CN114482397B - 被动式低能耗装配式建筑墙板 - Google Patents

被动式低能耗装配式建筑墙板 Download PDF

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CN114482397B
CN114482397B CN202210156498.5A CN202210156498A CN114482397B CN 114482397 B CN114482397 B CN 114482397B CN 202210156498 A CN202210156498 A CN 202210156498A CN 114482397 B CN114482397 B CN 114482397B
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CN114482397A (zh
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蒋耀忠
黄初平
刘助军
马焕均
蒋成斌
王建辉
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Wuxi Jinhui Construction Technology Co ltd
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Abstract

本发明公开了一种被动式低能耗装配式建筑墙板，包括面板、侧板和两个轻质芯槽板，所述轻质芯槽板位于面板和侧板形成的空腔之中，两个所述轻质芯槽板的开口面相贴形成空腔，所述轻质芯槽板的表面外部铺设隔音棉，所述隔音棉的外部铺有棉布托板，所述棉布托板通过竹桁架连接，所述轻质芯槽板形成的空腔内部设置主支撑圈和辅助支撑圈，轻质芯槽板侧面设置套筒，本发明中的被动式低能耗装配式建筑墙板隔热效果好，减少墙内空间能量的消耗，同时抗变形和剪切能力佳，墙板的连接和定位以及后期取暖应用方便，是一款低能耗器、综合能力强、应用场景多且方便的墙板。

Description

被动式低能耗装配式建筑墙板
技术领域
本发明涉及被动式建筑技术领域，尤其涉及一种被动式低能耗装配式建筑墙板。
背景技术
被动式建筑，是基于被动式设计而建造的节能建筑物。随着节能的需求更为迫切，被动式节能屋发展开来。被动式建筑保温结构如何提升保温、隔热性能，是降低能耗的重要因素。
发明内容
本发明的目的是为了解决现有技术中存在的缺点，而提出的一种被动式低能耗装配式建筑墙板。
为了实现上述目的，本发明采用了如下技术方案：
被动式低能耗装配式建筑墙板，包括面板、侧板和两个轻质芯槽板，所述轻质芯槽板位于面板和侧板形成的空腔之中。
两个所述轻质芯槽板的开口面相贴形成空腔，两个所述轻质芯槽板之间通过锁紧块连接。锁紧块和轻质芯槽板上均设置相匹配的销孔，锁紧块通过销钉连接轻质芯槽板。
进一步的，所述轻质芯槽板的板面均匀设置多个圆形的外凸面，所述外凸面的凹面涂覆热反射层。由于两个轻质芯槽板的外凸面相对，两个轻质芯槽板的外凸面之间可形成热反射和散射，形成热量在墙面均匀的传递，提升隔热效果。
进一步的，所述轻质芯槽板的板面均匀设置多个圆形的外凸面，所述轻质芯槽板形成的空腔内部设置主支撑圈和辅助支撑圈，所述主支撑圈与两个轻质芯槽板的外凸面相互接触，轻质芯槽板的平面设置用于辅助支撑圈限位的卡座，所述辅助支撑圈与两个轻质芯槽板的平面相互接触。所述相邻主支撑圈和辅助支撑圈之间相互接触，主支撑圈和辅助支撑圈不仅用于支撑轻质芯槽板，主支撑圈和辅助支撑圈之间形成接触力，当轻质芯槽板产生形变，主支撑圈和辅助支撑圈被压缩的同时可在相互之间形成抵抗力，提升墙体的结构强度以及抵抗形变的能力。
进一步的，所述轻质芯槽板的表面外部铺设隔音棉，隔音棉用于加强墙板的隔音效果。
进一步的，所述隔音棉的外部铺有棉布托板，棉布托板为隔音棉布填充形成与轻质芯槽板外凸面形状相匹配的盖板，所述棉布托板通过竹桁架连接，棉布和竹条均具有韧性，提升墙板横向和纵向的抗剪切能力。同时，棉布托板和隔音棉结合，提升墙板的隔音和隔热效果。
进一步的，所述轻质芯槽板的侧面开设容纳套筒的凹槽，所述套筒穿过侧板连通轻质芯槽板内部的空腔和外部，套筒可用于墙板的连接、供暖或者除湿。
优选的，一种上述被动式低能耗装配式建筑墙板与基座的连接结构，基座内部设置嵌块，所述嵌块的上方设置轴线竖直的连接杆，所述连接杆的位置与所述墙板上套筒的位置对应，所述连接杆插入墙板的套筒中，可形成墙板与基座的连接以及墙板之间的连接，连接方式方便。
优选的，一种基于上述被动式低能耗装配式建筑墙板的供暖连接结构，墙板安装于基座上，基座内部设置底腔，底腔通过输送管连接暖气管，所述底腔的上方设置与底腔连通且轴线竖直的连通杆，所述连通杆的位置与所述墙板上套筒的位置对应，所述连通杆插入墙板的套筒中，连通杆为中空且带孔的结构，连通杆连通底腔和轻质芯槽板的空腔，输送管可将暖气通过底腔、连通杆送入形成轻质芯槽板的空腔中，用于墙体的供暖，暖气连接方便。
优选的，所述输送管上设置抽湿风机，抽湿风机可用于对轻质芯槽板的空腔进行抽湿，防止墙体水汽过重。
本发明还提出中一种基于上述被动式低能耗装配式建筑墙板的制作方法，制作方法包括以下步骤：
步骤S1：在模箱中铺上一侧下面板混凝土；
步骤S2：在下面板混凝土上放置连接有棉布托板的主桁架，并在棉布托板的上方铺一层隔音棉；
步骤S3：在隔音棉上将下部轻质芯槽板开口往上放置，在下部轻质芯槽板的卡座处放置辅助支撑圈，并于下部轻质芯槽板的外凸面处放置主支撑圈，并在下部轻质芯槽板侧面凹槽中放置套筒；
步骤S4：将上部轻质芯槽板盖于下部轻质芯槽板上，并保持两个轻质芯槽板的开口处对应，辅助支撑圈的上端对应进入上部轻质芯槽板的卡座，主支撑圈与两个轻质芯槽板的外凸面相互接触；
步骤S5：使用锁紧块将两个轻质芯槽板的侧面锁紧；
步骤S6：在上部轻质芯槽板的上方铺一层隔音棉，并在隔音棉的上方再放置一个连接有棉布托板的主桁架；
步骤S7：在轻质芯槽板的侧面和主桁架的上方填上混凝土，混凝土凝固后，形成墙体。
本发明的有益效果是：
1、本被动式低能耗装配式建筑墙板内部轻质芯槽板(13)的外凸面之间可形成热反射和散射，形成热量在墙面均匀的传递，提升隔热效果，同时结合隔音棉(15)和棉布托板(14)，保证墙板优良的隔热效果，减少墙内空间能量的消耗。
2、本被动式低能耗装配式建筑墙板轻质芯槽板(13)内部的主支撑圈(16)和辅助支撑圈(17)被压缩的同时可在相互之间形成抵抗力，提升墙体的结构强度以及抵抗形变的能力。
3、本被动式低能耗装配式建筑墙板的棉布托板(14)结合竹桁架(19)，提升墙板横向和纵向的抗剪切能力；同时，棉布托板(14)和隔音棉(15)结合，提升墙板的隔音和隔热效果，实现一物多能的优化利用。
4、本被动式低能耗装配式建筑墙板设置套筒，不仅可以用于墙板的连接和定位，同时可以用于墙板的供暖，使用灵活，适应不同的使用场景。
综上所述，本被动式低能耗装配式建筑墙板隔热效果好，减少墙内空间能量的消耗，同时抗变形和剪切能力佳，墙板的连接和定位以及后期取暖应用方便，是一款低能耗器、综合能力强、应用场景多且方便的墙板。
附图说明
图1为本被动式低能耗装配式建筑墙板截面的结构示意图；
图2为本被动式低能耗装配式建筑墙板中轻质芯槽板的结构示意图；
图3为本被动式低能耗装配式建筑墙板中竹桁架的结构示意图；
图4为本被动式低能耗装配式建筑墙板连接的结构示意图；
图5为本被动式低能耗装配式建筑墙板供暖的结构示意图。
图中：1、墙板；2、基座；3、连接杆；4、嵌块；5、连通杆、6、底腔；7、输送管；11、面板、12、侧板、13、轻质芯槽板；14、棉布托板；15、吸音层；16、主支撑圈；17、辅助支撑圈；18、卡座；19、竹桁架；110、套筒；111、锁紧块。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。
实施例1
参照图1-3，被动式低能耗装配式建筑墙板，包括面板11、侧板12和两个轻质芯槽板13，所述轻质芯槽板13位于面板11和侧板12形成的空腔之中。
两个所述轻质芯槽板13的开口面相贴形成空腔，两个所述轻质芯槽板13之间通过锁紧块111连接。锁紧块111和轻质芯槽板13上均设置相匹配的销孔，锁紧块111通过销钉连接轻质芯槽板13。
进一步的，所述轻质芯槽板13的板面均匀设置多个圆形的外凸面，所述外凸面的凹面涂覆热反射层。由于两个轻质芯槽板13的外凸面相对，两个轻质芯槽板13的外凸面之间可形成热反射和散射，形成热量在墙面均匀的传递，提升隔热效果。
进一步的，所述轻质芯槽板13的板面均匀设置多个圆形的外凸面，所述轻质芯槽板13形成的空腔内部设置主支撑圈16和辅助支撑圈17，所述主支撑圈16与两个轻质芯槽板13的外凸面相互接触，轻质芯槽板13的平面设置用于辅助支撑圈17限位的卡座18，所述辅助支撑圈17与两个轻质芯槽板13的平面相互接触。所述相邻主支撑圈16和辅助支撑圈17之间相互接触，主支撑圈16和辅助支撑圈17不仅用于支撑轻质芯槽板13，主支撑圈16和辅助支撑圈17之间形成接触力，当轻质芯槽板13产生形变，主支撑圈16和辅助支撑圈17被压缩的同时可在相互之间形成抵抗力，提升墙体的结构强度以及抵抗形变的能力。
进一步的，所述轻质芯槽板13的表面外部铺设隔音棉15，隔音棉15用于加强墙板1的隔音效果。
进一步的，所述隔音棉15的外部铺有棉布托板14，棉布托板14为隔音棉布填充形成与轻质芯槽板13外凸面形状相匹配的盖板，所述棉布托板14通过竹桁架19连接，棉布和竹条均具有韧性，提升墙板横向和纵向的抗剪切能力。同时，棉布托板14和隔音棉15结合，提升墙板的隔音和隔热效果。
进一步的，所述轻质芯槽板13的侧面开设容纳套筒110的凹槽，所述套筒110穿过侧板12连通轻质芯槽板13内部的空腔和外部，套筒110可用于墙板1的连接、供暖或者除湿。
实施例2
参考图4，一种实施例1中被动式低能耗装配式建筑墙板与基座2的连接结构，基座2内部设置嵌块4，所述嵌块4的上方设置轴线竖直的连接杆3，所述连接杆3的位置与所述墙板1上套筒110的位置对应，所述连接杆3插入墙板1的套筒110中，可形成墙板1与基座2的连接以及墙板1之间的连接，连接方式方便。
实施例3
参考图5，一种基于实施例1中被动式低能耗装配式建筑墙板的供暖连接结构，墙板1安装于基座2上，基座2内部设置底腔6，底腔6通过输送管7连接暖气管，所述底腔6的上方设置与底腔6连通且轴线竖直的连通杆5，所述连通杆5的位置与所述墙板1上套筒110的位置对应，所述连通杆5插入墙板1的套筒110中，连通杆5为中空且带孔的结构，连通杆5连通底腔6和轻质芯槽板13的空腔，输送管7可将暖气通过底腔6、连通杆5送入形成轻质芯槽板13的空腔中，用于墙体的供暖，暖气连接方便。
实施例4
与实施例3不同的是，本实施例的输送管7上设置抽湿风机，抽湿风机可用于对轻质芯槽板13的空腔进行抽湿，防止墙体水汽过重。
实施例5
本发明还提出中一种基于上述被动式低能耗装配式建筑墙板的制作方法，制作方法包括以下步骤：
步骤S1：在模箱中铺上一侧下面板混凝土；
步骤S2：在下面板混凝土上放置连接有棉布托板14的主桁架19，并在棉布托板14的上方铺一层隔音棉15；
步骤S3：在隔音棉15上将下部轻质芯槽板13开口往上放置，在下部轻质芯槽板13的卡座18处放置辅助支撑圈17，并于下部轻质芯槽板13的外凸面处放置主支撑圈16，并在下部轻质芯槽板13侧面凹槽中放置套筒110；
步骤S4：将上部轻质芯槽板13盖于下部轻质芯槽板13上，并保持两个轻质芯槽板13的开口处对应，辅助支撑圈17的上端对应进入上部轻质芯槽板13的卡座18，主支撑圈16与两个轻质芯槽板13的外凸面相互接触；
步骤S5：使用锁紧块111将两个轻质芯槽板13的侧面锁紧；
步骤S6：在上部轻质芯槽板13的上方铺一层隔音棉15，并在隔音棉15的上方再放置一个连接有棉布托板14的主桁架19；
步骤S7：在轻质芯槽板13的侧面和主桁架19的上方填上混凝土，混凝土凝固后，形成墙体。
以上所述，仅为本发明较佳的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，根据本发明的技术方案及其发明构思加以等同替换或改变，都应涵盖在本发明的保护范围之内。

Claims (4)

1.被动式低能耗装配式建筑墙板，其特征在于，包括面板(11)、侧板(12)和两个轻质芯槽板(13)，所述轻质芯槽板(13)位于面板(11)和侧板(12)形成的空腔之中，两个所述轻质芯槽板(13)的开口面相贴形成空腔，所述轻质芯槽板(13)的表面外部铺设隔音棉(15)，所述隔音棉(15)的外部铺有棉布托板(14)，所述棉布托板(14)通过竹桁架(19)连接；
所述轻质芯槽板(13)的板面均匀设置多个圆形的外凸面，所述外凸面的凹面涂覆热反射层；
所述轻质芯槽板(13)形成的空腔内部设置主支撑圈(16)和辅助支撑圈(17)，所述主支撑圈(16)与两个轻质芯槽板(13)的外凸面相互接触，所述辅助支撑圈(17)与两个轻质芯槽板(13)的平面相互接触，相邻所述主支撑圈(16)和辅助支撑圈(17)之间相互接触；
所述轻质芯槽板(13)的侧面开设容纳套筒(110)的凹槽，所述套筒(110)穿过侧板(12)连通轻质芯槽板(13)内部的空腔和外部；
两个所述轻质芯槽板(13)之间通过锁紧块(111)连接；
所述轻质芯槽板(13)的平面设置用于辅助支撑圈(17)限位的卡座(18)；
所述被动式低能耗装配式建筑墙板通过以下步骤制作：
步骤S1：在模箱中铺上一侧下面板混凝土；
步骤S2：在下面板混凝土上放置连接有棉布托板(14)的竹桁架(19)，并在棉布托板(14)的上方铺一层隔音棉(15)；
步骤S3：在隔音棉(15)上将下部轻质芯槽板(13)开口往上放置，在下部轻质芯槽板(13)的卡座(18)处放置辅助支撑圈(17)，并于下部轻质芯槽板(13)的外凸面处放置主支撑圈(16)，并在下部轻质芯槽板(13)侧面凹槽中放置套筒(110)；
步骤S4：将上部轻质芯槽板(13)盖于下部轻质芯槽板(13)上，并保持两个轻质芯槽板(13)的开口处对应，辅助支撑圈(17)的上端对应进入上部轻质芯槽板(13)的卡座(18)，主支撑圈(16)与两个轻质芯槽板(13)的外凸面相互接触；
步骤S5：使用锁紧块(111)将两个轻质芯槽板(13)的侧面锁紧；
步骤S6：在上部轻质芯槽板(13)的上方铺一层隔音棉(15)，并在隔音棉(15)的上方再放置一个连接有棉布托板(14)的竹桁架(19)；
步骤S7：在轻质芯槽板(13)的侧面和竹桁架(19)的上方填上混凝土，形成墙体。
2.一种权利要求1所述的被动式低能耗装配式建筑墙板的连接结构，其特征在于，基座(2)内部设置嵌块(4)，所述嵌块(4)的上方设置轴线竖直的连接杆(3)，所述连接杆(3)的位置与所述墙板(1)上套筒(110)的位置对应，所述连接杆(3)插入墙板(1)的套筒(110)中，形成墙板(1)与基座(2)的连接以及墙板(1)之间的连接。
3.一种权利要求1所述的被动式低能耗装配式建筑墙板的供暖连接结构，其特征在于，基座(2)内部设置底腔(6)，底腔(6)通过输送管(7)连接暖气管，所述底腔(6)的上方设置与底腔(6)连通且轴线竖直的连通杆(5)，所述连通杆(5)的位置与所述墙板(1)上套筒(110)的位置对应，所述连通杆(5)插入墙板(1)的套筒(110)中并连通底腔(6)和轻质芯槽板(13)的空腔，形成墙板(1)的供暖连接结构。
4.根据权利要求3所述的供暖连接结构，其特征在于，所述输送管(7)上设置抽湿风机。
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