. The top of the reaction kettle body is provided with an extraction agent inlet, and the bottom of the reaction kettle body is provided with a discharge pipe. The material pipe is provided with a sight glass, a first valve, and a second valve. The first valve is located upstream of the sight glass, and the second valve is located downstream of the sight glass. The sight glass is provided with a valve for detecting the liquid flowing through the sight glass. A refractometer that measures the refractive index of a phase, or a transmittance meter that detects the transmittance of a liquid phase flowing through a sight glass.
所述第二阀门为手动阀,还包括提示装置,所述提示装置与折光仪或透光仪电连接。The second valve is a manual valve and also includes a prompting device. The prompting device is electrically connected to a refractometer or a light transmittance meter.
所述手动阀为手动三通阀。The manual valve is a manual three-way valve.
所述提示装置包括控制器和显示器,或控制器和扬声器,或控制器、显示器和扬声器。The prompt device includes a controller and a display, or a controller and a speaker, or a controller, a display and a speaker.
所述第二阀门为电磁阀,还包括控制器,所述控制器的输入端与折光仪或透光仪电连接,控制器的输出端与电磁阀电连接。The second valve is a solenoid valve and also includes a controller. The input end of the controller is electrically connected to the refractometer or the light transmittance meter, and the output end of the controller is electrically connected to the solenoid valve.
所述电磁阀为电磁三通阀。The solenoid valve is an electromagnetic three-way valve.
采用上述技术方案具有以下有益效果:Adopting the above technical solution has the following beneficial effects:
1、具有萃取功能的反应釜装置包括反应釜本体,用于提供反应场所。所述反应釜本体的顶部设置有萃取剂进口,反应釜本体的底部设置有出料管,出料管上设置有视镜、第一阀门、第二阀门,且第一阀门位于视镜的上游,第二阀门位于视镜的下游,所述视镜上设置有用于检测视镜内流经液相折光率的折光仪,或检测视镜内流经液相透光度的透光仪,当反应完毕后,通过萃取剂进口向反应釜内加入萃取剂(有机溶剂、水等),使反应釜内的物料分层,然后开启第一阀门、第二阀门,下层的物料经出料管排出,收集得到下层物料,当上层的物料开始经过视镜时,视镜内流经液相的折光率或透光度发生较大变化,折光仪或透光仪发出信息,可人工或电控第二阀门关闭,使得下层物料和上层物料实现分离,更换收集容器或管路,即可得到上层物料,实现反应釜内物料两相的分离和收集。1. The reactor device with extraction function includes the reactor body, which is used to provide a reaction place. The top of the reaction kettle body is provided with an extraction agent inlet, and the bottom of the reaction kettle body is provided with a discharge pipe. The discharge pipe is provided with a sight glass, a first valve, and a second valve, and the first valve is located upstream of the sight glass. , the second valve is located downstream of the sight glass. The sight glass is provided with a refractometer for detecting the refractive index of the liquid phase flowing through the sight glass, or a light transmittance meter for detecting the transmittance of the liquid phase flowing through the sight glass. When After the reaction is completed, add the extraction agent (organic solvent, water, etc.) into the reaction kettle through the extraction agent inlet to stratify the materials in the reaction kettle, then open the first valve and the second valve, and the material in the lower layer is discharged through the discharge pipe. , collect the lower layer material. When the upper layer material starts to pass through the sight glass, the refractive index or transmittance of the liquid phase flowing through the sight glass changes greatly. The refractometer or transmittance meter sends out a message, which can be controlled manually or electronically. The second valve is closed to separate the lower layer material from the upper layer material. By replacing the collection container or pipeline, the upper layer material can be obtained, thus realizing the separation and collection of the two phases of materials in the reactor.
2、第二阀门为手动阀,还包括提示装置,所述提示装置与折光仪或透光仪电连接,当上层物料流经出料管时,折光仪或透光仪发出信号控制提示装置发出提示信号(显示结果或提示声音),操作人员人工控制第二阀门动作,实现下层物料和上层物料的分离。手动阀为手动三通阀,操作人员人工控制下层物料和上层物料的流向,实现反应釜内物料两相物料的高效分离和收集。2. The second valve is a manual valve and also includes a prompt device. The prompt device is electrically connected to the refractometer or transmittance meter. When the upper material flows through the discharge pipe, the refractometer or transmittance meter sends out a signal to control the prompt device. Prompt signal (display result or prompt sound), the operator manually controls the action of the second valve to realize the separation of the lower layer material and the upper layer material. The manual valve is a manual three-way valve. The operator manually controls the flow direction of the lower layer material and the upper layer material to achieve efficient separation and collection of the two-phase materials in the reactor.
3、第二阀门为电磁阀,还包括控制器,所述控制器的输入端与折光仪或透光仪电连接,控制器的输出端与电磁阀电连接,当上层物料流经出料管时,折光仪或透光仪发出信号给控制器,控制第二阀门动作,实现下层物料和上层物料的分离。电磁阀为电磁三通阀,控制器控制下层物料和上层物料的流向,实现反应釜内物料两相物料的高效分离和收集。3. The second valve is a solenoid valve and also includes a controller. The input end of the controller is electrically connected to the refractometer or transmittance meter. The output end of the controller is electrically connected to the solenoid valve. When the upper material flows through the discharge pipe At this time, the refractometer or light transmittance meter sends a signal to the controller to control the action of the second valve to realize the separation of the lower layer material and the upper layer material. The solenoid valve is an electromagnetic three-way valve, and the controller controls the flow direction of the lower material and the upper material to achieve efficient separation and collection of the two-phase materials in the reactor.
下面结合附图和具体实施方式作进一步的说明。Further description will be given below with reference to the accompanying drawings and specific embodiments.
附图说明Description of the drawings
图1为实施例1的连接示意图;Figure 1 is a schematic connection diagram of Embodiment 1;
图2为实施例2的连接示意图。Figure 2 is a schematic connection diagram of Embodiment 2.
附图中,1为反应釜本体,2为萃取剂进口,3为出料管,4为视镜,5为第一阀门,6为第二阀门,7为折光仪,8为透光仪,9为提示装置。In the drawing, 1 is the reaction kettle body, 2 is the extraction agent inlet, 3 is the discharge pipe, 4 is the sight glass, 5 is the first valve, 6 is the second valve, 7 is the refractometer, and 8 is the transmittance meter. 9 is a prompt device.
具体实施方式Detailed ways
实施例1Example 1
参见图1,具有萃取功能的反应釜装置包括反应釜本体1,所述反应釜本体的顶部设置有萃取剂进口2,反应釜本体的底部设置有出料管3,出料管上设置有视镜4、第一阀门5、第二阀门6,且第一阀门位于视镜的上游,第二阀门位于视镜的下游,本实施例中,第二阀门选择手动三通阀,出料管的向下延伸端与三通阀的第一端口相连。所述视镜上设置有用于检测视镜内流经液相折光率的折光仪7,还包括提示装置9,提示装置包括控制器和显示器,或控制器和扬声器,或控制器、显示器和扬声器,控制器的输入端与折光仪电连接,控制器的输出端与显示器电连接或与扬声器电连接或同时电连接显示器和扬声器。Referring to Figure 1, a reaction kettle device with an extraction function includes a reaction kettle body 1. The top of the reaction kettle body is provided with an extraction agent inlet 2. The bottom of the reaction kettle body is provided with a discharge pipe 3. The discharge pipe is provided with a visual indicator. Mirror 4, first valve 5, and second valve 6, and the first valve is located upstream of the sight glass, and the second valve is located downstream of the sight glass. In this embodiment, the second valve selects a manual three-way valve, and the discharge pipe The downward extending end is connected to the first port of the three-way valve. The sight glass is provided with a refractometer 7 for detecting the refractive index of the liquid flowing through the sight glass, and also includes a prompt device 9. The prompt device includes a controller and a display, or a controller and a speaker, or a controller, a display and a speaker. , the input end of the controller is electrically connected to the refractometer, and the output end of the controller is electrically connected to the display or the speaker, or the display and the speaker are electrically connected at the same time.
其工作原理为:Its working principle is:
当反应完毕后,通过萃取剂进口向反应釜内加入萃取剂(有机溶剂、水等),使反应釜内的物料分层,然后开启第一阀门、第二阀门,下层的物料经第一阀门、出料管、手动三通阀的第二端口排出,收集得到下层物料。当上层物料流经出料管时,折光仪检测到流经物料的折光率发生变化,发出信号给控制器,控制器输出信号控制提示装置发出提示信号(显示结果和/或提示声音),操作人员人工控制手动三通阀转向,使上层物料由手动三通阀的第三端口排出,实现反应釜内物料两相物料的高效分离和收集。After the reaction is completed, add the extraction agent (organic solvent, water, etc.) into the reaction kettle through the extraction agent inlet to stratify the materials in the reaction kettle, then open the first valve and the second valve, and the material in the lower layer passes through the first valve. , discharge pipe, and the second port of the manual three-way valve are discharged, and the lower material is collected. When the upper material flows through the discharge pipe, the refractometer detects the change in the refractive index of the flowing material and sends a signal to the controller. The controller outputs the signal to control the prompt device to send out a prompt signal (display result and/or prompt sound), and the operation The personnel manually control the steering of the manual three-way valve so that the upper material is discharged from the third port of the manual three-way valve, achieving efficient separation and collection of the two-phase materials in the reactor.
实施例2Example 2
其它结构同实施例1,不同之处在于,第二阀门选择电磁三通阀,出料管的向下延伸端与电磁三通阀的第一端口相连。视镜上设置有用于检测视镜内流经液相透光度的透光仪8,还包括控制器,所述控制器的输入端与透光仪电连接,控制器的输出端与电磁三通阀电连接。Other structures are the same as those in Embodiment 1, except that the second valve is an electromagnetic three-way valve, and the downward extending end of the discharge pipe is connected to the first port of the electromagnetic three-way valve. The sight glass is provided with a light transmittance meter 8 for detecting the transmittance of the liquid phase flowing through the sight glass, and also includes a controller. The input end of the controller is electrically connected to the light transmittance meter, and the output end of the controller is connected to the electromagnetic triode. The valve is electrically connected.
其工作原理为:Its working principle is:
当反应完毕后,通过萃取剂进口向反应釜内加入萃取剂(有机溶剂、水等),使反应釜内的物料分层,然后开启第一阀门、第二阀门,下层的物料经第一阀门、出料管、电磁三通阀的第二端口排出,收集得到下层物料。当上层物料流经出料管时,透光仪检测到流经物料的透光度发生变化,发出信号给控制器,控制器发出信号控制电磁三通阀转向,使上层物料由电磁三通阀的第三端口排出,实现反应釜内物料两相物料的高效分离和收集。After the reaction is completed, add the extraction agent (organic solvent, water, etc.) into the reaction kettle through the extraction agent inlet to stratify the materials in the reaction kettle, then open the first valve and the second valve, and the material in the lower layer passes through the first valve. , discharge pipe, and the second port of the electromagnetic three-way valve are discharged, and the lower material is collected. When the upper layer material flows through the discharge pipe, the light transmittance meter detects the change in the light transmittance of the flowing material and sends a signal to the controller. The controller sends a signal to control the direction of the electromagnetic three-way valve, so that the upper layer material passes through the electromagnetic three-way valve. The third port is discharged to achieve efficient separation and collection of two-phase materials in the reactor.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118236722A (en) * | 2024-03-25 | 2024-06-25 | 科立鑫(阳江)新能源有限公司 | A nickel sulfate extraction device for waste battery recycling process |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118236722A (en) * | 2024-03-25 | 2024-06-25 | 科立鑫(阳江)新能源有限公司 | A nickel sulfate extraction device for waste battery recycling process |
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Effective date of registration: 20250421 Address after: No.1 Shimahe Chemical Village, Jiangbei District, Chongqing, 400021 Patentee after: Chongqing Chemical Research Institute Co.,Ltd. Country or region after: China Address before: 400000 Shimahe chemical village, Jiangbei District, Chongqing Patentee before: Chongqing Chemical Research Institute Co.,Ltd. Country or region before: China Patentee before: Chongqing Chemical Research Institute Materials Technology Co.,Ltd. |